EP2206814A2 - Pile formation apparatus for pile fabric loom - Google Patents
Pile formation apparatus for pile fabric loom Download PDFInfo
- Publication number
- EP2206814A2 EP2206814A2 EP10150106A EP10150106A EP2206814A2 EP 2206814 A2 EP2206814 A2 EP 2206814A2 EP 10150106 A EP10150106 A EP 10150106A EP 10150106 A EP10150106 A EP 10150106A EP 2206814 A2 EP2206814 A2 EP 2206814A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- movable body
- roller
- loom
- center axis
- guide surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D39/00—Pile-fabric looms
- D03D39/22—Terry looms
- D03D39/223—Cloth control
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D49/00—Details or constructional features not specially adapted for looms of a particular type
- D03D49/04—Control of the tension in warp or cloth
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/22—Temples
Definitions
- the present invention relates to a pile formation apparatus for a pile fabric loom that changes a cloth fell position of a cloth to form a pile.
- Japanese Laid-Open Patent Publication No. 7-90751 describes an example of a pile formation apparatus.
- a movable body 30 supports a fell plate 36.
- a guide 29 guides the movable body 30 through two front and rear rollers 31A1 and 31A2.
- the two rollers 31A1 and 31A2 roll along a guide surface 290 of the guide 29.
- the guide surface 290 extends parallel to a warp line H.
- An attachment piece 28 is fixed to an expansion bar 6.
- a link 39 connects the attachment piece 28 and the movable body 30.
- a support lever 16, which supports the expansion bar 6, is pivotal about a pivot shaft 18.
- Pivoting of the support lever 16 moves the expansion bar 6 and the movable body 30 toward the front or rear. This also moves a cloth fell W1 of a cloth W toward the front or rear. Further, a fell plate 36, which is supported by and moved integrally with the movable body 30, moves toward the front or rear.
- the fell plate 36 supports the cloth W from below near the cloth fell W1.
- the fell plate 36 transmits to the position at which the link 39 and movable body 30 are connected the load produced when a reed 5 performs beating. Further, the fell plate 36 transmits to the position at which the link 39 and movable body 30 are connected the load produced from inertial force of a member (the expansion bar 6 and the support lever 16) that generates terry motions or the load produced from the tensile force of the cloth W.
- a connection pin 40 connects the link 39 and the movable body 30.
- the connection pin 40 must be lubricated to increase its durability. However, it is difficult to ensure space for lubrication.
- a connection pin 41 connects the movable body 30 and the attachment piece 28, and the movable body 30 includes only one roller, which rolls along the guide surface 290. More specifically, the movable body 30 is directly connected to the member that generates terry motions. Further, among the two front and rear rollers 31A1 and 31A2, which are described above, only the rear roller 31A1 is used.
- Fig. 10A shows the position of the expansion bar 6 during a fast pick
- Fig. 10B shows the position of the expansion bar 6 during a loose pick.
- connection pin 41 moves along an arcuate path about the pivot shaft 18 of the support lever 16. This displaces the connection pin 41 in the vertical direction.
- the guide surface 290 is a plane parallel to the warp line H
- the movable body 30 pivots about the axis of the roller 31A1. Such pivoting of the movable body 30 displaces the fell plate 36 in the vertical direction.
- Displacement of the fell plate 36, which supports the portion near the cloth fell W1 from below, in the vertical direction displaces the cloth fell W1 in the vertical direction.
- Displacement of the cloth fell W1 in the vertical direction displaces a shed for a warp T in the vertical direction.
- a jet loom which ejects air from a weft nozzle to interlace weft with warp, when the shed of a warp T is displaced in the vertical direction, the jetted weft is apt to contact the warp T. This may result in improper weft inserting.
- the pile formation apparatus includes a terry motion member, which generates a terry motion by pivoting back and forth about a center axis of a first pivot shaft.
- a movable body supports a fell plate and is directly connected to the terry motion member in a relatively pivotal manner about a center axis of a second pivot shaft.
- a guide includes a guide portion which guides the movable body so that the movable body moves toward the front or rear of the loom.
- a roller attached to the movable body rolls along the guide portion.
- the movable body is pivotal about a center axis of the roller.
- the guide portion has a form that displaces the movable body in a direction opposite to a height displacement of the fell plate when the movable body is pivoted about the center axis of the roller.
- Fig. 1 is a side view showing the entire loom.
- the right side as viewed in Fig. 1 is the front side of the loom, and the left side as viewed Fig. 1 is the rear side of the loom.
- a feed motor (not shown) When a feed motor (not shown) is actuated, a ground warp T is fed out of a ground weave warp beam 1.
- the ground warp T travels along a back roller 2 and a tension roller 3 and extends to a heddle 4 and a reed 5.
- a cloth W travels along an expansion bar 6, a surface roller 7, and guide rollers 8 and 9 and is wound around a cloth roller 10.
- a feed motor (not shown) is actuated, a pile warp Tp is fed out of a pile warp beam 11.
- the pile warp Tp travels along a tension roller 12 and extends through the heddle 4 and the reed 5.
- the support lever 14 supports the tension roller 12.
- a rod 15 connects the support lever 14 to the intermediate lever 13.
- the support lever 16 serves as a terry motion member.
- the pivot shaft 18 serves as a first pivot shaft.
- the support levers 16 support the expansion bar 6.
- the left and right support levers 16 support the two ends of the expansion bar 6. As shown in Fig. 1 , the support lever 16 is connected to the intermediate lever 13 by a rod 17. A drive shaft 19 is arranged above the intermediate lever 13. A terry motion cam 20 and a worm wheel 21 are fixed to the drive shaft 19. The worm wheel 21 is meshed with a drive worm 221 of a servo motor 22. The servo motor 22 generates rotation in one direction, and the terry motion cam 20 rotates in one direction. The actuation of the servo motor 22 is controlled based on a pile weaving pattern.
- a pivot shaft 241 is located beside the cam lever 23.
- the pivot shaft 241 pivotally supports a displacement direction changing lever 24.
- a link 25 connects the displacement direction changing lever 24 and the cam lever 23.
