EP2279809A1 - Cap and process for forming the same - Google Patents
Cap and process for forming the same Download PDFInfo
- Publication number
- EP2279809A1 EP2279809A1 EP09425310A EP09425310A EP2279809A1 EP 2279809 A1 EP2279809 A1 EP 2279809A1 EP 09425310 A EP09425310 A EP 09425310A EP 09425310 A EP09425310 A EP 09425310A EP 2279809 A1 EP2279809 A1 EP 2279809A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cap
- tubular wall
- forming
- threads
- face
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/38—Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
- B21D51/44—Making closures, e.g. caps
- B21D51/50—Making screw caps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D41/00—Caps, e.g. crown caps or crown seals, i.e. members having parts arranged for engagement with the external periphery of a neck or wall defining a pouring opening or discharge aperture; Protective cap-like covers for closure members, e.g. decorative covers of metal foil or paper
- B65D41/02—Caps or cap-like covers without lines of weakness, tearing strips, tags, or like opening or removal devices
- B65D41/04—Threaded or like caps or cap-like covers secured by rotation
- B65D41/0407—Threaded or like caps or cap-like covers secured by rotation with integral sealing means
Definitions
- a spacer portion may be provided between the U-shaped portion and the threads 130, which has a constant-diameter cylindrical profile.
- the first face 110a of the metal body 110 may have different profiles.
- Figure 8b shows an example in which the first face 110a has a substantially corrugated profile with outward concavities to create a depression in the first face 110a of the metal body 11a substantially at a central area thereof.
- diameter d 1 of the tubular wall 120 is intended to indicate the exterior diameter of the exterior portion 120d.
- the interior diameter d 2 of the cap 100 may be selected according to the diameter of the container.
- the seal 115 is made of polymeric material and may be integrally joined to the bottom 111 of the cap, preferably by press fitting the edge of the seal 115 against the surface of the inner portion 120c of the tubular wall 120.
- the seal 115 is formed by pouring a liquid polymeric material 111 onto the bottom 111 of the cap 100.
- the polymeric material is poured at the end of the process for forming the cap 100, after threading, as described hereafter.
- the process of the invention includes the step of:
- the steps d) and e) are carried out after the step a2) of deep-drawing the metal sheet 110 to obtain the tubular wall 120.
Abstract
The present invention relates to a cap and a process for forming the same, which includes the step a) of providing a metal body (110) having a bottom (111) and a tubular wall (120) extending therefrom in a longitudinal direction (Y-Y) between an upper end (120a) and a lower end (120b). Particularly, the free end of the tubular wall (120) has a circular rim (121), substantially defining the lower end (120b) of said tubular wall (120). The step a) of providing a metal body (110) is followed by the step b) of curling the circular rim (121) to form a substantially spiral-shaped rib (122) curved inwards from the cap (100). Finally, the process includes the step c) of tapping the tubular wall (120) substantially at the rib (122) to form the threads (130) of the cap (100) so that the outer surface of the tubular wall (120) is substantially smooth.
Description
- The present invention relates to a cap and a process for forming the same, and more particularly to a threaded metal cap.
- As used in the present disclosure and annexed claims, the term threaded metal cap is generally intended to indicate a cap having threads for screwing such cap onto the externally threaded mouth of a container.
- A typical threaded metal cap is defined, for instance, by a tubular wall that extends transversely from the bottom of the cap in which the threads are formed on the interior of the tubular wall.
- A number of processes are known to be used to form the above threaded metal cap. In one of these a metal sheet is deep-drawn to form the tubular wall that transversely extends from the bottom of the cap and the interior of the tubular wall is tapped to form the cap threads. Particularly, tapping is performed by dedicated machines (known as curling machines) which force a tap screwed onto the inner surface of the tubular cap wall. Thus, the tap is designed to alter the surface of the inner tubular wall of the surface to form its threads.
- While the above process is effective in forming threaded metal caps, such caps still have some defects.
- For instance, if the tubular wall of the cap is formed from a metal sheet, tapping of the inner surface of the wall also causes alteration of the outer surface thereof, thereby causing undesired wrinkling. As a result, the cap formed with the above process cannot be used if special predetermined aesthetic specifications require a wrinkleless outer surface of the tubular wall.
- Therefore, the need arises for a cap that can comply with predetermined aesthetic specifications and has no wrinkle and/or folds on the outer surface of the tubular wall, even when the cap is formed from a metal sheet.
