EP2023366A2 - Circuit breaker - Google Patents
Circuit breaker Download PDFInfo
- Publication number
- EP2023366A2 EP2023366A2 EP07024632A EP07024632A EP2023366A2 EP 2023366 A2 EP2023366 A2 EP 2023366A2 EP 07024632 A EP07024632 A EP 07024632A EP 07024632 A EP07024632 A EP 07024632A EP 2023366 A2 EP2023366 A2 EP 2023366A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- circuit breaker
- handle arm
- side plates
- top plate
- structural body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
- H01H71/50—Manual reset mechanisms which may be also used for manual release
- H01H71/52—Manual reset mechanisms which may be also used for manual release actuated by lever
- H01H71/521—Details concerning the lever handle
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
- H01H71/50—Manual reset mechanisms which may be also used for manual release
- H01H71/52—Manual reset mechanisms which may be also used for manual release actuated by lever
- H01H71/522—Manual reset mechanisms which may be also used for manual release actuated by lever comprising a cradle-mechanism
- H01H71/525—Manual reset mechanisms which may be also used for manual release actuated by lever comprising a cradle-mechanism comprising a toggle between cradle and contact arm and mechanism spring acting between handle and toggle knee
Definitions
- This invention relates to a structure of a circuit breaker.
- a handle arm that drives main springs has a U shape that covers the main springs from the side in order to ensure right-left balance, and the handle arm has an integral structure of a U-shaped metal plate in order to ensure rigidity (e.g., see JP-A No. 2006-196242 , FIG. 1 ).
- a quick switch mechanism part of a circuit breaker is often a plate-shaped part whose rotational axis is parallel to the width direction of the circuit breaker, and those that are layered from the side have the best efficiency in terms of assembly, but because the handle arm that is often disposed on the outside has a U-shaped integral structure, layered assembly from the side has been impossible in conventional circuit breakers. Further, because the contact pressure of the contact point in circuit breakers differs per rated current, plural specifications whose loads differ are necessary for the main springs for driving, and plural width direction dimensions become necessary in correspondence to those plural specifications.
- the present invention has been made in order to solve the aforementioned problem and provides a circuit breaker where assembly of the switch mechanism portion of the circuit breaker can be performed easily and which can easily accommodate various kinds of specifications.
- a circuit breaker pertaining to this invention includes: a crossbar that holds a movable contact; a lower link that drives the crossbar; a lever that engages with a latch of an overcurrent trip device and rotates during tripping of the circuit breaker; an upper link that is supported on the lever and is joined together with the lower link via a spring pin to configure a toggle link together with the lower link; main springs whose driven sides are joined together with the spring pin; and a handle arm that joins together with driving sides of the main springs and is rotatably supported on a frame fixed to a casing of the circuit breaker.
- the handle arm comprises a frame body whose cross section is substantially U-shaped and where one end of each of two side plates are joined together by a structural body. At least one of the side plates is a separate part fixedly attached to the structural body.
- the side plate that is a separate part is fixedly attached to the structural body at three or more positions that do not line up in a straight line on this side plate.
- the structural body of the handle arm may comprise one top plate and at least one pin.
- the top plate may be formed integrally with one of the two side plates.
- the structural body of the handle arm may comprise one top plate whose cross section is substantially L-shaped, and the three or more places where the top plate and the side plate are fixedly attached to each other may be dispersed on both portions of the L shape.
- the structural body of the handle arm may comprise at least three pins that have the same shape.
- the shapes of the two side plates of the handle arm excluding the handle arm of the circuit breaker where one of the side plates and the structural body are integrated may be the same.
- circuit breaker pertaining to this invention assembly of the switch mechanism portion of the circuit breaker is easy, and the circuit breaker contributes to reducing the types of parts and the number of parts with respect to the demand of various specifications because of the standardization of the parts of the circuit breaker.
- FIG. 1 to FIG. 8 show the entirety and part of the structure of a circuit breaker pertaining to embodiment 1 of this invention.
- FIG. 1 is a sectional view of the entire circuit breaker in a tripped state.
- FIG. 2 is a side sectional view of a switch mechanism portion of the circuit breaker in the tripped state.
- FIG. 3 is a front view of essential parts of the switch mechanism portion in the tripped state (with main springs being shown schematically).
- FIG. 4 is a side view of the switch mechanism portion in an OFF state.
- FIG. 5 is a side sectional view of the switch mechanism portion in an ON state.
