EP2115182A1 - Bright coatings for aluminium or steel motor vehicle wheels and their production - Google Patents
Bright coatings for aluminium or steel motor vehicle wheels and their productionInfo
- Publication number
- EP2115182A1 EP2115182A1 EP08701133A EP08701133A EP2115182A1 EP 2115182 A1 EP2115182 A1 EP 2115182A1 EP 08701133 A EP08701133 A EP 08701133A EP 08701133 A EP08701133 A EP 08701133A EP 2115182 A1 EP2115182 A1 EP 2115182A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- aluminum
- surface coating
- steel
- coating according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
- B05D5/067—Metallic effect
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/02—Pretreatment of the material to be coated
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12479—Porous [e.g., foamed, spongy, cracked, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12535—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12535—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
- Y10T428/12556—Organic component
- Y10T428/12569—Synthetic resin
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12736—Al-base component
- Y10T428/12764—Next to Al-base component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12861—Group VIII or IB metal-base component
- Y10T428/12951—Fe-base component
- Y10T428/12972—Containing 0.01-1.7% carbon [i.e., steel]
Definitions
- the invention relates to durable and dirt-repellent aluminum-based gloss coatings on motor vehicle wheels, motor vehicle rims and methods for producing such gloss layers on light-metal or steel substrates.
- high-gloss surfaces can also be achieved through the process of so-called "gloss-anodising" of the aluminum surfaces.
- Such a method for aluminum wheels is known, for example, from Alcoa under the Dura-Bright® brand.
- the main steps of the process include applying a chemical whitening composition to the product, deoxidizing the product surface, electrochemically generating a porous oxide on that product surface by contacting it with an electrolyte bath, containing phosphorous or phosphonic acid and applying a silicate or siloxane-based outer layer to the porous oxide.
- the surface is dirt-repellent and scratch-resistant as possible.
- ETC coatings Dirt-repellent coatings or so-called easy-to-clean coatings or coatings (ETC coatings) are known for the protection of high-quality components made of glass, plastic and metals and are intended to prevent contamination or facilitate cleaning. The mechanism of action varies depending on the application.
- water-repellent coatings are used for glass surfaces. Clean glass is relatively hydrophilic and forms a contact angle of 20 ° to water. In contrast, a hydrophobic ETC coating increases the Contact angle to well over 100 ° with respect to water. This ETC coating offers a significantly reduced wettability, so that waterborne soiling can bead off or be easily washed off.
- WO2005 085 374 A1 discloses particularly scratch-resistant coatings for light-alloy rims which are based on perhydrosilazanes. Scratch-resistant and dirt-repellent layers are known, for example, from WO 02088269 A1 or DE 10 2004 001 288 A1. The latter document describes hydrophilic coatings for surfaces containing one or more polysilazanes and an ionic reagent or mixtures of ionic reagents.
- the ionic reagent is preferably a salt of a carboxylic acid, especially a hydroxy carboxylic acid, or a cationic or anionic silane, or an oligomer or polymer. This The effect of the hydrophilic layers is based on the fact that hydrophobic contaminants adhere poorly or that the surface can be washed off well with aqueous cleaning agents.
- the object of the invention is achieved in a first aspect, by a surface coating on motor vehicle wheels of light metal casting alloys or steel, which may comprise several layers, wherein it has at least one directly applied to the wheel surface first layer of a CVD coating of aluminum or aluminum alloy, with the features of claim 1.
- the invention is achieved by a process for producing a durable glossy coating on aluminum or steel surfaces comprising the steps
- An advantage of the invention is that the visual appearance of expensive forged aluminum rims is thus possible cost-effectively even with low-cost cast aluminum rims or even on steel rims. Due to the nature of the gloss coating made of Al or Al alloy, no high demands must be placed on the alloys used as substrate. The use of light metal alloys, Al cast alloys or steel is not difficult. The selected alloys need no longer be accessible to a gloss anodization, since the Al or Al alloy layer unfolds the gloss effect.
- the thickness of the first layer is preferably 10 to 500 ⁇ m. Particularly preferably, the thickness of cast aluminum rims or steel rims is 30 to 100 ⁇ m.
- the first layer of Al or Al alloy is often not durable enough.
- the surface of the first layer therefore carries a second layer in the form of an electrochemically generated micro- or nano-porous oxide layer.
- This coating is a coating comparable to the anodization of aluminum surfaces.
- the metallic surface is passivated by the firmly adhering oxide layer and protected against further corrosive attack.
- this layer forms a good primer for further organic coatings.
