EP2084455A1 - Combustion apparatus for a gas boiler - Google Patents
Combustion apparatus for a gas boilerInfo
- Publication number
- EP2084455A1 EP2084455A1 EP07746197A EP07746197A EP2084455A1 EP 2084455 A1 EP2084455 A1 EP 2084455A1 EP 07746197 A EP07746197 A EP 07746197A EP 07746197 A EP07746197 A EP 07746197A EP 2084455 A1 EP2084455 A1 EP 2084455A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gas
- air
- combustion apparatus
- combustion
- nozzle part
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/34—Burners specially adapted for use with means for pressurising the gaseous fuel or the combustion air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/60—Devices for simultaneous control of gas and combustion air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/02—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/62—Mixing devices; Mixing tubes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/70—Baffles or like flow-disturbing devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N1/00—Regulating fuel supply
- F23N1/02—Regulating fuel supply conjointly with air supply
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N3/00—Regulating air supply or draught
Definitions
- the present invention relates to a combustion apparatus of a gas boiler, and more particularly to a combustion apparatus of a gas boiler, which can improve a Turn- Down Ratio of a burner and can prevent sudden increase of oxygen concentration included in exhaust gas in a low output area, thereby maintaining a high efficiency.
- a Turn-Down Ratio is set in a gas boiler.
- the TDR refers to a ratio of a maximum amount of consumed gas to a minimum amount of consumed gas in a gas combustion apparatus capable of controlling the amount of supplied gas. For example, when a maximum amount of consumed gas is 24,000kcal/h and a minimum amount of consumed gas is 8,000kcal/h, the TDR is 3:1.
- the TDR is limited by the lowest value to which the minimum amount of consumed gas for maintaining a stable flame can be controlled.
- FIG. 1 is a graph showing a relation between an amount of consumed gas and a gas supply pressure
- FIG. 2 is a schematic perspective view showing a conventional combustion apparatus
- FIG. 3 is a graph showing a relation between an oxygen concentration and a dew point temperature. Problems of the conventional combustion apparatus will be described with reference to FIGs. 1 through 3.
- the supply pressure should be raised by four times. Therefore, in order to set the TDR to be 3: 1, the supply pres sure should have a ratio of 9 : 1. Further, in order to set a TDR to 10 : 1 , the supply pressure should have a ratio of 100: 1. However, it is impossible to unlimitedly increase the supply pressure of gas.
- a standard gas supply pressure of city gas for home is 200mmH O with an allowable tolerance of +50 and -lOOmmH O. Therefore, it is preferred to set the maximum gas pressure to lOOmmH O or lower in consideration of the allowable tolerance, in order to guarantee stable burning of a burner.
- a gas valve i.e. governor
- a gas valve for proportionally controlling the quantity of supplied gas can perform a minimum gas amount control only above a predetermined pressure.
- the range of the minimum gas amount control depends on characteristics of gas valves, it is preferred that the gas valve for the proportional control is used at a pressure of lOmmH O or higher.
- the TDR is about 3.15: 1. Accordingly, only by changing the gas pressure, the TDR is limited to be approximately 3: 1.
- the area of the burner 20 is divided into a one- stage area 21 and a two- stage area 22 at a ratio of 4:6, and then valves 31 and 32 are installed on the gas passage of each divided area. Then, it is possible to obtain proportion control areas as listed in Table 1 below. In Table 1, it is assumed that a TDR for each of the divided areas in the burner is 3: 1.
- a condensing boiler condenses steam included in exhaust gas and then collects the latent heat of the condensed steam through a heat exchanger, thereby increasing an efficiency of a gas boiler. Therefore, the higher the dew point temperature of the exhaust gas is, the more easily the steam is condensed and thus the higher the efficiency of the boiler is.
- Reference numerals 33 and 34 not described above denote a proportion control valve and a solenoid valve, respectively. Disclosure of Invention Technical Problem
- the present invention has been made in view of the above-mentioned problems, and the present invention provides a combustion apparatus of a gas boiler, which has a structure for improving a TDR of a burner and can prevent oxygen concentration of exhaust gas from being increased in a low output area, so as to increase an efficiency of the gas boiler.
- a combustion apparatus of a gas boiler including: an air blower for supplying air required for combustion; a proportion control valve for controlling a supply flow rate of gas; a nozzle part connected to the proportion control valve, the nozzle part supplying gas according to opening and closing of auxiliary valves and including a plurality of nozzles connected in parallel with one another; a mixing chamber for mixing the air supplied from the air blower and the gas passed through the nozzle part, and then supplying the mixed air and gas to a burner surface; and a controller for controlling the number of rotations of the air blower according to opening and closing of the proportion control valve and the auxiliary valves, so as to supply only an amount of air as much as that required for combustion.
- the nozzle part includes a plurality of nozzles having different diameters of a portion through which the gas passes.
- the mixing chamber includes an air distribution plate disposed therein.
- the gas passed through the nozzle part is introduced into an inlet of the air blower and is then mixed with air.
