EP2027238A1 - Dryer-added fabric care articles imparting fabric feel benefits - Google Patents

Dryer-added fabric care articles imparting fabric feel benefits

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Publication number
EP2027238A1
EP2027238A1 EP07735950A EP07735950A EP2027238A1 EP 2027238 A1 EP2027238 A1 EP 2027238A1 EP 07735950 A EP07735950 A EP 07735950A EP 07735950 A EP07735950 A EP 07735950A EP 2027238 A1 EP2027238 A1 EP 2027238A1
Authority
EP
European Patent Office
Prior art keywords
perfume
dryer
fabric conditioning
composition
fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07735950A
Other languages
German (de)
French (fr)
Other versions
EP2027238B1 (en
Inventor
Terri Anne Beck
Leslie Dawn Waits
George Kavin Morgan, Iii
Renae Dianna Fossum
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Procter and Gamble Co
Original Assignee
Procter and Gamble Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Procter and Gamble Co filed Critical Procter and Gamble Co
Publication of EP2027238A1 publication Critical patent/EP2027238A1/en
Application granted granted Critical
Publication of EP2027238B1 publication Critical patent/EP2027238B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/04Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
    • C11D17/041Compositions releasably affixed on a substrate or incorporated into a dispensing means
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/04Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
    • C11D17/041Compositions releasably affixed on a substrate or incorporated into a dispensing means
    • C11D17/047Arrangements specially adapted for dry cleaning or laundry dryer related applications
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/0005Other compounding ingredients characterised by their effect
    • C11D3/001Softening compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/50Perfumes
    • C11D3/502Protected perfumes
    • C11D3/505Protected perfumes encapsulated or adsorbed on a carrier, e.g. zeolite or clay
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/005Compositions containing perfumes; Compositions containing deodorants
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/02Processes in which the treating agent is releasably affixed or incorporated into a dispensing means
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/12Processes in which the treating agent is incorporated in microcapsules

Definitions

  • the present invention relates to dryer-added articles that comprise microcapsules.
  • a dryer-added fabric conditioning article comprises from about 10 mg to about 100 mg of perfume encapsulated within a perfume microcapsule.
  • Another aspect of the invention provides a dryer-added article comprising a formaldehyde scavenger.
  • the present invention relates, in part, on the surprising discovery that a potentially unique "feel” benefit is imparted to fabric treated with friable perfume microcapsules versus current dryer sheet technology.
  • a potentially unique "feel” benefit is imparted to fabric treated with friable perfume microcapsules versus current dryer sheet technology.
  • Recent testing to understand the performance of dryer sheets containing friable perfume microcapsules resulted in a surprising "feel” on fabric that is noticeably (or uniquely) different from conventional cyclodextrin dryer sheet technology.
  • This unique friable perfume microcapsule imparted "feel” on fabric is a surface lubricity often described by consumers as a silky, slippery type of softness.
  • This silky, slippery softness is distinguished from current BOUNCE® which contains cyclodextrin technology and imparts a softness that is often described as is a somewhat drier, more cottony feel.
  • these silky fabric feel benefits may be attributed to the "ball bearing" effect of the friable microcapsule, or the deposition of perfume by the perfume microcapsule, wherein the perfume acts as a lubricant, or a combination thereof.
  • the EETM is described. Fabric is cut in the shape of a circle and placed between 2 rings. The top ring is weighted and can be varied based on fabric type. A small probe pushes the fabric through the hole in the ring (perpendicular to the fabric surface). The instrument records the force (as voltage) needed to push the fabric through the ring as a function of time. The extraction energy is the area under the voltage-time curve plot.
  • the EETM suggests that it takes less energy to extract cotton terry cloth dried with BOUNCE sheets containing perfume microcapsules ("PMCs") as compares to cloths dried with BOUNCE sheets without PMCs.
  • PMCs perfume microcapsules
  • Table 1 The results of the EETM are summarized in Table 1. The lower the extraction energy, the more lubricous or "silky" the fabric likely feels.
  • Figure 1 is a bar graph of the different samples tested by way of the EETM.
  • the dryer sheet comprising higher amounts of perfume encapsulated by the PMC per dryer sheet exhibited values closer to the rinse-added liquid fabric softener DOWNY®.
  • dryer sheet within a preferred range of friable PMC may provide a liquid fabric softener feel via a tumble dryer.
  • microcapsule is used herein the broadest sense and includes the encapsulation of perfume or other materials or actives in small capsules (i.e., microcapsules), typically having a diameter less than 300 microns.
  • microcapsules typically comprise a spherical hollow shell of water insoluble material, typically polymer material, within which the active material, such as perfume, is contained.
  • Microcapsules are described in the following references: US 2003/215417 Al; US 2003/216488 Al; US 2003/158344 Al; US 2003/165692 Al; US 2004/071742 Al; US 2004/071746 Al; US 2004/072719 Al; US 2004/072720 Al; EP 1,393,706 Al; US 2003/203829 Al; US 2003/195133 Al; US 2004/087477 Al; US 2004/0106536 Al; US 6,645,479; US 6,200,949; US 4,882,220; US 4,917,920; US 4,514,461; US RE 32,713; US 4,234,627.
  • Microcapsules may be prepared using a range of conventional methods known to those skilled in the art for making shell capsules, such as Interfacial polymerization, and polycondensation. See e.g., US 3,516,941, US 4,520,142, US 4,528,226, US 4,681,806, US 4,145,184; GB 2,073,132; WO 99/17871; and MICROENCAPSULATION: Methods and Industrial Applications Edited by Benita and Simon (Marcel Dekker, Inc. 1996). It is recognized; however, that many variations with regard to materials and process steps are possible.
  • Non- limiting examples of materials suitable for making shell of the microcapsule include urea-formaldehyde, melamine-formaldehyde, phenol-formaldehyde, gelatin, polyurethane, polyamides.
  • the shell of the microcapsules comprises an aminoplast resin.
  • a method for forming such shell capsules includes polycondensation.
  • Aminoplast resins are the reaction products of one or more amines with one or more aldehydes, typically formaldehyde.
  • suitable amines include urea, thiourea, melamine and its derivates, benzoguanamine and acetoguanamine and combinations of amines.
  • Suitable cross-linking agents e.g., toluene diisocyanate, divinyl benzene, butanediol diacrylate etc.
  • secondary wall polymers may also be used as appropriate, e.g.
  • the shell of the microcapsules comprises urea-formaldehyde; melamine-formaldehyde; or combinations thereof.
