EP2050921A2 - Control line guide and method of using same - Google Patents
Control line guide and method of using same Download PDFInfo
- Publication number
- EP2050921A2 EP2050921A2 EP09001320A EP09001320A EP2050921A2 EP 2050921 A2 EP2050921 A2 EP 2050921A2 EP 09001320 A EP09001320 A EP 09001320A EP 09001320 A EP09001320 A EP 09001320A EP 2050921 A2 EP2050921 A2 EP 2050921A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- control line
- tubular string
- guide head
- passage
- slips
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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- 238000000034 method Methods 0.000 title claims abstract description 30
- 241000239290 Araneae Species 0.000 claims description 61
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- 238000000429 assembly Methods 0.000 description 9
- 238000012163 sequencing technique Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000001012 protector Effects 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- 238000009420 retrofitting Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/02—Couplings; joints
- E21B17/023—Arrangements for connecting cables or wirelines to downhole devices
- E21B17/026—Arrangements for fixing cables or wirelines to the outside of downhole devices
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/02—Rod or cable suspensions
- E21B19/06—Elevators, i.e. rod- or tube-gripping devices
- E21B19/07—Slip-type elevators
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/22—Handling reeled pipe or rod units, e.g. flexible drilling pipes
Definitions
- This invention relates generally to running control lines and tubular strings into wellbores. More specifically, the present invention relates to protecting and manipulating control lines as they are attached to and inserted into wellbores with tubular strings.
- tubulars are normally added one tubular at a time. Together, these tubulars are typically referred to as a tubular string.
- the tubulars are normally lifted and manipulated by an elevator which raises and lowers the tubulars and/or the tubular string.
- This operation further typically utilizes a spider which may be located on the rig floor, beneath the rig floor, or flush with the rig floor for holding the tubular string in place. Above the spider, normal operations may include various sets of tongs and/or other devices for manipulating the tubulars or the tubular string.
- the spider may include several different sets of slips for gripping the tubular or the tubular string and holding it in place.
- Control lines may be operable downhole, on the rig floor, or in other areas. They are typically used to manipulate or operate control devices. Such lines may be encased in coiled tubing or other protective enclosures. They may include pressure hoses or any other type of lines or conduits. Such control lines may carry electrical signals, hydraulic and/or pneumatic fluids, chemicals or even gases, and are normally attached to the tubular strings and lowered into the wellbore by normally feeding the control line from a reel or other source. The control lines may be fed to the drilling rig through a sheave, a roller, or other guiding device which contacts the control lines above the spider.
- FIGS. 1 and 1A illustrate the relationships between the tubular string 7, the control line 4, a control line manipulating arm 3, according to the present invention, and the derrick 1.
- one or more control lines 4 are fed to the derrick from a control line reel or other source 6 and typically pass through a control line sheave 5, which may be positioned and attached to the rig high enough above the rig floor so as not to interfere with any other rig operations.
- the control line 4 may be a plurality of control lines.
- the control line 4 will be described herein below in a singular form, but such description should not be viewed as limiting, since a plurality of control lines 4 is well within the scope of the invention described herein.
- control line 4 when the manipulator arm 3 is in a retracted position, control line 4 will follow the path designated by the numeral 10.
- the path followed by the control line 4 is designated as 10'.
- control line 4 will be designated as 4' when following path 10'.
- tubular string 7 is manipulated by elevator 26, which raises and lowers tubular string 7 into and out of the wellbore through the use of a traveling block and associated hook, well known in the art.
- FIG. 1 further illustrates a spider 12, which may be a conventional spider that is mounted below the rig floor 2 or flush mounted with the rig floor 2 or may be any other gripping device which can hold the tubular string 7 in place.
- a spider 12 which may be a conventional spider that is mounted below the rig floor 2 or flush mounted with the rig floor 2 or may be any other gripping device which can hold the tubular string 7 in place.
- the manipulator arm 3 is extended, preferably by a telescoping action, and pushes control line 4 into path 10'.
- manipulator arm 3 will extend far enough that control line 4' in path 10' is positioned very close to the tubular string 7.
- the control line 4' will be attached by a clamp 18 or other device to the tubular string 7.
- FIG. 1 also illustrates an optional guide 12a.
- Optional guide 12a is preferably mounted onto spider 12 and may comprise a set of rollers or may be another type of smooth surface which allows sliding contact between the control line 4 and the guide 12a.
- the optional guide 12a provides a smooth transition for control line 4 as it passes through spider 12.
- the manipulator arm 3 is preferably mounted on the beam 1a on the derrick 1.
- the manipulator arm 3 is mounted at a convenient height such as to allow personnel to conduct work below the manipulator arm 3.
- the manipulator arm 3 is detachably mounted to the derrick in a conventional manner.
- the mounting of the manipulator arm 3 can also include swivel connections which would allow the arm to be moved or folded out of the way when not in use.
- a rig specific mounting bracket may be designed such as to mount the manipulator arm 3 generally in the same plane vertical as the control sheave 5.
- the arm 3 preferably comprises a guide head 8, at least one hydraulic cylinder 9, and a telescoping beam 11.
- the telescoping beam 11 allows the guide head 8 to move the control line 4 in a direction towards the tubular string 7 and away from the tubular string 7 as desired or necessary.
- the guide head 8 is preferably rigidly attached to the telescoping beam 11.
- the guide head 8 may be capable of swiveling either hydraulically or as required by the tension of the control lines 4.
- the stroke length of the telescoping beam is preferably in a range of 48".
- the stroke length of the telescoping beam 11 may vary as necessary due to rig design or rig space capabilities. Still further, the stroke length of the telescoping beam 11 should be such that when in the retracted position, the guide head 8 has moved far enough away from the tubular string 7 to avoid any interference with the elevator 26 or any other moving parts of the rig system. When in the extended position, the telescoping beam 11 should position the guide head 8 in close proximity to the tubular string 7.
- hydraulic cylinder 9, which controls the extension and retractionof telescoping beam 11 is hydraulically actuated from a remote console (not shown).
- control of the hydraulic cylinder 9 may be a variety of means, including pneumatic actuation, hydraulic actuation, electric actuation, any combination of these, as well as any other conventional means. It should be further understood that the hydraulic cylinder 9 may be controlled with a hand-held remote control, as well as the remote console, not illustrated, but which can be located, as desired, on or near the rig floor 2.
- FIGS. 2, 2A, 3, and 3A Another embodiment of the mounting of the manipulator arm 3 would preferably comprise a floor mounted manipulator arm designated as 103, and illustrated in FIGS. 2, 2A, 3, and 3A .
- the floor mounted arm 103 is preferably pinned to an adapter plate 15 but may also be attached by other conventional methods.
- the adapter plate 15 may be mounted to the spider 12, such as by attachment pad eyes 16. It should be appreciated that the adapter plate 15 may be mounted to the rig floor 2 or other convenient position.
- this mounting method allows for the manipulator arm 103 to be mounted to a variety of different types of spiders.
- the manipulator arm 103 is preferably supported by a substantially vertical column 17.
- the manipulator arm 103 mounting includes pin connections such that the manipulator arm 103 could be raised or lowered into a stowed position when not in use, thus, not blocking the limited space in the derrick work area.
- manipulator arm 103 is mounted such as to be in substantially the same vertical plane as the control sheave 5.
- the vertical column 17 may be attached to the adapter plate 15 in a variety of conventional ways, for example by welding or by the use of conventional fasteners such as threaded nuts and bolts. The attachment is preferably detachable so as to allow relatively easy assembly and disassembly of the structure.
- the vertical column 17 may also be pivotally mounted to allow the column 17 and the manipulator arm 103 to be tilted further out of the way of rig operations. Further, vertical column 17 may comprise a telescoping assembly to allow for the vertical adjustment of the manipulator arm 103. Still further, vertical column 17 may be mounted so as to swivel or rotate relative to the mounting plate 15.