- a rod 26 connects the displacement direction changing lever 24 and the intermediate lever 13. Pivotal displacement of the cam lever 23 resulting from rotation of the terry motion cam 20 is transmitted to the expansion bar 6 via the link 25, the displacement direction changing lever 24, the rod 26, the intermediate lever 13, the rod 17, and the support lever 16. The transmission of the displacement pivots the expansion bar 6 about the pivot shaft 18. Further, pivotal displacement of the cam lever 23 is transmitted to the tension roller 12 via the intermediate lever 13, the rod 15, and the support lever 14.
- the transmission of the displacement pivots the support levers 14 and 16 in the same direction, and the tension roller 12 and the expansion bar 6 are displaced in the same direction by the same amount. This displaces the path of the pile warp Tp and the path of the cloth W, which in turn displaces a cloth fell W1.
- a support bar 27 extends in the widthwise direction of the loom between the reed 5 and the expansion bar 6.
- the support bar 27 extends horizontally.
- a guide 29A is arranged on the support bar 27.
- the guide 29A is arranged at a first side (right side as viewed in Fig. 4 ) of the expansion bar 6.
- the guide 29A includes a guide surface 291 and a guide surface 292.
- a movable body 30A is supported by a roller 31A on the guide 29A so as to be movable in forward and rearward directions.
- the roller 31A and a roller 32A are attached to the movable body 30A.
- the roller 31A rolls on the guide surface 291, and the roller 32A rolls on the guide surface 292.
- a plurality of rollers 31A may be arranged along a center axis 311.
- the expansion bar 6 is a hollow body including an opening facing toward the reed 5 and having a channel-shaped cross-section.
- An attachment piece 28A is attached to the hollow portion of the expansion bar 6.
- a connection pin 41 which serves as a second pivot shaft, connects the movable body 30A to the attachment piece 28A so that the movable body 30A and attachment piece 28A are pivotal relative to each other. That is, the movable body 30A and the attachment piece 28A are directly connected to each other in a relatively pivotal manner.
- the attachment piece 28A, the guide 29A, the movable body 30A, and the rollers 31A and 32A are arranged on a first side (right side as viewed in Fig. 4 ) of the expansion bar 6.
- An attachment piece 28B, a guide 29B, a movable body 30B, and rollers 31 B and 32B are arranged on a second side (left side as viewed in Fig. 4 ) of the expansion bar 6 in symmetry with the attachment piece 28A, the guide 29A, the movable body 30A, and the rollers 31A and 32A.
- a temple bar 35 is arranged on the movable bodies 30A and 30B.
- the two ends of the temple bar 35 each hold support brackets 33 and 34.
- a fell plate 36 is arranged between the distal portions of the left and right support brackets 34. The fell plate 36 supports the cloth W from below near the cloth fell W1.
- the support bracket 33 (the right support bracket 33 as viewed in Fig. 4 ) supports a temple 37 and a temple cover 38.
- the left support bracket 33 as viewed in Fig. 4 , also supports the temple 37 and the temple cover 38.
- the left and right temples 37 prevent cloth contraction of the cloth W in the widthwise direction near the cloth fell W1.
- the expansion bar 6 is arranged at the position shown in Fig. 2 .
- the expansion bar 6 is arranged at the position shown in Fig. 3 .
- the terry motions of the expansion bar 6 are transmitted via the connection pin 41 to the movable bodies 30A and 30B.
- the terry motions of the expansion bar 6 moves the movable bodies 30A and 30B toward the front and rear.
- the guides 29A and 29B guide the forward and rearward movements of the movable bodies 30A and 30B with the rollers 31A, 31B, 32A, and 32B. Accordingly, the fell plate 36 and the temple 37, which are supported on the movable bodies 30A and 30B, move integrally with the cloth W.
- a downward load resulting from the cloth tensile force is applied to the fell plate 36 and the temple 37. This urges the movable bodies 30A and 30B downward. Accordingly, the rollers 31A and 31B contact and roll along the guide surface 291, which serves as a guide portion. Further, the rollers 32A and 32B contact and roll along the guide surface 292.
- the temple bar 35 and the fell plate 36 connect the movable bodies 30A and 30B. Displacement of the movable bodies 30A and 30B in the widthwise direction is restricted by contact of the rollers 32A and 32B with the guide surface 291.
- the guides 29A and 29B, the movable bodies 30A and 30B, and the rollers 31A and 31B are arranged symmetrically at the left and right sides in the widthwise direction. Thus, only the guide 29A and the movable body 30A will be described hereinafter.
- the guide surface 291 is a sloped surface that intersects the warp line H which extends horizontally from the front toward the rear of the loom, incline at angle ⁇ 3 relative to the warp line H.
- the guide surface 291 has a rising gradient that rises from the rear side (left side as viewed in Fig. 2 ) of the loom to the front side (right side as viewed in Fig. 2 ) of the loom.
- Fig. 5 shows a coordinate system, which includes an X axis in the horizontal direction and a Y axis in the vertical direction.
- the dotted lines indicate the positions of the left roller 31A (F), the connection pin 41 (F), and the fell plate 36 (F) during a fast pick.
- the origin G of the coordinate system (X, Y) conforms to the center axis 311 of the roller 31A (F), which is located at the fast pick position.
- the dotted lines indicate the positions of the right roller 31A (L), the connection pin 41 (L), and the fell plate 36 (L) during a loose pick when the guide surface 291 is a horizontal plane.
- the connection pin 41 (L) indicates the movement position of the connection pin 41 when the support lever 16 is pivoted about the center axis 181 of the pivot shaft 18 from the rear toward the front of the loom.
- the roller 31A (L) indicates the movement position of the roller 31A when the pivoting of the support lever 16 moves the roller 31A (F) in the horizontal direction.
- the fell plate 36 (L) indicates the movement position of the fell plate 36 when the pivoting of the support lever 16 moves the fell plate 36 (F).
- the coordinates of the center axis 411 of the connection pin 41 (F) are represented by (X1, X2).
- the coordinates of the center axis 411 of the connection pin 41 (L) are represented by (X2, Y2).
