EP2118245A2 - Multiple metal corrosion inhibitor - Google Patents

Multiple metal corrosion inhibitor

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Publication number
EP2118245A2
EP2118245A2 EP08708255A EP08708255A EP2118245A2 EP 2118245 A2 EP2118245 A2 EP 2118245A2 EP 08708255 A EP08708255 A EP 08708255A EP 08708255 A EP08708255 A EP 08708255A EP 2118245 A2 EP2118245 A2 EP 2118245A2
Authority
EP
European Patent Office
Prior art keywords
group
alkyl
formula
borate
triazole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP08708255A
Other languages
German (de)
French (fr)
Inventor
David Eliezer Chasan
Marc Ribeaud
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF Schweiz AG
Original Assignee
Ciba Holding AG
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Filing date
Publication date
Application filed by Ciba Holding AG filed Critical Ciba Holding AG
Publication of EP2118245A2 publication Critical patent/EP2118245A2/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M133/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
    • C10M133/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
    • C10M133/38Heterocyclic nitrogen compounds
    • C10M133/44Five-membered ring containing nitrogen and carbon only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/12Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic compound containing atoms of elements not provided for in groups C10M141/02 - C10M141/10
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M139/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing atoms of elements not provided for in groups C10M127/00 - C10M137/00
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • C10M2203/1006Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/1033Polyethers, i.e. containing di- or higher polyoxyalkylene groups used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/223Five-membered rings containing nitrogen and carbon only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/28Amides; Imides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/043Ammonium or amine salts thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2227/00Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
    • C10M2227/06Organic compounds derived from inorganic acids or metal salts
    • C10M2227/061Esters derived from boron
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2227/00Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
    • C10M2227/06Organic compounds derived from inorganic acids or metal salts
    • C10M2227/061Esters derived from boron
    • C10M2227/062Cyclic esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines

Definitions

  • the present invention is aimed at controlling the corrosion of lead, copper, iron and zinc in lubricants.
  • Lubricants are for example low ash, low phosphorus engine oils (engine fluids) or industrial oils.
  • the protection of metal parts of ignition engines has been provided by a combination of neutral to over-based detergents together with zinc dithiophosphate (ZnDTP).
  • U.S.Pat.Spec. No. 4, 734,209 discloses copper passivators for functional fluids.
  • U.S.Pat. Spec. Nos. 5, 171, 463 and 5,032,300 teach benzotriazole based copper passivators.
  • U.S. Pat.Spec. No. 6,410,490 teaches benzotriazole additives for lubricants.
  • the invention allows for the formulation of engine lubricants that can protect copper, lead, iron and zinc from corrosion for the life of the lubricant.
  • Overbased detergents are known to those skilled in the art and are for example phenates, sulphonates or salicylates.
  • ZnDTP and detergent content are controlled by SAPS restrictions (sulphated ash, phosphorus and sulphur).
  • ZnDTP content is controlled mainly by the maximum limits set on the %-P content in various engine oil specifications. ILSAC and API have stepped down the P content for passenger car oils as follows: Max %-P allowed
  • ILSAC GF-4/API SM (2004) 0.08
  • the next category, GF-5 (scheduled for 2009) requires the P-level by using a catalytic converter poisoning test. If no test is available, the P limit will go down further to either 0.06 or 0.05% P max.
  • the new ACEA E6 heavy duty diesel engine specification has a 0.08% max. limit for phos- phorus. Total ash limits are also to be lowered. This will impact detergent and ZnDTP content.
  • Sulphur limits are also part of the equation as they limit the contribution that can come from ZnDTP and sulphonate detergents (also sulphurized phenate detergents).
  • Formulations Antiwear, Friction Modifier, Dispersant Synergy", SAE Paper 2002-01-2767, teach the corrosiveness of certain molybdenum compounds towards copper and copper alloys. Additionally, certain industrial oils are aggressive to zinc.
  • Subject matter of the present invention is a lubricant composition
  • a lubricant composition comprising a) A lubricant; b) A triazole metal deactivator; c) A borate ester; and, optionally, d) An amine phosphate.
  • An additional subject matter of the present invention is a method for controlling the corrosion of lead, copper, iron and zinc in a lubricant, which method comprises incorporating into a lubricant b) A triazole metal deactivator; c) A borate ester; and, optionally, d) An amine phosphate.
  • the engine oils of this invention utilize either natural, e.g. vegetable oil, mineral or synthetic base fluids. Most commonly, API Group I, Il and III, mineral and synthetic oils, Group IV, poly- ⁇ -olefins, Group V, e.g. esters, are utilized. Synthetic oils may also be derived from Fischer-Tropsch gas-to-liquid synthetic procedures. These products may often be hydroiso- merized. Mixtures of two or more of the above base fluids may be used. The finished fluids are used, for example, in internal combustion engines, for example motor vehicles fitted for example with engines of the Otto, Diesel, two-stroke Wankel or orbital type.
  • the present engine oils contain for example less than about 1.1 % by weight ash.
  • the present engine oils contain less than about 0.9% by weight ash or less than about 0.8% by weight ash.
  • the present engine oils contain less than about 0.1 % by weight phosphorus.
  • the present engine oils contain less than about 0.08, less than about 0.07 or less than about 0.06% by weight phosphorus.
  • the present engine oils have, for example, less than about 0.5% by weight sulphur, for instance less than about 0.4% by weight sulphur. Ash is determined by the sulphated ashing technique, ASTM D 874.
  • Industrial lubricants are for example polyalkylene glycols and are employed for example in windmills.
  • the present triazole metal deactivators are of the 1 ,2,4-triazole class or the benzotriazole class.
  • Metal deactivators of the 1 ,2,4-triazole class are disclosed for example in U.S. Pat. Spec. No. 4,734,209.
  • the 1 ,2,4-triazole metal deactivators are for example of the formula wherein
  • Ri and R 2 are the same or different and are Ci-C 2 oalkyl, C 3 -C 2 oalkenyl, C 5 -Ci 2 cycloalkyl, C 7 - Ci 3 aralkyl or C 6 -Cioaryl, or R 1 and R 2 , together with the nitrogen atom to which they are each attached may form a 5-, 6- or 7-membered heterocylic ring, or R 1 and R 2 are a group of the partial formula
  • R 3 XK-R 4 -PU-R 4 )- wherein X is O, S or N, R 3 is hydrogen or CrC 20 alkyl, R 4 is CrC 12 alkylene, n is 0 or an integer from 1 to 6, or one of R 1 and R 2 is a group of the partial formula
  • R 2 is a group of the partial formula (II) and R 1 is a group of the partial formula
  • R 4 is, for example, a CrC 6 alkylene group, for instance a C 2 -C 3 alkylene.