  • the microcapsules of the present invention are friable in nature. Friability refers to the propensity of the microcapsules to rupture or break open when subjected to direct external pressures or shear forces.
  • the microcapsules utilized are "friable” if, while attached to fabrics treated therewith, they can be ruptured by the forces encountered when the capsule-containing fabrics are manipulated by being worn or handled (thereby releasing the contents of the capsule).
  • the microcapsule is a moisture-activated microcapsule such as beta-cyclodextrin.
  • the microcapsules are combinations of friable microcapsules and moisture- activated microcapsules.
  • the shell capsules typically have a mean diameter in the range 1 micrometer to 100 micrometers, alternatively from 5 micrometers to 80 microns, alternatively from 10 micrometers to 75 micrometers, and alternatively between 15 micrometers to 50 micrometers.
  • the particle size distribution can be narrow, broad or multimodal.
  • microcapsules vary in size having a maximum diameter between about 5 microns and about 300 microns, alternatively between about 10 microns and about 200 microns. As the capsule particle size approaches 300 microns, e.g. 250 microns), a reduction in the number of capsules entrained in the fabric may be observed.
  • the capsules utilized in the present invention generally have an average shell thickness ranging from about 0.1 micron to 50 microns, alternatively from about 1 micron to about 10 microns.
  • microcapsules Suppliers of microcapsules may include International Flavors & Fragrances (IFF), Quest International (Quest) via Reed Pacific, and Appleton.
  • An example of a suitable microcapsule for purposes of the present invention includes Perfume Microcapsules (PMCs) from Appleton.
  • PMCs Perfume Microcapsules
  • Other examples may include WIZARD from Reed Pacific, and EVERLAST from IFF.
  • the shell is formed by cross-linking aldehydes and amine functionalities.
  • the encapsulated blooming perfume composition may, in one embodiment, comprise from about 3 to about 300 different perfume ingredients, preferably with minimal modifiers which include viscosity or hydrophobicity modifiers. Typical viscosity modifiers include, but not limited to, silicone oil, gums, and waxes.
  • Typical hydrophobic modifiers include, but not limited to, isopropyl myristate, mineral oil, dipropylenemethyl ether (DPM). Such modifiers may be used at less than 50%, alternatively less than 40%, alternatively less than 30%, alternatively less than 20%, alternatively less than 10%, alternatively less than 5%, alternatively less than 1%, alternatively about 0%, alternatively at least 0.1% but not greater than 50%, by weight of total perfume composition. Without wishing to be bound by theory, the overuse of modifiers reduces the efficiency of the scent experience imparted by the perfume microcapsules of the present invention.
  • DPM dipropylenemethyl ether
  • the friable microcapsules of the present invention are distinguished from moisture- activated microcapsules, such as those capsules comprising of cyclodextrin that burst upon contact with moisture; a wax comprising microcapsule such as those described in U.S. Pat. No. 5,246,603; and starch-based microcapsule also described in U.S. Pat. No. 5,246,603.
  • the PMC encapsulates "blooming" perfume ingredients.
  • blooming perfume ingredients that are useful in the articles of the present invention are given in U.S. Pat. Pub. No. 2005/0192207 Al, published Sep. 1, 2005, ⁇ 29 - 31.
  • Other perfume ingredients that may be encapsulated by the microcapsules of the present invention include those described in U.S. Pat. Pub. No. 2005/0192207 Al, published Sep. 1, 2005, ⁇ [36.
  • Amount of PMC One aspect of the present invention provides from about 10 mg to about 100 mg of perfume encapsulated by the PMC in a single use dryer sheet.
  • the article comprises from about 40 mg to about 100 mg, or 65 mg to about lOOmg, or 70 mg to about 100 mg of perfume encapsulated by the friable PMC of the present invention.
  • Multiple use articles (those articles that can be used more than once in a dryer) will have much more encapsulated PMC; however, these multiple use article will deposit from about 8 mg to about 80mg of perfume encapsulated by PMC to laundry per dryer.
  • An example of a multiple use article include those described in U.S. Pat. Appl. No. 2003/0195130 Al.
  • dyer sheets comprising friable PMC, deliver about 80% of the PMC to fabric in an unburst form, by weight of unburst PMC contained in the dryer sheet.
  • the amount of actual microcapsules will depend on a number factors, including the perfume loading of the PMC (how much perfume can be encapsulated by the PMCO, the size and type of friable microcapsule, and what the efficiency is the article to deliver friable PMC to fabric during a drying cycle.
  • a dryer sheet is typically about 58 inches 2 .
  • One such method includes a solvent extraction approach.
  • the coating of the dryer sheet is extracted from the substrate (e.g., non- woven sheet) with a warm solvent suitable for such extraction, including, but not limited to a solution of isopropanol, hexane, methanol, or combinations thereof. Multiple extractions may be needed.
  • the extract is dried and weighed.
  • the extracted sheet is also weighed. The difference in sheet weight before and after extraction is the coating weight.
  • the extract is filtered to isolate the PMC.
  • the isolated PMC is dried and weighed.
  • the weight of the isolated PMC divided by the weight of the coating mix multiplied by 100 is the % of PMC in the coating mix.
  • gas chromatography / mass spectrometry can confirm the presence and identify perfume encapsulated by the microcapsule. In turn the presence of the microcapsule can be confirmed with the use of scanning electron microscopy. Infrared (IR) may be suitable to identify the composition of the shell of the microcapsule. Dryer Added Articles
  • the perfume microcapsules of the present invention are deposited on to fabric by using the articles of the present invention in an automatic laundry dryer.
  • dryer-added article is used herein in the broadest sense to include any article that is suitable to delivering the perfume microcapsules, and the blooming perfume compositions encapsulated therein, of the present invention to fabric in an automatic laundry drying machine.
  • dryer-added articles include those described in U.S. Pat. Nos.: 3,989,63; 4,000,340; 4,055,248; 4,073,996; 4,022,938; 4,764,289; 4,808,086; 4,103,047; 4,014,432; 3,736,66; 3,701,202;.3,634,947; 3,633,538; 3,435,537; 6,604,297; and 6,787,510. See also International Patent Publication Nos.: WO 00/27991; and WO 00/65141.
  • the article comprises a substrate.
  • a substrate includes a sheet.
  • the sheet may be chosen from a paper, woven, or non-woven sheet, such as those described in U.S. Pat. No. 3,686,025.
  • a substrate comprising a sponge is yet another example.
  • An example of a non-woven dryer sheet is one from BBA Fiber Web.