- FIG. 3A also illustrates the control line clamp 18 which, as discussed herein above, may be installed above the spider 12, as shown here, or below the spider 12. It should be appreciated that FIGS. 2 and 3 illustrate a top view and side view respectively when the manipulator arm 103 is in the retracted position. Similarly, FIGS. 2A and 3A illustrate top and side views respectively when the manipulator arm 103 is in the extended position.
- FIG. 4 illustrates an embodiment of the guide head 8.
- Guide head 8 is preferably attached to the telescoping beam 11 opposite the attachment of the beam 11 to the derrick or attachment to the vertical beam 17.
- the guide head 8 preferably captures the control line 4 and allows for the manipulation of the control line 4 by the movement of the manipulator arm 3,103.
- guide head 8 comprises a main body 31, which may be attached to the telescoping beam 11 and a door section 32 which may be pivotally mounted on the body section 31.
- the body section 31 further comprises a set of rollers 33 and the door section 32 further comprises a set of rollers 33a.
- the rollers 33, 33a can be a variety of type of guides, including smooth surfaces or a variety of number and size of rollers.
- the rollers 33, 33a are of a material that does not damage the control line 4.
- control line 4 is inserted into the control head 8 between the body section 31, and the door section 32. With the door section 32 in the closed position, the control line 4 is captured within the guide head 8 and may then be manipulated when the manipulator arm 3 extends or retracts.
- the rollers 33, 33a allow for the control line 4 to easily move through the control head 8 in a substantially unimpeded manner as the manipulator arm 3 is extended or retracted.
- the guide head 8 may comprise other rollers or guides mounted on the outside of the main body 31 or the door section 32.
- FIG. 4 illustrates such rollers 34 which are mounted on the top of control head 8 and in a direction substantially perpendicular to rollers 33, 33a.
- FIG. 4A illustrates a roller 35 mounted on the outside of door section 32.
- Rollers 34 provide a guide for control line 4 when such control line 4 is positioned along the inner sides of the guide head 8.
- the roller 35 may be used for guiding the control line 4 when the control line 4 is not captured inside the guide head 8. Further, roller 35 may also be used as a pipe-stop roller to indicate when the guide head 8 has extended to a position proximate to tubular string 7.
- rollers, guides or stops may be mounted in a variety of positions in or about the guide head 8. These rollers, guides, or stops will preferably facilitate the operation and functionality of the guide head 8. It should be further understood that although rollers are the preferred method of guidance in the guide head 8, other types of guides can be used to facilitate the efficient and damage-free movement of the control line 4 through or near the guide head 8. It should be understood that although the preferred embodiment of the control head 8 includes the body section 31 and the door section 32. The guide head 8 may be operated in an embodiment containing only the main body 31. In such an embodiment, control line 4 would only be in contact with one set of rollers on the main body section 31. It should still further be appreciated that rollers, such as roller 35, may be used to indicate position or travel limitations. As such, the rollers may further comprise or be replaced by position indication devices, such as but not limited to, limit switches, proximity probes, or other sensors.
- position indication devices such as but not limited to, limit switches, proximity probes, or other sensors.
- the pivotally mounted door section 32 is preferably pneumatically actuated to open and close. It should be understood that the door section 32 can also be actuated in a variety of other ways, including but not limited to, hydraulic, pneumatic, electric, or any combination thereof. The actuation of the door section 32 can also be operated from a remote console or a hand-held remote control. It should be appreciated that the remote console or the hand-held controller may be conventional actuation controllers and are therefore not described in detail herein. Preferably, in operation, the pivotally mounted door section 32 is opened and the control line 4 is placed inside the guide head 8. The pivotally mounted door section 32 can then be actuated to the closed position.
- the control line 4 will preferably run on the two sets of rollers 33, 33a in the body 31 and in the door section 32, respectively.
- the control line 4 will move along one set of the rollers 33 when the manipulator arm 3 is moving the control line 4 in proximity to the tubular string 7 and along the other set of rollers 33a when the manipulator arm 3 is retracting. It should be understood that as the manipulator arm 3 moves the control line 4 in proximity to the tubular string 7, the control line 4 is being pushed by the body 31 mounted rollers 33. Likewise, as the manipulator arm 3 retracts or moves the control line 4 in a direction away from the tubular string 7, the control line 4 is being pushed by the door 32 mounted rollers 33a.
- the rollers 33, 33a or other guide members placed inside the body 31 and/or the door section 32 will constitute a curved profile so as to keep the bend radius of the control line 4 below the maximum bend radius of the control line 4.
- FIG. 4A further illustrates the curvature 36 of the rollers 33, 33a.
- the angle of the control line 4 will depend on the mounting height of the manipulator arm 3 and the mounting height of the control sheave 5 ( FIG. 1A ).
- FIGS. 5, 5A, 6, and 6A illustrate an alternate embodiment of the manipulator arm 3 designated here as 25.
- FIGS. 5 and 6 illustrate a top view and side view, respectively, of the manipulator arm 25 in the retracted position.
- FIGS. 5A and 6A illustrate a top view and side view, respectively, of the manipulator arm 25 in the extended position.
- the guide head 8 is preferably attached to beam 25d and may move toward and away from the tubular string 7.
- Beam 25d is actuated by cylinder 28 which preferably moves beam 25c.
- the beam 25b maintains a substantially parallel relationship between the beam 25d and adapter plate 15.
- beam 25d may further comprise a telescoping member to provide for greater range of extension and retraction of the guide head 8.
- the substantially parallel beams 25c and 25b may also comprise telescoping members to allow a greater range of vertical motion for the manipulator arm 25.
- FIG. 7 illustrates a top plan view of what is otherwise a conventional spider 12, but which contains a passage 14 for the control line 4.
- the embodiment of the spider 12 illustrated in FIG. 7 comprises a set of slips 12b and a door 12d, which may be hinged either by pin 12e or pin 12f, depending on which direction the door is to swing.
- the spider 12 further comprises a set of slips 12b, which are shown engaged onto the tubular string 7.
- Passage 14 is preferably a groove or channel which is cut into the slip door 12d.
- groove 14 further comprises a substantially curved surface 13, which preferably alters the angle of descent of the control line 4 as it moves through the spider 12 and moves down into the wellbore with the tubular string 7.
- passage 14 is to provide a smoother transition for the control line 4 as it moves through the spider 12. It should also be appreciated that although the passage 14 is shown with as a semi-cylindrical channel, any of several configurations of the passage 14 may be acceptable and should be considered within the scope of this invention. It should be appreciated that the passage 14 may be cut or machined in a substantially vertical direction or in a direction having some pre-determined angle on the inside surface of door 12d or of the wall of the spider 12. The passage 14 should be substantially smooth to avoid damage to the control line 4 and allow easy movement of the control line 4 therethrough. If desired, passage 14 can have its own roller, or sets of rollers, to facilitate the movement of the control line 4 through the spider 12.
- the passage 14 should be configured in a position such that the control line 4 is moveable in a substantially radial direction with respect to the spider 12 and the tubular string 7. It should be appreciated, by those in the art, that spiders may be of various configurations and that not all spiders comprise a door 12d or slips of the same configuration as illustrated. It should be further appreciated that regardless of the configuration of the slips 12b, the passage 14 is cut such that when the control line 4 is resting in the groove in the passage 14, it does not interfere with the movement of the slips 12b as they move from the opened position to the closed position or as they move from the closed position to the opened position. Still further, it should be appreciated that the passage 14 does not have to be cut or machined in the door 12d of the spider 12.
- Passage 14 can be located at any part of the spider 12 such that passage 14 will align with path 10' or path 10 ( FIG. 1 ).
- the passage 14 may be cut or machined into the wall of the spider 12 in a manner substantially similar to that previously described regarding the door 12d.
- passage 14 is configured in such a manner as to contain control line 4 and keep it from moving inadvertently into the path of slips 12b.
- the containment or confinement of the control line 4, within passage 14, may be accomplished by using various latches or catches. These latches or catches may be automatically or manually activated. It should be appreciated that in some embodiments the passage 14 may not require the confinement of the control line 4, and instead rely on the positioning of the control line 4, against the back of the passage 14, to avoid interfering with the spider 12 or the spider slips 12b.