- the movement amount of the connection pin 41 in the X axis direction when the support lever 16 pivots is represented by K.
- the movement amount of the connection pin 41 in the Y axis direction when the support lever 16 pivots is represented by ⁇ .
- the coordinates (X2, Y2) of the center axis 411 of the connection pin 41 (L) is also represented by (X1+K, Y1+ ⁇ ).
- R1 represents the length of a straight line T1 connecting the center axis 311 of the roller 31A (F) and the center axis 411 of the connection pin 41 (F).
- R2 represents the length of a straight line T2 connecting a vertex 361 of the fell plate 36 (L) with the origin G.
- Angle ⁇ 2 represents the gradient angle of the straight line T2 relative to the Y axis.
- T3 represents a straight line connecting the vertex 361 of the fell plate 36 (L) with the center axis 311 of the roller 31A (L), and h represents the height of the warp line H from the origin G.
- the roller 31A (Lg), the connection pin 41 (Lg), and the fell plate 36 (Lg) in Fig. 6 show the positions of the roller 31A (L), the connection pin 41 (L), and the fell plate 36 (L) in Fig. 5 moved in the X axis direction by distance (-K).
- the center axis 311 of the roller 31A (L) conforms to the origin G.
- the straight line T3(-K) shows the position of the straight line T3 in Fig. 5 moved in the X axis direction by distance (-K).
- ⁇ represents the distance between the center axis 411 of the connection pin 41 (F) and the center axis 411 of the connection pin 41 (Lg) in the X axis direction.
- the coordinates of the center axis 411 of the connection pin 41 (Lg) are represented by (X1- ⁇ , Y2).
- ⁇ represents the distance between the vertex 361 of the fell plate 36 (Lg) and the warp line H, that is, the movement amount of the fell plate 36 (Lg) when moved in the Y axis direction to the fell plate 36 (L ⁇ o).
- ⁇ represents the descending amount of the fell plate 36 when the pivoting of the support lever 16 moves the roller 31A (F) to the position of the roller 31A (L).
- the roller 31A (L ⁇ o) and the fell plate 36 (L ⁇ o) represent the positions of the roller 31A (Lg) and the fell plate 36 (Lg) pivoted by angle ⁇ o about the center axis 411 of the connection pin 41 (Lg) so that the vertex 361 of the fell plate 36 (Lg) lies on the warp line H.
- the center axis 311 of the roller 31A (Lg) is raised to the position of the center axis 311 of the roller 31A (L ⁇ o).
- the distance between the center axis 311 of the roller 31A (Lg) and the center axis 311 of the roller 31A (L ⁇ o) is represented by ( ⁇ -6).
- the straight line T4 represents the position of the straight line T3 (-K) pivoted by angle ⁇ o about the center axis 411 of the connection pin 41 (Lg).
- Angle ⁇ 1 represents the angle formed between the straight line T4 and the straight line T3 (-K).
- the roller 31A (L ⁇ oK) and the fell plate 36 (L ⁇ oK) represent the positions of the roller 31A (L ⁇ o) and the fell plate 36 (L ⁇ o) of Fig. 6 moved by distance K in the X axis direction.
- the vertex 361 of the fell plate 36 (L ⁇ oK) lies on the warp line H.
- the dotted lines represent the guide surface 291
- the straight line T5 represents a straight line connecting the center axis 311 of the roller 31A (F) and the center axis 311 of the roller 31A (L ⁇ oK).
- the guide surface 291 is parallel to the straight line T5.
- the angle formed between the guide surface 291 and the X axis and the angle formed between the straight line T5 and the X axis are the same and are both angle ⁇ 3.
- the angle ⁇ 3 shown in Fig. 7 is the same as the angle ⁇ 3 shown in Fig. 2 .
- Equation (1) expresses the angle ⁇ 3, which is shown in Figs. 2 and 7 .
- ⁇ ⁇ 3 tan - 1 ⁇ ⁇ - ⁇ / K + ⁇
- Equation (4) expresses ⁇ 1.
- ⁇ ⁇ 1 2 ⁇ sin - 1 ⁇ ⁇ ⁇ 2 + ⁇ ⁇ 2 / 2 1 / 2 / R ⁇ 1 ]
- Equation (5) expresses R1.
- R ⁇ 1 X ⁇ 1 2 + Yl 2 1 / 2
- the first embodiment has the advantages described below.
- the guide surface 291 is a plane having a rising gradient.
- the amount the fell plate 36 is lifted as the roller 31A climbs the guide surface 291 is approximately proportional to the descending amount of the fell plate 36 when the guide surface 291 is horizontal and the roller 31A moves horizontally. That is, the amount the fell plate 36 is lifted as the roller 31A climbs the guide surface 291 approximately cancels the descending amount of the fell plate 36 when the roller 31A moves horizontally.
- the rising gradient of the guide surface 291 is optimal for the form of a guide that guides the roller 31A.
- planar guide surface 291 has a convenient form when used as a guide for guiding the roller 31A.
- a guide surface 293, which serves as the guide for the roller 31A may be curved.
- the guide surface 293 is curved bulging upward.
- the center axis 411 of the connection pin 41 is located at the same position as the center axis 181 of the pivot shaft 18 with respect to forward-rearward direction of the loom.
- the vertical displacement of the fell plate 36 resulting from the pivoting of the movable body 30A is not a monotonous ascending or descending. It is thus preferable that the curved form of the guide surface 293 be set to correspond to the vertical displacement of the fell plate 36 resulting from the pivoting of the movable body 30A.
- the center axis 411 of the connection pin 41 is located rearward from the center axis 181 of the pivot shaft 18 in the loom.
- the center axis 411 of the connection pin 41 is located frontward from the center axis 181 of the pivot shaft 18 in the loom.
- the amount the fell plate 36 is lifted as the roller 31A climbs the guide surface 293 is approximately proportional to the descending amount of the fell plate 36 when the guide surface 293 is horizontal and the roller 31A moves horizontally.
- the amount the fell plate 36 is lifted as the roller 31A climbs the guide surface 293 is approximately proportional to the ascending amount of the fell plate 36 when the guide surface 293 is horizontal and the roller 31A moves horizontally.