- FIG. 1 is a graph showing a relation between an amount of consumed gas and a gas supply pressure
- FIG. 2 is a schematic perspective view showing a conventional combustion apparatus
- FIG. 3 is a graph showing a relation between oxygen concentration and dew point temperature
- FIG. 4 is a view schematically showing a combustion apparatus according to one embodiment of the present invention
- FIG. 5 is a view schematically showing a combustion apparatus according to another embodiment of the present invention.
- FIG. 4 is a view schematically showing a combustion apparatus according to one embodiment of the present invention.
- the present invention provides a structure of a combustion apparatus, which can improve a TDR of a burner and can reduce surplus air, so as to maintain a high efficiency in a low output area.
- One example of the construction of the combustion apparatus according to the present invention will be described with reference to FIG. 4.
- the combustion apparatus includes an air blower 110 for supplying air required for combustion, a proportion control valve 153 for adjusting the supply flow rate of gas, a nozzle part 140 which is connected to the proportion control valve 153, supplies gas according to opening and closing of the auxiliary valves 151 and 152, and includes a plurality of nozzles 141 and 142 connected in parallel with each other, a mixing chamber 120 for mixing air supplied from the air blower 110 with a gas passed through the nozzle part 140 and then supplying the mixed air and gas to a burner surface 130, and a controller (not shown) that controls the number of revolutions of the air blower 110 according to opening and closing of the proportion control valve 153 and the auxiliary valves 151 and 152 so as to supply only an amount of air as much as that necessary for combustion.
- the structure of the burner shown in FIG. 4 includes the mixing chamber 120, which corresponds to a combustion structure of a pre-mixed burner.
- the pre-mixing burner injects air and gas that have been mixed in advance for complete combustion to the burner surface 130, so that the burner can burn the mixed air and gas.
- the pre- mixing burner can achieve combustion at a lower surplus air ratio than that of the Bunsen burner, and thus can increase dew point temperature. Therefore, the pre-mixing burner is widely used especially in a condensing boiler.
- the proportion control valve 153 controls a supply flow rate of gas in a proportion control combustion system 153 for combustion with a control of an air amount and a fuel amount based on the heating power of a necessary burner.
- a main valve 154 is installed on a gas inlet side of the proportion control valve 153.
- the main valve 154 which corresponds to an on/off valve, supplies gas by open/close operation.
- the nozzle part 140 includes a first nozzle
- the first nozzle 141 and the second nozzle 142 may have the same diameter, but it is preferred that the first nozzle 141 and the second nozzle
- 142 have different diameters, for example, with a ratio of 4:6, so as to increase the TDR.
- first nozzle 141 and the second nozzle 142 are shown in FIG. 4, three nozzles or four nozzles can be also constructed to further increase the TDR.
- a first auxiliary valve 151 which corresponds to an on/off valve for opening or closing a gas supply path to the first nozzle 141, is installed on the gas inflow side of the first nozzle 141, and a second auxiliary valve 152 having the same function as the first auxiliary valve 151 is installed on the gas inflow side of the second nozzle 142.
- the mixing chamber 120 corresponding to a room where air and gas are mixed, is connected to each of the air blower 110 to which air is supplied and the nozzle part 140 to which gas is supplied.
- an air distribution plate 121 is installed inside of the mixing chamber 120, so as to prevent air and gas from moving upward directly to the burner surface 130, thereby enabling smooth mixing of the air and the gas.
- FIG. 5 is a view schematically showing a combustion apparatus according to another embodiment of the present invention.
- the only difference between the combustion apparatus of the present embodiment and the combustion apparatus of FIG. 4 lies in the location where air and gas are mixed. That is, a pipe line is constructed such that the gas passed through the nozzle part 140 is introduced into an inlet 111 of the air blower 110 and is then mixed with the air.
- the controller controls the number of revolutions of the air blower 110 according to opening and closing of the proportion control valve 153 and the auxiliary valves 151 and 142, so as to supply only an amount of air as much as the amount necessary for combustion.