- FIG. 8 An embodiment utilizing a latch or catch is illustrated in FIG. 8 .
- a latch or catch is designated with the numeral 20 and is illustrated within passage 14.
- the latch 20 may comprise a variety of configurations to secure the control line 4 within the passage 14.
- the latch 20 may be integral with the spider 12 or may be a separate device mounted within the control line passage 14 and in either case will preferably contain the control line 4 while the control line 4 is passing through the spider 12. It should be understood that the function of the catch and of passage 14 is not to restrict the longitudinal movement of the control line 4 relative to the tubular string 7, but instead to restrict the radial movement of control line 4 such as to prevent the control line 4 from interfering with the opening or closing movement of the spider slips 12b.
- FIGS. 9 - 11 illustrate one embodiment of the catch 20.
- catch 20 comprises a rotatable drum 20j, which can be actuated automatically or manually.
- the catch 20 is configured so as to fit within the passage 14.
- the interior passage 20a of the catch 20 is in a substantially concentric alignment with passage 14, thus allowing for the passing of the control line 4.
- the rotatable drum 20j rotates such that the catch 20 substantially encloses the control line 4 ( FIG. 11 ).
- the catch 20 further comprises frame members 20c which are preferably attached at one end to a stationary base 20k and at the other end to drum support members 20e.
- drum support members 20e may be directly attached to the door or wall thus eliminating the need for the frame members 20c.
- the drum 20j is preferably rotated by gear 20f which may in turn be actuated by a pinion gear 20d.
- the pinion gear 20d may be rotated by a motor, gear driver, or other available power source.
- the pinion gear 20d may be rotated by a hand or using a handle, wrench, handwheel, or other manual rotational aid (not illustrated).
- FIG. 10 illustrates the open position of the catch 20 wherein the control line 4 may pass through gap 20b. It should be understood that the control line 4 will pass through gap 20b as the control line 4 moves between path 10 and path 10' ( FIGS. 1 and 1A ).
- FIGS. 12 and 13 illustrate another embodiment of the catch 120.
- This embodiment comprises a flapper-type catch.
- Flapper assemblies 21 are substantially identical and are substantially symmetrically disposed about the throughbore of the spider 12 (the bore through which the tubular string 7 passes).
- the flaps preferably have openings 21f to accept the tubular string 7 and openings 21e for confining the control line 4 in a path 10 through the spider 12.
- Each flapper assembly 21 is preferably attached to the spider 12 by brackets 21b.
- the flappers 21a are preferably hinge 22 mounted. It should be appreciated that the flapper assemblies 21 may be mounted in a variety of conventional methods and that the method of mounting or the mounting configuration should not be viewed as a limitation but rather as being fully within the scope of the invention.
- handles 21d may be attached to the flappers 21a.
- motors M may be used to rotate the pins 21c which are preferably attached to the flapper hinge 22.
- the motors M are preferably conventional rotary motors and can be actuated through a conventional power means, such as but not limited to, hydraulic, pneumatic, electric, or a combination thereof.
- FIGS. 14 and 15 illustrate another alternate embodiment of the control line catch.
- the control line catch 220 preferably comprise two substantially identical assemblies 140 which are substantially symmetrically disposed about the throughbore of the spider 12 (the bore through which the tubular string 7 passes).
- the catch assemblies 140 move substantially along a circumferential path and in a substantially horizontal plane about the through bore of the spider 12 (the bore through which the tubular string 7 passes).
- the catch assemblies 140 preferably comprise two catch plates 40 which are attached to the spider 12 by flange bolts 40c.
- the catch plates 40 each preferably comprise slots 40b which allow the plates to rotate, in a substantially circumferential direction to confine and release the control line 4.
- the catch plates 40 further comprise openings 40a, to accommodate the tubular string 7, and openings 40d to receive and confine the control line 4. It should be understood that the attachment and configuration of the catch assemblies 140 may be easily varied and the description provided herein should not be viewed as limiting as such varied methods of attachment and varied configurations are within the scope of the present invention.
- the catch assemblies 140 may be operated either automatically or manually.
- handles 40e are attached, in a conventional manner, to catch plates 40.
- motors M2 may be utilized.
- Motors M2 are conventional rotation capable motors and are typically powered by rig available power.
- Motors M2 may comprise a motor driven gear 41, a roller drive, or other motor driven device which can contact and rotate the catch plates 40. It should be appreciated that the motor gear 41 may also be utilized with the manual operation upon the adaptation of a handle, wheel, or similar device capable of rotating gear 41.
- FIG. 15 further illustrates the utilization of a second catch 20. It should be appreciated that more than one embodiment of the catch may be used to retain the position of the control line 4 for the purposes of redundancy and/or safety.
- a preferred method of operation in utilizing the apparatus to guide and protect the control line 4 may comprise the following steps starting with a tubular string 7 being gripped by the elevator 26 before lowering the tubular string 7 into a wellbore.
- the control line 4 is moved toward the tubular string 7 (i.e. into path 10') until the control line 4 is in close proximity to the tubular string 7, and the control line 4 is attached to the tubular string by a clamp 18.
- the tubular string 7 and the attached control line 4 are lowered into the wellbore.
- the control line 4 is then moved in a direction away from the tubular string 7 (preferably to avoid contact with the now lowering elevator 26)and into passage 14 to avoid any contact between the control line 4 and spider slips 12b or other gripping apparatus as the slips or grips move to a closed position to grip the tubular string 7.
- the spider slip 12b or other gripping apparatus is then closed.
- the elevator slips or grips are opened, thus releasing the tubular string 7 which is preferably supported by the spider 12 or other gripping apparatus.
- the elevator 26 is moved to its upper position and a new tubular section is added to the tubular string 7.
- the tubular string load is then transferred to the elevator 26 and the spider slip 12b or other gripping apparatus is opened.
- the steps repeat with again moving the control line 4 toward the tubular string 7 (i.e. into path 10') until the control line 4 is in close proximity to the tubular string 7. It should be appreciated that this process continues until the tubular string 7 has been extended to a desired depth in the wellbore.
- FIG. 16 illustrates a schematic for automatic sequencing control.
- Lines 52, 53, 54, and 55 conduct signals to and from the processor 56.
- the signals may include, but are not limited to, actuation commands or position data.
- the processor 56 preferably responds to the control 51 to actuate the main process functions in the proper sequence, including, but not limited to, actuating the manipulator arm cylinder 9, actuating a catch 20, or actuating the spider slips 50.
- the spider slips 12b may be controlled by other sequencing controls.
- the processor 56 is preferably adapted to prevent interference with any other sequencing controller.
- the primary concern is that the spider slips 12b must not open when the elevator 26 is not gripping the tubular string 7. Therefore, opening of the spider slips 12b, by another sequencer, can be used to sequence the opening of the catch 20.
- the utilization of the catch 20, 120, 140, 220 are optional and not required for every embodiment of the present invention.
- manual embodiments of the catch 20, 120, 140, 220 would not be responsive to process controllers accept that some embodiments may comprise position indicators of such manual catch 20, 120, 140, 220 when desired. Such position indications are known in the art and thus are not described in detail herein.
- the manipulator arm 3 may begin its retraction at some pre-determined position of the tubular string 7 such as when the last added tubular joint is about half way through the spider 12. This operation may also be necessary when the elevator 26 or other rig hardware, associated with the tubular string 7 lowering, is in close proximity to the manipulator arm 3.
- the closing of the catch 20 or other retention method of the control line 4 if such an embodiment is present, may be started when the manipulator arm 3 has completed its retraction and the control line 4 is now following path 10.
- the closure of the spider slips 12b is sequenced and can only occur once the catches 20, 120, 140 or 220 have captured control line 4.
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- Geochemistry & Mineralogy (AREA)
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- Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
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- Conveying And Assembling Of Building Elements In Situ (AREA)
- Manipulator (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
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Abstract
Description
- This application is a continuation in part of United States Patent
Application Serial Number 10/315,617 having a filing date of December 10, 2002 Serial Number 10/995,907 having a filing date of November 24, 2004 - This invention relates generally to running control lines and tubular strings into wellbores. More specifically, the present invention relates to protecting and manipulating control lines as they are attached to and inserted into wellbores with tubular strings.