- the amount the fell plate 36 is lifted as the roller 31A climbs the guide surface 293 approximately cancels the descending amount of the fell plate 36 when the roller 31A moves horizontally.
- the curved guide surface 293 is preferable for more accurately suppressing displacement of the fell plate 36 resulting from movement of the movable body 30A.
- a guide surface may be formed from a plane having a rising gradient and a plane having a falling gradient, with the boundary of the two planes being located in correspondence with the portion at which the center axis 411 of the connection pin 41 and the center axis 181 of the pivot shaft 18 are located at the same position with respect to the forward-rearward direction of the loom.
- the rising gradient of the guide surface 291 in the first embodiment may be set in correspondence with the vertical displacement of the fell plate 36 resulting from the pivoting of the movable body 30A.
- the movement amount of the roller 31A in the X axis direction may be used as K when obtaining the angle ⁇ 3.
- a pile formation apparatus for a pile fabric loom changes a cloth fell position of a cloth.
- the pile formation apparatus includes a terry motion member, a movable body, a guide, and a roller.
- the terry motion member generates a terry motion by pivoting back and forth.
- the movable body supports a fell plate and is directly connected to the terry motion member in a relatively pivotal manner.
- the guide includes a guide portion which guides and moves the movable body toward the front or rear of the loom.
- the roller is attached to the movable body.
- the guide portion has a form that displaces the movable body in a direction opposite to a height displacement of the fell plate when the movable body is pivoted about a center axis of the roller.
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Abstract
Description
- The present invention relates to a pile formation apparatus for a pile fabric loom that changes a cloth fell position of a cloth to form a pile.
- Japanese Laid-Open Patent Publication No.
7-90751 Fig. 9 , in the pile formation apparatus of Japanese Laid-Open Patent Publication No.7-90751 movable body 30 supports afell plate 36. Aguide 29 guides themovable body 30 through two front and rear rollers 31A1 and 31A2. The two rollers 31A1 and 31A2 roll along aguide surface 290 of theguide 29. Theguide surface 290 extends parallel to a warp line H. Anattachment piece 28 is fixed to anexpansion bar 6. Alink 39 connects theattachment piece 28 and themovable body 30. Asupport lever 16, which supports theexpansion bar 6, is pivotal about apivot shaft 18. Pivoting of thesupport lever 16 moves theexpansion bar 6 and themovable body 30 toward the front or rear. This also moves a cloth fell W1 of a cloth W toward the front or rear. Further, afell plate 36, which is supported by and moved integrally with themovable body 30, moves toward the front or rear. - The
fell plate 36 supports the cloth W from below near the cloth fell W1. Thefell plate 36 transmits to the position at which thelink 39 andmovable body 30 are connected the load produced when areed 5 performs beating. Further, thefell plate 36 transmits to the position at which thelink 39 andmovable body 30 are connected the load produced from inertial force of a member (theexpansion bar 6 and the support lever 16) that generates terry motions or the load produced from the tensile force of the cloth W.A connection pin 40 connects thelink 39 and themovable body 30. Theconnection pin 40 must be lubricated to increase its durability. However, it is difficult to ensure space for lubrication. - This lubrication problem may be solved by the structure shown in
Figs. 10A and 10B . In this structure, aconnection pin 41 connects themovable body 30 and theattachment piece 28, and themovable body 30 includes only one roller, which rolls along theguide surface 290. More specifically, themovable body 30 is directly connected to the member that generates terry motions. Further, among the two front and rear rollers 31A1 and 31A2, which are described above, only the rear roller 31A1 is used.Fig. 10A shows the position of theexpansion bar 6 during a fast pick, andFig. 10B shows the position of theexpansion bar 6 during a loose pick. - However, when the support lever 16 pivots, the
connection pin 41 moves along an arcuate path about thepivot shaft 18 of thesupport lever 16. This displaces theconnection pin 41 in the vertical direction. As a result, when theguide surface 290 is a plane parallel to the warp line H, as the roller 31A1 rolls along theguide surface 290, themovable body 30 pivots about the axis of the roller 31A1. Such pivoting of themovable body 30 displaces thefell plate 36 in the vertical direction. - Displacement of the
fell plate 36, which supports the portion near the cloth fell W1 from below, in the vertical direction displaces the cloth fell W1 in the vertical direction. Displacement of the cloth fell W1 in the vertical direction displaces a shed for a warp T in the vertical direction. In a jet loom, which ejects air from a weft nozzle to interlace weft with warp, when the shed of a warp T is displaced in the vertical direction, the jetted weft is apt to contact the warp T. This may result in improper weft inserting. - It is an object of the present invention to suppress vertical displacement of a fell plate when a movable body is directly connected to a member that generates terry motions.
- One aspect of the present invention is a pile formation apparatus for a pile fabric loom that changes a cloth fell position of a cloth to form a pile. The pile formation apparatus includes a terry motion member, which generates a terry motion by pivoting back and forth about a center axis of a first pivot shaft. A movable body supports a fell plate and is directly connected to the terry motion member in a relatively pivotal manner about a center axis of a second pivot shaft. A guide includes a guide portion which guides the movable body so that the movable body moves toward the front or rear of the loom. A roller attached to the movable body rolls along the guide portion. The movable body is pivotal about a center axis of the roller. The guide portion has a form that displaces the movable body in a direction opposite to a height displacement of the fell plate when the movable body is pivoted about the center axis of the roller.