  • the index n is, for instance, 0, 1 , 2, 3, 4, 5 or 6.
  • a preferred embodiment relates to lubricant composition, wherein the 1 ,2,4-triazole (I) is selected from the group consisting of 1-(di-isooctylaminomethyl)-1 ,2,4-triazole and 1-(di-(2- ethylhexyl)aminomethyl)-1 ,2,4-triazole.
  • the benzotriazole metal deactivators are for example those disclosed in U.S. Pat. Spec. Nos. 5,032,300 and 5, 171,463.
  • the benzotriazole metal deactivators are for example of the formula
  • R 6 is Ci-Ci 2 alkyl
  • R 7 is Ci-Ci 2 alkyl, d-C ⁇ alkyl interrupted by one or more O atoms or is C 5 -Ci 2 cycloalkyl and R 8 and R 9 are hydrogen or methyl.
  • a preferred embodiment relates to a lubricant composition, wherein the benzotriazole (III) is selected from the group consisting of 1-(2-methoxyprop-2-yl)tolyltriazole, 1-(1-cyclohexy- loxypropyl)tolyltriazole, 1-(1-cyclohexyloxyheptyl)tolyltriazole and 1-(1-cyclohexyloxybu- tyl)tolyltriazole.
  • the benzotriazole (III) is selected from the group consisting of 1-(2-methoxyprop-2-yl)tolyltriazole, 1-(1-cyclohexy- loxypropyl)tolyltriazole, 1-(1-cyclohexyloxyheptyl)tolyltriazole and 1-(1-cyclohexyloxybu- tyl)tolyltriazole.
  • the benzotriazole metal deactivators are for example those as disclosed in U.S. Pat. Spec. No. 6,410,490.
  • the benzotriazole metal deactivators are for example of the formula
  • Rn and Ri 2 are the same or different and are Ci-C 2 oalkyl, C 3 -C 2 oalkenyl, C 5 -Ci 2 cycloalkyl, C 7 Ci 3 aralkyl or C 6 -Cioaryl, or R 11 and R 12 , together with the nitrogen atom to which they are each attached may form a 5-, 6- or 7-membered heterocylic ring, or R 11 and R 12 are a group of the partial formula R 3 X[(-R 4 -)O] n (-R 4 )- wherein X is O, S or N,
  • R 3 is hydrogen or Ci-C 2 oalkyl
  • R 4 is Ci-Ci 2 alkylene
  • n is 0 or an integer from 1 to 6, or one of Rn and Ri 2 is a group of the partial formula
  • R 12 is a group of formula (ll)and Rn is a group of the partial formula -[R 4 ] n -N(R 5 )-A-[N(R 5 ) 2 ] m wherein m is 0 or 1 and, when m is zero, A is a group of formula (II) and, when m is 1 , A is alkylene or C 6 -Ci 0 arylene and R 5 is a group of formula (II).
  • R 4 is, for example, a Ci-C 6 alkylene group, for instance a C 2 -C 3 alkylene.
  • the index n is, for instance, 0, 1 , 2, 3, 4, 5 or 6.
  • the benzotriazole metal deactivators of formula (IV) are prepared by known methods, such as reacting a benzotriazole with formaldehyde and an amine, as described for example in U.S. Pat. Spec. No. 4,701,273.
  • R i0 is hydrogen or methyl.
  • a preferred embodiment relates to a lubricant composition, wherein the benzotriazole (IV) is 1 -[bis-(2-ethylhexyl)aminomethyl-4-methylbenzotriazole.
  • the triazole metal deactivator is present from about 0.01 to about 0.30 percent, based on the weight of the lubricant.
  • the triazole is present from about 0.02 to about 0.2 or from about 0.03 to about 0.1 weight percent, based on the weight of the lubricant.
  • the borate ester compounds are for example those disclosed in U.S. Pat. Spec. Nos. 6,008, 165 and 6,010,986.
  • the borate esters are, for example, of the formula (R 15 O) 3 B or wherein
  • R 15 is independently hydrogen, CrC 2 oalkyl, C 3 -C 2 oalkenyl, C 5 -C 12 cycloalkyl, C 7 -C 13 aralkyl or C 6 -C 10 aryl, with the proviso that at least one R 15 group is not hydrogen.
  • R 15 is, for example, a C 4 -C 16 alkyl group. For instance, all three R 15 groups are alkyl groups.
  • a preferred embodiment relates to a lubricant composition, wherein the borate ester is selected from the group consisting of triethyl borate, tripropyl borate, triisopropyl borate, tributyl borate, tripentyl borate, trihexyl borate, tricyclohexyl borate, trioctyl borate, triisooctyl borate, tridecyl borate, tri(C 8 -C 10 alkyl)borate, tri(C 12 -C 15 alkyl)borate and oleyl borate.
  • the borate ester is present from about 0.02 to about 1.0 percent by weight, based on the weight of the lubricant. For instance, the borate ester is present from about 0.03 to about 0.9, from about 0.04 to about 0.7, or from about 0.05 to about 0.5 percent by weight, based on the weight of the lubricant.
  • Alkyl is straight or branched chain and is, for example, methyl, ethyl, n-propyl, iso-propyl, n- butyl, sec-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, 2-ethylhexyl, n-nonyl, n-decyl, n-dodecyl, n-tetradecyl, n-hexadecyl, n-octadecyl or n-eicosyl.
  • Alkenyl is straight or branched chain and is, for example, prop-2-enyl, but-2-enyl, 2-methyl- prop-2-enyl, pent-2-enyl, hexa-2,4-dienyl, dec-10-enyl or eicos-2-enyl.
  • Cylcoalkyl is, for example, cyclopentyl, cyclohexyl, cyclooctyl, cyclodecyl, adamantyl or cyclododecyl.
  • Aralkyl is, for example, benzyl, 2-phenylethyl, benzhydryl or naphthylmethyl.
  • Aryl is, for example, phenyl or naphthyl.
  • the heterocyclic group is, for example, a morpholine, pyrrolidine, piperidine or a perhydroazepine ring.