  • a commercially available example of an article comprising a substrate and fabric conditioning composition includes a dryer sheet such as those sold under the trademark BOUNCE.
  • the dryer-added article further comprises a fabric conditioning composition.
  • a "fabric conditioning composition” is herein defined as a composition that imparting one or more fabric care benefits such as softening, anti-static, color protection, etc., to fabrics.
  • the fabric care composition is disposed on the substrate (e.g., such as in a dryer sheet).
  • the article of the present invention comprises a fabric condition composition without a substrate. Examples include dispensing the fabric conditioning composition, along with the perfume microcapsules of the present invention, through a dispenser affixed to the outside surface of the dryer or inside surface of the dryer barrel or inside door, or integral to the dryer itself.
  • the article comprises a dryer-added, multiple use, article that is releasable attached to an inside surface of a dryer, preferably the dryer barrel, more preferably the fin of the dryer barrel.
  • An example of a commercially available dryer bar is the X-STATIC in-dryer fabric softening bar from Ecolab, Inc. Fabric Conditioning Composition
  • the articles of the present invention may comprise a fabric conditioning composition.
  • a fabric conditioning composition may comprises one or more fabric conditioning actives.
  • fabric conditioning actives may include a fabric softening active and/or an antistatic active.
  • the fabric care composition may comprise from at least about 0.001% to about 99.99%, alternatively aboutl% to about 90%, alternatively from about 10% to about 50%, alternatively from about 15% to about 40% of one or more fabric conditioning actives by weight of the fabric care composition.
  • the dryer-added article may comprise from at least about 0.001% to about 99.99%, alternatively aboutl% to about 90%, alternatively from about 10% to about 50%, alternatively from about 15% to about 40% of a fabric conditioning composition by weight of the article.
  • the fabric softening actives can be one or a mixture of a quaternary ammonium compound, a tertiary amine and or its salts, an ethoxylated fatty material, a fatty acid, any fatty acid derivative, or a mixture thereof.
  • a quaternary ammonium compound such as sodium bicarbonate
  • a tertiary amine and or its salts such as sodium bicarbonate
  • an ethoxylated fatty material such as a fatty acid, any fatty acid derivative, or a mixture thereof.
  • Examples of fabric softening actives that may be useful in the articles are the compositions described in U.S. Pat. Nos.: 4,103,047; 4,237,155; 3,686,025; 3,849,435; 4,073,996; and U.S. Pat. Publ. No. 2003/0195130, ⁇ 14-17.
  • the fabric softening active is chosen from at least one of the following: a quaternary ammonium compound as one described in U.S. Pat. No. 6,787,510, col. 4, line 12 et seq.; or a tertiary amine, as described in id. at col. 7, line 31 et seq.; or a nonionic softening active, id. at col. 8, line 63 et seq.; or a fatty acid, id. at col.10, line 63 et seq.; or combinations thereof.
  • a quaternary ammonium compound as one described in U.S. Pat. No. 6,787,510, col. 4, line 12 et seq.; or a tertiary amine, as described in id. at col. 7, line 31 et seq.
  • a nonionic softening active id. at col. 8
  • line 63 et seq. or a fatty acid
  • composition comprising a formaldehyde scavenger.
  • formaldehyde scavenger is used herein the broadest sense to include any compound that reduces the level of free formaldehyde in a composition of the present invention, provided the formaldehyde scavenger is safe for humans and does not include ammonia, ethylene urea, tryptophan, 5-hydroxytryptophan, hydroxyl amine, hydroxylamine sulfate, barbituric acid.
  • This aspect of the present invention is based, in part, upon the discovery that the use of certain formaldehyde scavengers in fabric care compositions, particularly those fabric care compositions that comprise microcapsules (e.g., PMC), may reduce the level of free formaldehyde in the composition.
  • free formaldehyde may be emitted by the use of certain microcapsules over time.
  • the shell material used to manufacture the shell of the microcapsule may be responsible for the formation of free formaldehyde.
  • these shell materials include melamine-formaldehyde, urea- formaldehyde, phenol-formaldehyde, or other condensation polymers with formaldehyde.
  • formaldehyde based resins such as melamine- formaldehyde or urea- formaldehyde resins are especially attractive for perfume encapsulation due to their wide availability and reasonable cost.
  • these microcapsules may emit formaldehyde. There is a need to minimize the emission or potential emission of free formaldehyde.
  • free formaldehyde means those molecular forms in aqueous solution capable of rapid equilibration with the native molecule, i.e., H2CO, in the headspace over the solution.
  • Any art-accepted method may be used to determine the amount or moles of free formaldehyde (in the perfume microcapsule composition or in the fabric care composition).
  • Other methods may include the EPA method EPA 8315 A, Determination of Carbonyl Compounds by High Performance Liquid Chromatography, and High- Performance Liquid Chromatographic Determination of Free Formaldehyde in Cosmetics Preserved with Dowicil 200, Journal of Chromatography, 502 (1990), pages 193 - 200.
  • formaldehyde is analyzed by means of room temperature derivatization with 2,4 dinitrophenyl hydrazine (DNPH) prior to a chromatographic separation using Reversed Phase Chromatography with UV/Visible spectrophotometric detection (wavelength setting at 365 nm).
  • Calibration is performed through "External Standard calibration” with reference formaldehyde solution made up from commercially available 36-37% formaldehyde solution.
  • Activity of the formaldehyde standard material can be determined via redox titration.
  • the formaldehyde scavenger is chosen from: sodium bisulfite, urea, cysteine, cysteamine, lysine, glycine, serine, carnosine, histidine, glutathione, 3,4-diaminobenzoic acid, allantoin, glycouril, anthranilic acid, methyl anthranilate, methyl 4-aminobenzoate, ethyl acetoacetate, acetoacetamide, malonamide, ascorbic acid, 1,3-dihydroxyacetone dimer, biuret, oxamide, benzoguanamine, pyroglutamic acid, pyrogallol, methyl gallate, ethyl gallate, propyl gallate, triethanol amine, succinamide, thiabendazole, benzotriazol, triazole, indoline, sulfanilic acid, oxamide, sorbitol, glucose, cellulose, poly( vinyl alcohol), 3,4
  • the ketoester or ketoamide is chosen from a ⁇ -ketoester or a ⁇ -ketoamide, respectively.
  • Non-limiting examples include ethyl acetoactamide or methyl acetoacetate ester (Aldrich).
  • Another example includes 16-diketene sizing agents (the diketene can ring open with any alcohol to yield a ketoester) such as those from Hercules.
