EP2115186A1 - Composant comprenant un substrat et une couche de protection - Google Patents
Composant comprenant un substrat et une couche de protectionInfo
- Publication number
- EP2115186A1 EP2115186A1 EP07703474A EP07703474A EP2115186A1 EP 2115186 A1 EP2115186 A1 EP 2115186A1 EP 07703474 A EP07703474 A EP 07703474A EP 07703474 A EP07703474 A EP 07703474A EP 2115186 A1 EP2115186 A1 EP 2115186A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer zone
- component
- outer layer
- balance
- zone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000758 substrate Substances 0.000 title claims abstract description 16
- 239000011241 protective layer Substances 0.000 title claims abstract description 13
- 239000010410 layer Substances 0.000 claims abstract description 125
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 47
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 44
- 229910000943 NiAl Inorganic materials 0.000 claims abstract description 14
- 229910052804 chromium Inorganic materials 0.000 claims description 33
- 229910052727 yttrium Inorganic materials 0.000 claims description 30
- 229910052702 rhenium Inorganic materials 0.000 claims description 15
- 229910052710 silicon Inorganic materials 0.000 claims description 11
- 229910052757 nitrogen Inorganic materials 0.000 claims description 8
- 229910052726 zirconium Inorganic materials 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 7
- 229910052684 Cerium Inorganic materials 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 150000002602 lanthanoids Chemical group 0.000 claims description 6
- 229910052746 lanthanum Inorganic materials 0.000 claims description 6
- 229910052715 tantalum Inorganic materials 0.000 claims description 5
- 229910052735 hafnium Inorganic materials 0.000 claims description 3
- -1 6% - 11% Co Inorganic materials 0.000 abstract description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 29
- 238000002485 combustion reaction Methods 0.000 description 17
- 239000007789 gas Substances 0.000 description 15
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 12
- 239000012720 thermal barrier coating Substances 0.000 description 12
- 239000012071 phase Substances 0.000 description 9
- 230000003647 oxidation Effects 0.000 description 8
- 238000007254 oxidation reaction Methods 0.000 description 8
- 238000000576 coating method Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 229910000601 superalloy Inorganic materials 0.000 description 4
- NPXOKRUENSOPAO-UHFFFAOYSA-N Raney nickel Chemical compound [Al].[Ni] NPXOKRUENSOPAO-UHFFFAOYSA-N 0.000 description 3
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000007750 plasma spraying Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000005328 electron beam physical vapour deposition Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000005240 physical vapour deposition Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/321—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/321—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
- C23C28/3215—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer at least one MCrAlX layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/325—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with layers graded in composition or in physical properties
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
- C23C28/3455—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
- F01D5/288—Protective coatings for blades
Definitions
- the invention relates to a component with a substrate and a protective layer, which consists of an intermediate NiCoCrAlY layer zone on the substrate and an outer layer zone arranged on the intermediate NiCoCrAlY layer zone .
- the bonding of the three different layers is crucial for a high durability of the protection layer as a whole. Problems may arise, if there are big differences in the thermal expansion factors of the different layers. In this case failure of the thermal barrier coating might occur, which can lead to the destruction of the whole compound.
- the US-PS-5, 792, 521 shows a multi layer thermal barrier coating.
- US-PS-5, 514,482 discloses a thermal barrier coating system for super alloy components, in which the MCrAlY layer is substituted by an aluminium coating layer such as NiAl.
- the NiAl layer has to be quite thick because of its brittleness.
- EP 1 380 672 Al discloses a highly oxidation resistant component with a protective layer, which consists of an intermediate MCrAlY layer zone and an outer layer zone, having the structure of the phase ⁇ -NiAl.
- EP 1 411 148 Al a coated article is described which comprises an intermediate MCrAlY layer and deposited thereon an outer layer of ⁇ -NiAl .
- the outer layer comprises (in wt%) : 18-24% Al.
- the layer systems mentioned above are either expensive or lack a strong bonding between the different layer zones.
- components having an outer layer zone which comprises (in wt%) : 17% - 23% Al, 6% - 11% Co, and Ni balance .
- an outer layer zone of this composition is able to form an extraordinary strong bonding to the intermediate layer zone.
- the protective layer shows a high oxidation resistance and a good durability.
- the outer layer zone comprises (in wt%) : 19% - 21% Al, 7% - 9% Co, and Ni balance. In one preferred embodiment the outer layer zone comprises (in wt%) : 20% Al, 8% Co and Ni balance.
- the outer layer zone can also comprise up to 5 wt% of Cr.