  • Alkylene moieties include for example methylene, ethylene, 1 :2- or 1 :3-propylene, 1 :4-buty- lene, 1 :6-hexylene, 1 :8-octylene, 1 :10-decylene and 1 :12-dodecylene.
  • Arylene moieties include, for example, phenylene and naphthylene.
  • Amine phosphates of component d) are, for instance salts comprising amines and mixed mono- and di-acid phosphates.
  • the mono- and di-acid phosphate amines have the structural formulae:
  • R 27 is hydrogen, Ci-C 25 -linear or branched chain alkyl which is unsubstituted or substituted by one or more Ci-C 6 alkoxy groups, a saturated acyclic or alicyclic group, or aryl;
  • R 28 is Ci-C 25 -linear or branched chain alkyl which is unsubstituted or substituted by one or more Ci-C 6 alkoxy groups, a saturated acyclic or alicyclic group, or aryl;
  • R 29 is hydrogen, Ci-C 2 5-linear or branched chain alkyl, a saturated or unsaturated acyclic or alicyclic group, or aryl;
  • R 3 O and R 3 i are, each independently of the other, CrC 25 linear or branched chain alkyl, a saturated or unsaturated acyclic or alicyclic group, or aryl.
  • a preferred embodiment relates to a lubricant composition, wherein R 27 and R 23 are linear or branched CrCi 2 alkyl; and R 29 , R 30 and R 3 i are linear or branched Ci-Ci 8 alkyl.
  • a further preferred embodiment relates to a lubricant composition, wherein the amine phosphates are of the formula o (R 33 O) x P''
  • the amine phosphates are present from about 0.02 to about 0.50 percent by weight, based on the weight of the lubricant.
  • the amine phosphates are present from about 0.03 to about 0.4 percent by weight, based on the weight of the lubricant.
  • the lubricant may further contain viscosity index improvers.
  • suitable viscosity index improvers are: Polyacrylates, polymethacrylates, vinylpyrrolidone/methacrylate copolymers, polyvinylpyrrolidones, polybutenes, olefin copolymers, styrene/acrylate copolymers and polyethers.
  • the lubricant may further contain ashless dispersants, detergents and/or an antiwear systems, either ZnDTP or ashless phosphorus compounds or phosphorus free antiwear additives.
  • the antiwear additives are selected from the group consisting of:
  • Dihydrocarbyl dithiophosphate metal salts wherein the metal is aluminum, lead, tin manganese, cobalt, nickel, zinc or copper, but most often zinc.
  • the zinc salt (zinc dial- kyl dithiophosphate) is represented as
  • R and R' are independently Ci-C 2 o alkyl, C 3 -C 2 O alkenyl, C 5 -Ci 2 cycloalkyl, C 7 - Ci3 aralkyl or C 6 -Ci 0 aryl, for example R and R' are independently CrCi 2 alkyl; and
  • Sulphur- and/or phosphorus- and/or halogen-containing compounds such as sulphurized olefins and vegetable oils, tritolyl phosphate, tricresyl phosphate, chlorinated paraffins, alkyl and aryl di- and trisulphides, amine salts of mono- and dialkyl phosphates, amine salts of methylphosphonic acid, diethanolaminomethyltolyltriazole, di(2-ethyl- hexyl)-aminomethyltolyltriazole, derivatives of 2,5-dimercapto-1 ,3,4-thiadiazole, ethyl
  • Sulphur- and/or phosphorus- and/or halogen-containing compounds such as sulphurized olefins and vegetable oils, tritolyl phosphate, tricresyl phosphate, chlorinated paraffins, alkyl and aryl di- and trisulphides, amine salts of
  • 2-mercaptobenzothiazole such as 1-(N,N-bis(2-ethylhexyl)aminomethyl)-2-mercapto- 1 H-1 ,3-benzothiazole or ethoxycarbonyl 5-octyldithiocarbamate.
  • Suitable dispersants are selected from the group consisting of:
  • Mannich bases that are condensation reaction products of a high molecular weight phenol, an alkylene polyamine and an aldehyde such as formaldehyde;
  • Succinic-based dispersants that are reaction products of a olefin polymer and succinic acylating agent (acid, anhydride, ester or halide)further reacted with an organic hydroxy compound and/ or an amine; and 3) High molecular weight amides and esters such as reaction products of a hydrocarbyl acylating agent and a a polyhydric aliphatic alcohol, such as glycerol, pentaerythritol or sorbitol.
  • Ashless (metal-free) polymeric materials that usually contain an oil soluble high molecular weight backbone linked to a polar functional group that associates with particles to be dispersed are typically used as dispersants.
  • hydrocarbon backbone materials are olefin polymers and copolymers, in particular ethylene, propylene, butylene, isobutylene, styrene; there may or may not be further functional groups incorporated into the backbone of the polymer.
  • Polar materials such as amines, alcohols, amides or esters are attached to the backbone via a bridge.
  • the detergents are selected from the group consisting of calcium, magnesium, barium, sodium or lithium salts of organic acids, for example sulphonates, alkylphenates, sulphurised alkyl phenates, carboxylates, salicylates, phosphonates, thiophosphonates and phosphi- nates.
  • the salts may be neutral or may be overbased by for example metal hydroxides or carbonates.
  • a lubricant additive composition which composition comprises b) A triazole metal deactivator; c) A borate ester; and A dispersant.
  • Suitable dispersants are those known for use in lubricants, for example polyisobutenylsuc- cinimides, polybutenylphosphonic acid derivatives or copolymers of vinyl acetate and fumaric acid esters.
  • suitable dispersants are amine or alcohol products of hydrocarbyl-substituted succinic acylating agents.
  • the dispersants are in particular polyisobutenylsuccinimides.
  • the weight:weight ratio of triazole metal deactivator to borate ester is from about 1 : 10 to about 10:1 , for example from about 1 :7 to about 7:1 , from about 1 :5 to about 5:1 , from about 1 :3 to about 3:1.
  • the weight: weight ratio of triazole metal deactivator to borate ester is from about 1 :2 to about 1 :5 or from about 1 :2 to about 1 :4.
  • the weight amount of dispersant employed in the additive composition is from about 1% to about 50%, based on the total weight of triazole metal deactivator and borate ester.
  • the weight amount of dispersant in the additive composition is from about 2% to about 30%, from about 3% to about 25% or from about 4% to about 20%, based on the total weight of triazole metal deactivator and borate ester.