- In view of the above described prior art, there is the need of providing a process for forming a threaded metal cap that fulfills the above mentioned needs, while obviating the above prior art drawbacks.
- This object is fulfilled by a process for making a threaded metal cap as defined in claim 1 and a threaded metal cap as defined in claim 10.
- Further features and advantages of the process for forming a threaded metal cap and the threaded metal cap of the present invention will appear from the following description of one preferred embodiment thereof, which is given by way of illustration and without limitation with reference to the accompanying figures, in which:
-
Figure 1 shows a top perspective view and a bottom perspective view of the threaded metal cap of the present invention, -
Figure 2 shows a top view and a cross sectional side view of a metal sheet designed for forming the cap ofFigure 1 , -
Figures 3 to 7 are cross sectional side views of semifinished products, during the process of forming the cap ofFigure 1 , -
Figures 8a to 8e are cross sectional side views of different embodiments of the first face of the cap ofFigure 1 . - Referring to the annexed figures,
numeral 100 generally designates a cap of the present invention. - The
cap 100 is formed from a metal sheet (or foil) preferably of rectangular shape, by a process that will be explained in detail hereinafter. Preferably, the metal sheet is made of steel or aluminum, possibly tinned or chromate. - As shown in
Figure 1 , thecap 100 has ametal body 110 which defines afirst face 110a and asecond face 110b. Particularly, a portion of thesecond face 110b is designed to define the bottom of thecap 100. Therefore, thecap 100 has a substantiallycircular bottom 111 with atubular wall 120 extending therefrom. - The
tubular wall 120 extends transversely from thebottom 111 of thecap 100 in a longitudinal direction Y-Y to a predetermined length 11. Thus, an upper end 120a and alower end 120b can be defined, with thetubular wall 120 therebetween. - As shown in
Figure 7 , thetubular wall 120 has aninner portion 120c and anouter portion 120d opposite thereto. - In the preferred embodiment as shown herein, the
tubular wall 120 has a substantially U-shaped portion which connects together theinner portion 120c and theouter portion 120d. Particularly, the transverse section of the U-shaped portion is designed to define theedge 123 of the cap. Thus, theedge 123 forms the portion of thecap 100 that corresponds to the free end of thetubular wall 120. - It shall be noted that the
inner portion 120c is an extension of the above defined U-shaped portion, which extends substantially parallel to theouter portion 120d of thetubular wall 120. - As shown in
Figure 7 , thetubular wall 120 hasthreads 130 projecting inwards from thecap 100 for screwing thecap 100 onto the externally threaded portion (e.g. the neck) of a container (not shown). Preferably thethreads 130 project out from theinner portion 120c of thetubular wall 120. - As shown in the figures, a spacer portion may be provided between the U-shaped portion and the
threads 130, which has a constant-diameter cylindrical profile. - It shall be noted that the
threads 130 define the helical element that projects out from theinner portion 120c of thetubular wall 120 with a profile including alternating crests and grooves. - In the preferred embodiment, the
threads 130 have a substantially spiral-shaped section. In one alternative embodiment, thethreads 130 e a substantially circular section. - Preferably, the
threads 130 include at least one thread and have at least one pitch. The thread pitch may be as required by the user. - As shown in the embodiment of
Figure 7 , thebottom 111 and thetubular wall 120 are joined together by a connectingportion 125 with a substantially semicircular profile. It will be appreciated in this respect that the connectingportion 125 may have various shapes or profiles such as those as shown inFigures 8a to 8e . - As shown in the embodiment of
Figure 7 , an interspace of predetermined size 12 is provided between theinner portion 120c and theouter portion 120d of thetubular wall 120. Particularly, theinner portion 120c is separated from theouter portion 120d by a distance 12. - The presence of an interspace between the
inner portion 120c and theouter portion 120d of thetubular wall 120 advantageously provides atubular wall 120 having high elasticity, particularly at theinner portion 120c of thetubular wall 120. This is because theinner portion 120c can slightly bend in a direction transverse to thebottom 111 thereby allowing thecap 100 to at least partially deform at theside wall 120, e.g. when thecap 100 is screwed onto a container, while preventing any deformation in other parts, such as at themetal body 110. By this configuration, thecap 100 may be exposed to minor deformations even for long periods of time without any creep buckling. - Preferably, the distance 12 between the