- For a further understanding of the nature and objects of the present invention, reference should be had to the following detailed description, taken in conjunction with the accompanying drawings, in which like elements are given the same or analogous reference numbers.
-
FIG. 1 illustrates a side elevated view of an embodiment of a control line manipulator according to the present invention; -
FIG. 1A illustrates an expanded side, elevated view of the control line manipulator according toFIG. 1 , showing more of the derrick and the control line path; -
FIG. 2 illustrates a top plan view of a floor mounted embodiment of a control line manipulator according to the present invention; -
FIG. 2A illustrates the embodiment ofFIG. 2 in a different operational position; -
FIG. 3 illustrates a side elevated view of the embodiment illustrated inFIG. 2 according to the present invention; -
FIG. 3A illustrates a side elevated view of the embodiment illustrated inFIG. 2A according to the present invention; -
FIG. 4 illustrates an elevated pictorial, isometric view of a guide head of a control line manipulator according to the present invention; -
FIG. 4A illustrates an elevated, side view of the guide head of a control line manipulator illustrated inFIG. 4 according to the present invention; -
FIG. 5 illustrates a top plan view of an alternative embodiment of a floor mounted embodiment of a control line manipulator according to the present invention; -
FIG. 5A illustrates the embodiment ofFIG. 5 in a different operational position; -
FIG. 6 illustrates an elevated, side view of the embodiment ofFIG. 5 ; -
FIG. 6A illustrates an elevated, side view of the embodiment ofFIG. 5A ; -
FIG. 7 illustrates a top plan view of a spider configured with a passage for control lines according to the present invention; -
FIG. 8 illustrates an elevated section of the embodiment ofFIG. 7 showing an embodiment of a control line protector and enclosure according to the present invention; -
FIG. 9 illustrates a elevated, side view of an embodiment of a control line enclosure configured for a spider according to the present invention; -
FIG. 10 illustrates a top plan view, partly in cross section, of the device ofFIG. 9 in the open position according to the present invention; -
FIG. 11 illustrates the embodiment ofFIG. 10 in an enclosing position according to the present invention; -
FIG. 12 illustrates a side, sectional view of a flap cover type of protector according to the present invention; -
FIG. 13 illustrates a top plan view of the flap cover type of protector according toFIG. 12 ; -
FIG. 14 illustrates a top plan view of a pivoting plate form of control line enclosure according to an alternative embodiment of the present invention; -
FIG. 15 illustrates a sectional side view of a pivoting plate form of control line enclosure according toFIG. 14 ; -
FIG. 16 illustrates a general schematic view for automatic sequencing of the system according to the present invention. - It is well known in drilling operations, including in the use of oilfield tubulars, that the tubulars are normally added one tubular at a time. Together, these tubulars are typically referred to as a tubular string. The tubulars are normally lifted and manipulated by an elevator which raises and lowers the tubulars and/or the tubular string. This operation further typically utilizes a spider which may be located on the rig floor, beneath the rig floor, or flush with the rig floor for holding the tubular string in place. Above the spider, normal operations may include various sets of tongs and/or other devices for manipulating the tubulars or the tubular string. The spider may include several different sets of slips for gripping the tubular or the tubular string and holding it in place.
- Control lines may be operable downhole, on the rig floor, or in other areas. They are typically used to manipulate or operate control devices. Such lines may be encased in coiled tubing or other protective enclosures. They may include pressure hoses or any other type of lines or conduits. Such control lines may carry electrical signals, hydraulic and/or pneumatic fluids, chemicals or even gases, and are normally attached to the tubular strings and lowered into the wellbore by normally feeding the control line from a reel or other source. The control lines may be fed to the drilling rig through a sheave, a roller, or other guiding device which contacts the control lines above the spider.
-
FIGS. 1 and1A illustrate the relationships between thetubular string 7, thecontrol line 4, a controlline manipulating arm 3, according to the present invention, and thederrick 1. In this embodiment, one ormore control lines 4 are fed to the derrick from a control line reel orother source 6 and typically pass through acontrol line sheave 5, which may be positioned and attached to the rig high enough above the rig floor so as not to interfere with any other rig operations. It should be appreciated that thecontrol line 4 may be a plurality of control lines. For convenience and clarity, thecontrol line 4 will be described herein below in a singular form, but such description should not be viewed as limiting, since a plurality ofcontrol lines 4 is well within the scope of the invention described herein. It should further be appreciated, by those in the art, that as thecontrol line 4 is manipulated by themanipulator arm 3, thecontrol line 4 shall follow different paths. For the purposes of clarity, when themanipulator arm 3 is in a retracted position,control line 4 will follow the path designated by thenumeral 10. When the manipulator arm is in the extended position, such that thecontrol line 4 is positioned near thetubular string 7, the path followed by thecontrol line 4 is designated as 10'. For further clarity,control line 4 will be designated as 4' when following path 10'. Typically,tubular string 7 is manipulated byelevator 26, which raises and lowerstubular string 7 into and out of the wellbore through the use of a traveling block and associated hook, well known in the art. -
FIG. 1 further illustrates aspider 12, which may be a conventional spider that is mounted below therig floor 2 or flush mounted with therig floor 2 or may be any other gripping device which can hold thetubular string 7 in place. Preferably, after a new section of tubular has been connected totubular string 7 via connector orcollar 7a, themanipulator arm 3 is extended, preferably by a telescoping action, and pushescontrol line 4 into path 10'. Preferably,manipulator arm 3 will extend far enough that control line 4' in path 10' is positioned very close to thetubular string 7. Preferably, the control line 4' will be attached by aclamp 18 or other device to thetubular string 7. Such attachment of the control line 4' to thetubular string 7 may preferably be abovespider 12 or may be belowspider 12. After the control line 4' has been attached to thetubular string 7,elevator 26 will then begin loweringtubular string 7 into the wellbore, along with the attached control line 4'. As theelevator 26 continues its descent, themanipulator arm 3 will begin retracting and will move control line 4' into the position ofcontrol line 4 and following path10. Thus, by the time theelevator 26 reaches a position near therig floor 2, themanipulator arm 3 will preferably have retracted and will have movedcontrol line 4 out of the path ofelevator 26, thus preventing any contact and damage to thecontrol line 4 byelevator 26.FIG. 1 also illustrates anoptional guide 12a.Optional guide 12a is preferably mounted ontospider 12 and may comprise a set of rollers or may be another type of smooth surface which allows sliding contact between thecontrol line 4 and theguide 12a. Preferably, theoptional guide 12a provides a smooth transition forcontrol line 4 as it passes throughspider 12. - The
manipulator arm 3 is preferably mounted on thebeam 1a on thederrick 1. Preferably, themanipulator arm 3 is mounted at a convenient height such as to allow personnel to conduct work below themanipulator arm 3. Preferably, themanipulator arm 3 is detachably mounted to the derrick in a conventional manner. It should be appreciated that the mounting of themanipulator arm 3 can also include swivel connections which would allow the arm to be moved or folded out of the way when not in use. It should be further appreciated that whenmanipulator arm 3 is mounted to the derrick, typically a rig specific mounting bracket may be designed such as to mount themanipulator arm 3 generally in the same plane vertical as thecontrol sheave 5. - Referring still to