  • a typical additive composition is about 5% dispersant, about 25% triazole metal deactivator and about 70% borate ester, each by weight.
  • formulations are prepared in a 5W-30 SM type passenger car motor oil containing 0.05% phosphorus and friction modifiers in an API Group Il base oil. Components are specified in weight percent, based on the total formulation.
  • the borate ester is (R 15 O) 3 B wherein R 15 is a mixed C 5 -C 13 alkyl.
  • the borate is employed at 60 ppm and 120 ppm B treat level.
  • the triazole metal deactivator A is 1-(di-(2-ethylhexyl)- aminomethyl)-1 ,2,4-triazole.
  • the triazole metal deactivator B is methyl-1-(di-(2-ethylhexyl)- aminomethyl)-benzotriazole.
  • An additive mixture is prepared by blending together 5% by weight a succinimde dispersant, HITEC 646, 25% by weight 1-(di-(2-ethylhexyl)aminomethyl)-1 ,2,4-triazole and 70% by weight the borate ester (R 15 O )sB wherein R 15 is a mixed C 5 -C-i 3 alkyl.
  • the mixture is incorporated into a polyalkylene glycol industrial oil.

Abstract

Subject matter of the present invention is a lubricant composition comprising a) A lubricant; b) A triazole metal deactivator; c) A borate ester; and, optionally, d) An amine phosphate. The invention allows for the formulation of engine lubricants that can protect copper, lead, iron and zinc from corrosion for the life of the lubricant.

Description

Multiple metal corrosion inhibitor
The present invention is aimed at controlling the corrosion of lead, copper, iron and zinc in lubricants. Lubricants are for example low ash, low phosphorus engine oils (engine fluids) or industrial oils. The protection of metal parts of ignition engines has been provided by a combination of neutral to over-based detergents together with zinc dithiophosphate (ZnDTP).
Exhaust gas after treatment systems for vehicles are now required in order to comply with Clean Air Legislation, in particular new Japanese or European legislation. The efficiency of these systems can be impaired by lubricant ash which originates from metal, sulphur and phosphorus containing additives. Therefore, the amount of ash containing detergents and phosphorus and ash containing ZnDTP has been reduced in recently formulated oils in order to comply with current and impending specifications. This can result in diminished corrosion protection of metal parts in the engine.
U.S.Pat.Spec. No. 4, 734,209 discloses copper passivators for functional fluids. U.S.Pat. Spec. Nos. 5, 171, 463 and 5,032,300 teach benzotriazole based copper passivators. U.S. Pat.Spec. No. 6,410,490 teaches benzotriazole additives for lubricants.
U.S. Pat.Spec. Nos. 6,008, 165 and 6,010,986 teach borates as a means to control lead corrosion.
Surprisingly, it has been found that a combination of a certain metal deactivator, a borate ester and optionally an amine phosphate, when added to a lubricant, will maintain a high level of protection of bearings and other parts of an engine.
The invention allows for the formulation of engine lubricants that can protect copper, lead, iron and zinc from corrosion for the life of the lubricant. Overbased detergents are known to those skilled in the art and are for example phenates, sulphonates or salicylates. ZnDTP and detergent content are controlled by SAPS restrictions (sulphated ash, phosphorus and sulphur). ZnDTP content is controlled mainly by the maximum limits set on the %-P content in various engine oil specifications. ILSAC and API have stepped down the P content for passenger car oils as follows: Max %-P allowed
ILSAC GF-1/API SH (1992) 0.12
ILSAC GF-2 and 3/API SJ and SL (1996- 2001 ) 0.10
ILSAC GF-4/API SM (2004) 0.08 The next category, GF-5 (scheduled for 2009) requires the P-level by using a catalytic converter poisoning test. If no test is available, the P limit will go down further to either 0.06 or 0.05% P max.
In Europe, ACEA 2004 specifications for gasoline and diesel engines with after-treatment devices also required reductions in phosphorus content. %-P allowed
C1 < 0.05
C2 0.070-0.090
C3 0.070-0.090
The new ACEA E6 heavy duty diesel engine specification has a 0.08% max. limit for phos- phorus. Total ash limits are also to be lowered. This will impact detergent and ZnDTP content.
Sulphur limits are also part of the equation as they limit the contribution that can come from ZnDTP and sulphonate detergents (also sulphurized phenate detergents).
Reduction of these materials leads to a reduction in ability to protect the lubricant against copper and lead corrosion in engines. Further, fuel economy requirements necessitate increased use of friction modifiers such as glycerol monooleate and certain molybdenum compounds. These materials may be corrosive towards either copper or lead or both. U.S.Pat. Spec. No. 2,898,299 teaches the aggressiveness of glycerol monooleate towards copper- lead bearing alloys. U.S. Pat. Spec. No. 5,631,213, EP-A-1 ,382,659 and DJ. Jayne, J. R. Shanklin, and CF. Stachew, "Controlling the Corrosion of Copper Alloys in Engine Oil
Formulations: Antiwear, Friction Modifier, Dispersant Synergy", SAE Paper 2002-01-2767, teach the corrosiveness of certain molybdenum compounds towards copper and copper alloys. Additionally, certain industrial oils are aggressive to zinc.
Subject matter of the present invention is a lubricant composition comprising a) A lubricant; b) A triazole metal deactivator; c) A borate ester; and, optionally, d) An amine phosphate.
The components b), c) and d) present in the lubricant composition of the invention are as specified below. An additional subject matter of the present invention is a method for controlling the corrosion of lead, copper, iron and zinc in a lubricant, which method comprises incorporating into a lubricant b) A triazole metal deactivator; c) A borate ester; and, optionally, d) An amine phosphate.
The engine oils of this invention utilize either natural, e.g. vegetable oil, mineral or synthetic base fluids. Most commonly, API Group I, Il and III, mineral and synthetic oils, Group IV, poly-α-olefins, Group V, e.g. esters, are utilized. Synthetic oils may also be derived from Fischer-Tropsch gas-to-liquid synthetic procedures. These products may often be hydroiso- merized. Mixtures of two or more of the above base fluids may be used. The finished fluids are used, for example, in internal combustion engines, for example motor vehicles fitted for example with engines of the Otto, Diesel, two-stroke Wankel or orbital type.