- the thickness of the oxide layer must be limited so that the gloss of the surface is not lost.
- This second layer preferably has a thickness in the range of 50 to 1000 nm.
- the first or the second layer thus carries a third layer of a final lacquer layer, in particular a clearcoat or an easy-to-clean lacquer (ETC lacquer).
- ETC lacquer easy-to-clean lacquer
- the combination with an ETC coating achieves a visually high-quality surface with the highest corrosion protection and lasting shine at the same time.
- An optional ETC coating for example with organosilicates, can effectively combat the problem of brake dust rim contamination.
- the ETC coating can be hydrophilic or hydrophobic coatings. The optimal choice depends, among other things, on the choice of brake lining material in the vehicle brake.
- the third layer is formed predominantly of silane, silazane, siloxane and / or silicone polymers.
- the components form the main component of the coating.
- Other components may in particular be the scratch-resistant filler, hydrophobic or hydrophobizing additives or catalytically active additives.
- Silica powder, clay minerals, alumina nanopowders or SiO 2 nanofillers are of particular importance as fillers.
- As catalytically active In particular, titanium oxide is important as an additive, which acts oxidatively on the superficially deposited dirt particles by the action of UV light. Particularly favorable is the combination of hydrophilizing additives and catalytically active titanium oxide.
- a suitable third coating is further composed of siloxane with silicate fillers.
- the third layer comprises perhyrdosilazane polymers as the main constituent and hydrophilic (co) polymers and / or additives as additives.
- perhyrdosilazane polymers as the main constituent
- hydrophilic (co) polymers and / or additives as additives.
- a combination of perhyrdosilazane polymers, hydrophilic (co) polymers and catalytically active titanium oxide proves to be a particularly effective, scratch-resistant and dirt-repellent coating or easy-to-clean lacquer on the glossy layer or the bright anodised gloss layer.
- the surface coating of 1, 2 or 3 layers is applied to a motor vehicle wheel made of an Al casting alloy with an Si content in the range from 3 to 12% by weight.
- Another aspect of the invention is a method for producing a durable glossy coating on aluminum alloy or steel surfaces, which comprises as essential steps:
- the vapor deposition By the vapor deposition, the formation of a homogeneous well-adhering gloss coating on a variety of Al or steel alloys is possible.
- the subsequent electrochemical oxidation increases the corrosion resistance of the surface and improves the surface finish for a subsequent coating.
- vapor deposition which is preferably carried out as a CVD or PVD process (chemical vapor deposition or physical vapor deposition)
- a pure aluminum layer in a thickness of from 10 to 300 ⁇ m.
- a cold gas process is preferably used, in particular in the deposition on light metal substrates or aluminum wheels.
- the aluminum surfaces are brought to a temperature in the range of 280 to 350 0 C and the steel surfaces to a temperature in the range of 280 to 580 0 C for deposition.
- the cold gas process is characterized in that the carrier gas loaded with the gaseous Al carrier substances has a lower temperature than the substrate to be coated. In particular, the carrier gas temperature is significantly below the decomposition or deposition temperature of the Al carrier substance.
- Particularly preferred is an all-round coating of a cast aluminum rim or steel rim with an applied by a low-temperature CVD method pure aluminum layer in a layer thickness of 30 to max. 100 ⁇ m performed.
- the implementation of the particularly suitable CVD methods is already known in principle and described for example in WO 2005 028 704 A1.
- the second layer of alumina is preferably prepared so that the gloss layer is deposited from deposited Al or Al alloy.
- the anodization parameters are adjusted to form nano or microstructures of columnar alumina. Due to the interspaces of adjacent columns, the layer is constructed as such nano- or microporous.
- a clear coat or an easy-to-clean coating is applied to the first coat, but especially to the second coat.
- the job can be done by wet or powder coating.