- the outer layer zone further comprises at least one additional element selected from the group: HF, Zr, La, Ce, Y or other elements of the Lanthanide group.
- the maximum amount of the at least one additional element can be 1 wt%.
- the outer layer zone comprises 0.4 - 1.0 wt% of Y.
- the outer layer zone may also comprise at least one of the elements selected from the group Si, Re and Ta.
- the outer layer zone comprises (in wt%) less than 0.04% C, and/or less than 0.01% H, and/or 0.02% N, and/or less than 0.06% O. Most preferably the outer layer zone comprises less than 0.025% C, especially less than 0.01% C, and/or less than 0.008% H, especially less than 0.006% H, and/or less than 0.01% N, especially less than 0.005% N, and/or less than 0.04% O, especially less than 0.025% O.
- the outer layer zone can have a thickness between 3 ⁇ m - lOO ⁇ m, preferably 3 ⁇ m - 50 ⁇ m.
- the intermediate NiCoCrAlY layer zone can comprises 24% - 26% Co, 16% - 18% Cr, 9,5% - 11% Al, 0,3% - 0,5% Y, 1% - 1,8% Re und Ni balance .
- the outer layer zone further comprises (in wt%) : 0.1% - 2% Si and/or 0.2% - 8% Ta.
- the intermediate NiCoCrAlY layer zone may- comprise one of the following compositions (in wt%) :
- the intermediate NiCoCrAlY layer zone may consist of one of the following compositions (in wt%) :
- Y is at least partly replaced in the intermediate NiCoCrAlY layer zone by at least one element selected from the group: Si, Hf, Zr, La, Ce or other elements of the Lanthanide group.
- a thickness between 50 ⁇ m to 600 ⁇ m and preferably between lOO ⁇ m to 300 ⁇ m is an optimal for the intermediate layer zone .
- the outer layer zone is thinner than the intermediate layer zone .
- the component according to the invention can be a part of a gas turbine like a turbine blade, a turbine vane or a heat shield. In this case an excellent protection of the turbine part against corrosion is achieved.
- Figure 1 shows a heat resistant component known from the state of the art
- Figure 2 shows an oxidation resistant component according to the invention
- Figure 3 shows a blade or a vane
- Figure 4 shows a combustion chamber
- Figure 5 shows a gas turbine.
- FIG. 1 shows a heat resistant component 1 known in the art. It comprises a substrate 2 which is coated with a MCrAlY layer 3. A thermally grow oxide layer (TGO) 4 is provided on the MCrAlY layer 3. The oxide layer 4 is covered by an outer thermal barrier coating (TBC) 5.
- TGO thermally grow oxide layer
- TBC outer thermal barrier coating
- Figure 2 shows an oxidation resistant component 6 according to the invention which can be a part of a gas turbine, like a turbine blade or vane or a heat shield.
- Component 6 comprises a substrate 2 which can consist of a metal or an alloy, e.g. a superalloy.
- An intermediate NiCoCrAlY layer zone 7 is provided on the substrate 2.
- the NiCoCrAlY layer zone 7 is Ni-based. It has a composition (in wt%) of 24% - 26% Co, 16% - 18% Cr,
- the NiCoCrAlY layer 7 may contain 0.1% - 2% Si and/or 0.2% -
- NiCoCrAlY layer zone 7 contains additional elements like Hf, Zr, La, Ce or other elements of the Lanthanide group. These elements can also replace part of the Y in the layer 7.
- the intermediate NiCoCrAlY layer zone 7 is approximately 200 ⁇ m thick but its thickness can be especially at least lOO ⁇ m or especially in the range from 50 ⁇ m to 600 ⁇ m and very especially from lOO ⁇ m to 600 ⁇ m.
- An outermost metallic layer zone 8 of a protective layer 9 is provided on the intermediate NiCoCrAlY layer zone 7. This outer layer zone 8 possesses the structure of the phase ⁇ - NiAl and comprises (in wt%) : 17% - 23% Al, 6% - 11% Co and Ni balance .
- outer layer zone 8 consists of the ⁇ -NiAl phase.
- the outer layer zone consists of Ni, Al and Co.
- the outer layer zone 8 consists of Ni, Al, Co and Y.
- this outer layer zone 8 can possess the structure of the phase ⁇ -NiAl and comprises (in wt%) : 17% - 23% Al, 0,1% to 5%
- outer layer zone 8 consists of the ⁇ -NiAl phase .
- outer layer zone 8 consists of Ni, Al, and Cr.
- the outer layer zone 8 consists of Ni, Al, Cr and Y.