inner portion 120c and theouter portion 120d of thetubular wall 120 is of about 0.5 mm to about 2 mm. - In the preferred embodiment as shown in
figure 8a , thefirst face 110a of themetal body 110 has a flat profile. - In the alternative embodiments as shown in
Figures 8a to 8e thefirst face 110a of themetal body 110 may have different profiles. For instance,Figure 8b shows an example in which thefirst face 110a has a substantially corrugated profile with outward concavities to create a depression in thefirst face 110a of the metal body 11a substantially at a central area thereof. As used hereinafter and in the claims, the term diameter d1 of thetubular wall 120 is intended to indicate the exterior diameter of theexterior portion 120d. - In one embodiment, the
cap 100 has a diameter d1 from 25 mm to 120 mm. - As used hereinafter and in the claims, the term diameter d2 of the
tubular wall 100 is intended to indicate the interior diameter of the spacing portion. - The interior diameter d2 of the
cap 100 may be selected according to the diameter of the container. - As used hereinafter and in the claims, the term crest diameter d3 of the
tubular wall 120 is intended to indicate the distance between two opposite crests of thethreads 130. - The crest diameter d3 of the
tubular wall 120 may be also selected according to the diameter of the container threads. - As shown in
Figure 7 , the section 11 of thetubular wall 120 has a length from 5 to 20 mm, preferably from 8 mm to 17 mm. - Referring to
Figure 2 , the integrity of the product in the containing member is ensured by providing thecap 100 with aseal 115, advantageously of substantially circular shape, which is attached to thebottom 111 of themetal body 110. - Preferably, the
seal 115 is made of polymeric material and may be integrally joined to thebottom 111 of the cap, preferably by press fitting the edge of theseal 115 against the surface of theinner portion 120c of thetubular wall 120. In one alternative embodiment, theseal 115 is formed by pouring a liquidpolymeric material 111 onto thebottom 111 of thecap 100. Preferably, the polymeric material is poured at the end of the process for forming thecap 100, after threading, as described hereafter. - The diameter of the
seal 115 is substantially equal or slightly smaller than the diameter d1 of thecap 100. - The process for forming a
cap 100 according to a preferred embodiment of the present invention will be now described. - Namely, the process of the invention includes the step of:
- a) providing a
metal body 110 having abottom 111 and atubular wall 120 extending therefrom in a longitudinal direction Y-Y between an upper end 120a and alower end 120b. Particularly, the free end of thetubular wall 120 has arim 121, advantageously of circular shape.
Referring toFigures 2 to 7 , it shall be noted that the step a) of providing ametal body 110 may include the steps of:- a1) providing a metal sheet having a
first face 110a and asecond face 110b opposite thereto, wherein a portion of thesecond face 110b is designed to become the bottom 111 of the cap 100 (seeFigure 3 ), - a2) deep-drawing the metal sheet to obtain the tubular wall 120 (see
Figure 2 ).
The step a2) of deep-drawing the metal sheet may be followed by the step of:- a2.2) placing the
seal 115 against thebottom 111 of thecap 100, and/or - a2.3) integrally connecting the/a
seal 115 to thebottom 111 of thecap 100.
Figures 2 to 7 , the step a) of providing ametal body 110 may further include the steps of: - a2.2) placing the
- a3) trimming the free end of the
tubular wall 120 to form therim 121.
It shall be noted that, by trimming the free end of thetubular wall 120 the superfluous part of the metal sheet is removed.
In one embodiment of the inventive process, the steps a1), a2), a2.2), a2.3) and a3) are carried out in this sequence.
If thecap 100 is required to be coated with a decorated layer, comprising graphics and/or information for a user, the step a1) of providing a metal sheet may be followed by the step of:- a1.1) decorating, e.g. printing, at least one portion of the
first face 110a, e.g. by lithography.
- a1.1) decorating, e.g. printing, at least one portion of the
first face 110a is carried out before the step a2) of deep drawing themetal sheet 110.
Referring toFigures 4 and 5 , the process of the invention may include the step of: - a1) providing a metal sheet having a
- b) curling the
circular rim 121 to form arib 122; therib 122 may have, for example, a substantially spiral-shaped inwardly curved section or, for example a substantially circular or partially circular section.
Referring to the example ofFigures 4 and 5 , curling is performed by dedicated apparatus which use specially shaped rolls to form a so-called curl at the free end of the tubular wall. Particularly, the step b) of curling thecircular rim 121 may include the step of:- b1) rotating the
rim 121 of thecap 100 at least one turn around the pole of therib 122.