  • the amount of scavenger in the fabric care composition comprises from about 0.01% to about 0.8%, alternatively from about 0.03% to about 0.4%, alternatively from about 0.065% to about 0.25%, by weight of the fabric conditioning composition. Further details of formaldehyde scavengers are described in U.S. Pat. Appl. Ser. No. 11/351718, filed Feb. 10, 2006 (P&G Case 10301).
  • the fabric conditioning composition may further comprise optional components used in textile treatment compositions including one or more of the following: soil release polymer, antioxidants, colorants, preservatives, optical brighteners, opacifiers, stabilizers such as guar gum and polyethylene glycol, anti- shrinkage agents, anti-wrinkle agents, soil release agents, fabric crisping agents, reductive agents, spotting agents, germicides, fungicides, anti-corrosion agents, antifoam agents, and the like.
  • the fabric conditioning composition is free or substantially free of any one or more of the above-identified optional components.
  • kits comprising an article of the present invention, optionally comprising instructions, wherein preferably the instructions instruct the user to administer the article inside an automatic laundry dryer.
  • Another aspect of the invention provides for a method of treating fabric comprising the step of administering an article of the present invention into an automatic laundry dryer.
  • One aspect of the invention provides for a dryer- added article comprising a perfume microcapsule of the present invention encapsulated more than one type of blooming perfume compositions.
  • one embodiment of the invention provides for an article that comprises both a first microcapsule encapsulating a first blooming perfume composition and a second microcapsule encapsulating a second blooming perfume composition, wherein the first blooming perfume composition is different from the second blooming perfume composition.
  • Another embodiment provides yet a third microcapsule encapsulating a third blooming perfume composition, wherein the third blooming perfume composition is different from the first and second blooming perfume compositions.
  • Example 1 Lab Scale Incorporation of Perfume Microcapsules in a Dryer Sheet Is Described.
  • a fabric conditioning composition is melted at a temperature sufficient for the composition to attain a molten state.
  • a desired amount of perfume microcapsules (PMC) of the present invention is added to the molten fabric conditioning composition and wherein the composition is mixed until a homogenous mixture is obtained.
  • the homogenous mixture is poured onto a heated surface with a temperature that will allow the homogenous mixture to stay in a molten state.
  • the temperature on the heated surface may remain at the desired, elevated level, by heating the surface with, for example, steam.
  • the molten, homogenous mixtures is impregnated or disposed onto a substrate, such as a non-woven sheet (such as in a BOUNCE dryer sheet substrate), at the desired weight amount.
  • a substrate such as a non-woven sheet (such as in a BOUNCE dryer sheet substrate)
  • the substrate is removed from the surface to allow fabric conditioning composition mixture to achieve a solid state.
  • dryer sheet formulations suitable for use on non-woven dryer sheets include Examples A-C:
  • Example A Example B
  • Example C Ingredients Wt. % Wt. % Wt. %
  • Neat Perfume A (d) 0.6 0.6 0.6
  • Every maximum numerical limitation given throughout this specification includes every lower numerical limitation, as if such lower numerical limitations were expressly written herein. Every minimum numerical limitation given throughout this specification includes every higher numerical limitation, as if such higher numerical limitations were expressly written herein. Every numerical range given throughout this specification includes every narrower numerical range that falls within such broader numerical range, as if such narrower numerical ranges were all expressly written herein.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Textile Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Fats And Perfumes (AREA)

Abstract

Dryer-added fabric conditioning articles that comprise microcapsules provide a unique fabric feel benefit to treated fabric.

Description

DRYER- ADDED FABRIC CARE ARTICLES IMPARTING FABRIC FEEL BENEFITS
FIELD OF INVENTION
The present invention relates to dryer-added articles that comprise microcapsules.
BACKGROUND OF THE INVENTION
Consumers are continually expressing the desire to not only have scent experiences on their fabrics but are becoming more discriminating as to the range of different fabric feel benefits they desire. Current fabric softeners, especially dryer sheets, fall short of fulfilling this consumer need. Many fabric softener sheets leave a dry, fluffy feeling on fabric whereas some users would prefer a "silky" feel. There is a continuing need to provide a dryer-added article that provide a suitable scent experience but also a different fabric feel benefit not provided by those dryer sheet products currently in the marketplace.
SUMMARY OF THE INVENTION
The present invention attempts to addresses this and other needs in a cost effective manner. In a first aspect of the invention, a dryer-added fabric conditioning article comprises from about 10 mg to about 100 mg of perfume encapsulated within a perfume microcapsule. Another aspect of the invention provides a dryer-added article comprising a formaldehyde scavenger.
Methods and kits for using the articles of the present invention are also provided.
DETAILED DESCRIPTION OF THE INVENTION
The present invention relates, in part, on the surprising discovery that a potentially unique "feel" benefit is imparted to fabric treated with friable perfume microcapsules versus current dryer sheet technology. Recent testing to understand the performance of dryer sheets containing friable perfume microcapsules resulted in a surprising "feel" on fabric that is noticeably (or uniquely) different from conventional cyclodextrin dryer sheet technology. This unique friable perfume microcapsule imparted "feel" on fabric is a surface lubricity often described by consumers as a silky, slippery type of softness. This silky, slippery softness is distinguished from current BOUNCE® which contains cyclodextrin technology and imparts a softness that is often described as is a somewhat drier, more cottony feel.
Without wishing to be bound by theory, these silky fabric feel benefits may be attributed to the "ball bearing" effect of the friable microcapsule, or the deposition of perfume by the perfume microcapsule, wherein the perfume acts as a lubricant, or a combination thereof.
This discovery is based, in part, upon data that suggests that there appears to be differences in the extraction energies among the six treatments tested using an Extraction Energy Evaluation Test Method (EETM) using a Phabrometer.
The EETM is described. Fabric is cut in the shape of a circle and placed between 2 rings. The top ring is weighted and can be varied based on fabric type. A small probe pushes the fabric through the hole in the ring (perpendicular to the fabric surface). The instrument records the force (as voltage) needed to push the fabric through the ring as a function of time. The extraction energy is the area under the voltage-time curve plot.
Briefly, the EETM suggests that it takes less energy to extract cotton terry cloth dried with BOUNCE sheets containing perfume microcapsules ("PMCs") as compares to cloths dried with BOUNCE sheets without PMCs. The results of the EETM are summarized in Table 1. The lower the extraction energy, the more lubricous or "silky" the fabric likely feels.
Table 1
Appleton, melamine formaldehyde microcapsule.