- Other aspects and advantages of the present invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
- The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
-
Fig. 1 is a cross-sectional side view of a pile fabric loom according to a first embodiment of the present invention; -
Fig. 2 is an enlarged partial view ofFig. 1 during a fast pick; -
Fig. 3 is an enlarged partial view ofFig. 1 during a loose pick; -
Fig. 4 is a rear partial view of the pile fabric loom shown inFig. 1 ; -
Fig. 5 is a coordinate diagram illustrating how to obtain angle θ3; -
Fig. 6 is a coordinate diagram illustrating how to obtain angle θ3; -
Fig. 7 is a coordinate diagram illustrating how to obtain angle θ3; -
Fig. 8 is an enlarged partial cross-sectional side view showing a second embodiment; -
Fig. 9 is a cross-sectional side view showing a pile fabric loom of the prior art; and -
Figs. 10A and 10B are cross-sectional side views showing the pile fabric loom when a guide surface is horizontal. - A first embodiment of the present invention will now be discussed with reference to
Figs. 1 to 7 . -
Fig. 1 is a side view showing the entire loom. The right side as viewed inFig. 1 is the front side of the loom, and the left side as viewedFig. 1 is the rear side of the loom. - When a feed motor (not shown) is actuated, a ground warp T is fed out of a ground
weave warp beam 1. The ground warp T travels along a back roller 2 and atension roller 3 and extends to aheddle 4 and areed 5. A cloth W travels along anexpansion bar 6, a surface roller 7, andguide rollers 8 and 9 and is wound around acloth roller 10. When a feed motor (not shown) is actuated, a pile warp Tp is fed out of apile warp beam 11. The pile warp Tp travels along atension roller 12 and extends through theheddle 4 and thereed 5. - A
support lever 14, which is pivotal about a pivot shaft 141, is arranged at the rear of the loom. Thesupport lever 14 supports thetension roller 12. Anintermediate lever 13, which is pivotal about apivot shaft 131, is arranged at the middle of the loom. Arod 15 connects thesupport lever 14 to theintermediate lever 13. Support levers 16, which are pivotal about apivot shaft 18, are arranged at the front of the loom. Thesupport lever 16 serves as a terry motion member. Thepivot shaft 18 serves as a first pivot shaft. The support levers 16 support theexpansion bar 6. - The left and right support levers 16 support the two ends of the
expansion bar 6. As shown inFig. 1 , thesupport lever 16 is connected to theintermediate lever 13 by arod 17. Adrive shaft 19 is arranged above theintermediate lever 13. Aterry motion cam 20 and aworm wheel 21 are fixed to thedrive shaft 19. Theworm wheel 21 is meshed with adrive worm 221 of aservo motor 22. Theservo motor 22 generates rotation in one direction, and theterry motion cam 20 rotates in one direction. The actuation of theservo motor 22 is controlled based on a pile weaving pattern. - A
pivot shaft 231, which is located directly above thedrive shaft 19, pivotally supports acam lever 23. Apivot shaft 241 is located beside thecam lever 23. Thepivot shaft 241 pivotally supports a displacementdirection changing lever 24. Alink 25 connects the displacementdirection changing lever 24 and thecam lever 23. Arod 26 connects the displacementdirection changing lever 24 and theintermediate lever 13. Pivotal displacement of thecam lever 23 resulting from rotation of theterry motion cam 20 is transmitted to theexpansion bar 6 via thelink 25, the displacementdirection changing lever 24, therod 26, theintermediate lever 13, therod 17, and thesupport lever 16. The transmission of the displacement pivots theexpansion bar 6 about thepivot shaft 18. Further, pivotal displacement of thecam lever 23 is transmitted to thetension roller 12 via theintermediate lever 13, therod 15, and thesupport lever 14. The transmission of the displacement pivots the support levers 14 and 16 in the same direction, and thetension roller 12 and theexpansion bar 6 are displaced in the same direction by the same amount. This displaces the path of the pile warp Tp and the path of the cloth W, which in turn displaces a cloth fell W1. - A
support bar 27 extends in the widthwise direction of the loom between thereed 5 and theexpansion bar 6. Thesupport bar 27 extends horizontally. - As shown in
Fig. 4 , aguide 29A is arranged on thesupport bar 27. Theguide 29A is arranged at a first side (right side as viewed inFig. 4 ) of theexpansion bar 6. Theguide 29A includes aguide surface 291 and aguide surface 292. - As shown in
Fig. 2 , amovable body 30A is supported by aroller 31A on theguide 29A so as to be movable in forward and rearward directions. Theroller 31A and aroller 32A are attached to themovable body 30A. Theroller 31A rolls on theguide surface 291, and theroller 32A rolls on theguide surface 292. A plurality ofrollers 31A may be arranged along acenter axis 311. - The
expansion bar 6 is a hollow body including an opening facing toward thereed 5 and having a channel-shaped cross-section. Anattachment piece 28A is attached to the hollow portion of theexpansion bar 6. Aconnection pin 41, which serves as a second pivot shaft, connects themovable body 30A to theattachment piece 28A so that themovable body 30A andattachment piece 28A are pivotal relative to each other. That is, themovable body 30A and theattachment piece 28A are directly connected to each other in a relatively pivotal manner. - As shown in
Fig. 4 , theattachment piece 28A, theguide 29A, themovable body 30A, and therollers Fig. 4 ) of theexpansion bar 6. Anattachment piece 28B, aguide 29B, amovable body 30B, androllers Fig. 4 ) of theexpansion bar 6 in symmetry with theattachment piece 28A, theguide 29A, themovable body 30A, and therollers Fig. 4 only shows the twoguides movable bodies guides - A
temple bar 35 is arranged on themovable bodies temple bar 35 eachhold support brackets fell plate 36 is arranged between the distal portions of the left andright support brackets 34. Thefell plate 36 supports the cloth W from below near the cloth fell W1. - As shown in
Fig. 2 , the support bracket 33 (theright support bracket 33 as viewed inFig. 4 ) supports atemple 37 and atemple cover 38. Theleft support bracket 33, as viewed inFig. 4 , also supports thetemple 37 and thetemple cover 38. The left andright temples 37 prevent cloth contraction of the cloth W in the widthwise direction near the cloth fell W1. - During a fast pick, the