FIG. 1 for a more detailed view of themanipulator arm 3, thearm 3 preferably comprises aguide head 8, at least onehydraulic cylinder 9, and atelescoping beam 11. Thetelescoping beam 11 allows theguide head 8 to move thecontrol line 4 in a direction towards thetubular string 7 and away from thetubular string 7 as desired or necessary. It should be understood that theguide head 8 is preferably rigidly attached to thetelescoping beam 11. However, in other embodiments, theguide head 8 may be capable of swiveling either hydraulically or as required by the tension of the control lines 4. The stroke length of the telescoping beam is preferably in a range of 48". However, it should be appreciated that the stroke length of thetelescoping beam 11 may vary as necessary due to rig design or rig space capabilities. Still further, the stroke length of thetelescoping beam 11 should be such that when in the retracted position, theguide head 8 has moved far enough away from thetubular string 7 to avoid any interference with theelevator 26 or any other moving parts of the rig system. When in the extended position, thetelescoping beam 11 should position theguide head 8 in close proximity to thetubular string 7. Preferably,hydraulic cylinder 9, which controls the extension andretractionof telescoping beam 11, is hydraulically actuated from a remote console (not shown). However, it should be understood that the control of thehydraulic cylinder 9 may be a variety of means, including pneumatic actuation, hydraulic actuation, electric actuation, any combination of these, as well as any other conventional means. It should be further understood that thehydraulic cylinder 9 may be controlled with a hand-held remote control, as well as the remote console, not illustrated, but which can be located, as desired, on or near therig floor 2. - It should be appreciated that some rigs or derricks have limited space and may not have room for the mounting of the
manipulator arm 3 on a beam such as thebeam 1a. Another embodiment of the mounting of themanipulator arm 3 would preferably comprise a floor mounted manipulator arm designated as 103, and illustrated inFIGS. 2, 2A, 3, and 3A . The floor mountedarm 103 is preferably pinned to anadapter plate 15 but may also be attached by other conventional methods. Theadapter plate 15 may be mounted to thespider 12, such as byattachment pad eyes 16. It should be appreciated that theadapter plate 15 may be mounted to therig floor 2 or other convenient position. Preferably, this mounting method allows for themanipulator arm 103 to be mounted to a variety of different types of spiders. - As further illustrated by
FIGS. 2, 2A, 3, and 3A , themanipulator arm 103 is preferably supported by a substantiallyvertical column 17. Preferably, themanipulator arm 103 mounting includes pin connections such that themanipulator arm 103 could be raised or lowered into a stowed position when not in use, thus, not blocking the limited space in the derrick work area. It should be appreciated thatmanipulator arm 103 is mounted such as to be in substantially the same vertical plane as thecontrol sheave 5. Thevertical column 17 may be attached to theadapter plate 15 in a variety of conventional ways, for example by welding or by the use of conventional fasteners such as threaded nuts and bolts. The attachment is preferably detachable so as to allow relatively easy assembly and disassembly of the structure. Thevertical column 17 may also be pivotally mounted to allow thecolumn 17 and themanipulator arm 103 to be tilted further out of the way of rig operations. Further,vertical column 17 may comprise a telescoping assembly to allow for the vertical adjustment of themanipulator arm 103. Still further,vertical column 17 may be mounted so as to swivel or rotate relative to the mountingplate 15.FIG. 3A also illustrates thecontrol line clamp 18 which, as discussed herein above, may be installed above thespider 12, as shown here, or below thespider 12. It should be appreciated thatFIGS. 2 and 3 illustrate a top view and side view respectively when themanipulator arm 103 is in the retracted position. Similarly,FIGS. 2A and 3A illustrate top and side views respectively when themanipulator arm 103 is in the extended position. -
FIG. 4 illustrates an embodiment of theguide head 8.Guide head 8 is preferably attached to thetelescoping beam 11 opposite the attachment of thebeam 11 to the derrick or attachment to thevertical beam 17. Theguide head 8 preferably captures thecontrol line 4 and allows for the manipulation of thecontrol line 4 by the movement of the manipulator arm 3,103. Preferably, guidehead 8 comprises amain body 31, which may be attached to thetelescoping beam 11 and adoor section 32 which may be pivotally mounted on thebody section 31. Preferably, thebody section 31 further comprises a set ofrollers 33 and thedoor section 32 further comprises a set ofrollers 33a. It should be appreciated that therollers rollers control line 4. Preferably,control line 4 is inserted into thecontrol head 8 between thebody section 31, and thedoor section 32. With thedoor section 32 in the closed position, thecontrol line 4 is captured within theguide head 8 and may then be manipulated when themanipulator arm 3 extends or retracts. Therollers control line 4 to easily move through thecontrol head 8 in a substantially unimpeded manner as themanipulator arm 3 is extended or retracted. - The
guide head 8 may comprise other rollers or guides mounted on the outside of themain body 31 or thedoor section 32.FIG. 4 illustratessuch rollers 34 which are mounted on the top ofcontrol head 8 and in a direction substantially perpendicular torollers FIG. 4A illustrates aroller 35 mounted on the outside ofdoor section 32.Rollers 34 provide a guide forcontrol line 4 whensuch control line 4 is positioned along the inner sides of theguide head 8. Theroller 35 may be used for guiding thecontrol line 4 when thecontrol line 4 is not captured inside theguide head 8. Further,roller 35 may also be used as a pipe-stop roller to indicate when theguide head 8 has extended to a position proximate totubular string 7. It should be appreciated that other rollers, guides or stops may be mounted in a variety of positions in or about theguide head 8. These rollers, guides, or stops will preferably facilitate the operation and functionality of theguide head 8. It should be further understood that although rollers are the preferred method of guidance in theguide head 8, other types of guides can be used to facilitate the efficient and damage-free movement of thecontrol line 4 through or near theguide head 8. It should be understood that although the preferred embodiment of thecontrol head 8 includes thebody section 31 and thedoor section 32. Theguide head 8 may be operated in an embodiment containing only themain body 31. In such an embodiment,control line 4 would only be in contact with one set of rollers on themain body section 31. It should still further be appreciated that rollers, such asroller 35, may be used to indicate position or travel limitations. As such, the rollers may further comprise or be replaced by position indication devices, such as but not limited to, limit switches, proximity probes, or other sensors. - The pivotally mounted
door section 32 is preferably pneumatically actuated to open and close. It should be understood that thedoor section 32 can also be actuated in a variety of other ways, including but not limited to, hydraulic, pneumatic, electric, or any combination thereof. The actuation of thedoor section 32 can also be operated from a remote console or a hand-held remote control. It should be appreciated that the remote console or the hand-held controller may be conventional actuation controllers and are therefore not described in detail herein. Preferably, in operation, the pivotally mounteddoor section 32 is opened and thecontrol line 4 is placed inside theguide head 8. The pivotally mounteddoor section 32 can then be actuated to the closed position. After thecontrol line 4 is captured in theguide head 8, thecontrol line 4 will preferably run on the two sets ofrollers body 31 and in thedoor section 32, respectively. Preferably, thecontrol line 4 will move along one set of therollers 33 when themanipulator arm 3 is moving thecontrol line 4 in proximity to thetubular string 7 and along the other set ofrollers 33a when themanipulator arm 3 is retracting. It should be understood that as themanipulator arm 3 moves thecontrol line 4 in proximity to thetubular string 7, thecontrol line 4 is being pushed by thebody 31 mountedrollers 33. Likewise, as themanipulator arm 3 retracts or moves thecontrol line 4 in a direction away from thetubular string 7, thecontrol line 4 is being pushed by thedoor 32 mountedrollers 33a. Although some contention may be made that when themanipulator arm 3 is retracting or moving thecontrol line 4 in a direction away from thetubular string 7, thecontrol line 4 is actually being pulled, this is an issue more of semantics and should not be interpreted as limiting the scope of the invention or the appended claims herein. Preferably, therollers body 31 and/or thedoor section 32 will constitute a curved profile so as to keep the bend radius of thecontrol line 4 below the maximum bend radius of thecontrol line 4.FIG. 4A further illustrates thecurvature 36 of therollers control line 4 will depend on the mounting height of themanipulator arm 3 and the mounting height of the control sheave 5 (FIG. 1A ). -
FIGS. 5, 5A, 6, and 6A illustrate an alternate embodiment of themanipulator arm 3 designated here as 25.FIGS. 5 and 6 illustrate a top view and side view, respectively, of themanipulator arm 25 in the retracted position.FIGS. 5A and 6A illustrate a top view and side view, respectively, of themanipulator arm 25 in the extended position. Theguide head 8 is preferably attached tobeam 25d and may move toward and away from thetubular string 7.Beam 25d is actuated bycylinder 28 which preferably movesbeam 25c. Thebeam 25b maintains a substantially parallel relationship between thebeam 25d andadapter plate 15. It should be appreciated thatbeam 25d may further comprise a telescoping member to provide for greater range of extension and retraction of theguide head 8. Similarly, the substantiallyparallel beams manipulator arm 25. -