2 Quest International: Wizard Perfume Microcapsules via Reed Pacific, melamine formaldehyde microcapsule.
3 International Flavor & Fragrances: Everlast, melamine formaldehyde microcapsule. a The term "mg/sh" means the amount of perfume encapsulated by the perfume microcapsule as contained in the dryer sheet as a whole.
The data suggests, per Table 1, that upon reaching a concentration of 65 mg of perfume encapsulated by the PMC, per dryer sheet, the extraction energy is lower that exhibited by a current BOUNCE® sheet. Without wishing to be bound by theory, the lower extraction energy is indicative of the silky feel imparted to fabric.
Figure 1 is a bar graph of the different samples tested by way of the EETM. Interestingly, the dryer sheet comprising higher amounts of perfume encapsulated by the PMC per dryer sheet exhibited values closer to the rinse-added liquid fabric softener DOWNY®. In other words, dryer sheet within a preferred range of friable PMC may provide a liquid fabric softener feel via a tumble dryer.
The data also suggests that the fabric feel benefit imparted by friable PMC applies likely equally to the three different PMC suppliers tested.
Perfume Microcapsules
The term "microcapsule" is used herein the broadest sense and includes the encapsulation of perfume or other materials or actives in small capsules (i.e., microcapsules), typically having a diameter less than 300 microns. Typically, these microcapsules comprise a spherical hollow shell of water insoluble material, typically polymer material, within which the active material, such as perfume, is contained. Microcapsules are described in the following references: US 2003/215417 Al; US 2003/216488 Al; US 2003/158344 Al; US 2003/165692 Al; US 2004/071742 Al; US 2004/071746 Al; US 2004/072719 Al; US 2004/072720 Al; EP 1,393,706 Al; US 2003/203829 Al; US 2003/195133 Al; US 2004/087477 Al; US 2004/0106536 Al; US 6,645,479; US 6,200,949; US 4,882,220; US 4,917,920; US 4,514,461; US RE 32,713; US 4,234,627.
Microcapsules may be prepared using a range of conventional methods known to those skilled in the art for making shell capsules, such as Interfacial polymerization, and polycondensation. See e.g., US 3,516,941, US 4,520,142, US 4,528,226, US 4,681,806, US 4,145,184; GB 2,073,132; WO 99/17871; and MICROENCAPSULATION: Methods and Industrial Applications Edited by Benita and Simon (Marcel Dekker, Inc. 1996). It is recognized; however, that many variations with regard to materials and process steps are possible. Non- limiting examples of materials suitable for making shell of the microcapsule include urea-formaldehyde, melamine-formaldehyde, phenol-formaldehyde, gelatin, polyurethane, polyamides.
In one embodiment of the invention, the shell of the microcapsules comprises an aminoplast resin. A method for forming such shell capsules includes polycondensation. Aminoplast resins are the reaction products of one or more amines with one or more aldehydes, typically formaldehyde. Non-limiting examples of suitable amines include urea, thiourea, melamine and its derivates, benzoguanamine and acetoguanamine and combinations of amines. Suitable cross-linking agents (e.g., toluene diisocyanate, divinyl benzene, butanediol diacrylate etc.) may also be used and secondary wall polymers may also be used as appropriate, e.g. anhydrides and their derivatives, particularly polymers and co-polymers of maleic anhydride as disclosed in US 2004/0087477 Al. In another embodiment, the shell of the microcapsules comprises urea-formaldehyde; melamine-formaldehyde; or combinations thereof.
The microcapsules of the present invention, in one embodiment, are friable in nature. Friability refers to the propensity of the microcapsules to rupture or break open when subjected to direct external pressures or shear forces. For purposes of the present invention, the microcapsules utilized are "friable" if, while attached to fabrics treated therewith, they can be ruptured by the forces encountered when the capsule-containing fabrics are manipulated by being worn or handled (thereby releasing the contents of the capsule). In another embodiment, the microcapsule is a moisture-activated microcapsule such as beta-cyclodextrin. In yet another embodiment, the microcapsules are combinations of friable microcapsules and moisture- activated microcapsules.
In one embodiment, the shell capsules typically have a mean diameter in the range 1 micrometer to 100 micrometers, alternatively from 5 micrometers to 80 microns, alternatively from 10 micrometers to 75 micrometers, and alternatively between 15 micrometers to 50 micrometers. The particle size distribution can be narrow, broad or multimodal.
In another embodiment, microcapsules vary in size having a maximum diameter between about 5 microns and about 300 microns, alternatively between about 10 microns and about 200 microns. As the capsule particle size approaches 300 microns, e.g. 250 microns), a reduction in the number of capsules entrained in the fabric may be observed. In another embodiment, the capsules utilized in the present invention generally have an average shell thickness ranging from about 0.1 micron to 50 microns, alternatively from about 1 micron to about 10 microns.
Suppliers of microcapsules may include International Flavors & Fragrances (IFF), Quest International (Quest) via Reed Pacific, and Appleton. An example of a suitable microcapsule for purposes of the present invention includes Perfume Microcapsules (PMCs) from Appleton. Other examples may include WIZARD from Reed Pacific, and EVERLAST from IFF. For a preferred embodiment, the shell is formed by cross-linking aldehydes and amine functionalities. In one embodiment, the encapsulated blooming perfume composition may, in one embodiment, comprise from about 3 to about 300 different perfume ingredients, preferably with minimal modifiers which include viscosity or hydrophobicity modifiers. Typical viscosity modifiers include, but not limited to, silicone oil, gums, and waxes. Typical hydrophobic modifiers include, but not limited to, isopropyl myristate, mineral oil, dipropylenemethyl ether (DPM). Such modifiers may be used at less than 50%, alternatively less than 40%, alternatively less than 30%, alternatively less than 20%, alternatively less than 10%, alternatively less than 5%, alternatively less than 1%, alternatively about 0%, alternatively at least 0.1% but not greater than 50%, by weight of total perfume composition. Without wishing to be bound by theory, the overuse of modifiers reduces the efficiency of the scent experience imparted by the perfume microcapsules of the present invention.
The friable microcapsules of the present invention are distinguished from moisture- activated microcapsules, such as those capsules comprising of cyclodextrin that burst upon contact with moisture; a wax comprising microcapsule such as those described in U.S. Pat. No. 5,246,603; and starch-based microcapsule also described in U.S. Pat. No. 5,246,603.
