EP2093360A1

EP2093360A1 - Hinge device for a household appliance

Info

Publication number: EP2093360A1
Application number: EP08101781A
Authority: EP
Inventors: Edgar Spiegel
Original assignee: Whirlpool Corp
Current assignee: Whirlpool Corp
Priority date: 2008-02-20
Filing date: 2008-02-20
Publication date: 2009-08-26
Anticipated expiration: 2028-02-20
Also published as: PL2093360T3; EP2093360B1; WO2009103627A1

Abstract

The present invention relates to a hinge device for operatively connecting a door and a main body of a household appliance, said hinge device comprising at least a support plate, which is solidly connected to said main body, and a hinge plate, which is rotationally connected to said support plate.

The hinge device further comprises lever means, which are rotationally connected to said support plate and which are solidly connected to said door.

Description

The present invention relates to the field of household appliances, in particular dishwashers. More particularly, the present invention concerns an improved hinge device for operatively connecting the door and the main body of the appliance.
Household appliances such as dishwashers are quite popular nowadays.
It is known how the market very often requires that these appliances are arranged as an integral part of the home furnishings.
This choice, in fact, offers considerable advantages from the ergonomics and aesthetics of the home environment.
Unfortunately, since the appliance has to be inserted in an environmental context that is different from time to time, its structure needs often to be arranged in order to properly match with the surrounding furniture. To this aim, for example, adjustable plinth elements or removable spacers are commonly used.
In addition, aesthetic door panels are often used to provide the exterior of the appliance with a design that aesthetically matches with the design lines of neighbouring pieces of furniture.
These aesthetic panels are often cumbersome and remarkably extend beyond the hinge line of the door to cover the plinth region of the appliance.
Even if they considerably improve the external aesthetic appearance of the appliance, these aesthetic panels have a considerable impact from the functional point of view. In fact, their remarkable length may be of prejudice for a correct rotation of the door, in particular during its opening movement.
In order to solve this problem, the height of the appliance structure or body may be varied but this choice introduces severe constraints for a correct matching of the appliance with the surrounding furniture, particularly when a common working plane is to be arranged.
Thus, some known appliances have been provided with relatively complex gear mechanisms to operatively connect the door and the main body of the appliance. Thanks to these hinge mechanisms, the door can move according to a rotational and translational trajectory with respect to main body of the appliance.
Unfortunately, these gear mechanisms have proven to be relatively expensive for a production at industrial level. Further, they are relatively complex to install on the appliance with a remarkable waste of time and labour.
Swiss patent application nr. CH683886A5 discloses a hinge mechanism comprising a support plate, which is fixed to the main body of the appliance, and a hinge plate, which is fixed to the appliance door. The support plate is provided with a rotation pin that is accommodated on an elongated and curved slot of the hinge plate. The rotation of the door determines the rotation of the hinge plate. This causes the relative sliding movement of the rotation pin along the slot. In this manner a rotational and translational movement of the door is ensured.
This kind of hinge device has the drawback that both the hinge plate and the rotation pin are subject to severe friction phenomena, since the whole weight of the door is loaded on the rotation pin. This fact may imply the need of frequent maintenance or adjustment interventions to ensure a reliable and precise movement of the door.
The main aim of the present invention is to provide a hinge device for a household appliance, in particular a dishwasher, which allows the overcoming of the above mentioned drawbacks.
Within this aim, it is an object of the present invention to provide a hinge device, which allows the door of the household appliance to move according to a rotational and translational trajectory.
It is an object of the present invention to provide a hinge device, which has a robust structure that allows the reduction of friction phenomena during the movement of the door.
It is an object of the present invention to provide a hinge device, which has a simple structure and which is easy to install on a household appliance.
It is also an object of the present invention to provide a hinge device, which is easy to manufacture at industrial level, at competitive costs.
Thus, the present invention provides a hinge device for a household appliance, according to the claim 1 that is proposed in the following.
The hinge device, according to the invention, comprises a support plate, which is solidly connected to the main body of the appliance and a hinge plate, which is operatively connected to said support plate.
The hinge devices comprises lever means, which are rotationally connected to said support plate and are slidingly connected to the appliance door.
Said lever means are arranged to force the door to move according to a rotational and translational trajectory with respect to the main body of the appliance.
It is therefore possible to install longer décor panels on the door and reduce the height of the plinth.
The appliance structure can thus be arranged with less severe constraints, thereby obtaining an improved and easier integration with the surrounding furniture, with considerable advantages from the ergonomic and aesthetic point of view.
The hinge device, according to the invention, has a simple and robust structure and it is quite easy to manufacture and install at industrial level.
Further features and advantages of the hinge device, according to the present invention, will become apparent from the following description of preferred embodiments, taken in conjunction with the drawings, in which:

