EP2096645A1 - Conducteur électrique - Google Patents

Conducteur électrique Download PDF

Info

Publication number
EP2096645A1
EP2096645A1 EP08290201A EP08290201A EP2096645A1 EP 2096645 A1 EP2096645 A1 EP 2096645A1 EP 08290201 A EP08290201 A EP 08290201A EP 08290201 A EP08290201 A EP 08290201A EP 2096645 A1 EP2096645 A1 EP 2096645A1
Authority
EP
European Patent Office
Prior art keywords
wires
conductor
layer
core
plated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP08290201A
Other languages
German (de)
English (en)
Other versions
EP2096645B1 (fr
Inventor
Ferdinand Grögl
Thomas Mann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nexans SA
Original Assignee
Nexans SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nexans SA filed Critical Nexans SA
Priority to AT08290201T priority Critical patent/ATE483235T1/de
Priority to EP08290201A priority patent/EP2096645B1/fr
Priority to DE502008001438T priority patent/DE502008001438D1/de
Priority to US12/361,717 priority patent/US7847192B2/en
Priority to AU2009200712A priority patent/AU2009200712A1/en
Priority to CN2009100075702A priority patent/CN101521051B/zh
Priority to KR1020090016528A priority patent/KR20090092254A/ko
Publication of EP2096645A1 publication Critical patent/EP2096645A1/fr
Application granted granted Critical
Publication of EP2096645B1 publication Critical patent/EP2096645B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00—Communication cables or conductors
    • H01B11/02—Cables with twisted pairs or quads
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/0009—Details relating to the conductive cores
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00—Power cables
    • H01B9/006—Constructional features relating to the conductors