In one embodiment, the PMC encapsulates "blooming" perfume ingredients. Non- limiting examples of blooming perfume ingredients that are useful in the articles of the present invention are given in U.S. Pat. Pub. No. 2005/0192207 Al, published Sep. 1, 2005, Η29 - 31. Other perfume ingredients that may be encapsulated by the microcapsules of the present invention include those described in U.S. Pat. Pub. No. 2005/0192207 Al, published Sep. 1, 2005, ^[36. Amount of PMC One aspect of the present invention provides from about 10 mg to about 100 mg of perfume encapsulated by the PMC in a single use dryer sheet. Alternatively, the article comprises from about 40 mg to about 100 mg, or 65 mg to about lOOmg, or 70 mg to about 100 mg of perfume encapsulated by the friable PMC of the present invention. Multiple use articles (those articles that can be used more than once in a dryer) will have much more encapsulated PMC; however, these multiple use article will deposit from about 8 mg to about 80mg of perfume encapsulated by PMC to laundry per dryer. An example of a multiple use article include those described in U.S. Pat. Appl. No. 2003/0195130 Al.
It is observed that dyer sheets comprising friable PMC, deliver about 80% of the PMC to fabric in an unburst form, by weight of unburst PMC contained in the dryer sheet. The amount of actual microcapsules will depend on a number factors, including the perfume loading of the PMC (how much perfume can be encapsulated by the PMCO, the size and type of friable microcapsule, and what the efficiency is the article to deliver friable PMC to fabric during a drying cycle. A dryer sheet is typically about 58 inches2.
There are a number of ways of calculating the amount of perfume encapsulated by PMC. One such method includes a solvent extraction approach. In such an approach, the coating of the dryer sheet is extracted from the substrate (e.g., non- woven sheet) with a warm solvent suitable for such extraction, including, but not limited to a solution of isopropanol, hexane, methanol, or combinations thereof. Multiple extractions may be needed. The extract is dried and weighed. The extracted sheet is also weighed. The difference in sheet weight before and after extraction is the coating weight. Thereafter, the extract is filtered to isolate the PMC. The isolated PMC is dried and weighed. The weight of the isolated PMC divided by the weight of the coating mix multiplied by 100 is the % of PMC in the coating mix. The use of gas chromatography / mass spectrometry can confirm the presence and identify perfume encapsulated by the microcapsule. In turn the presence of the microcapsule can be confirmed with the use of scanning electron microscopy. Infrared (IR) may be suitable to identify the composition of the shell of the microcapsule. Dryer Added Articles
The perfume microcapsules of the present invention are deposited on to fabric by using the articles of the present invention in an automatic laundry dryer. The term "dryer-added article" is used herein in the broadest sense to include any article that is suitable to delivering the perfume microcapsules, and the blooming perfume compositions encapsulated therein, of the present invention to fabric in an automatic laundry drying machine.
Examples of dryer-added articles include those described in U.S. Pat. Nos.: 3,989,63; 4,000,340; 4,055,248; 4,073,996; 4,022,938; 4,764,289; 4,808,086; 4,103,047; 4,014,432; 3,736,66; 3,701,202;.3,634,947; 3,633,538; 3,435,537; 6,604,297; and 6,787,510. See also International Patent Publication Nos.: WO 00/27991; and WO 00/65141.
In one embodiment, the article comprises a substrate. An example of a substrate includes a sheet. The sheet may be chosen from a paper, woven, or non-woven sheet, such as those described in U.S. Pat. No. 3,686,025. A substrate comprising a sponge is yet another example. An example of a non-woven dryer sheet is one from BBA Fiber Web. A commercially available example of an article comprising a substrate and fabric conditioning composition includes a dryer sheet such as those sold under the trademark BOUNCE.
In a preferred embodiment, the dryer-added article further comprises a fabric conditioning composition. A "fabric conditioning composition" is herein defined as a composition that imparting one or more fabric care benefits such as softening, anti-static, color protection, etc., to fabrics. In one embodiment, the fabric care composition is disposed on the substrate (e.g., such as in a dryer sheet). In an alternative embodiment, the article of the present invention comprises a fabric condition composition without a substrate. Examples include dispensing the fabric conditioning composition, along with the perfume microcapsules of the present invention, through a dispenser affixed to the outside surface of the dryer or inside surface of the dryer barrel or inside door, or integral to the dryer itself.
Other examples of articles that may comprise the microcapsules of the present invention include those multiple use dryer-added described in U.S. Pat. Pub. Nos.: 2005/0192207; 2003/0192197; and 2003/0195130. In one embodiment, the article comprises a dryer-added, multiple use, article that is releasable attached to an inside surface of a dryer, preferably the dryer barrel, more preferably the fin of the dryer barrel. An example of a commercially available dryer bar is the X-STATIC in-dryer fabric softening bar from Ecolab, Inc. Fabric Conditioning Composition
The articles of the present invention may comprise a fabric conditioning composition. In turn, a fabric conditioning composition may comprises one or more fabric conditioning actives. Examples of fabric conditioning actives may include a fabric softening active and/or an antistatic active. The fabric care composition may comprise from at least about 0.001% to about 99.99%, alternatively aboutl% to about 90%, alternatively from about 10% to about 50%, alternatively from about 15% to about 40% of one or more fabric conditioning actives by weight of the fabric care composition. In turn, the dryer-added article may comprise from at least about 0.001% to about 99.99%, alternatively aboutl% to about 90%, alternatively from about 10% to about 50%, alternatively from about 15% to about 40% of a fabric conditioning composition by weight of the article.
The fabric softening actives can be one or a mixture of a quaternary ammonium compound, a tertiary amine and or its salts, an ethoxylated fatty material, a fatty acid, any fatty acid derivative, or a mixture thereof. Examples of fabric softening actives that may be useful in the articles are the compositions described in U.S. Pat. Nos.: 4,103,047; 4,237,155; 3,686,025; 3,849,435; 4,073,996; and U.S. Pat. Publ. No. 2003/0195130, Η14-17.
In one embodiment, the fabric softening active is chosen from at least one of the following: a quaternary ammonium compound as one described in U.S. Pat. No. 6,787,510, col. 4, line 12 et seq.; or a tertiary amine, as described in id. at col. 7, line 31 et seq.; or a nonionic softening active, id. at col. 8, line 63 et seq.; or a fatty acid, id. at col.10, line 63 et seq.; or combinations thereof. Formaldeyde Scavengers
One aspect of the invention provides for a composition comprising a formaldehyde scavenger. The term "formaldehyde scavenger" is used herein the broadest sense to include any compound that reduces the level of free formaldehyde in a composition of the present invention, provided the formaldehyde scavenger is safe for humans and does not include ammonia, ethylene urea, tryptophan, 5-hydroxytryptophan, hydroxyl amine, hydroxylamine sulfate, barbituric acid.