FIG. 7 illustrates a top plan view of what is otherwise aconventional spider 12, but which contains apassage 14 for thecontrol line 4. The embodiment of thespider 12 illustrated inFIG. 7 comprises a set ofslips 12b and adoor 12d, which may be hinged either bypin 12e orpin 12f, depending on which direction the door is to swing. Thespider 12 further comprises a set ofslips 12b, which are shown engaged onto thetubular string 7.Passage 14 is preferably a groove or channel which is cut into theslip door 12d. As illustrated inFIG. 8 , groove 14 further comprises a substantiallycurved surface 13, which preferably alters the angle of descent of thecontrol line 4 as it moves through thespider 12 and moves down into the wellbore with thetubular string 7. It should be appreciated that thecurved surface 13, inpassage 14, is to provide a smoother transition for thecontrol line 4 as it moves through thespider 12. It should also be appreciated that although thepassage 14 is shown with as a semi-cylindrical channel, any of several configurations of thepassage 14 may be acceptable and should be considered within the scope of this invention. It should be appreciated that thepassage 14 may be cut or machined in a substantially vertical direction or in a direction having some pre-determined angle on the inside surface ofdoor 12d or of the wall of thespider 12. Thepassage 14 should be substantially smooth to avoid damage to thecontrol line 4 and allow easy movement of thecontrol line 4 therethrough. If desired,passage 14 can have its own roller, or sets of rollers, to facilitate the movement of thecontrol line 4 through thespider 12. Thepassage 14 should be configured in a position such that thecontrol line 4 is moveable in a substantially radial direction with respect to thespider 12 and thetubular string 7. It should be appreciated, by those in the art, that spiders may be of various configurations and that not all spiders comprise adoor 12d or slips of the same configuration as illustrated. It should be further appreciated that regardless of the configuration of theslips 12b, thepassage 14 is cut such that when thecontrol line 4 is resting in the groove in thepassage 14, it does not interfere with the movement of theslips 12b as they move from the opened position to the closed position or as they move from the closed position to the opened position. Still further, it should be appreciated that thepassage 14 does not have to be cut or machined in thedoor 12d of thespider 12.Passage 14 can be located at any part of thespider 12 such thatpassage 14 will align with path 10' or path 10 (FIG. 1 ). In an embodiment with aspider 12 that has nodoor 12d, thepassage 14 may be cut or machined into the wall of thespider 12 in a manner substantially similar to that previously described regarding thedoor 12d. - Preferably,
passage 14 is configured in such a manner as to containcontrol line 4 and keep it from moving inadvertently into the path ofslips 12b. The containment or confinement of thecontrol line 4, withinpassage 14, may be accomplished by using various latches or catches. These latches or catches may be automatically or manually activated. It should be appreciated that in some embodiments thepassage 14 may not require the confinement of thecontrol line 4, and instead rely on the positioning of thecontrol line 4, against the back of thepassage 14, to avoid interfering with thespider 12 or the spider slips 12b. - An embodiment utilizing a latch or catch is illustrated in
FIG. 8 . Here, a latch or catch is designated with the numeral 20 and is illustrated withinpassage 14. Thelatch 20 may comprise a variety of configurations to secure thecontrol line 4 within thepassage 14. Thelatch 20 may be integral with thespider 12 or may be a separate device mounted within thecontrol line passage 14 and in either case will preferably contain thecontrol line 4 while thecontrol line 4 is passing through thespider 12. It should be understood that the function of the catch and ofpassage 14 is not to restrict the longitudinal movement of thecontrol line 4 relative to thetubular string 7, but instead to restrict the radial movement ofcontrol line 4 such as to prevent thecontrol line 4 from interfering with the opening or closing movement of the spider slips 12b. -
FIGS. 9 - 11 illustrate one embodiment of thecatch 20. In this embodiment, catch 20 comprises arotatable drum 20j, which can be actuated automatically or manually. Preferably, thecatch 20 is configured so as to fit within thepassage 14. It should be appreciated that theinterior passage 20a of thecatch 20, is in a substantially concentric alignment withpassage 14, thus allowing for the passing of thecontrol line 4. When actuated, therotatable drum 20j, rotates such that thecatch 20 substantially encloses the control line 4 (FIG. 11 ). Thecatch 20 further comprisesframe members 20c which are preferably attached at one end to astationary base 20k and at the other end to drumsupport members 20e. It should be appreciated that if thecatch 20 is mounted or attached to thespider door 12 or the spider wall,drum support members 20e may be directly attached to the door or wall thus eliminating the need for theframe members 20c. Thedrum 20j is preferably rotated bygear 20f which may in turn be actuated by apinion gear 20d. For the automatic rotational operation of thedrum 20j, thepinion gear 20d may be rotated by a motor, gear driver, or other available power source. For manual rotational operation, thepinion gear 20d may be rotated by a hand or using a handle, wrench, handwheel, or other manual rotational aid (not illustrated). Further, for manual rotation, a handle, or the like, may be directly adapted to thedrum 20j thus eliminating the need for bothgears FIG. 10 illustrates the open position of thecatch 20 wherein thecontrol line 4 may pass throughgap 20b. It should be understood that thecontrol line 4 will pass throughgap 20b as thecontrol line 4 moves betweenpath 10 and path 10' (FIGS. 1 and1A ). -
FIGS. 12 and 13 illustrate another embodiment of thecatch 120. This embodimentcomprises a flapper-type catch.Flapper assemblies 21 are substantially identical and are substantially symmetrically disposed about the throughbore of the spider 12 (the bore through which thetubular string 7 passes). The flaps preferably have openings 21f to accept thetubular string 7 andopenings 21e for confining thecontrol line 4 in apath 10 through thespider 12. Eachflapper assembly 21 is preferably attached to thespider 12 bybrackets 21b. Theflappers 21a are preferably hinge 22 mounted. It should be appreciated that theflapper assemblies 21 may be mounted in a variety of conventional methods and that the method of mounting or the mounting configuration should not be viewed as a limitation but rather as being fully within the scope of the invention. Further, the type or placement of the hinge as well as other functional manners of attaching theflappers 21a should be viewed as being fully within the scope of this invention. For manual operation, of theflapper assemblies 21, handles 21d may be attached to theflappers 21a. For automatic operation, motors M may be used to rotate thepins 21c which are preferably attached to theflapper hinge 22. The motors M are preferably conventional rotary motors and can be actuated through a conventional power means, such as but not limited to, hydraulic, pneumatic, electric, or a combination thereof. -
FIGS. 14 and 15 illustrate another alternate embodiment of the control line catch. Thecontrol line catch 220 preferably comprise two substantiallyidentical assemblies 140 which are substantially symmetrically disposed about the throughbore of the spider 12 (the bore through which thetubular string 7 passes). Thecatch assemblies 140 move substantially along a circumferential path and in a substantially horizontal plane about the through bore of the spider 12 (the bore through which thetubular string 7 passes). - The
catch assemblies 140 preferably comprise twocatch plates 40 which are attached to thespider 12 by flange bolts 40c. Thecatch plates 40 each preferably compriseslots 40b which allow the plates to rotate, in a substantially circumferential direction to confine and release thecontrol line 4. Thecatch plates 40 further compriseopenings 40a, to accommodate thetubular string 7, andopenings 40d to receive and confine thecontrol line 4. It should be understood that the attachment and configuration of thecatch assemblies 140 may be easily varied and the description provided herein should not be viewed as limiting as such varied methods of attachment and varied configurations are within the scope of the present invention. - The
catch assemblies 140 may be operated either automatically or manually. For manual operation, handles 40e are attached, in a conventional manner, to catchplates 40. For the automated operation of thecatch assemblies 140, motors M2 may be utilized. Motors M2 are conventional rotation capable motors and are typically powered by rig available power. Motors M2 may comprise a motor drivengear 41, a roller drive, or other motor driven device which can contact and rotate thecatch plates 40. It should be appreciated that themotor gear 41 may also be utilized with the manual operation upon the adaptation of a handle, wheel, or similar device capable of rotatinggear 41. -
FIG. 15 further illustrates the utilization of asecond catch 20. It should be appreciated that more than one embodiment of the catch may be used to retain the position of thecontrol line 4 for the purposes of redundancy and/or safety. - It should be understood that the embodiments of the catches and the