Definitions

  • the invention relates to an electrical conductor having a central core and at least two layers of electrically conductive individual wires arranged above it, which are wound around the core in a first position and around the first layer in a second position ( DE 10 2004 041 452 A1 ).
  • Such a conductor is used for example in motor vehicles, for example in wiring or sensor cables. However, it is basically usable wherever electrical power or data is to be transmitted.
  • the conductor For use in motor vehicles, the conductor must be well bendable, flexible and resistant to tension and be able to withstand combined mechanical stresses in special applications, because equipped with such a conductor lines in the vehicle during operation are constantly exposed to vibrations and shocks.
  • the well-known conductor after the aforementioned DE 10 2004 041 452 A1 has a trained as a tensile element, non-metallic core.
  • a second layer of likewise consisting of copper wires is stranded with a circular cross-section, whose diameter and number are such that If the wires are close to each other, a nearly smooth outer surface of the conductor results as a support for an insulation to be applied to the same.
  • This ladder has proven itself in practice.
  • the invention has for its object to improve the above-described conductor with respect to tensile strength and vibration resistance on.
  • This ladder meets all mechanical requirements, as they are made for example for its use in motor vehicles, in the long run. It is resistant to tension by the steel wires without tensile core element and also resistant to bending, torsion and vibration when using high-strength steel wires.
  • the good bendability of the conductor is ensured on the one hand by the dimensionally stable concentric structure of the two roped-up layers and on the other hand by their short stranding length.
  • the conductor is also well suited for the electrically conductive connection of contact elements by crimping due to its special construction.
  • the first layer of the conductor in a preferred embodiment consists of high-strength steel wires
  • they can be mechanically formed by a known in the steel rope production preforming process of the individual steel wires or in a post-forming process of the roped-up layer by rolling mechanical stresses are reduced in the finished conductor, whereby in addition to the good flexibility of the conductor and a swirl freedom is given the same.
  • Fig. 1 a side view of the conductor according to the invention with sections removed layers.
  • Fig. 2 a cut through Fig. 1 along the line II - II in an enlarged view.
  • the conductor L has a central core 1, around which in a first layer 2 steel wires 3 are wound around. Above the first layer 2, a second layer 4 is arranged, which consists of copper wires 5 which are wound around the steel wires 3.
  • the conductor L may be surrounded by an insulation 6 produced, for example, by extrusion and / or winding. However, it can also be further-stranded with at least two further, identically constructed conductors to form a stranded conductor cable.
  • the core 1 is a wire made of soft annealed during a drawing process, preferably oxygen-free copper. It has a breaking strength of at least 210 N / mm 2 .
  • the core 1 can be designed as a bare copper wire. But it can also be tinned, silvered or nickel plated.
  • the steel wires 3 have a breaking strength of between 800 N / mm 2 and 2200 N / mm 2 . They can be tinned with advantage.
  • the steel wires 3 are made of stainless steel.
  • the copper wires 5 have a breaking strength of between 250 N / mm 2 and 400 N / mm 2 . Like the wire of the core 1, they can be designed as bare wires or tin-plated, silver-plated or nickel-plated.
  • Steel wires 3 and copper wires 5 can be stranded with the same direction of impact, but also with opposite direction of impact on their respective surface. They can also be applied with advantage under the same stranding angle.
  • the lay length of the copper wires 5 in the second layer 4 is between 8 ⁇ D and 18 ⁇ D.
  • D is the diameter of the conductor L over the second layer 4.
  • the conductor L is made, for example, as follows:
  • a wire of annealed copper is withdrawn as a core 1 from a spool and fed to a stranding unit in which the steel wires 3 of the first layer 2 are twisted around the core 1.
  • the copper wires 5 of the second layer 4 can be roped on the same in a second stranding unit.
  • the finished conductor L can then be wound onto a spool or fed to a further processing.
  • a stranding process in which the steel wires 3 and the copper wires 5 run from individual coils is performed, for example, on a tubular stranding machine.
  • the wires are thereby roped with a reverse rotation of about 90%.
  • the two layers 2 and 4, and thus also the conductor L, are already largely free of mechanical stresses as a result of such preforming.
  • Such a stranding process is advantageously used for conductors L that are subjected to high mechanical stresses in terms of bending, torsion and vibration during operation.
  • steel wires 3 having a breaking strength of between 800 N / mm 2 and 1200 N / mm 2 can preferably be used.
  • Such steel wires 3 can be simultaneously pulled down on multi-wire drawers and wound together in parallel. They can be tin-plated or, in the case of thermally highly stressed conductors L, preferably consist of stainless steel.
  • the starting material for these steel wires may each be bars of mild steel, which are drawn down in a coarse drawing process in each case to a Vorziehdraht and then tinned in a galvanic process or in a Feuerverzinnprozeß.
  • the tinned steel wires 3 still have a remaining tin layer thickness of at least 0.5 .mu.m.
  • the breaking strength of the steel wires is increased by the drawing process itself to the desired final value of 800 N / mm 2 to 1200 N / mm 2 .
  • the stranding process for such a conductor L can take place in a single working process with, for example, three tangential delivery bobbins via a high-speed ironing machine in a known double-pass stranding technique.
  • a second coil On one of the coils of the copper wire 1 is wound, a second coil has, for example, six parallel wound steel wires 3 and the third coil, for example, twelve parallel wound copper wires 5.
  • Such a manufactured conductor L can be fed directly to subsequent processing without subsequent mechanical processing, so for example be provided with the insulation 6.
  • a conductor L can be used for example in the wiring technology of motor vehicles as a single-core or as a multi-core cable in the conductor cross-sectional area between 0.25 mm 2 and 2.5 mm 2 .
  • the use of six steel wires 3 in a 19-wire conductor L reduces its electrical conductivity compared to a copper conductor of the same dimensions, the breaking strength of the conductor L can be doubled compared to a copper conductor of the same cross-section. This is advantageous in the short in this application ladders noticeable in which an increased DC resistance, for example, for a signal transmission is insignificant.