This aspect of the present invention is based, in part, upon the discovery that the use of certain formaldehyde scavengers in fabric care compositions, particularly those fabric care compositions that comprise microcapsules (e.g., PMC), may reduce the level of free formaldehyde in the composition. Without wishing to be bound by theory, free formaldehyde may be emitted by the use of certain microcapsules over time. It is thought that the shell material used to manufacture the shell of the microcapsule may be responsible for the formation of free formaldehyde. For example, these shell materials include melamine-formaldehyde, urea- formaldehyde, phenol-formaldehyde, or other condensation polymers with formaldehyde. Nevertheless formaldehyde based resins such as melamine- formaldehyde or urea- formaldehyde resins are especially attractive for perfume encapsulation due to their wide availability and reasonable cost. However, these microcapsules may emit formaldehyde. There is a need to minimize the emission or potential emission of free formaldehyde.
The term "free formaldehyde" means those molecular forms in aqueous solution capable of rapid equilibration with the native molecule, i.e., H2CO, in the headspace over the solution.
This includes the aqueous native molecule; its hydrated form (methylene glycol; (HOCH2OH)); and its polymerized hydrated form (HO(CH2θ)nH). These are described in detail in a monograph by J.F. Walker (Formaldehyde ACS Monograph Series No. 159 3rd Edition 1964 Reinhold Publishing Corp.).
Any art-accepted method may be used to determine the amount or moles of free formaldehyde (in the perfume microcapsule composition or in the fabric care composition). Other methods may include the EPA method EPA 8315 A, Determination of Carbonyl Compounds by High Performance Liquid Chromatography, and High- Performance Liquid Chromatographic Determination of Free Formaldehyde in Cosmetics Preserved with Dowicil 200, Journal of Chromatography, 502 (1990), pages 193 - 200. One example includes the following: formaldehyde is analyzed by means of room temperature derivatization with 2,4 dinitrophenyl hydrazine (DNPH) prior to a chromatographic separation using Reversed Phase Chromatography with UV/Visible spectrophotometric detection (wavelength setting at 365 nm). Calibration is performed through "External Standard calibration" with reference formaldehyde solution made up from commercially available 36-37% formaldehyde solution. Activity of the formaldehyde standard material can be determined via redox titration.
In one embodiment, the formaldehyde scavenger is chosen from: sodium bisulfite, urea, cysteine, cysteamine, lysine, glycine, serine, carnosine, histidine, glutathione, 3,4-diaminobenzoic acid, allantoin, glycouril, anthranilic acid, methyl anthranilate, methyl 4-aminobenzoate, ethyl acetoacetate, acetoacetamide, malonamide, ascorbic acid, 1,3-dihydroxyacetone dimer, biuret, oxamide, benzoguanamine, pyroglutamic acid, pyrogallol, methyl gallate, ethyl gallate, propyl gallate, triethanol amine, succinamide, thiabendazole, benzotriazol, triazole, indoline, sulfanilic acid, oxamide, sorbitol, glucose, cellulose, poly( vinyl alcohol), poly( vinyl amine), hexane diol, ethylenediamine-N,N' -bisacetoacetamide, N-(2-ethylhexyl)acetoacetamide, N-(3- phenylpropyl)acetoacetamide, lilial, helional, melonal, triplal, 5,5-dimethyl-l,3- cyclohexanedione, 2,4-dimethyl-3-cyclohexenecarboxaldehyde, 2,2-dimethyl- 1 ,3-dioxan-4,6- dione, 2-pentanone, dibutyl amine, triethylenetetramine, benzylamine, hydroxycitronellol, cyclohexanone, 2-butanone, pentane dione, dehydroacetic acid, chitosan, or a mixture thereof. In another embodiment, the ketoester or ketoamide is chosen from a β-ketoester or a β-ketoamide, respectively. Non-limiting examples include ethyl acetoactamide or methyl acetoacetate ester (Aldrich). Another example includes 16-diketene sizing agents (the diketene can ring open with any alcohol to yield a ketoester) such as those from Hercules. In yet another embodiment, the amount of scavenger in the fabric care composition comprises from about 0.01% to about 0.8%, alternatively from about 0.03% to about 0.4%, alternatively from about 0.065% to about 0.25%, by weight of the fabric conditioning composition. Further details of formaldehyde scavengers are described in U.S. Pat. Appl. Ser. No. 11/351718, filed Feb. 10, 2006 (P&G Case 10301).
Optional Components
The fabric conditioning composition may further comprise optional components used in textile treatment compositions including one or more of the following: soil release polymer, antioxidants, colorants, preservatives, optical brighteners, opacifiers, stabilizers such as guar gum and polyethylene glycol, anti- shrinkage agents, anti-wrinkle agents, soil release agents, fabric crisping agents, reductive agents, spotting agents, germicides, fungicides, anti-corrosion agents, antifoam agents, and the like. In one embodiment, the fabric conditioning composition is free or substantially free of any one or more of the above-identified optional components.
Kits and Methods
One aspect of the invention provides for a kit comprising an article of the present invention, optionally comprising instructions, wherein preferably the instructions instruct the user to administer the article inside an automatic laundry dryer.
Another aspect of the invention provides for a method of treating fabric comprising the step of administering an article of the present invention into an automatic laundry dryer. Different Blooming Perfume Composition within Same Dryer-Added Article
One aspect of the invention provides for a dryer- added article comprising a perfume microcapsule of the present invention encapsulated more than one type of blooming perfume compositions. For example, one embodiment of the invention provides for an article that comprises both a first microcapsule encapsulating a first blooming perfume composition and a second microcapsule encapsulating a second blooming perfume composition, wherein the first blooming perfume composition is different from the second blooming perfume composition. Another embodiment provides yet a third microcapsule encapsulating a third blooming perfume composition, wherein the third blooming perfume composition is different from the first and second blooming perfume compositions. By providing different blooming perfume compositions within the same dryer-added article, the consumer can experience multiple scent types within the same article which allows for a more holistic product experience. By separating these blooming perfume compositions this holistic product experience may not have otherwise be achieved if some of the perfume ingredients in the respective blooming perfume compositions are not compatible with each other - at least in the encapsulation environment of the perfume microcapsule.
Examples
Example 1. Lab Scale Incorporation of Perfume Microcapsules in a Dryer Sheet Is Described.