- FIG. 6A is a front view showing a handle arm
- FIG. 6B is a side view of the same handle arm
- FIG. 6C is a plan view of the same handle arm.
- FIG. 7A is an exploded front view of the handle arm
- FIG. 7B is an exploded side view of the same handle arm
- FIG. 7C is an exploded plan view of the same handle arm.
- FIG. 8 is a diagram describing layered assembly of the switch mechanism portion using the handle arm.
- the circuit breaker pertaining to this invention includes a casing 20 in which are housed the following: a movable contact 8 that includes a movable contact point 9 on one end; a fixed contact 10 that is brought into and out of contact with the movable contact point 9; a crossbar 7 that holds the movable contact 8; a lower link 6 that drives the crossbar 7; a lever 4 that is engaged with a latch 11 of an overcurrent trip device and rotates during tripping of the circuit breaker; an upper link 12 that is supported on the lever 4 and links to the lower link 6 via a spring pin 5 to configure a toggle link together with the lower link 6; main springs 2 whose driven sides are joined to the spring pin 5; a substantially U-shaped handle arm 3 that is joined to driving sides 2a of the main springs 2 and is rotatably supported on a frame fixed to the casing 20 of the circuit breaker; and a handle 1.
- the switch mechanism comprises the handle 1 that projects from the casing 20, the handle arm 3 that is joined to the handle 1, a rotating shaft 3a of the handle arm 3, the main springs 2, the lever 4, the spring pin 5, the upper link 12, the lower link 6, the crossbar 7, and the latch 11.
- the driving sides 2a of the main springs 2 move around the rotating shaft 3a of the handle arm 3.
- the handle arm 3 of the circuit breaker pertaining to this invention is shown in FIGS. 6A, 6B and 6C and in exploded view in FIGS. 7A, 7B and 7C .
- the handle arm 3 is formed in a substantial U-shape by two side plates 3b and 3c comprising metal plates and by a structural body that joins together one end (in the drawings, the upper portion) of each of these side plates 3b and 3c.
- the structural body comprises a top plate 3d comprising one metal plate and a later-described pin 3e.
- a tongue piece 3d1 for attachment to the handle 1 is disposed on the front and rear ends of the top plate 3d.
- retainer portions 3d2 that retain the main springs 2 are disposed in the center portion of the top plate 3d.
- projections 3d3 for joining the top plate 3d to the side plates 3b and 3c are disposed in two places each on each side (four places in total) of the top plate 3d.
- the projections 3d3 are disposed in two places each on each side of the top plate 3d, but in terms of the relationship of assembly rigidity, the projections 3d3 may also be disposed in three places each or four places each on each side as long as they are disposed in two places each or more. Because the top plate 3d is one plate, it is manufactured by press working or punch working.
- the two side plates 3b and 3c that are joined together with the top plate 3d comprise substantially rectangular metal plates, and concave portions 3b1 and 3c1 that are supported on the shaft 3a are respectively disposed in the lower portions of the side plates 3b and 3c.
- Two projection-use holes 3b3 and 3c3 into which the projections 3d3 of the top plate 3d fit are respectively disposed in the upper portions of the side plates 3b and 3c.
- pin-use holes 3b4 and 3c4 into which the distal ends of the pin 3e are inserted are respectively disposed in the vicinities of projecting portions of rear portions of the side plates 3b and 3c.
- the pin 3e configures part of the structural body and comprises a metal rod that joins together the side plates 3b and 3c and simultaneously preserves the distance between the side plates 3b and 3c.
- the projections 3d3 disposed in two places each on each side of the top plate 3d are inserted into the projection-use holes 3b3 and 3c3 in the two side plates 3b and 3c, and the distal ends of the pin 3e are inserted into the pin-use holes 3b4 and 3c4, whereby the side plates 3b and 3c are fixedly attached to the top plate 3d and the pin 3e at these portions.
- the number of places where each of the side plates 3b and 3c is fixedly attached to the structural body is three: the two places of the projections 3d3 on each side of the top plate 3d and the one place of the pin 3e (six places in total on both sides of the handle arm 3).
- the number of fixedly attached places is three or more, and the positions where the fixedly attached places are disposed are, from the standpoint of ensuring the rigidity of the handle arm 3, positions that do not line up in a straight line on the side plates.
- FIGS. 7A to 7C These parts which configure the handle arm 3 are shown in the front view of FIG. 7A , the side view of FIG. 7B , and the plan view of FIG. 7C .