figure 1 represents a schematic section diagram of a household appliance comprising the hinge device, according to the present invention; and
figure 2 represents a schematic view of a part of the hinge device, according to the present invention; and
figure 3 represents schematic views of some parts of the hinge device, according to the present invention;
figure 4 is a schematic representation of an opening manoeuvre in appliance of figure 1.

Referring now to the cited figures, the present invention relates to a hinge device 100 for operatively connecting the main body 10 and the door 11 of a household appliance 1.
The household appliance 1 is preferably a dishwasher. Of course, it is intended that the hinge device 100 might be used in other kinds of appliances, such as dryers, washing machines, ovens, and the like.
The main body 10 of the appliance 100 preferably comprises a plinth 12 and an upper portion 13, which define an internal volume 130 that can be accessed by the user through the door 11.
The door 11 preferably comprises an inner portion 110 and one or more external aesthetic panels 111. The panels 111 advantageously extend towards the ground, well beyond the position of hinge device 100, so as to cover at least a portion of the plinth 12.
The hinge device 100 comprises at least a support plate 101, which is solidly connected to the main body 10. The permanent connection of the plate 101 to the body 10 is ensured by properly arranged first connecting means 14, e.g. by a plurality of rivets.
The hinge device 100 comprises also a hinge plate 103, which is operatively connected to the support plate 101. The hinge plate 103 is rotationally connected to the support plate 101 and slidingly connected to the door 11.
In particular, the hinge plate 103 has a first portion 1031, which is rotationally connected with a first pin member 1011A of the support plate 102, at a first rotation point 101A. At the lower edge of the first portion 1031, a half-circular open slot 1031A is advantageously present for accommodating at least partially the first pin member 1011A.
Preferably, the first portion 1031 comprises also a curved open slot 1031B, which is substantially vertically oriented and extends from the lower edge towards the centre of the portion 1031.
The slot 1031B is aimed at accommodating a second pin member 1011B of the support plate, during the rotation of the hinge plate 103 around the first pin member 1011A.
The second pin member 1011B can slide within the slot 1031B, thereby avoiding a translational movement of the hinge plate 103 with respect to the support plate 101. In this manner, the stable positioning of the first pin member 1011A within the half-circular slot 1031A is ensured.
The hinge plate 103 is also provided with a second portion 1032, which is solid with the first portion 1031 and which is slidingly connected with the door 11, in particular with its inner portion 110.
Preferably, the second portion 1032 comprises an elongated slot 1032A, which extends in a direction substantially parallel to the door 11 and accommodates a connecting member 104. Said connecting member is solidly fixed to the inner portion 110 of the door 11 and cooperates with said elongated slot to provide the sliding connection of said second portion 1032 to the door 11.
In particular, since the hinge plate is operatively connected to the support plate 101, said connecting member cooperates with the contour 1032B of said elongated slot to slidingly bear the door weight.
The connecting member 104 may be in principle a single rivet or other equivalent second connecting means.
Preferably, the connecting member 104 is provided with an elongated body, which is solidly connected to the door 11 by means of rivets 1041A and 1042B, respectively at the connecting points 1041 and 1042. This allows the achievement of a better distribution of the effort needed to bear the door weight.
Advantageously, the hinge plate 103 comprises also a third portion 1033, which connects the first portion 1031 and the second portion 1032. The third portion 1033 is properly shaped, so as to conform to the shaped of the inner door 110, thereby making easier the sliding of the hinge plate 103 with respect to the door 11.
The hinge plate 103 preferably comprises also a fourth portion 1034, which comprises hook means 1034A for the connection of the hinge plate 103 with a spring, or other known equivalent elastic means (not shown) that are connected to the main body 10. In this way, during the door opening it is offered a certain resistance to the force that is exerted by the user. At the same time, the return of the door towards the closing position is favoured.
The hinge device 100 comprises also lever means 102, which are rotationally connected to the support plate 101 and which are solidly connected to the door 11, optionally through connecting member 104.
The lever means 102 may comprise a properly arranged kinematic chain, which is aimed at enabling the transmission of forces between the support plate 101 (and therefore the main body 10) and the door 11.