passage 14 described hereinabove can be retrofitted into existing spiders of various configurations. The installation of such retrofits would preferably be as described hereinabove. Because the methods of retrofitting these embodiments, into existing spiders, would be known to those skilled in the art, after viewing the embodiments described herein, a detailed description of such adaptations will not be described in detail herein. It should be further understood that the embodiments ofpassage 14 and the various catches described herein are adaptable to other tubular gripping devices which may be used in lieu of conventional spiders or in conjunction with conventional spiders and are fully enveloped in the scope of the instant invention. - A preferred method of operation in utilizing the apparatus to guide and protect the
control line 4 may comprise the following steps starting with atubular string 7 being gripped by theelevator 26 before lowering thetubular string 7 into a wellbore. Thecontrol line 4 is moved toward the tubular string 7 (i.e. into path 10') until thecontrol line 4 is in close proximity to thetubular string 7, and thecontrol line 4 is attached to the tubular string by aclamp 18. Thetubular string 7 and the attachedcontrol line 4 are lowered into the wellbore. Thecontrol line 4 is then moved in a direction away from the tubular string 7 (preferably to avoid contact with the now lowering elevator 26)and intopassage 14 to avoid any contact between thecontrol line 4 and spider slips 12b or other gripping apparatus as the slips or grips move to a closed position to grip thetubular string 7. Thespider slip 12b or other gripping apparatus is then closed. The elevator slips or grips are opened, thus releasing thetubular string 7 which is preferably supported by thespider 12 or other gripping apparatus. Theelevator 26 is moved to its upper position and a new tubular section is added to thetubular string 7. The tubular string load is then transferred to theelevator 26 and thespider slip 12b or other gripping apparatus is opened. After this step, the steps repeat with again moving thecontrol line 4 toward the tubular string 7 (i.e. into path 10') until thecontrol line 4 is in close proximity to thetubular string 7. It should be appreciated that this process continues until thetubular string 7 has been extended to a desired depth in the wellbore. -
FIG. 16 illustrates a schematic for automatic sequencing control.Lines processor 56. The signals may include, but are not limited to, actuation commands or position data. Theprocessor 56 preferably responds to thecontrol 51 to actuate the main process functions in the proper sequence, including, but not limited to, actuating themanipulator arm cylinder 9, actuating acatch 20, or actuating the spider slips 50. - In some rig operations, the spider slips 12b may be controlled by other sequencing controls. In this case the
processor 56 is preferably adapted to prevent interference with any other sequencing controller. Typically, the primary concern is that the spider slips 12b must not open when theelevator 26 is not gripping thetubular string 7. Therefore, opening of the spider slips 12b, by another sequencer, can be used to sequence the opening of thecatch 20. It should be appreciated that the utilization of thecatch catch manual catch - It should be further appreciated that when the spider slips 12b are controlled independent of the
manipulator arm 3, the speed of slip closure may be too fast for the proper retraction and confinement of thecontrol line 4. Therefore, themanipulator arm 3 may begin its retraction at some pre-determined position of thetubular string 7 such as when the last added tubular joint is about half way through thespider 12. This operation may also be necessary when theelevator 26 or other rig hardware, associated with thetubular string 7 lowering, is in close proximity to themanipulator arm 3. The closing of thecatch 20 or other retention method of thecontrol line 4, if such an embodiment is present, may be started when themanipulator arm 3 has completed its retraction and thecontrol line 4 is now followingpath 10. The closure of the spider slips 12b is sequenced and can only occur once thecatches control line 4. - It is known in the art that the spider slips 12b and the
elevator 26 may be interconnected and such is more fully described inU.S. Patents 5,791,410 (issued to Castille, et al. ), and5,909,768 (issued to Castille, et al ) both of which are assigned to Frank's Casing Crew and Rental Tools, Inc., the assignee of the instant invention and which are incorporated by reference herein. It should be appreciated that in such a configuration the processor or controller, for theelevator 26/spider12 operation, can preferably be set such that the spider slips 12b are actuated only after thecontrol line 4 manipulation has concluded. - It will be understood that certain features and sub-combinations are of utility and may be employed without reference to other features and sub-combinations. This is contemplated by and is within the scope of the claims. It may be seen from the preceding description that a novel control line manipulation and control system has been provided. Although specific examples may have been described and disclosed, the invention of the instant application is considered to comprise and is intended to comprise any equivalent structure and may be constructed in many different ways to function and operate in the general manner as explained hereinbefore. Accordingly, it is noted that the embodiments described herein in detail for exemplary purposes are of course subject to many different variations in structure, design, application and methodology. Because many varying and different embodiments may be made within the scope of the inventive concept(s) herein taught, and because many modifications may be made in the embodiment herein detailed in accordance with the descriptive requirements of the law, it is to be understood that the details herein are to be interpreted as illustrative and not in a limiting sense.
Claims (25)
- An apparatus to attach a control line (4) to a tubular string (7), the apparatus comprising:a gripping apparatus (12) comprising a control line passage (14);a set of slips (12b) configured to hold the tubular string (7);wherein the control line passage (14) is configured to position the control line (4) away from the set of slips (12b) when the tubular string (7) is held; anda guide head (8) configured to selectively pull and thrust the control line (4) into and out of the control line passage (14) of the gripping apparatus.
- The apparatus of claim 1, wherein the control line passage (14) is configured to prevent the control line (4) from interfering with opening and closing movements of the set of slips (12b).
- The apparatus of claim 1, wherein the guide head (8) comprises:a plurality of guides (33,33a), for example rollers, configured to allow the control line (4) to move through the guide head (8) as the guide head (8) is moved relative to the tubular string (7).
- The apparatus of claim 3, further comprising:at least one pipe stop guide (35) mounted on an outside of the guide head (8) to indicate when the guide head (8) is extended proximate to the tubular string (7);wherein the at least one pipe-stop guide (35) may be used to thrust a control line (4) not captured inside the guide head (8).
- The apparatus of claim 1, wherein the guide head (8) comprises a main body (31) and a door section (32) pivotally mounted to the main body (31).
- The apparatus of claim 5, further comprising at least one pipe-stop guide (35) mounted on the outside of the door section (32).
- The apparatus of claim 1, further comprising a catch (20;120;220) configured to selectively position the control line (4) within the control line passage (14), for example a rotatable drum (20j) and optional pinion gear (20d) to rotate the drum, or a flapper type catch, or two catch plates (40) configured to rotate in a substantially circumferential direction about the gripping apparatus (12).
- The apparatus of claim 7, further comprising an actuator to selectively retain and release the control line from the control line passage.
- The apparatus of any preceding claim, wherein the gripping apparatus comprises a spider (12).
- The apparatus of any preceding claim, wherein the control line passage (14) is configured to position the control line (4) away from the set of slips (12b) along an entire axial length of the set of slips (12b).
- A method to install a tubular string (7) into a wellbore, the method comprising:moving a control line (4) toward the tubular string (7);attaching the control line (4) to the tubular string (7);lowering the tubular string (7) and the attached control line (4) into the wellbore through a gripping apparatus (12);moving the control line (4) in a direction away from the tubular string (7); andmaintaining the control line (4) away from the tubular string (7) as the tubular string (7) and attached control line (4) are lowered through the gripping apparatus (12).
- The method of claim 11, further comprising preventing the control line (4) from interfering with opening or closing movements of slips (12b) of the gripping apparatus (12).
- The method of claim 11, further comprising preventing the control line (4) from interfering with closing movements of slips (12b) of the gripping apparatus (12).