- a method of fixedly attaching the places where the side places 3b and 3c, the top plate 3d and the pin 3e are joined together -- that is, the fixedly attached places -- when assembling the configural parts of the handle arm 3 shown in FIGS. 7A to 7C will now be described.
- the projections 3d3 of the top plate 3d and the end portions of the pin 3e are inserted into the projection-use holes 3b3 and 3c3 and the pin-use holes 3b4 and 3c4 disposed in the side plates 3b and 3c, and thereafter fixed attachment is performed by caulking to crush in a caulking machine the portions sticking out from the side plates 3b and 3c.
- Easy and strong fixed attachment is performed by a fixed attachment method resulting from caulking, but the fixed attachment method is not limited to this and may also be a method that welds or adheres the projections 3d3 of the top plate 3d and the end portions of the pin 3e to the side plates 3b and 3c.
- FIG. 3 is a diagram showing a state where the inside parts are attached to the handle arm 3
- FIG. 8 is a diagram showing part attachment and the process of assembling the handle arm 3 itself.
- the assembly process shown in FIG. 8 is called layered assembly where the parts are sequentially superposed and assembled from one side. First, one side of each of the top plate 3d and the pin 3e is combined with the one side plate 3c. Next, one side frame 13 is placed on the side plate 3c while performing alignment.
- FIG. 3 shows the assembly-completed handle arm 3 with the parts disposed therein.
- each of the side plates 3b and 3c is fixedly attached at three points comprising the two points of the top plate 3d and the width direction positioning pin 3c, so a handle arm whose rigidity is high and which does not deform even when the large load of the main springs 2 acts on the center portion of the top plate 3d can be obtained.
- handle arms corresponding to various widths can be configured simply by changing, in accordance with the specification of the circuit breaker, the width of the top plate and the length of the positioning pin that are the structural body. For this reason, the types of parts and the number of parts of the handle arm can be reduced.
- FIG. 9A is a front view showing a handle arm of a circuit breaker pertaining to embodiment 2 of this invention
- FIG. 9B is a side view of the same handle arm
- FIG. 9C is a plan view of the same handle arm. Description of portions shared in common with those of embodiment 1 will be omitted.
- the structural body that joins together the two side plates 3b and 3c is configured by one top plate 3g.
- This top plate 3g is configured by one metal plate that is bent in a substantial L shape when seen from the side.
- Projections 3g1 (two on each side, a total of four on both sides) are disposed on the sides of a horizontal portion that is one portion of the L shape, and projections 3g2 (one on each side, a total of two on both sides) are disposed on the other portion bent in the L shape. That is, the projections in the places where the top plate 3g and the side plates 3b and 3c are fixedly attached together are disposed so as to be dispersed on each portion of the L shape.
- Projection-use holes 3b3 and 3c3 that correspond to the three projections 3g1 and 3g2 on each side of the top plate 3g are respectively disposed in the two side plates 3b and 3c to which the top plate 3b attaches.
- the projections 3g1 and 3g2 of the top plate 3g are fitted into the corresponding projection-use holes 3b3 and 3c3 in the side plates 3b and 3c, whereby the top plate 3g and the side plates 3b and 3c are integrally assembled.
- the projections 3g1 and 3g2 are caulked, whereby a substantially U-shaped handle arm is formed.
- the top plate 3g and the side plates 3b and 3c are joined together at three fixedly attached places on each side.
- the number of fixedly attached places is not limited to three on each side; it suffices as long as the number is three on each side. Similar to embodiment 1, the number of fixedly attached places is three or more, and the fixedly attached places are disposed in positions that do not line up in a straight line on the side plates.
- handle arm By configuring the handle arm in this manner, there is the same action as in embodiment 1, and additionally the structural body that joins together the side plates suffices with one top plate, so the width direction positioning pin can be dispensed with, parts can be omitted, and the equipment for fixing can be simplified. Further, by using side plates having no concavo-convexities, either side plate can be used on both the right and left sides, and it is possible to further reduce the types of parts. Further, because one of the three fixedly attached places is separated from the top surface (horizontal surface), the effect that the positions in the width direction, or in other words the degree of parallelism between the side plates 3b and 3c, are easy to determine is obtained. Moreover, similar to embodiment 1, handle arms corresponding to various widths can be configured simply by changing, in accordance with the specification of the circuit breaker, the width dimension of the top plate.