- the method is particularly suitable for coating Al cast alloy wheels for passenger cars or for steel wheels for trucks or buses.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007004570A DE102007004570A1 (en) | 2007-01-30 | 2007-01-30 | Shiny coatings for car wheels made from light metal alloys or steel comprises at least one layer of aluminum or aluminum alloy applied directly to surface of wheel |
PCT/EP2008/000291 WO2008092564A1 (en) | 2007-01-30 | 2008-01-16 | Bright coatings for aluminium or steel motor vehicle wheels and their production |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2115182A1 true EP2115182A1 (en) | 2009-11-11 |
EP2115182B1 EP2115182B1 (en) | 2011-07-06 |
Family
ID=39167183
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08701133A Not-in-force EP2115182B1 (en) | 2007-01-30 | 2008-01-16 | Bright coatings for aluminium or steel motor vehicle wheels and their production |
Country Status (5)
Country | Link |
---|---|
US (1) | US20100021757A1 (en) |
EP (1) | EP2115182B1 (en) |
AT (1) | ATE515585T1 (en) |
DE (1) | DE102007004570A1 (en) |
WO (1) | WO2008092564A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012076467A2 (en) | 2010-12-06 | 2012-06-14 | Bang & Olufsen A/S | A method to obtain a radiation scattering surface finish on an object |
US20120308775A1 (en) * | 2010-12-09 | 2012-12-06 | You Seung M | Hydrophilic surfaces and process for preparing |
PT2752504T (en) * | 2013-01-08 | 2016-08-02 | Ropal Europe Ag | Method for producing a corrosion resistant, glossy, metallic coated substrate, the metallic coated substrate, and its use |
DE102014003508A1 (en) * | 2014-03-14 | 2015-09-17 | Airbus Defence and Space GmbH | Process for the preparation and use of a polished nanostructured metallic surface with water and ice-repellent properties |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT386418B (en) * | 1986-11-14 | 1988-08-25 | Vianova Kunstharz Ag | METHOD FOR THE PRODUCTION OF ACRYLATE-BASED BINDERS AND THE USE THEREOF IN CATHODICALLY DEPOSITABLE VARNISHES |
CH676650GA3 (en) * | 1989-08-25 | 1991-02-28 | ||
US5032568A (en) * | 1989-09-01 | 1991-07-16 | Regents Of The University Of Minnesota | Deposition of superconducting thick films by spray inductively coupled plasma method |
DE69516069T2 (en) * | 1994-09-30 | 2000-10-12 | Gen Electric | Process for cleaning substrates and producing protective layers |
GB9721650D0 (en) * | 1997-10-13 | 1997-12-10 | Alcan Int Ltd | Coated aluminium workpiece |
WO2000012781A2 (en) * | 1998-08-28 | 2000-03-09 | Alcoa Inc. | Method for surface treating aluminum products |
WO2002050201A1 (en) * | 2000-12-21 | 2002-06-27 | Ucb, S.A. | Powdered thermosetting composition for coatings |
US6896970B2 (en) * | 2001-01-31 | 2005-05-24 | Areway, Inc. | Corrosion resistant coating giving polished effect |
TWI259844B (en) | 2001-04-27 | 2006-08-11 | Clariant Int Ltd | Anti-fouling coating solution containing inorganic polysilazane |
DE602004026889D1 (en) | 2003-09-19 | 2010-06-10 | Akzo Nobel Nv | METALIZATION OF SUBSTRATE (S) BY A LIQUID / STEAM SEPARATION METHOD |
DE102004001288A1 (en) | 2004-01-07 | 2005-08-11 | Clariant International Limited | Hydrophilic polysilazane-based coating |
DE102004011212A1 (en) | 2004-03-04 | 2005-09-29 | Clariant International Limited | Perhydropolysilazane-containing coatings for metal and polymer surfaces |
DE102004049111A1 (en) * | 2004-10-07 | 2006-04-13 | Leybold Optics Gmbh | Forming high-gloss coatings on substrates, especially car wheels, by plasma pretreatment, plasma polymerization and sputtering with metal (compound) under vacuum, then applying covering layer of lacquer |
CA2622959A1 (en) * | 2005-09-15 | 2007-10-18 | Ndsu Research Foundation | Coatings and coating systems for metal substrates |
-
2007
- 2007-01-30 DE DE102007004570A patent/DE102007004570A1/en not_active Withdrawn
-
2008
- 2008-01-16 US US12/523,886 patent/US20100021757A1/en not_active Abandoned
- 2008-01-16 AT AT08701133T patent/ATE515585T1/en active
- 2008-01-16 WO PCT/EP2008/000291 patent/WO2008092564A1/en active Application Filing
- 2008-01-16 EP EP08701133A patent/EP2115182B1/en not_active Not-in-force
Non-Patent Citations (1)
Title |
---|
See references of WO2008092564A1 * |
Also Published As
Publication number | Publication date |
---|---|
ATE515585T1 (en) | 2011-07-15 |
DE102007004570A1 (en) | 2008-07-31 |
EP2115182B1 (en) | 2011-07-06 |
US20100021757A1 (en) | 2010-01-28 |
WO2008092564A1 (en) | 2008-08-07 |
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