The present engine oils contain for example less than about 1.1 % by weight ash. For example, the present engine oils contain less than about 0.9% by weight ash or less than about 0.8% by weight ash. The present engine oils contain less than about 0.1 % by weight phosphorus. For example, the present engine oils contain less than about 0.08, less than about 0.07 or less than about 0.06% by weight phosphorus. The present engine oils have, for example, less than about 0.5% by weight sulphur, for instance less than about 0.4% by weight sulphur. Ash is determined by the sulphated ashing technique, ASTM D 874.
Industrial lubricants are for example polyalkylene glycols and are employed for example in windmills.
The present triazole metal deactivators are of the 1 ,2,4-triazole class or the benzotriazole class. Metal deactivators of the 1 ,2,4-triazole class are disclosed for example in U.S. Pat. Spec. No. 4,734,209.
The 1 ,2,4-triazole metal deactivators are for example of the formula wherein
Ri and R2 are the same or different and are Ci-C2oalkyl, C3-C2oalkenyl, C5-Ci2cycloalkyl, C7- Ci3aralkyl or C6-Cioaryl, or R1 and R2, together with the nitrogen atom to which they are each attached may form a 5-, 6- or 7-membered heterocylic ring, or R1 and R2 are a group of the partial formula
R3XK-R4-PU-R4)- wherein X is O, S or N, R3 is hydrogen or CrC20alkyl, R4 is CrC12alkylene, n is 0 or an integer from 1 to 6, or one of R1 and R2 is a group of the partial formula
or R2 is a group of the partial formula (II) and R1 is a group of the partial formula
-[R4]n-N(R5)-A-[N(R5)2]m wherein m is 0 or 1 and, when m is zero, A is a group of formula (ll)and, when m is 1 , A is alkylene or C6-C10 arylene and R5 is a group of formula (II). R4 is, for example, a CrC6alkylene group, for instance a C2-C3alkylene. The index n is, for instance, 0, 1 , 2, 3, 4, 5 or 6.
Specific compounds of the formula (I) include:
1 -(or 4)-(dimethylarninomethyl)triazole, 1 -(or 4)-(diethylaminomethyl)triazole, 1 -(or 4)-(di-iso- propylaminomethyl)triazole, 1 -(or 4)-(di-n-butylaminomethyl)triazole, 1 -(or 4)-(di-n-hexylami- nomethyl)triazole, 1-(or 4)-(di-isooctylaminomethyl)triazole, 1-(or 4)-(di-(2-ethylhexyl)ami- nomethyl)triazole, 1 -(or 4)-(di-n-octylaminomethyl)triazole, 1 -(or 4)-(di-n-decylamino- methyl)triazole, 1 -(or 4)-(di-n-dodecylaminomethyl)triazole, 1 -(or 4)-(di-n-octadecylaminome- thyl)triazole, 1-(or 4)-(di-n-eicosylaminomethyl)triazole, 1-(or 4)-[di-(prop-2'-enyl)amino- methyl]triazole, 1-(or 4)-[di-(but-2'-enyl)aminomethyl] triazole, 1-(or 4)-[di-(eicos-2'-enyl)ami- nomethyl] triazole, 1-(or 4)-(di-cyclohexylaminomethyl)triazole, 1-(or 4)-(di-benzylaminome- thyl)triazole, 1 -(or 4)-(di-phenylaminomethyl)triazole, 1 -(or 4)-(4'-morpholinomethyl)triazole, 1 -(or 4)-(1 '-pyrrolidinomethyl)triazole, 1 -(or 4)-(1 '-piperidinomethyl)triazole, 1 -(or 4)-(1 '-perhy- droazepinomethyl)triazole, 1-(or 4)-(2',2"-dihydroxyethyl)aminomethyl] triazole, 1-(or 4)- (dibutoxypropyl-aminomethyl)triazole, 1 -(or 4)-(dibutylthiopropyl-aminomethyl)triazole, 1 -(or 4)-(di-butylaminopropyl-aminomethyl)triazole, N,N-bis-(1- or 4-triazolylmethyl)laurylamine, N,N-bis-(1- or 4-triazolylmethyl)oleylamine, N,N-bis-(1- or 4-triazolylmethyl)ethanolamine and N,N,N',N'-tetra(1- or 4-triazolylmethyl)ethylene diamine.
A preferred embodiment relates to lubricant composition, wherein the 1 ,2,4-triazole (I) is selected from the group consisting of 1-(di-isooctylaminomethyl)-1 ,2,4-triazole and 1-(di-(2- ethylhexyl)aminomethyl)-1 ,2,4-triazole. The benzotriazole metal deactivators are for example those disclosed in U.S. Pat. Spec. Nos. 5,032,300 and 5, 171,463.
The benzotriazole metal deactivators are for example of the formula
wherein R6 is Ci-Ci2alkyl,
R7 is Ci-Ci2alkyl, d-C^alkyl interrupted by one or more O atoms or is C5-Ci2cycloalkyl and R8 and R9 are hydrogen or methyl.
Specific examples of compounds of formula (III) include:
1 -(2-methoxyprop-2-yl)tolyltriazole,1 -(1 -methoxyethyl)tolyltriazole, 1 -(1 -methoxpropyl)tolyltri- azole, 1-(1-isobutoxybutyl)tolyltriazole, 1-(1-tert-butoxybutyl)tolyltriazole, 1-(1-hexyloxybu- tyl)tolyltriazole, 1 -(1 -octyloxybutyl)tolyltriazole, 1 -(1 -butoxy-2-methylpropyl)tolyltriazole, 1 -(1 - dodecyloxybutyl)tolyltriazole, 1 -(1 -isopropyloxyethyl)tolyltriazole, 1 -(1 -isopropyloxypropyl)- tolyltriazole, 1 -(1 -isopropyloxybutyl)tolyltriazole, 1 -(1 -cyclohexyloxypropyOtolyltriazole, 1 -(1 - cyclohexyloxyhepty^tolyltriazole, 1 -(1 -cyclohexyloxybutyl)tolyltriazole, 1 -[1 -(2-methoxyeth- oxy)butyl]tolyltriazole and 1 -[1 -(2-ethoxyethoxy)butyl]tolyltriazole.
A preferred embodiment relates to a lubricant composition, wherein the benzotriazole (III) is selected from the group consisting of 1-(2-methoxyprop-2-yl)tolyltriazole, 1-(1-cyclohexy- loxypropyl)tolyltriazole, 1-(1-cyclohexyloxyheptyl)tolyltriazole and 1-(1-cyclohexyloxybu- tyl)tolyltriazole.