- FIG. 10A is a front view showing a handle arm of a circuit breaker pertaining to embodiment 3 of this invention
- FIG. 10B is a side view of the same handle arm
- FIG. 10C is a plan view of the same handle arm.
- three pins 3e having the same shape are used as the structural body that joins together the two side plates 3b and 3c. That is, the sites corresponding to the top plate and the pin of the handle arm in embodiment 1 are configured by three pins having the same shape, whereby the same action as in embodiment 1 is preserved and the types of parts can be further reduced.
- three pin-use holes 3b4 and 3c4 are respectively disposed in the upper portion of each of the two side plates 3b and 3c. Additionally, the side plates 3b and 3c are joined together by three pins 3e that have the same shape and each of whose two distal ends fits together with the pin-use holes 3b4 and 3c4. After the side plates 3b and 3c and the pins 3e have been combined, they are fixedly attached to each other by caulking the distal ends of the pins 3e that project from the side plates 3b and 3c.
- the number of places where the pins 3e and the pin-use holes 3b4 and 3c4 are joined (i.e., fixedly attached) together is three or more, and the fixedly attached places are disposed in positions that do not line up in a straight line on the side plates.
- a substantially U-shaped handle arm whose rigidity is high can be configured, the rigidity of both of the side plates is ensured by the three pins, and the positions of the side plates in the width direction are determined and maintained.
- the main springs 2 are locked to the central pin of the three pins 3e. Because the pins 3e have the same shape, the same action as in embodiment 1 is preserved, and the types of parts can be further reduced. It will be noted that contact portions 3f for lever resetting that are bent inward are disposed as needed on the rear portions of the side plates 3b and 3c.
- FIG. 11A is a front view showing a handle arm of a circuit breaker pertaining to embodiment 4 of this invention
- FIG. 11B is a side view of the same handle arm
- FIG. 11C is a plan view of the same handle arm.
- a top plate 3cc and a pin 3e are used for the structural body that joins together the two side plates 3b and 3c, but the top plate 3cc extends over the top portion of the one side plate 3c and is bent in an L shape.
- Two projections 3cc1 are disposed on the distal end of the top plate 3cc comprising the extension portion that is bent in an L shape, and projection-use holes 3b3 corresponding to these projections 3cc1 are disposed in the other side plate 3b.
- the side plate 3b is fixedly attached to the top plate 3cc at these places and fixed by caulking.
- the pin 3e configuring part of the structural body joins together the side plates 3b and 3c.
- the method of joining together the side plates 3b and 3c and the pin 3e is the same as in embodiment 1, so detailed description thereof will be omitted here.
- the number of fixedly attached places is three or more, and the fixedly attached places are dispersed so as to be disposed in the direction of a line interconnecting the power side and the load side of the circuit breaker. It will be noted that contact portions 3f for lever resetting that are bent inward are disposed as needed on the rear portions of the side plates 3b and 3c.
- the handle arm By configuring the handle arm in this manner, the same action as in embodiment 1 is preserved, the number of parts can be reduced, and time and effort for assembling the circuit breaker can be saved because the top plate and one of the side plates are integrated. Further, the rigidity of the handle arm can be further raised because there are fewer fixedly attached places.
Abstract
Description
- This invention relates to a structure of a circuit breaker.
- In a switch mechanism portion of a conventional circuit breaker, a handle arm that drives main springs has a U shape that covers the main springs from the side in order to ensure right-left balance, and the handle arm has an integral structure of a U-shaped metal plate in order to ensure rigidity (e.g., see
JP-A No. 2006-196242 FIG. 1 ). - Usually, a quick switch mechanism part of a circuit breaker is often a plate-shaped part whose rotational axis is parallel to the width direction of the circuit breaker, and those that are layered from the side have the best efficiency in terms of assembly, but because the handle arm that is often disposed on the outside has a U-shaped integral structure, layered assembly from the side has been impossible in conventional circuit breakers. Further, because the contact pressure of the contact point in circuit breakers differs per rated current, plural specifications whose loads differ are necessary for the main springs for driving, and plural width direction dimensions become necessary in correspondence to those plural specifications. When the handle arm has a U-shaped integral structure as has conventionally been the case, it has been necessary to manufacture plural handle arms whose width direction dimensions differ to match the width direction dimensions of circuit breakers. When handle arms with the same specification are shared in common in order to avoid this, there has been the problem that the outer shape dimension becomes larger in a circuit breaker whose rated current is small, the circuit breaker becomes difficult for the user to use, and the product cost becomes higher.