expansion bar 6 is arranged at the position shown inFig. 2 . During a loose pick, theexpansion bar 6 is arranged at the position shown inFig. 3 . The terry motions of theexpansion bar 6 are transmitted via theconnection pin 41 to themovable bodies expansion bar 6 moves themovable bodies guides movable bodies rollers fell plate 36 and thetemple 37, which are supported on themovable bodies - A downward load resulting from the cloth tensile force is applied to the
fell plate 36 and thetemple 37. This urges themovable bodies rollers guide surface 291, which serves as a guide portion. Further, therollers guide surface 292. - The
temple bar 35 and thefell plate 36 connect themovable bodies movable bodies rollers guide surface 291. - The
guides movable bodies rollers guide 29A and themovable body 30A will be described hereinafter. - As shown in
Figs. 2 and3 , thecenter axis 411 of theconnection pin 41 is located rearward from thecenter axis 181 of thepivot shaft 18. Theguide surface 291 is a sloped surface that intersects the warp line H which extends horizontally from the front toward the rear of the loom, incline at angle θ3 relative to the warp line H. Theguide surface 291 has a rising gradient that rises from the rear side (left side as viewed inFig. 2 ) of the loom to the front side (right side as viewed inFig. 2 ) of the loom. - The procedures for determining the angle θ3 will now be discussed with reference to
Figs. 5 to 7 . -
Fig. 5 shows a coordinate system, which includes an X axis in the horizontal direction and a Y axis in the vertical direction. InFig. 5 , the dotted lines indicate the positions of theleft roller 31A (F), the connection pin 41 (F), and the fell plate 36 (F) during a fast pick. The origin G of the coordinate system (X, Y) conforms to thecenter axis 311 of theroller 31A (F), which is located at the fast pick position. - In
Fig. 5 , the dotted lines indicate the positions of theright roller 31A (L), the connection pin 41 (L), and the fell plate 36 (L) during a loose pick when theguide surface 291 is a horizontal plane. The connection pin 41 (L) indicates the movement position of theconnection pin 41 when thesupport lever 16 is pivoted about thecenter axis 181 of thepivot shaft 18 from the rear toward the front of the loom. Theroller 31A (L) indicates the movement position of theroller 31A when the pivoting of thesupport lever 16 moves theroller 31A (F) in the horizontal direction. The fell plate 36 (L) indicates the movement position of thefell plate 36 when the pivoting of thesupport lever 16 moves the fell plate 36 (F). - The coordinates of the
center axis 411 of the connection pin 41 (F) are represented by (X1, X2). The coordinates of thecenter axis 411 of the connection pin 41 (L) are represented by (X2, Y2). The movement amount of theconnection pin 41 in the X axis direction when thesupport lever 16 pivots is represented by K. The movement amount of theconnection pin 41 in the Y axis direction when thesupport lever 16 pivots is represented by α. In this case, the coordinates (X2, Y2) of thecenter axis 411 of the connection pin 41 (L) is also represented by (X1+K, Y1+α). - In
Fig. 5 , R1 represents the length of a straight line T1 connecting thecenter axis 311 of theroller 31A (F) and thecenter axis 411 of the connection pin 41 (F). Here, R2 represents the length of a straight line T2 connecting avertex 361 of the fell plate 36 (L) with the origin G. Angle θ2 represents the gradient angle of the straight line T2 relative to the Y axis. Further, T3 represents a straight line connecting thevertex 361 of the fell plate 36 (L) with thecenter axis 311 of theroller 31A (L), and h represents the height of the warp line H from the origin G. - The
roller 31A (Lg), the connection pin 41 (Lg), and the fell plate 36 (Lg) inFig. 6 show the positions of theroller 31A (L), the connection pin 41 (L), and the fell plate 36 (L) inFig. 5 moved in the X axis direction by distance (-K). In this case, thecenter axis 311 of theroller 31A (L) conforms to the origin G. The straight line T3(-K) shows the position of the straight line T3 inFig. 5 moved in the X axis direction by distance (-K). - Further, β represents the distance between the
center axis 411 of the connection pin 41 (F) and thecenter axis 411 of the connection pin 41 (Lg) in the X axis direction. The coordinates of thecenter axis 411 of the connection pin 41 (Lg) are represented by (X1-β, Y2). - Additionally, δ represents the distance between the
vertex 361 of the fell plate 36 (Lg) and the warp line H, that is, the movement amount of the fell plate 36 (Lg) when moved in the Y axis direction to the fell plate 36 (Lθo). In other words, δ represents the descending amount of thefell plate 36 when the pivoting of thesupport lever 16 moves theroller 31A (F) to the position of theroller 31A (L). - In
Fig. 6 , theroller 31A (Lθo) and the fell plate 36 (Lθo) represent the positions of theroller 31A (Lg) and the fell plate 36 (Lg) pivoted by angle θo about thecenter axis 411 of the connection pin 41 (Lg) so that thevertex 361 of the fell plate 36 (Lg) lies on the warp line H. In other words, to raise thevertex 361 of the fell plate 36 (Lg) to the height of the warp line H, thecenter axis 311 of theroller 31A (Lg) is raised to the position of thecenter axis 311 of theroller 31A (Lθo). The distance between thecenter axis 311 of theroller 31A (Lg) and thecenter axis 311 of theroller 31A (Lθo) is represented by (α-6). - The straight line T4 represents the position of the straight line T3 (-K) pivoted by angle θo about the
center axis 411 of the connection pin 41 (Lg). Angle θ1 represents the angle formed between the straight line T4 and the straight line T3 (-K). - In
Fig. 7 , theroller 31A (LθoK) and the fell plate 36 (LθoK) represent the positions of theroller 31A (Lθo) and the fell plate 36 (Lθo) ofFig. 6 moved by distance K in the X axis direction. In this case, thevertex 361 of the fell plate 36 (LθoK) lies on the warp line H. - In
Fig. 7 , the dotted lines represent theguide surface 291, and the straight line T5 represents a straight line connecting thecenter axis 311 of theroller 31A (F) and thecenter axis 311 of theroller 31A (LθoK). Theguide surface 291 is parallel to the straight line T5. The angle formed between theguide surface 291 and the X axis and the angle formed between the straight line T5 and the X axis are the same and are both angle θ3. The angle θ3 shown inFig. 7 is the same as the angle θ3 shown inFig. 2 . Thus, when thecenter axis 311 of theroller 31A (L) is pivoted by angle θo about thecenter axis 411 of the connection pin 41 (L) and moved onto the straight line T5, the descending amount of thevertex 361 of thefell plate 36 approaches zero. -
-
-
-
-
- Accordingly, θ3 of equation (1) is obtained with R2, X1, Y1, α, h, K.