Preferably, the step b) of curling thecircular rim 121 follows the step a).
Referring to the example ofFigure 6 , the step b2) of rotating therim 121 may be followed by the step of: - b2) forming the
rib 122 at thelower end 120b of thecap 100 to form anedge 123; theedge 123 may extend transverse to thetubular wall 120 to a predetermined length 12.
Referring to the example offigure 7 , in order to form thethreads 130, the proces of the invention may include the step of: - b1) rotating the
- c) tapping the
tubular wall 120 substantially at therib 122 to form thethreads 130 of thecap 100 so that the outer surface of thetubular wall 120 is substantially smooth.
Preferably, the step c) of tapping thetubular wall 120 follows the step b).
Particularly, the step c) of tapping thetubular wall 120 may include the step of:- c1) helically forming the portion of the
rib 122 facing inwards from thecap 100 to obtain thethreads 130 of thecap 100.
Also, the step c1) of helically forming the portion of therib 122 may include the step of: - c2) forming the
threads 130 which have at least one pitch.
tubular wall 120 after curling therim 121 of thetubular wall 120 at therib 122, acap 100 is obtained in which the outer surface of thetubular wall 120 has no wrinkle and/or fold caused by cap threading. Therefore, the process of the present invention provides a cap in which the outer surface of thetubular wall 120 is substantially smooth.
In the process for forming acap 100 according to the invention, said step c) of tapping thetubular wall 120 may be followed by the steps of: - c1) helically forming the portion of the
- d) forming a layer of polymeric material, and/or
- e) integrally connecting the layer of polymeric material to the
bottom 111 of thecap 100. - In one embodiment, the steps d) and e) are carried out after the step a2) of deep-drawing the
metal sheet 110 to obtain thetubular wall 120. - As clearly shown in the above description, the cap and process for forming the same of the present invention fulfills the needs and obviates the prior art drawbacks as set out in the introduction of this disclosure.
- Those skilled in the art will obviously appreciate that a number of changes and variants may be made to the cap and process for forming the same of the invention as described hereinbefore to meet specific needs, without departure from the scope of the invention, as defined in the following claims.
Claims (15)
- A process for forming a cap (100) comprising the steps of:a) providing a metal body (110) having a bottom (111) and a tubular wall (120) extending therefrom in a longitudinal direction (Y-Y) between an upper end (120a) and a lower end (120b), wherein the free end of said tubular wall (120) defines a circular rim (121),b) curling said circular rim (121) to form a rib (122) curved inwards from said cap (100) and preferably having a substantially spiral-shaped profile;c) tapping the tubular wall (120) substantially at said rib (122) to form the threads (130) of said cap (100) so that the outer surface of said tubular wall (120) is substantially smooth.
- A process as claimed in claim 1, wherein said step a) of providing a metal body (110) comprises the steps of:a1) providing a metal sheet (110) having a first face (110a) and a second face (110b) opposite thereto, wherein a portion of said second face (110b) is designed to become the bottom (111) of said cap (100),a2) deep drawing said metal sheet (110) to obtain sais tubular wall (120), said tubular wall (120) extending transversely with respect to said bottom (111) to a predetermined length (11),a3) trimming the free end of said tubular wall (120) to form said circular rim (121).
- A process as claimed in claim 2, wherein said step a1) of providing a metal sheet (110) comprises the steps of:a1.1) printing at least one portion of said first face (110a) by lithography.
- A process for forming a cap (100) as claimed in claim 2 or 3, wherein said step a2) of deep drawing said metal sheet (110) is followed by the step of:a2.2) placing a seal (115) against the bottom (111) of said cap (100),a2.3) integrally connecting said seal (115) to the bottom (111) of said cap (100).
- A process for forming a cap (100) as claimed in any claim from 1 to 4, wherein said step b) of curling said rim (121) said includes the step of:b1) rotating the rim (121) of said cap (100) at least one turn around the pole of said rib (122).
- A process for forming a cap (100) as claimed in any claim from 1 to 5, wherein said step b2) of rotating said rim (121) is followed by the step of:b2) forming said rib (122) at the lower end (120b) of said cap (100) to form an edge (123) extending transverse to said tubular wall (120) to a predetermined length (12), said edge (123) substantially having a U-shape that forms a connecting portion between said tubular wall (120) and said rim (121).