- outer layer zone 8 consists of the elements Ni, Al, Co, Cr and very especially consists of the elements Ni, Al, Co, Cr and Y.
- the outer layer zone 8 comprises (in wt%) less than 0.04% C, and/or less than 0.01% H, and/or less than 0.02% N, and/or less than 0.06% O.
- outer layer zone 8 is 15 ⁇ m thick and thus thinner than the intermediate NiCoCrAlY layer zone 7.
- the outer layer zone 8 is at least 10% thinner than the layer zone 7. Especially the outer layer zone 8 is at least 20% thinner than the layer zone 7 and very especially the outer layer zone 8 is at least 30% thinner than the layer zone 7.
- the thickness of the intermediate NiCoCrAlY layer zone 7 can be in the range of lOO ⁇ m to 300 ⁇ m.
- Both layers I 1 8 can be applied by plasma spraying (VPS, APS,..) or other conventional coating methods.
- plasma spraying or the other conventional coating methods especially one powder or an ingot (in case of PVD) is used wherein the powder or the ingot contains all elements which are listed above for the outer layer zone 8.
- Example given for plasma spraying a ⁇ -NiAl outer layer zone which comprises also cobalt one single powder with the elements Ni, Al and Co is used and fed to the plasma gun.
- the outer layer zone 8 is covered by a thermally grown oxide layer (TGO) 4, which can consist of a metastable aluminium oxide, preferably having the ⁇ -phase or a mixture of the ⁇ - and the ⁇ -phase.
- TGO thermally grown oxide layer
- the oxidation of the outer layer zone 8 should take place at a temperature between 850 0 C and 1000 0 C, especially between 875°C and 925°C for 2h-100h, especially between Stand 15h. Further improvements are possible, if water vapour (0.2-50 vol%, especially 20-50 vol.%) is added to the oxidation atmosphere or if an atmosphere is used which has a low oxygen partial pressure between 800 0 C and HOO 0 C, especially between 850 0 C and 1050 0 C. In addition to water vapour the atmosphere can also contain non-oxidizing gases such as a nitrogen, argon or helium.
- the TGO 4 consists of metastable aluminium oxide it can have a needle like structure which ensures a strong bonding between the TGO 4 and a thermal barrier coating 5 being provided on the TGO 4.
- the component 6 can be part of a gas turbine for example a turbine blade, a turbine vane or a heat shield.
- Figure 3 shows a perspective view of a blade or vane 120, 130 which extends along a longitudinal axis 121.
- the blade or vane 120, 130 has, in succession, a securing region 400, an adjoining blade or vane platform 403 and a main blade region 406.
- a blade root 183 which is used to secure the rotor blades 120, 130 to the shaft is formed in the securing region 400.
- the blade or vane root 183 is designed as a hammer head. Other configurations, for example as a fir-tree root or a dovetail root, are possible.
- solid metallic materials are used in all regions 400, 403, 406 of the rotor blade 120, 130.
- the rotor blade 120, 130 may in this case be produced using a casting process, a forging process, a milling process or a combination thereof.
- FIG 4 shows a combustion chamber 110 of a gas turbine.
- the combustion chamber 110 is designed, for example, as what is known as an annular combustion chamber, in which a multiplicity of burners 107 arranged around the turbine shaft in the circumferential direction open out into a common burner chamber space.
- the overall combustion chamber 110 is configured as an annular structure which is positioned around the turbine shaft.
- the combustion chamber 110 is designed for a relatively high temperature of the working medium M of approximately 1000 0 C to 1600 0 C.
- the combustion chamber wall 153 is provided, on its side facing the working medium M, with an inner lining formed from heat shield elements 155.
- each heat shield element 155 is equipped with a particularly heat resistant protective layer or is made from material which is able to withstand high temperatures . Moreover, on account of the high temperatures in the interior of the combustion chamber 110, a cooling system is provided for the heat shield elements 155 and/or their holding elements .
- the materials used for the combustion chamber wall and its coatings may be similar to the turbine blades or vanes 120, 130.
- the combustion chamber 110 is designed in particular to detect losses of the heat shield elements 155.
- a number of temperature sensors 158 are positioned between the combustion chamber wall 153 and the heat shield elements 155.
- Figure 5 shows, by way of example, a gas turbine 100 in partial longitudinal section.
- the gas turbine 100 has a rotor 103 which is mounted such that it can rotate about an axis of rotation 102.
- the annular combustion chamber 106 is in communication with an, for example annular, hot gas passage 111, where, for example, four turbine stages 112 connected in series form the turbine 108.