- When the
guide surface 291 is horizontal and the pivoting of thesupport lever 16 moves theconnection pin 41 in the X axis direction by distance K, thefell plate 36 is descended by δ. However, by setting the angle θ3, which is calculated from equation (1) using R2, X1, Y1, α, h, K, as the gradient angle of theguide surface 291, the descending amount δ of thefell plate 36 approaches zero. - The first embodiment has the advantages described below.
- (1) The
guide surface 291 has a rising gradient that rises from the rear side the front side of the loom. Thus, the descending amount δ of thefell plate 36 is close to zero. Thus, theguide surface 291 displaces themovable body 30A in a direction opposite to the height displacement of thefell plate 36 resulting from the pivoting of themovable body 30A about thecenter axis 311 of theroller 31A. This suppresses height displacement of thefell plate 36 when themovable body 30A is moved. - (2) When the connection position (i.e., the
center axis 411 of the connection pin 41) of themovable body 30A and theattachment piece 28A, which serves as a terry motion member, is located rearward from the pivoting center (i.e., thecenter axis 181 of the pivot shaft 18) of the terry motion member (6, 16, 28A) in the loom, thecenter axis 411 of theconnection pin 41 ascends when thesupport lever 16 is shifting from the fast pick position to the loose pick position. Thus, when theguide surface 291 is horizontal, thefell plate 36 continues to descend when thesupport lever 16 is shifting from the fast pick position to the loose pick position, that is, when theroller 31A is moving horizontally from the rear to the front of the loom. - However, the
guide surface 291 is a plane having a rising gradient. Thus, the amount thefell plate 36 is lifted as theroller 31A climbs theguide surface 291 is approximately proportional to the descending amount of thefell plate 36 when theguide surface 291 is horizontal and theroller 31A moves horizontally. That is, the amount thefell plate 36 is lifted as theroller 31A climbs theguide surface 291 approximately cancels the descending amount of thefell plate 36 when theroller 31A moves horizontally. - Accordingly, when the connection position of the
movable body 30A and the terry motion member is located rearward from the pivoting center of the terry motion member in the loom, the rising gradient of theguide surface 291 is optimal for the form of a guide that guides theroller 31A. - Particularly, the
planar guide surface 291 has a convenient form when used as a guide for guiding theroller 31A. - It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the present invention may be embodied in the following forms.
- As shown in
Fig. 8 , aguide surface 293, which serves as the guide for theroller 31A, may be curved. Theguide surface 293 is curved bulging upward. In the illustrated example, when theroller 31A is located at the vertex of theguide surface 293, thecenter axis 411 of theconnection pin 41 is located at the same position as thecenter axis 181 of thepivot shaft 18 with respect to forward-rearward direction of the loom. The vertical displacement of thefell plate 36 resulting from the pivoting of themovable body 30A is not a monotonous ascending or descending. It is thus preferable that the curved form of theguide surface 293 be set to correspond to the vertical displacement of thefell plate 36 resulting from the pivoting of themovable body 30A. - During a fast pick, the
center axis 411 of theconnection pin 41 is located rearward from thecenter axis 181 of thepivot shaft 18 in the loom. During a loose pick, thecenter axis 411 of theconnection pin 41 is located frontward from thecenter axis 181 of thepivot shaft 18 in the loom. When thesupport lever 16 is moving from the fast pick position to the loose pick position, thecenter axis 411 of theconnection pin 41 ascends and then descends. Thus, if theguide surface 293 is horizontal, when thesupport lever 16 moves from the fast pick position to the loose pick position, that is, when theroller 31A moves horizontally from the rear toward the front of the loom, thefell plate 36 descends and then ascends. - However, the
guide surface 293, which is curved, shifts from a rising gradient to a falling gradient. Thus, the amount thefell plate 36 is lifted as theroller 31A climbs theguide surface 293 is approximately proportional to the descending amount of thefell plate 36 when theguide surface 293 is horizontal and theroller 31A moves horizontally. Further, the amount thefell plate 36 is lifted as theroller 31A climbs theguide surface 293 is approximately proportional to the ascending amount of thefell plate 36 when theguide surface 293 is horizontal and theroller 31A moves horizontally. Thus, the amount thefell plate 36 is lifted as theroller 31A climbs theguide surface 293 approximately cancels the descending amount of thefell plate 36 when theroller 31A moves horizontally. Further, the amount thefell plate 36 is lowered as theroller 31A climbs theguide surface 293 approximately cancels the ascending amount of thefell plate 36 when theroller 31A moves horizontally. Thecurved guide surface 293 is preferable for more accurately suppressing displacement of thefell plate 36 resulting from movement of themovable body 30A. - A guide surface may be formed from a plane having a rising gradient and a plane having a falling gradient, with the boundary of the two planes being located in correspondence with the portion at which the
center axis 411 of theconnection pin 41 and thecenter axis 181 of thepivot shaft 18 are located at the same position with respect to the forward-rearward direction of the loom. - The rising gradient of the
guide surface 291 in the first embodiment may be set in correspondence with the vertical displacement of thefell plate 36 resulting from the pivoting of themovable body 30A. - In the first embodiment, when the
roller 31A moves from the fast pick position to a predetermined position (e.g., intermediate position), which is located between the fast pick position and the loose pick position, the movement amount of theroller 31A in the X axis direction may be used as K when obtaining the angle θ3. - The present examples and embodiments are to be considered as illustrative and not restrictive, and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
- A pile formation apparatus for a pile fabric loom changes a cloth fell position of a cloth. The pile formation apparatus includes a terry motion member, a movable body, a guide, and a roller. The terry motion member generates a terry motion by pivoting back and forth. The movable body supports a fell plate and is directly connected to the terry motion member in a relatively pivotal manner. The guide includes a guide portion which guides and moves the movable body toward the front or rear of the loom. The roller is attached to the movable body. The guide portion has a form that displaces the movable body in a direction opposite to a height displacement of the fell plate when the movable body is pivoted about a center axis of the roller.