Preferably, the lever means 102 comprise a lever arm, which is properly shaped to determine a translational movement of the door 11 during its rotation.
The lever arm 102 has a first end 1021 that is rotationally connected to the support plate 101.
In principle, the first end 1021 could be connected to the first pin member 1011A itself, at the above mentioned first rotating point 101A.
Preferably, said first end is instead connected to the second pin member 1011B, at a second rotating point 101B.
This solution offers the advantage of ensuring an easy installation and positioning of the hinge plate 103. To this aim, it is in fact sufficient to accommodate the pin members 1011A and 1011B, respectively within the open slots 1031A and 1031B, and the connecting member 104 within the elongated slot 1032A.
In addition, thanks to a proper positioning of the second rotation point 101B at a longer distance from the main body 10 (see figure 4), it is possible to obtain a more remarkable translational movement of the door 11, with a shorter lever arm 102.
The lever arm 102 is solidly connected to the door 11, particularly to its inner portion 110, at a second end 1022.
In principle, the second end 1022 could be connected by means of properly arranged third connecting means, which are separate from the connecting member 104 and which are fixed to the door 11, so as to ensure an efficient transmission of forces between the main body 10 and the door 11, during its opening.
Preferably, the connecting member 104 is used for this connection. In particular, the second end 1022 is advantageously connected at one of its connecting points 1041 or 1042 by means of a screw 1041A or 1042B. Rivets can also be used instead of screws.
The opening operation of the door 11 of the appliance 1, is now described in more detail.
When the user opens the door 11, he exerts a force F1, which has a component that is directed substantially perpendicularly to the door surface, towards the ground.
The hinge plate 103 rotates around the first pin member 1011A, with a rotational movement. The force F1, exerted by the user, forces the lever arm 102 to rotate around the second pin member 1011B with its first end 1021.
At the same time, the second end 1022 of the lever arm 102 exerts on the door 11 a force F2, which tends to move the door 11 with a translational movement, away from the main body 10. As mentioned before, the actual entity of said translational movement is determined by the shape of the arm 102 and the positioning of the second rotating point 101B.
The force F2 is basically due to the constraining reaction arising at the second pin member 1011B when the force F1 is applied.
The translational movement of the door 11 is made possible by the relative sliding connection between the hinge plate 102, which remains anchored to the support plate 102, and the door 11. During the movement of the door 11, the connecting member 104 moves relatively with respect to the hinge plates 103 along the elongated slot 1032A, with a linear movement.
The combined action of the forces F1 and F2 forces the door 11 to perform a rotational and translational movement with respect to the first point of rotation represented by the first pin member 1011A. Thus, the bottom portion 111A of the aesthetic panel 111 can move along a trajectory 50 that is a portion of an arc, which preferably elliptic. In this way, the volume occupied by the bottom portion 111A is quite lowered.
During the closing manoeuvre, the door 11 performs a substantially opposite rotational and translational movement. Also, the various parts of the hinge device 100 moves substantially in an opposite way with respect to the opening movement of the door 11.
The hinge device 100, according to the present invention, has proven to fulfil the intended aims and objects.
The rotational and translational movement of the door 11, with a trajectory 50 that is not circular but, preferably, elliptic, allows to reduce the volume occupied by the door 11, particularly by the lower portion 111A of the aesthetic panels.
This fact allows the achievement of remarkable advantages in terms of versatility of the appliance installation and the possibility of enhancing the volume capacity of the appliance, while keeping constant his height.
The appliance 1 may thus be provided with a larger internal volume 103, longer aesthetic panels 111 and a deeper line for the plinth 12.
The hinge device 100 has a simple and robust structure, which is easy to install on the appliance. For example, the hinge plate 103 may be easily positioned between the pins 1011A-1011B and the connecting member 104.
The hinge device 100 allows to remarkably reduce the arising of friction phenomena during the movement of the door, thanks to an improved distribution of the effort needed for bearing the door weight.
A further improvement of the hinge according to the
As it is apparent from the above description, the structure of hinge device is outstanding simple and has proven to be easy to manufacture at industrial level, at competitive costs.