(1 -(2-Methoxyprop-2-yl)tolyltriazole is 1-(1-
The benzotriazole metal deactivators are for example those as disclosed in U.S. Pat. Spec. No. 6,410,490.
The benzotriazole metal deactivators are for example of the formula
wherein
Rio is hydrogen or CrC12alkyl, and
Rn and Ri2 are the same or different and are Ci-C2oalkyl, C3-C2oalkenyl, C5-Ci2cycloalkyl, C7 Ci3aralkyl or C6-Cioaryl, or R11 and R12, together with the nitrogen atom to which they are each attached may form a 5-, 6- or 7-membered heterocylic ring, or R11 and R12 are a group of the partial formula R3X[(-R4-)O]n(-R4)- wherein X is O, S or N,
R3 is hydrogen or Ci-C2oalkyl, R4 is Ci-Ci2alkylene, n is 0 or an integer from 1 to 6, or one of Rn and Ri2 is a group of the partial formula
or R12 is a group of formula (ll)and Rn is a group of the partial formula -[R4]n-N(R5)-A-[N(R5)2]m wherein m is 0 or 1 and, when m is zero, A is a group of formula (II) and, when m is 1 , A is alkylene or C6-Ci0arylene and R5 is a group of formula (II).
R4 is, for example, a Ci-C6alkylene group, for instance a C2-C3alkylene. The index n is, for instance, 0, 1 , 2, 3, 4, 5 or 6.
The benzotriazole metal deactivators of formula (IV) are prepared by known methods, such as reacting a benzotriazole with formaldehyde and an amine, as described for example in U.S. Pat. Spec. No. 4,701,273. Preferably, Ri0 is hydrogen or methyl.
A preferred embodiment relates to a lubricant composition, wherein the benzotriazole (IV) is 1 -[bis-(2-ethylhexyl)aminomethyl-4-methylbenzotriazole.
The triazole metal deactivator is present from about 0.01 to about 0.30 percent, based on the weight of the lubricant. For instance, the triazole is present from about 0.02 to about 0.2 or from about 0.03 to about 0.1 weight percent, based on the weight of the lubricant.
The borate ester compounds are for example those disclosed in U.S. Pat. Spec. Nos. 6,008, 165 and 6,010,986. The borate esters are, for example, of the formula (R15O)3B or wherein
R15 is independently hydrogen, CrC2oalkyl, C3-C2oalkenyl, C5-C12cycloalkyl, C7-C13aralkyl or C6-C10aryl, with the proviso that at least one R15 group is not hydrogen. R15 is, for example, a C4-C16 alkyl group. For instance, all three R15 groups are alkyl groups.
A preferred embodiment relates to a lubricant composition, wherein the borate ester is selected from the group consisting of triethyl borate, tripropyl borate, triisopropyl borate, tributyl borate, tripentyl borate, trihexyl borate, tricyclohexyl borate, trioctyl borate, triisooctyl borate, tridecyl borate, tri(C8-C10alkyl)borate, tri(C12-C15alkyl)borate and oleyl borate. The borate ester is present from about 0.02 to about 1.0 percent by weight, based on the weight of the lubricant. For instance, the borate ester is present from about 0.03 to about 0.9, from about 0.04 to about 0.7, or from about 0.05 to about 0.5 percent by weight, based on the weight of the lubricant.
Alkyl is straight or branched chain and is, for example, methyl, ethyl, n-propyl, iso-propyl, n- butyl, sec-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, 2-ethylhexyl, n-nonyl, n-decyl, n-dodecyl, n-tetradecyl, n-hexadecyl, n-octadecyl or n-eicosyl.
Alkenyl is straight or branched chain and is, for example, prop-2-enyl, but-2-enyl, 2-methyl- prop-2-enyl, pent-2-enyl, hexa-2,4-dienyl, dec-10-enyl or eicos-2-enyl.
Cylcoalkyl is, for example, cyclopentyl, cyclohexyl, cyclooctyl, cyclodecyl, adamantyl or cyclododecyl.
Aralkyl is, for example, benzyl, 2-phenylethyl, benzhydryl or naphthylmethyl. Aryl is, for example, phenyl or naphthyl.
When R1 and R2 together with the nitrogen atom to which they are attached form a heterocyclic group, the heterocyclic group is, for example, a morpholine, pyrrolidine, piperidine or a perhydroazepine ring.
Alkylene moieties include for example methylene, ethylene, 1 :2- or 1 :3-propylene, 1 :4-buty- lene, 1 :6-hexylene, 1 :8-octylene, 1 :10-decylene and 1 :12-dodecylene.
Arylene moieties include, for example, phenylene and naphthylene. Amine phosphates of component d) are, for instance salts comprising amines and mixed mono- and di-acid phosphates. The mono- and di-acid phosphate amines have the structural formulae:
O H O H
I + I l + R X2080OV -P-O X29 X31 O-P-O R29 ^ R31
OR and
27 R 30 OR 27 R30
wherein R27 is hydrogen, Ci-C25-linear or branched chain alkyl which is unsubstituted or substituted by one or more Ci-C6alkoxy groups, a saturated acyclic or alicyclic group, or aryl; R28 is Ci-C25-linear or branched chain alkyl which is unsubstituted or substituted by one or more Ci-C6alkoxy groups, a saturated acyclic or alicyclic group, or aryl;
R29 is hydrogen, Ci-C25-linear or branched chain alkyl, a saturated or unsaturated acyclic or alicyclic group, or aryl; and
R3O and R3i are, each independently of the other, CrC25 linear or branched chain alkyl, a saturated or unsaturated acyclic or alicyclic group, or aryl.
A preferred embodiment relates to a lubricant composition, wherein R27 and R23 are linear or branched CrCi2 alkyl; and R29, R30 and R3i are linear or branched Ci-Ci8 alkyl. A further preferred embodiment relates to a lubricant composition, wherein the amine phosphates are of the formula o (R33O)x P''
(OH)y - (HN(R34)2)y
wherein R33 is n-hexyl, R34 is Cn-Ci4 branched alkyl, and when x=1 then y=2; when x=2 then y=1. The amine phosphates are present from about 0.02 to about 0.50 percent by weight, based on the weight of the lubricant. For example, the amine phosphates are present from about 0.03 to about 0.4 percent by weight, based on the weight of the lubricant.