- The method of claim 11, wherein the control line (4) is maintained away from the tubular string (7) in a control line passage (14) of the gripping apparatus (12) and is preferably prevented from contacting the set of slips (12b) along an entire length of the set of slips (12b) of the gripping apparatus (12).
- The method of claim 14, further comprising maintaining the control line (4) away from the tubular string (7) in the control line passage (14) with a catch (20;120;220) of the control line passage (14).
- The method of claim 15, further comprising selectively opening and closing the catch of the control line passage with an actuator.
- The method of claim 15, further comprising rotating a rotatable drum (20j) of the catch (20) to selectively confine and release the control line (4) from the control line passage (14).
- The method of claim 15, further comprising operating a flapper type catch to selectively confine and release the control line (4) from the control line passage (14).
- The method of claim 15, further comprising rotating at least two catch plates (40) in a circumferential direction about the gripping apparatus (12) to selectively confme and release the control line (4) from the control line passage (14).
- The method of any of claims 11 to 19, further comprising restraining the control line (4) away from the tubular string (7) with a guide head (8).
- The method of claim 20, further comprising mounting the guide head (8) at a distal end of a manipulator arm (3).
- The method of claim 20 or claim 21, further comprising providing the guide head (8) with
a plurality of guides (33;33a), for example rollers, attached to a main body (31) of the guide head (8) and
configured to allow the control line (4) to move through the guide head (8) as the guide head (8) is moved relative to the tubular string (7). - The method of claim 22, further comprising providing the guide head (8) with
at least one pipe-stop guide (35) mounted on an outside of the guide head (8) to indicate when the guide head (8) is extended proximate to the tubular string (7);
wherein the at least one pipe-stop guide (35) may be used to thrust a control line (4) not captured inside the guide head (8). - The method of claim 22, wherein the main body (31) comprises a door section (32) pivotally mounted to a remainder of the main body (31).
- The method of claim 24, further comprising at least one pipe-stop guide (35) mounted on the outside of the door section (32).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/995,905 US7222677B2 (en) | 2002-12-10 | 2004-11-24 | Control line guide and method of using same |
US10/995,907 US7216716B2 (en) | 2002-12-10 | 2004-11-24 | Control line manipulating arm and method of using same |
EP05852051A EP1817479A4 (en) | 2004-11-24 | 2005-11-22 | Control line guide and method of using same |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05852051A Division EP1817479A4 (en) | 2004-11-24 | 2005-11-22 | Control line guide and method of using same |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2050921A2 true EP2050921A2 (en) | 2009-04-22 |
EP2050921A3 EP2050921A3 (en) | 2009-12-09 |
Family
ID=40404891
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05852053A Not-in-force EP1817476B1 (en) | 2004-11-24 | 2005-11-22 | Control line manipulating arm and method of using same |
EP09001320A Withdrawn EP2050921A3 (en) | 2004-11-24 | 2005-11-22 | Control line guide and method of using same |
EP05852051A Withdrawn EP1817479A4 (en) | 2004-11-24 | 2005-11-22 | Control line guide and method of using same |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05852053A Not-in-force EP1817476B1 (en) | 2004-11-24 | 2005-11-22 | Control line manipulating arm and method of using same |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05852051A Withdrawn EP1817479A4 (en) | 2004-11-24 | 2005-11-22 | Control line guide and method of using same |
Country Status (5)
Country | Link |
---|---|
EP (3) | EP1817476B1 (en) |
BR (1) | BRPI0516909A (en) |
CA (2) | CA2620956A1 (en) |
NO (2) | NO20073172L (en) |
WO (2) | WO2006058056A2 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7367403B2 (en) * | 2006-01-09 | 2008-05-06 | Frank's Casing Crew & Rental Tools, Inc. | Top feed of control lines to table-elevated spider |
US7703540B2 (en) | 2002-12-10 | 2010-04-27 | Frank's Casing Crew And Rental Tools, Inc. | Manipulatable spider components adapted for cooperation with a vertically reciprocating control line guide |
US9284792B2 (en) | 2007-04-30 | 2016-03-15 | Frank's International, Llc | Method and apparatus to position and protect control lines being coupled to a pipe string on a rig |
EP2463475B1 (en) * | 2007-04-30 | 2014-03-19 | Frank's International, Inc. | Apparatus for positioning and protecting control lines being coupled to a pipe string on a rig |
US8678088B2 (en) | 2007-04-30 | 2014-03-25 | Frank's Casing Crew And Rental Tools, Inc. | Method and apparatus to position and protect control lines being coupled to a pipe string on a rig |
CA2809210C (en) * | 2007-06-15 | 2015-09-29 | Weatherford/Lamb, Inc. | Control line running system |
NO332505B1 (en) * | 2010-12-03 | 2012-10-01 | Frigstad Engineering Ltd | Device for handling hoses at a working well for a drilling rig |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4523645A (en) | 1981-05-26 | 1985-06-18 | Moore Boyd B | Method of and apparatus for moving reeled material into and retrieving it from the upper end of a well bore in the earth's surface |
US6920931B1 (en) | 2002-12-10 | 2005-07-26 | Frank's Casing Crew And Rental Tools, Inc. | Control line guide |
US20050161227A1 (en) | 1997-09-02 | 2005-07-28 | Michael Hayes | Method and device to clamp control lines to tubulars |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4509605A (en) * | 1980-05-09 | 1985-04-09 | Kelly Bushing Tools, Inc. | Wireline protector with improved clamping mechanism |
US6889772B2 (en) * | 2002-10-23 | 2005-05-10 | Frank's International, Inc. | Method and apparatus for installing control lines in a well |
WO2005003504A2 (en) * | 2003-06-27 | 2005-01-13 | Torres Carlos A | System, method and apparatus for securing control lines to a well pipe |
-
2005
- 2005-11-22 WO PCT/US2005/042419 patent/WO2006058056A2/en active Application Filing
- 2005-11-22 WO PCT/US2005/042417 patent/WO2006058055A2/en active Application Filing
- 2005-11-22 EP EP05852053A patent/EP1817476B1/en not_active Not-in-force
- 2005-11-22 BR BRPI0516909-7A patent/BRPI0516909A/en not_active Application Discontinuation
- 2005-11-22 EP EP09001320A patent/EP2050921A3/en not_active Withdrawn
- 2005-11-22 CA CA002620956A patent/CA2620956A1/en not_active Abandoned
- 2005-11-22 EP EP05852051A patent/EP1817479A4/en not_active Withdrawn
- 2005-11-22 CA CA002602111A patent/CA2602111A1/en not_active Abandoned
-
2007
- 2007-06-22 NO NO20073172A patent/NO20073172L/en not_active Application Discontinuation
- 2007-06-22 NO NO20073171A patent/NO20073171L/en not_active Application Discontinuation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4523645A (en) | 1981-05-26 | 1985-06-18 | Moore Boyd B | Method of and apparatus for moving reeled material into and retrieving it from the upper end of a well bore in the earth's surface |
US20050161227A1 (en) | 1997-09-02 | 2005-07-28 | Michael Hayes | Method and device to clamp control lines to tubulars |
US6920931B1 (en) | 2002-12-10 | 2005-07-26 | Frank's Casing Crew And Rental Tools, Inc. | Control line guide |
Also Published As
Publication number | Publication date |
---|---|
NO20073171L (en) | 2007-08-21 |
EP1817476A2 (en) | 2007-08-15 |
WO2006058055A3 (en) | 2006-12-14 |
EP1817476B1 (en) | 2012-08-01 |
EP2050921A3 (en) | 2009-12-09 |
EP1817476A4 (en) | 2009-12-09 |
BRPI0516909A (en) | 2008-09-30 |
CA2620956A1 (en) | 2006-06-01 |
EP1817479A2 (en) | 2007-08-15 |
WO2006058056A2 (en) | 2006-06-01 |
WO2006058055A2 (en) | 2006-06-01 |
NO20073172L (en) | 2007-08-21 |
WO2006058056A3 (en) | 2007-02-01 |
CA2602111A1 (en) | 2006-06-01 |
EP1817479A4 (en) | 2009-12-09 |
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