Claims

A hinge device (100) for operatively connecting a door (11) and a main body (10) of a household appliance (1), said hinge device comprising at least a support plate (101), which is solidly connected to said main body, and a hinge plate (103), which is rotationally connected to said support plate, characterized in that it comprises lever means (102), which are rotationally connected to said support plate and which are solidly connected to said door.
A hinge device, according to claim 1, characterised in that said lever means comprises at least a lever arm (102), which has a first end rotationally connected to said hinge plate and which has a second end solidly connected to said door.
A hinge device, according to one or more of the previous claims, characterised in that said hinge plate is slidingly connected to said door.
A hinge device, according to one or more of the previous claims, characterised in that said support plate comprises a first pin member (1011A), which rotationally connects a first portion of said hinge plate to said support plate, at a first rotation point (101A).
A hinge device, according to claim 4, characterised in that a first portion (1031) of said hinge plate comprises a half-circular slot (1031A) for accommodating at least partially said first pin member.
A hinge device, according to claim 2, characterised in that said support plate comprises a second pin member (1012B), which rotationally connects the first end (1021) of said lever arm to said support plate, at a second rotation point (101B).
A hinge device, according to claim 6, characterised in that a first portion (1031) of said hinge plate comprises a curved slot (1031B), in which said second pin member is accommodated during the movement of said hinge plate.
A hinge device, according to one or more of the previous claims, characterised in that said hinge device comprises a connecting member (104), which is solidly connected to said door, suitable to force the door to slide relatively to the said connection member along a linear direction.
A hinge device, according to claim 8, characterised in that said connecting member is provided with an elongated body, which is solidly connected to said door at a plurality of connecting points (1041, 1042).
A hinge device, according to one or more of the claims from 8 to 9, characterised in that said connecting member solidly connects the second end (1022) of said lever arm with said door.
A hinge device, according to claim 10, characterized in that a second portion of said hinge plate comprises an elongated slot (1032A), which accommodates said connecting member, said connecting member cooperating with said elongated slot to provide the sliding connection of said hinge plate with said door.
A hinge device, according to one or more of the previous claims, characterised in that said door moves with a relative rotational-translational movement with respect to said support plate.
A hinge device, according to one or more of the previous claims, characterised in that said hinge plate moves with a relative rotational movement with respect to said support plate.
A hinge device, according to claims 12 and 13, characterised in that said door moves with a relative translational movement with respect to said hinge plate.
A dishwasher characterised in that it comprises a hinge device (1), according to one or more of the previous claims.