Claims (6)
- A pile formation apparatus for a pile fabric loom that changes a cloth fell position of a cloth to form a pile, the pile formation apparatus including:a terry motion member (16) which generates a terry motion by pivoting back and forth about a center axis (181) of a first pivot shaft (18);a movable body (30A) which supports a fell plate (36) and which is directly connected to the terry motion member (16) in a relatively pivotal manner about a center axis (411) of a second pivot shaft (41);a guide (29A) including a guide portion (291, 293) which guides the movable body (30A) so that the movable body (30A) moves toward the front or rear of the loom;a roller (31A, 31 B) attached to the movable body (30A), which rolls along the guide portion (291, 293), the movable body (30A) being pivotal about a center axis (311) of the roller (31A, 31 B), the pile formation apparatus being characterized in that:the guide portion (291, 293) has a form that displaces the movable body (30A) in a direction opposite to a height displacement of the fell plate (36) when the movable body (30A) is pivoted about the center axis (311) of the roller (31A, 31 B).
- The pile formation apparatus according to claim 1, being characterized in that the guide portion (291, 293) is a guide surface (291, 293) having a rising gradient that rises from the rear toward the front of the loom.
- The pile formation apparatus according to claim 1, being characterized in that:the guide portion (291, 293) is a guide surface (291, 293) inclined relative to a warp line (H), which extends from the front toward the rear of the loom; andwhen the center axis (411) of the second pivot shaft (41) is located rearward from the center axis (181) of the first pivot shaft (18) in the loom, the roller (31A, 31 B) rolls along the guide surface (291, 293) having a rising gradient that rises from the rear toward the front of the loom relative to the warp line (H).
- The pile formation apparatus according to claim 1, being characterized in that:the guide portion (293) is a guide surface (293) inclined relative to a warp line (H), which extends from the front toward the rear of the loom; andwhen the center axis (411) of the second pivot shaft (41) is located frontward from the center axis (181) of the first pivot shaft (18) in the loom, the roller (31A, 31 B) rolls along the guide surface (293) having a falling gradient that falls from the rear toward the front of the loom relative to the warp line (H).
- The pile formation apparatus according to claim 1, being characterized in that the guide portion (291) is a planar guide surface (291).
- The pile formation apparatus according to claim 1, being characterized in that the guide portion (293) is a curved guide surface (293).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009004089A JP5083223B2 (en) | 2009-01-09 | 2009-01-09 | Pile forming device in a pile loom |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2206814A2 true EP2206814A2 (en) | 2010-07-14 |
EP2206814A3 EP2206814A3 (en) | 2014-05-21 |
EP2206814B1 EP2206814B1 (en) | 2015-06-10 |
Family
ID=42104340
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10150106.2A Not-in-force EP2206814B1 (en) | 2009-01-09 | 2010-01-05 | Pile formation apparatus for pile fabric loom |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2206814B1 (en) |
JP (1) | JP5083223B2 (en) |
CN (1) | CN101775690B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104018279A (en) * | 2014-06-06 | 2014-09-03 | 青岛天一集团红旗纺织机械有限公司 | Air jet loom for weaving lint |
CN104018280A (en) * | 2014-06-06 | 2014-09-03 | 青岛天一集团红旗纺织机械有限公司 | Warp feeding device of lint air jet loom |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103911748B (en) * | 2014-03-14 | 2015-08-05 | 杭州创兴织造设备科技有限公司 | The towel fluff mechanism of the direct control link of a kind of servomotor and terry cloth loom |
CN104233585A (en) * | 2014-08-29 | 2014-12-24 | 德清县伊得利丝绸有限公司 | Double-roller and double-layered neat lint loom |
DE102019208377B3 (en) * | 2019-06-07 | 2020-04-23 | Lindauer Dornier Gesellschaft Mit Beschränkter Haftung | Device for making the line of tie even when weaving terry fabrics |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0790751A (en) | 1993-09-21 | 1995-04-04 | Toyota Autom Loom Works Ltd | Pile forming device in pile loom |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5188669U (en) * | 1975-01-10 | 1976-07-15 | ||
JP2000303312A (en) * | 1999-04-19 | 2000-10-31 | Tsudakoma Corp | Cloth moving type apparatus for forming pile |
DE102005028124A1 (en) * | 2005-06-10 | 2006-12-14 | Picanol N.V. | Web rubbing machine consists of one system to attach filling fibres and another system to remove tissue and movable breast beam that moves relative to system for attaching filling fibres and being linked to sliding table |
-
2009
- 2009-01-09 JP JP2009004089A patent/JP5083223B2/en active Active
-
2010
- 2010-01-05 EP EP10150106.2A patent/EP2206814B1/en not_active Not-in-force
- 2010-01-08 CN CN 201010002511 patent/CN101775690B/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0790751A (en) | 1993-09-21 | 1995-04-04 | Toyota Autom Loom Works Ltd | Pile forming device in pile loom |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104018279A (en) * | 2014-06-06 | 2014-09-03 | 青岛天一集团红旗纺织机械有限公司 | Air jet loom for weaving lint |
CN104018280A (en) * | 2014-06-06 | 2014-09-03 | 青岛天一集团红旗纺织机械有限公司 | Warp feeding device of lint air jet loom |
CN104018279B (en) * | 2014-06-06 | 2016-01-20 | 青岛天一集团红旗纺织机械有限公司 | A kind of air-jet loom for weaving flannelette |
CN104018280B (en) * | 2014-06-06 | 2016-01-27 | 青岛天一集团红旗纺织机械有限公司 | A kind of flannelette jet loom warp feeding device |
Also Published As
Publication number | Publication date |
---|---|
CN101775690B (en) | 2012-06-20 |
EP2206814A3 (en) | 2014-05-21 |
JP5083223B2 (en) | 2012-11-28 |
JP2010159526A (en) | 2010-07-22 |
EP2206814B1 (en) | 2015-06-10 |
CN101775690A (en) | 2010-07-14 |
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