A fabric conditioning composition is melted at a temperature sufficient for the composition to attain a molten state. Next, a desired amount of perfume microcapsules (PMC) of the present invention (in addition to any other fabric care ingredient(s) including but not limited to neat perfume(s), other perfume technology(s), &/or fabric care technologies) is added to the molten fabric conditioning composition and wherein the composition is mixed until a homogenous mixture is obtained. Thereafter, the homogenous mixture is poured onto a heated surface with a temperature that will allow the homogenous mixture to stay in a molten state. The temperature on the heated surface may remain at the desired, elevated level, by heating the surface with, for example, steam. Next, the molten, homogenous mixtures is impregnated or disposed onto a substrate, such as a non-woven sheet (such as in a BOUNCE dryer sheet substrate), at the desired weight amount. Finally, the substrate is removed from the surface to allow fabric conditioning composition mixture to achieve a solid state.
Examples of dryer sheet formulations suitable for use on non-woven dryer sheets include Examples A-C:
Example A Example B Example C Ingredients Wt. % Wt. % Wt. %
C Salt(a) 28.9 28.9 28.9 KRA(b) 57.8 57.8 57.J
Clay(c) 5.8 5.8 5.8
Neat Perfume A(d) 0.6 0.6 0.6
Perfume Microcapsule 6.9 - -
(Appleton) with encapsulated blooming perfume composition®
Perfume Microcapsule® - 6.9 -
(Quest) with encapsulated blooming perfume composition®
Perfume Microcapsule(h) (IFF) - - 6.9 with encapsulated blooming perfume composition®
Total 100 100 100
(a) Dimethyl Stearyl Amine & triple pressed Stearic Acid. Company: Peter Kramer
(b) Di(tallow oxyethyl)hydroxyethylmethylammoniummethylsulfate. Company: Stepan
(c) Calcium Monomorilonite. Company: Southern Clay
(d) Frangrance. Company: Internally developed (Procter & Gamble) or externally such as Firmenich
(e) Perfume Microcapsule Composition. Company: Appleton
(f) Blooming Perfume Composition. Company: Internally developed (Procter & Gamble) or externally such as Firmenich
(g) perfume Microcapsule Composition. Company: Quest International via Reed Pacific (h) Perfume Microcapsule Composition. Company: International Flavors & Fragrances
It should be understood that every maximum numerical limitation given throughout this specification includes every lower numerical limitation, as if such lower numerical limitations were expressly written herein. Every minimum numerical limitation given throughout this specification includes every higher numerical limitation, as if such higher numerical limitations were expressly written herein. Every numerical range given throughout this specification includes every narrower numerical range that falls within such broader numerical range, as if such narrower numerical ranges were all expressly written herein.
All parts, ratios, and percentages herein, in the Specification, Examples, and Claims, are by weight and all numerical limits are used with the normal degree of accuracy afforded by the art, unless otherwise specified. The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as "40 mm" is intended to mean "about 40 mm".
All documents cited in the DETAILED DESCRIPTION OF THE INVENTION are, in the relevant part, incorporated herein by reference; the citation of any document is not to be construed as an admission that it is prior art with respect to the present invention. To the extent that any meaning or definition of a term or in this written document conflicts with any meaning or definition in a document incorporated by reference, the meaning or definition assigned to the term in this written document shall govern.
Except as otherwise noted, the articles "a," "an," and "the" mean "one or more."
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.

Claims

CLAIMS What is claimed is:
1. A dryer- added fabric conditioning article comprising: a) a substrate in the form of a sheet, said substrate comprising;- i. a fabric conditioning composition, preferably from about 0.001% to about 99.99% by weight of said dryer-added fabric conditioning article of said fabric conditioning composition; and ii. a perfume encapsulated in a friable perfume microcapsule, preferably from about 10 mg to about 100 mg of said perfume.
2. The dryer-added fabric conditioning article according to claim 1, wherein said substrate further comprises a formaldehyde scavenger, preferably from about 0.01% to about 0.8% by weight of said fabric conditioning composition of said formaldehyde scavenger.
3. The dryer- added fabric conditioning article according to any of the preceding claims, wherein said friable perfume microcapsule comprises an aminoplast resin, said aminoplast resin preferably comprising a urea-formaldehyde; a melamine-formaldehyde; or a combination thereof.
4. The dryer-added fabric conditioning article according to any of the preceding claims, wherein said friable perfume microcapsule comprises a mean diameter from about 1 micrometer to about 100 micrometers.
5. The dryer- added fabric conditioning article according to any of the preceding claims, wherein said friable perfume microcapsule comprises a maximum diameter from about 5 microns to about 300 microns.
6. The dryer-added fabric conditioning article according to any of the preceding claims, wherein said friable perfume microcapsule comprises an average shell thickness from about 0.1 micron to about 50 microns.
7. The dryer- added fabric conditioning article according to any of the preceding claims, wherein said fabric conditioning composition comprises one or more fabric conditioning actives, preferably from about 0.001% to about 99.99% by weight of said fabric care composition, of one or more fabric conditioning actives.
8. The dryer-added fabric conditioning article according to any of the preceding claims, further comprising less than about 50% by weight of said perfume, of a modifier, said modifier preferably selected from the group consisting of viscosity modifiers and hydrophobicity modifiers.
9. The dryer-added fabric conditioning article according to any of the preceding claims, wherein said substrate further comprises a moisture-activated perfume microcapsule.
10. The dryer-added fabric conditioning article according to any of the preceding claims, wherein said perfume comprises: a) a first blooming perfume ingredient encapsulated in a first friable perfume microcapsule; b) optionally, a second blooming perfume composition encapsulated in a second friable perfume microcapsule, wherein said first blooming perfume composition is different from said second blooming perfume composition; and c) optionally, a third blooming perfume composition encapsulated in a third friable perfume microcapsule, wherein said third blooming perfume composition is different from said first blooming perfume composition, and wherein said third blooming perfume composition is different from said second blooming perfume composition.
11. A method of treating fabric comprising the step of administering an article according to any of the preceding claims to an automatic laundry dryer.
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US20150284660A1 (en) * 2012-08-21 2015-10-08 Firmenich Sa Method to improve the performance of encapsulated fragrances
WO2015070228A1 (en) 2013-11-11 2015-05-14 International Flavors & Fragrances Inc. Multi-capsule compositions
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CA2015736A1 (en) * 1989-05-11 1990-11-11 Diane G. Schmidt Perfume particles for use in cleaning and conditioning compositions
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