- the amount of gas controlled by the proportion control valve 153 has a value between a maximum of 60% and a minimum of 20%.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Regulation And Control Of Combustion (AREA)
- Gas Burners (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020060120649A KR100805630B1 (en) | 2006-12-01 | 2006-12-01 | Combustion apparatus for a gas boiler |
PCT/KR2007/002038 WO2008066223A1 (en) | 2006-12-01 | 2007-04-26 | Combustion apparatus for a gas boiler |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2084455A1 true EP2084455A1 (en) | 2009-08-05 |
EP2084455A4 EP2084455A4 (en) | 2014-04-02 |
Family
ID=39382728
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07746197.8A Withdrawn EP2084455A4 (en) | 2006-12-01 | 2007-04-26 | Combustion apparatus for a gas boiler |
Country Status (6)
Country | Link |
---|---|
US (1) | US20100047728A1 (en) |
EP (1) | EP2084455A4 (en) |
JP (1) | JP4792112B2 (en) |
KR (1) | KR100805630B1 (en) |
CN (1) | CN101553692B (en) |
WO (1) | WO2008066223A1 (en) |
Families Citing this family (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120216797A1 (en) * | 2011-02-25 | 2012-08-30 | Lennox Hearth Products LLC. | Baffle for a fireplace |
KR101214745B1 (en) | 2011-03-25 | 2012-12-21 | 주식회사 경동나비엔 | Gas-air mixer with branch fluid paths |
KR101308936B1 (en) * | 2012-02-06 | 2013-09-23 | 주식회사 경동나비엔 | Gas-air mixer for burner |
KR101308932B1 (en) * | 2012-02-06 | 2013-09-23 | 주식회사 경동나비엔 | Gas-air mixer for burner |
KR101308922B1 (en) * | 2012-02-15 | 2013-09-23 | 주식회사 경동나비엔 | Dual venturi for burner |
KR20130098816A (en) * | 2012-02-28 | 2013-09-05 | 주식회사 경동나비엔 | Dual venturi for water heater |
KR101319256B1 (en) | 2012-03-05 | 2013-10-17 | 주식회사 경동나비엔 | Gas-air mixer for burner |
KR101338179B1 (en) | 2012-04-23 | 2013-12-09 | 주식회사 경동나비엔 | Combustion apparatus with improved turn down ratio |
TWI471508B (en) * | 2012-08-03 | 2015-02-01 | Grand Mate Co Ltd | Gas fireplace and its energy saving device and energy saving control method |
KR101331426B1 (en) * | 2012-12-03 | 2013-11-21 | 주식회사 경동나비엔 | Dual venturi for burner |
US9464805B2 (en) | 2013-01-16 | 2016-10-11 | Lochinvar, Llc | Modulating burner |
KR101400834B1 (en) | 2013-01-23 | 2014-05-29 | 주식회사 경동나비엔 | Combustion apparatus |
KR101448992B1 (en) * | 2013-04-16 | 2014-10-13 | 주식회사 경동나비엔 | Dual venturi for burner |
KR101407744B1 (en) * | 2013-04-19 | 2014-06-16 | 동아콘트롤 주식회사 | Gas range having flow rate controller |
EP2975324A1 (en) | 2014-07-15 | 2016-01-20 | Orkli, S. Coop. | Combustion system suitable for a boiler or a heater, particularly a condensing boiler or heater |
KR101797646B1 (en) * | 2015-12-08 | 2017-11-15 | 롯데알미늄 주식회사 | Hot water proportional control device to the season of the instantaneous boiler and method thereof |
KR101709534B1 (en) * | 2016-01-06 | 2017-02-23 | 주식회사 경동나비엔 | Combustion apparatus capable of measuring of gas amount used and the measuring method of gas amount |
CN108006946A (en) * | 2016-12-30 | 2018-05-08 | 芜湖美的厨卫电器制造有限公司 | Gas heater and gas heater method for controlling combustion |
CN107764577A (en) * | 2017-11-22 | 2018-03-06 | 清远市精旺环保设备有限公司 | A kind of hot performance test device of burner |
KR102364011B1 (en) | 2017-12-29 | 2022-02-17 | 주식회사 경동나비엔 | Smoke tube type boiler |
KR102428535B1 (en) | 2017-12-29 | 2022-08-03 | 주식회사 경동나비엔 | Smoke tube type boiler |
CN112410543A (en) * | 2020-12-07 | 2021-02-26 | 许玉蕊 | Sintering oxygen enrichment device |
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-
2006
- 2006-12-01 KR KR1020060120649A patent/KR100805630B1/en active IP Right Grant
-
2007
- 2007-04-26 JP JP2009539168A patent/JP4792112B2/en not_active Expired - Fee Related
- 2007-04-26 CN CN2007800439341A patent/CN101553692B/en not_active Expired - Fee Related
- 2007-04-26 EP EP07746197.8A patent/EP2084455A4/en not_active Withdrawn
- 2007-04-26 WO PCT/KR2007/002038 patent/WO2008066223A1/en active Application Filing
- 2007-04-26 US US12/516,017 patent/US20100047728A1/en not_active Abandoned
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GB2187000A (en) * | 1986-02-18 | 1987-08-26 | Rinnai Kk | Burner control |
JPH0875155A (en) * | 1994-09-06 | 1996-03-19 | Gastar Corp | Gas burner |
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Title |
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See also references of WO2008066223A1 * |
Also Published As
Publication number | Publication date |
---|---|
JP2010511143A (en) | 2010-04-08 |
CN101553692B (en) | 2011-03-23 |
EP2084455A4 (en) | 2014-04-02 |
US20100047728A1 (en) | 2010-02-25 |
KR100805630B1 (en) | 2008-02-20 |
WO2008066223A1 (en) | 2008-06-05 |
CN101553692A (en) | 2009-10-07 |
JP4792112B2 (en) | 2011-10-12 |
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