The lubricant may further contain viscosity index improvers. Examples of suitable viscosity index improvers are: Polyacrylates, polymethacrylates, vinylpyrrolidone/methacrylate copolymers, polyvinylpyrrolidones, polybutenes, olefin copolymers, styrene/acrylate copolymers and polyethers. The lubricant may further contain ashless dispersants, detergents and/or an antiwear systems, either ZnDTP or ashless phosphorus compounds or phosphorus free antiwear additives.
The antiwear additives are selected from the group consisting of:
1 ) Dihydrocarbyl dithiophosphate metal salts wherein the metal is aluminum, lead, tin manganese, cobalt, nickel, zinc or copper, but most often zinc. The zinc salt (zinc dial- kyl dithiophosphate) is represented as
wherein R and R' are independently Ci-C2o alkyl, C3-C2O alkenyl, C5-Ci2 cycloalkyl, C7- Ci3 aralkyl or C6-Ci0 aryl, for example R and R' are independently CrCi2 alkyl; and
2) Sulphur- and/or phosphorus- and/or halogen-containing compounds, such as sulphurized olefins and vegetable oils, tritolyl phosphate, tricresyl phosphate, chlorinated paraffins, alkyl and aryl di- and trisulphides, amine salts of mono- and dialkyl phosphates, amine salts of methylphosphonic acid, diethanolaminomethyltolyltriazole, di(2-ethyl- hexyl)-aminomethyltolyltriazole, derivatives of 2,5-dimercapto-1 ,3,4-thiadiazole, ethyl
[(bisisopropyloxyphosphinothioyl)thio]propionate, triphenylthiophosphate (triphenyl phosphorothioate), tris(alkylphenyl)phosphorothioates and mixtures thereof, for example tris(isononylphenyl)phosphorothioate, diphenylmonononylphenylphosphorothioate, isobutylphenyl diphenylphosphorothioate, the dodecylamine salt of 3-hydroxy-1 ,3-thia- phosphetan 3-oxide, trithiophosphoric acid 5,5,5-tris(isooctyl 2-acetate), derivatives of
2-mercaptobenzothiazole, such as 1-(N,N-bis(2-ethylhexyl)aminomethyl)-2-mercapto- 1 H-1 ,3-benzothiazole or ethoxycarbonyl 5-octyldithiocarbamate.
Suitable dispersants are selected from the group consisting of:
1 ) Mannich bases that are condensation reaction products of a high molecular weight phenol, an alkylene polyamine and an aldehyde such as formaldehyde;
2) Succinic-based dispersants that are reaction products of a olefin polymer and succinic acylating agent (acid, anhydride, ester or halide)further reacted with an organic hydroxy compound and/ or an amine; and 3) High molecular weight amides and esters such as reaction products of a hydrocarbyl acylating agent and a a polyhydric aliphatic alcohol, such as glycerol, pentaerythritol or sorbitol.
Ashless (metal-free) polymeric materials that usually contain an oil soluble high molecular weight backbone linked to a polar functional group that associates with particles to be dispersed are typically used as dispersants. Commonly used hydrocarbon backbone materials are olefin polymers and copolymers, in particular ethylene, propylene, butylene, isobutylene, styrene; there may or may not be further functional groups incorporated into the backbone of the polymer. Polar materials such as amines, alcohols, amides or esters are attached to the backbone via a bridge.
The detergents are selected from the group consisting of calcium, magnesium, barium, sodium or lithium salts of organic acids, for example sulphonates, alkylphenates, sulphurised alkyl phenates, carboxylates, salicylates, phosphonates, thiophosphonates and phosphi- nates. The salts may be neutral or may be overbased by for example metal hydroxides or carbonates.
Also subject of the present invention is a lubricant additive composition, which composition comprises b) A triazole metal deactivator; c) A borate ester; and A dispersant.
Suitable dispersants are those known for use in lubricants, for example polyisobutenylsuc- cinimides, polybutenylphosphonic acid derivatives or copolymers of vinyl acetate and fumaric acid esters.
For example, suitable dispersants are amine or alcohol products of hydrocarbyl-substituted succinic acylating agents. The dispersants are in particular polyisobutenylsuccinimides. For example, dispersants as disclosed in U.S. Pat. Spec. Nos. 5, 112,507, 6,440,905 and 5,587,432 and the references cited therein.
The weight:weight ratio of triazole metal deactivator to borate ester is from about 1 : 10 to about 10:1 , for example from about 1 :7 to about 7:1 , from about 1 :5 to about 5:1 , from about 1 :3 to about 3:1. For example the weight: weight ratio of triazole metal deactivator to borate ester is from about 1 :2 to about 1 :5 or from about 1 :2 to about 1 :4.
The weight amount of dispersant employed in the additive composition is from about 1% to about 50%, based on the total weight of triazole metal deactivator and borate ester. For in- stance, the weight amount of dispersant in the additive composition is from about 2% to about 30%, from about 3% to about 25% or from about 4% to about 20%, based on the total weight of triazole metal deactivator and borate ester.
For instance, a typical additive composition is about 5% dispersant, about 25% triazole metal deactivator and about 70% borate ester, each by weight.
Examples
For the corrosion bench test see: CM. Cusano and J. C. Wang, Corrosion of Copper and Lead Containing Materials by Diesel Lubricants, J. Soc. Tribologists and Lubrication Engineers, 51 (1 )89-95, 1994; and ASTM D 5968 and D 6594. This test is commonly used in engine oil specifications to validate a lubricants' ability to protect against copper and lead corrosion.
Example 1
The following formulations are prepared in a 5W-30 SM type passenger car motor oil containing 0.05% phosphorus and friction modifiers in an API Group Il base oil. Components are specified in weight percent, based on the total formulation.
Table 1
The borate ester is (R15O)3B wherein R15 is a mixed C5-C13 alkyl. The borate is employed at 60 ppm and 120 ppm B treat level. The triazole metal deactivator A is 1-(di-(2-ethylhexyl)- aminomethyl)-1 ,2,4-triazole. The triazole metal deactivator B is methyl-1-(di-(2-ethylhexyl)- aminomethyl)-benzotriazole.
High Temperature Corrosion Bench Test is performed according to ASTM D 6594, 168 hours at 135°C. Corrosion results are as follows in ppm increase by weight. Table 2
Example 2
An additive mixture is prepared by blending together 5% by weight a succinimde dispersant, HITEC 646, 25% by weight 1-(di-(2-ethylhexyl)aminomethyl)-1 ,2,4-triazole and 70% by weight the borate ester (R15O )sB wherein R15 is a mixed C5-C-i3alkyl. The mixture is incorporated into a polyalkylene glycol industrial oil.