- Each turbine stage 112 is formed from two rings of blades or vanes. As seen in the direction of flow of a working medium 113, a row 125 formed from rotor blades 120 follows a row 115 of guide vanes in the hot gas passage 111.
- the guide vanes 120 are in this case secured to an inner housing 138 of a stator 143, whereas the rotor blades 120 of a row 125 are arranged on the rotor 103 by way of example by means of a turbine disk 133.
- a generator or machine (not shown) is coupled to the rotor 103.
- the compressor 105 While the gas turbine 100 is operating, the compressor 105 sucks in air 135 through the intake housing 104 and compresses it. The compressed air provided at the turbine side end of the compressor 105 is passed to the burners 107, where it is mixed with a fuel. The mixture is then burnt in the combustion chamber 110, forming the working medium 113.
- the working medium 113 expands at the rotor blades 120, transmitting its momentum, so that the rotor blades 120 drive the rotor 130 and the latter drives the machine coupled to it.
- the guide vanes 130 and rotor blades 120 belonging to the first turbine stage 112, as seen in the direction of flow of the working medium 113, are subject to the highest thermal loads apart from the heat shield blocks which line the annular combustion chamber 106. To enable them to withstand the prevailing temperatures, they are cooled by means of a coolant .
- the substrates may also have a directional structure, i.e. they are in single crystal form (SX structure) or comprise only longitudinally directed grains (DS structure) .
- SX structure single crystal form
- DS structure longitudinally directed grains
- Ironbase, nickelbase or cobaltbase superalloys are used as the material .
- the blades or vanes 120, 130 may also have coatings protecting them from corrosion (MCrAlY; M is at least one element selected from the group consisting of iron (Fe) , cobalt (Co) , Nickel (Ni) , Y represents Yttrium (Y) and/or silicon (Si) and/or at least one rare earth) and to protect against heat by means of a thermal barrier coating.
- M is at least one element selected from the group consisting of iron (Fe) , cobalt (Co) , Nickel (Ni) , Y represents Yttrium (Y) and/or silicon (Si) and/or at least one rare earth) and to protect against heat by means of a thermal barrier coating.
- the thermal barrier coating consists, for example, of ZrO 2 , Y 2 O 3 - ZrO 2 , i.e. it is not stabilized, is partially stabilized or is completely stabilized by Yttrium oxide and/or calcium oxide and/or magnesium oxide.
- the guide vane 130 has a guide vane root (not shown here) facing the inner housing 138 of the turbine 108 and a guide vane head on the opposite side from the guide vane root.
- the guide vane head faces the rotor 103 and is fixed to a securing ring 140 of the stator 143.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
L'invention concerne un composant (6) qui comprend un substrat (2) et une couche de protection (9). Ledit composant comprend une zone de couche NiCoCrAlY intermédiaire (7) disposée sur le substrat (2) ou à proximité de celui-ci et une zone de couche extérieure (8) disposée sur la zone de couche NiCoCrAlY intermédiaire (7), la zone de couche extérieure (8) présentant la structure de la phase β-NiAl et comprenant (en % en poids) : 17% - 23% d'Al, 6% - 11% de Co, et le reste de Ni.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2007/001289 WO2008104188A1 (fr) | 2007-02-26 | 2007-02-26 | Composant comprenant un substrat et une couche de protection |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2115186A1 true EP2115186A1 (fr) | 2009-11-11 |
Family
ID=38515706
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07703474A Withdrawn EP2115186A1 (fr) | 2007-02-26 | 2007-02-26 | Composant comprenant un substrat et une couche de protection |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2115186A1 (fr) |
WO (1) | WO2008104188A1 (fr) |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1365044A1 (fr) * | 2002-05-24 | 2003-11-26 | Siemens Aktiengesellschaft | Couche à base de MCrAl |
EP1380672A1 (fr) * | 2002-07-09 | 2004-01-14 | Siemens Aktiengesellschaft | Composant à haute résistance contre l'oxydation |
EP1411148A1 (fr) * | 2002-10-15 | 2004-04-21 | ALSTOM Technology Ltd | Procédé pour la déposition d'un couche de liaison à base de MCrAlY sur un article et l'article revêtu obtenu par ce procédé |
-
2007
- 2007-02-26 EP EP07703474A patent/EP2115186A1/fr not_active Withdrawn
- 2007-02-26 WO PCT/EP2007/001289 patent/WO2008104188A1/fr active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2008104188A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2008104188A1 (fr) | 2008-09-04 |
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