- A process for forming a cap (100) as claimed in any claim from 1 to 6, wherein said step c) of tapping said tubular wall (120) comprising the step of:c1) helically forming the portion of said rib (122) facing inwards from said cap (100) to obtain the threads (130) of said cap (100).
- A process for forming a cap (100) as claimed in claim 6, wherein said step c1) of helically forming the portion of said rib (122) includes the step of:c2) forming said threads (130) which have at least one pitch.
- A process for forming a cap (100) as claimed in any claim from 1 to 7, wherein said step c) of tapping said tubular wall (120) follows the step of:d) forming a layer of polymeric material,e) integrally connecting said layer of polymeric material to the bottom (111) of said cap (100).
- A cap (100) formed by the process as claimed in any claim from 1 to 9, said cap (100) comprising:- a metal body (110) having a first face (110a) and a second face (110b), wherein a portion of said second face (110b) is designed to be the bottom (111) of said cap (100),- a tubular wall (120) extending from said bottom (111) between an upper end (120a) and a lower end (120b) in a longitudinal direction (Y-Y), said tubular wall (120) comprising an inner portion (120c) and an opposite outer portion (120d), and extending transverse to said bottom (111) to a predetermined length (11),characterized in that said tubular wall (120) has threads (130) inwardly projecting from said cap (100) and that the surface of the outer portion (120d) of said side wall (120) is substantially smooth.
- A cap (100) as claimed in claim 10, wherein said tubular wall (120) has a substantially U-shaped portion connecting together said inner portion (120c) and said outer portion (120d) of said tubular wall (120), said U-shaped portion substantially defining the edge (123) of said cap (100) at the free end of said tubular wall (120).
- A cap (100) as claimed in claim 10 or 11, wherein said threads (130) project out from said inner portion (120c) of said tubular wall (120).
- A cap (100) as claimed in claim 12, wherein said threads (130) have a substantially spiral section.
- A cap (100) as claimed in claim 12, wherein said threads (130) have a substantially spiral-shaped section.
- A cap (100) as claimed in any claim from 10 to 14, wherein an interspace of predetermined length (12) is provided between said inner portion (120c) and said outer portion (120d).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09425310A EP2279809A1 (en) | 2009-07-31 | 2009-07-31 | Cap and process for forming the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09425310A EP2279809A1 (en) | 2009-07-31 | 2009-07-31 | Cap and process for forming the same |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2279809A1 true EP2279809A1 (en) | 2011-02-02 |
Family
ID=41566240
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09425310A Withdrawn EP2279809A1 (en) | 2009-07-31 | 2009-07-31 | Cap and process for forming the same |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP2279809A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2784628C1 (en) * | 2022-05-24 | 2022-11-29 | Общество с ограниченной ответственностью "Завод упаковочных изделий ТОКК" | Threaded capping |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US725970A (en) * | 1902-08-07 | 1903-04-21 | August J Kempien | Bottle-stopper. |
US2120646A (en) * | 1933-08-07 | 1938-06-14 | Empire Metal Cap Co Inc | Receptacle closure and method of producing the same |
US2278462A (en) * | 1934-10-12 | 1942-04-07 | Nat Seal Corp | Closure |
US4823537A (en) * | 1987-05-22 | 1989-04-25 | Aluminum Company Of America | Method of forming a pilferproof closure |
DE4122783A1 (en) * | 1990-07-12 | 1992-01-16 | Hertrampf Michael | Bottle or other closure - has holder and seal part, with inward pointing protuberance holder gripping behind outer ridge on bottle neck |
-
2009
- 2009-07-31 EP EP09425310A patent/EP2279809A1/en not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US725970A (en) * | 1902-08-07 | 1903-04-21 | August J Kempien | Bottle-stopper. |
US2120646A (en) * | 1933-08-07 | 1938-06-14 | Empire Metal Cap Co Inc | Receptacle closure and method of producing the same |
US2278462A (en) * | 1934-10-12 | 1942-04-07 | Nat Seal Corp | Closure |
US4823537A (en) * | 1987-05-22 | 1989-04-25 | Aluminum Company Of America | Method of forming a pilferproof closure |
DE4122783A1 (en) * | 1990-07-12 | 1992-01-16 | Hertrampf Michael | Bottle or other closure - has holder and seal part, with inward pointing protuberance holder gripping behind outer ridge on bottle neck |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2784628C1 (en) * | 2022-05-24 | 2022-11-29 | Общество с ограниченной ответственностью "Завод упаковочных изделий ТОКК" | Threaded capping |
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