Landscapes

  • Non-Insulated Conductors (AREA)
  • Ropes Or Cables (AREA)
  • Insulated Conductors (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Conductive Materials (AREA)
EP08290201A 2008-02-26 2008-02-26 Conducteur électrique Not-in-force EP2096645B1 (fr)

Priority Applications (7)

Application Number Priority Date Filing Date Title
AT08290201T ATE483235T1 (de) 2008-02-26 2008-02-26 Elektrischer leiter
EP08290201A EP2096645B1 (fr) 2008-02-26 2008-02-26 Conducteur électrique
DE502008001438T DE502008001438D1 (de) 2008-02-26 2008-02-26 Elektrischer Leiter
US12/361,717 US7847192B2 (en) 2008-02-26 2009-01-29 Electrical conductor
AU2009200712A AU2009200712A1 (en) 2008-02-26 2009-02-23 An Electrical Conductor
CN2009100075702A CN101521051B (zh) 2008-02-26 2009-02-23 电导线
KR1020090016528A KR20090092254A (ko) 2008-02-26 2009-02-26 전기 도체

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP08290201A EP2096645B1 (fr) 2008-02-26 2008-02-26 Conducteur électrique

Publications (2)

Publication Number Publication Date
EP2096645A1 true EP2096645A1 (fr) 2009-09-02
EP2096645B1 EP2096645B1 (fr) 2010-09-29

Family

ID=39539612

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08290201A Not-in-force EP2096645B1 (fr) 2008-02-26 2008-02-26 Conducteur électrique

Country Status (7)

Country Link
US (1) US7847192B2 (fr)
EP (1) EP2096645B1 (fr)
KR (1) KR20090092254A (fr)
CN (1) CN101521051B (fr)
AT (1) ATE483235T1 (fr)
AU (1) AU2009200712A1 (fr)
DE (1) DE502008001438D1 (fr)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009060419A1 (de) 2009-12-22 2011-06-30 HEW-Kabel GmbH & Co.KG, 51688 Zugfester elektrischer Leiter
EP2650166A1 (fr) * 2012-04-10 2013-10-16 Nexans Câble pour voies ferrées
US9040825B2 (en) 2007-11-13 2015-05-26 Southwire Company, Llc Conductors and metal-covered cable with coded information and method of applying coded information
US9053841B2 (en) 2007-11-13 2015-06-09 Southwire Company, Llc Traceable and theft deterrent reclaimable product
US9818508B2 (en) 2007-11-13 2017-11-14 Southwire Company, Llc Traceable and theft deterrent reclaimable product
US10102461B2 (en) 2007-11-13 2018-10-16 Southwire Company, Llc Traceable and theft deterrent reclaimable product

Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7744404B1 (en) 2009-11-03 2010-06-29 Merchandising Technologies, Inc. Cable management system for product display
US20120111603A1 (en) * 2010-11-10 2012-05-10 Jorge Cofre Power and/or telecommunication cable comprising a reinforced ground-check conductor
CN102589753B (zh) 2011-01-05 2016-05-04 飞思卡尔半导体公司 压力传感器及其封装方法
EP2495733B1 (fr) * 2011-03-03 2014-04-30 Nexans Câble électrique flexible
US8643169B2 (en) 2011-11-09 2014-02-04 Freescale Semiconductor, Inc. Semiconductor sensor device with over-molded lid
US9029999B2 (en) 2011-11-23 2015-05-12 Freescale Semiconductor, Inc. Semiconductor sensor device with footed lid
US10706694B2 (en) * 2011-12-21 2020-07-07 Mobile Tech, Inc. Security/tether cable
US9297713B2 (en) 2014-03-19 2016-03-29 Freescale Semiconductor,Inc. Pressure sensor device with through silicon via
DE102014208821A1 (de) * 2014-05-09 2015-11-12 Bayerische Kabelwerke Ag Kabel, insbesondere Erdungskabel zur Erdung von Einrichtungen im Freiland
US9362479B2 (en) 2014-07-22 2016-06-07 Freescale Semiconductor, Inc. Package-in-package semiconductor sensor device
CN105206326A (zh) * 2015-10-15 2015-12-30 中天科技装备电缆有限公司 一种耐弯曲不易断的电缆导体、光电缆导体及其制造方法
JP6742333B2 (ja) 2015-11-17 2020-08-19 古河電気工業株式会社 撚線導体、及び撚線導体の製造方法
US10522270B2 (en) 2015-12-30 2019-12-31 Polygroup Macau Limited (Bvi) Reinforced electric wire and methods of making the same
CN107527874B (zh) 2016-06-20 2023-08-01 恩智浦美国有限公司 腔式压力传感器器件
CN109763153B (zh) * 2019-02-25 2021-01-22 常州安澜电气有限公司 一种太阳能电池栅极材料及其制造工艺