The following results for zinc corrosion in polyalkylene glycol (PAG) are shown below. Corrosion results are in ppm Zn obtained after 30 hours at 125°C.
Table 2

Claims

Claims
1. A lubricant composition comprising a) A lubricant; b) A triazole metal deactivator; c) A borate ester; and, optionally, d) An amine phosphate; wherein the triazole metal deactivator is a 1 ,2,4 triazole of the formula
wherein Ri and R2 are the same or different and are CrC2oalkyl, C3-C2oalkenyl, C5-C12cyclo- alkyl, C7-Ci3aralkyl or C6-Ci0aryl, or R1 and R2, together with the nitrogen atom to which they are each attached may form a 5-, 6- or 7-membered heterocylic ring, or R1 and R2 are a group of the paratial formula
R3XK-R4-PU-R4)- wherein
X is O, S or N,
R3 is hydrogen or CrC20alkyl,
R4 is CrC12alkylene, n is 0 or an integer from 1 to 6, or one of R1 and R2 is a group of the partial formula
or R2 is a group of the partial formula (II) and R1 is a group of the partial formula
-[R4]n-N(R5)-A-[N(R5)2]m wherein m is 0 or 1 and, when m is zero, A is a group of formula (ll)and, when m is 1 , A is al- kylene or C6-Ci0 arylene and R5 is a group of formula (II); or wherein the triazole metal deactivator is a benzotriazole of the formula (III)
wherein R6 is Ci-Ci2alkyl,
R7 is Ci-Ci2alkyl, d-C^alkyl interrupted by one or more O atoms or is C5-Ci2cyclo- alkyl and
R8 and R9 are hydrogen or methyl; or wherein the triazole metal deactivator is a benzotriazole of the formula (IV)
wherein
Rio is hydrogen or d-C^alkyl, and
Rn and Ri2 are the same or different and are Ci-C2oalkyl, C3-C2oalkenyl,
C5-Ci2cycloalkyl, C7-Ci3aralkyl or C6-Ci0aryl, or Rn and Ri2, together with the nitrogen atom to which they are each attached may form a 5-, 6- or 7-membered heterocylic ring, or Rn and Ri2 are a group of the partial formula
R3XK-R4-PU-R4)- wherein X is O, S or N, R3 is hydrogen or Ci-C2oalkyl,
R4 is Ci-Ci2alkylene, n is 0 or an integer from 1 to 6, or one of Rn and Ri2 is a group of the partial formula
or R12 is a group of formula (ll)and Rn is a group of the partial formula -[R4]n-N(R5)-A-[N(R5)2]m wherein m is 0 or 1 and, when m is zero, A is a group of formula (II) and, when m is 1 , A is al- kylene or C6-Ci0arylene and R5 is a group of formula (II).
2. A lubricant composition according to claim 1 , wherein the 1 ,2,4-triazole (I) is selected from the group consisting of 1-(di-isooctylaminomethyl)-1 ,2,4-triazole and 1-(di-(2- ethylhexyl)aminomethyl)-1 ,2,4-triazole.
3. A lubricant composition according to claim 1 , wherein the benzotriazole (III) is selected from the group consisting of 1-(2-methoxyprop-2-yl)tolyltriazole, 1-(1-cyclohexyloxypro- pyl)tolyltriazole, 1-(1-cyclohexyloxyheptyl)tolyltriazole and 1-(1-cyclohexyloxybu- tyl)tolyltriazole.
4. A lubricant composition according to claim 1 , wherein the benzotriazole (IV) is 1-[bis-(2- ethylhexyl)aminomethyl-4-methylbenzotriazole.
5. A lubricant composition according to claim 1 , wherein the borate ester is of the formula
OR15
(Ri5θ)3B or i i wherein
R15O^ O ^0R15
R15 is independently hydrogen, CrC20alkyl, C3-C20alkenyl, C5-C12cycloalkyl, C7-C13ar- alkyl or C6-C10aryl, with the proviso that at least one R15 group is not hydrogen.
6. A lubricant composition according to claim 5, wherein the borate ester is selected from the group consisting of triethyl borate, tripropyl borate, triisopropyl borate, tributyl bo- rate, tripentyl borate, trihexyl borate, tricyclohexyl borate, trioctyl borate, triisooctyl borate, tridecyl borate, tri(C8-Ci0alkyl)borate, tri(Ci2-Ci5alkyl)borate and oleyl borate.
7. A lubricant composition according to claim 1 , which comprises a mono- or di-acid amine phosphate of the formula
O H O H
+
R28O-P-O R29-N+-R31 - O-P-O R29 N R31 OR27 R30 °r OR27 R30
wherein
R27 is hydrogen, C1-C25 linear or branched chain alkyl which is unsubstituted or substituted by one or more Ci-C6alkoxy groups, a saturated acyclic or alicyclic group, or aryl;
R23 is C1-C25 linear or branched chain alkyl which is unsubstituted or substituted by one or more Ci-C6alkoxy groups, a saturated acyclic or alicyclic group, or aryl;
R29 is hydrogen, C1-C25 linear or branched chain alkyl, a saturated or unsaturated acyclic or alicyclic group, or aryl; and
R30 and R31 are, each independently of the other, C1-C25 linear or branched chain alkyl, a saturated or unsaturated acyclic or alicyclic group, or aryl.
8. A lubricant composition according to claim 7, wherein R27 and R28 are linear or branched CrCi2 alkyl and R29, R30 and R31 are linear or branched CrCi8 alkyl.
9. A lubricant composition according to claim 7, wherein the amine phosphates are of the formula
wherein R33 is n-hexyl and R34 is Cn-Ci4 branched alkyl, and when x=1 then y=2; when x=2 then y=1.
10. A method for controlling the corrosion of lead, copper, iron and zinc in a lubricant, which method comprises incorporating into a lubricant b) A triazole metal deactivator; c) A borate ester; and, optionally, d) An amine phosphate.
EP08708255A 2007-02-07 2008-01-28 Multiple metal corrosion inhibitor Withdrawn EP2118245A2 (en)

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KR20090109086A (en) 2009-10-19
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WO2008095805A2 (en) 2008-08-14
JP2010518205A (en) 2010-05-27

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