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1191545A1 (fr) * 2000-09-20 2002-03-27 Nexans Conducteur torsadé
US20030037957A1 (en) 2001-05-25 2003-02-27 Satoshi Ueno Stranded conductor to be used for movable member and cable using same
DE102004041452A1 (de) 2004-08-27 2006-03-02 Nexans Elektrische Leitung
WO2007015345A1 (fr) 2005-08-04 2007-02-08 Sumitomo Wiring Systems, Limited Fil electrique pour automobile

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE405731A (fr) * 1933-10-24
US3339012A (en) * 1963-07-29 1967-08-29 Simplex Wire & Cable Co Composite stranded conductor cable
US3676578A (en) * 1970-10-14 1972-07-11 Gkn Somerset Wire Ltd Electric conductor cables for use in overhead power transmissions
CN2052142U (zh) * 1989-05-13 1990-01-31 尤大千 有屏蔽零线的低压全塑电力电缆
CN2355411Y (zh) * 1998-03-16 1999-12-22 北京市电信设备厂 绞合双芯铜包钢电话用户通信线
US7228627B1 (en) * 2005-12-16 2007-06-12 United States Alumoweld Co., Inc. Method of manufacturing a high strength aluminum-clad steel strand core wire for ACSR power transmission cables
CN101083158A (zh) * 2007-04-02 2007-12-05 上海南大集团有限公司 非磁性铝镁硅合金丝铠装电力电缆

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1191545A1 (fr) * 2000-09-20 2002-03-27 Nexans Conducteur torsadé
US20030037957A1 (en) 2001-05-25 2003-02-27 Satoshi Ueno Stranded conductor to be used for movable member and cable using same
DE102004041452A1 (de) 2004-08-27 2006-03-02 Nexans Elektrische Leitung
WO2007015345A1 (fr) 2005-08-04 2007-02-08 Sumitomo Wiring Systems, Limited Fil electrique pour automobile
EP1912224A1 (fr) * 2005-08-04 2008-04-16 Sumitomo Wiring Systems, Ltd. Fil electrique pour automobile

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9040825B2 (en) 2007-11-13 2015-05-26 Southwire Company, Llc Conductors and metal-covered cable with coded information and method of applying coded information
US9053841B2 (en) 2007-11-13 2015-06-09 Southwire Company, Llc Traceable and theft deterrent reclaimable product
US9818508B2 (en) 2007-11-13 2017-11-14 Southwire Company, Llc Traceable and theft deterrent reclaimable product
US9887023B2 (en) 2007-11-13 2018-02-06 Southwire Company, Llc Traceable and theft deterrent reclaimable product
US10102461B2 (en) 2007-11-13 2018-10-16 Southwire Company, Llc Traceable and theft deterrent reclaimable product
DE102009060419A1 (de) 2009-12-22 2011-06-30 HEW-Kabel GmbH & Co.KG, 51688 Zugfester elektrischer Leiter
EP2346050A2 (fr) 2009-12-22 2011-07-20 HEW-Kabel GmbH & Co. KG Conducteur électrique résistant à la traction
EP2650166A1 (fr) * 2012-04-10 2013-10-16 Nexans Câble pour voies ferrées
RU2557671C2 (ru) * 2012-04-10 2015-07-27 Нексанс Кабель для рельсовых путей

Also Published As

Publication number Publication date
DE502008001438D1 (de) 2010-11-11
ATE483235T1 (de) 2010-10-15
US20090211784A1 (en) 2009-08-27
AU2009200712A1 (en) 2009-09-10
US7847192B2 (en) 2010-12-07
CN101521051A (zh) 2009-09-02
KR20090092254A (ko) 2009-08-31
EP2096645B1 (fr) 2010-09-29
CN101521051B (zh) 2012-07-04

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