- The present invention has been made in order to solve the aforementioned problem and provides a circuit breaker where assembly of the switch mechanism portion of the circuit breaker can be performed easily and which can easily accommodate various kinds of specifications.
- A circuit breaker pertaining to this invention includes: a crossbar that holds a movable contact; a lower link that drives the crossbar; a lever that engages with a latch of an overcurrent trip device and rotates during tripping of the circuit breaker; an upper link that is supported on the lever and is joined together with the lower link via a spring pin to configure a toggle link together with the lower link; main springs whose driven sides are joined together with the spring pin; and a handle arm that joins together with driving sides of the main springs and is rotatably supported on a frame fixed to a casing of the circuit breaker. The handle arm comprises a frame body whose cross section is substantially U-shaped and where one end of each of two side plates are joined together by a structural body. At least one of the side plates is a separate part fixedly attached to the structural body. The side plate that is a separate part is fixedly attached to the structural body at three or more positions that do not line up in a straight line on this side plate.
- In this circuit breaker, the structural body of the handle arm may comprise one top plate and at least one pin.
- In this circuit breaker, the top plate may be formed integrally with one of the two side plates.
- In this circuit breaker, the structural body of the handle arm may comprise one top plate whose cross section is substantially L-shaped, and the three or more places where the top plate and the side plate are fixedly attached to each other may be dispersed on both portions of the L shape.
- In this circuit breaker, the structural body of the handle arm may comprise at least three pins that have the same shape.
- The shapes of the two side plates of the handle arm excluding the handle arm of the circuit breaker where one of the side plates and the structural body are integrated may be the same.
- In the circuit breaker pertaining to this invention, assembly of the switch mechanism portion of the circuit breaker is easy, and the circuit breaker contributes to reducing the types of parts and the number of parts with respect to the demand of various specifications because of the standardization of the parts of the circuit breaker.
- The foregoing and other objects, features, aspects, and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
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FIG. 1 is a side sectional view of a circuit breaker pertaining to this invention; -
FIG. 2 is a side sectional view showing a switch mechanism portion of a circuit breaker pertaining toembodiment 1 of this invention; -
FIG. 3 is a front view showing essential parts ofFIG. 2 ; -
FIG. 4 is a side sectional view showing the switch mechanism portion of the circuit breaker pertaining toembodiment 1 in an OFF state; -
FIG. 5 is a side sectional view showing the switch mechanism portion of the circuit breaker pertaining toembodiment 1 in an ON state; -
FIG. 6A is a front view showing a handle arm of the circuit breaker pertaining toembodiment 1,FIG. 6B is a side view of the same handle arm, andFIG. 6C is a plan view of the same handle arm; -
FIG. 7A is an exploded front view showing the handle arm of the circuit breaker pertaining toembodiment 1,FIG. 7B is an exploded side view of the same handle arm, andFIG. 7C is an exploded plan view of the same handle arm; -
FIG. 8 is a diagram describing assembly of the switch mechanism portion using the handle arm of the circuit breaker pertaining toembodiment 1; -
FIG. 9A is a front view showing a handle arm of a circuit breaker pertaining toembodiment 2,FIG. 9B is a side view of the same handle arm, andFIG. 9C is a plan view of the same handle arm; -
FIG. 10A is a front view showing a handle arm of a circuit breaker pertaining toembodiment 3,FIG. 10B is a side view of the same handle arm, andFIG. 10C is a plan view of the same handle arm; -
FIG. 11A is a front view showing a handle arm of a circuit breaker pertaining toembodiment 4,FIG. 11B is a side view of the same handle arm, andFIG. 11C is a plan view of the same handle arm; and -
FIGS. 12A to 12C are front views showing three types of handle arms whose specifications are different. -
FIG. 1 to FIG. 8 show the entirety and part of the structure of a circuit breaker pertaining toembodiment 1 of this invention.FIG. 1 is a sectional view of the entire circuit breaker in a tripped state.FIG. 2 is a side sectional view of a switch mechanism portion of the circuit breaker in the tripped state.FIG. 3 is a front view of essential parts of the switch mechanism portion in the tripped state (with main springs being shown schematically).FIG. 4 is a side view of the switch mechanism portion in an OFF state.FIG. 5 is a side sectional view of the switch mechanism portion in an ON state.FIG. 6A is a front view showing a handle arm,FIG. 6B is a side view of the same handle arm, andFIG. 6C is a plan view of the same handle arm.FIG. 7A is an exploded front view of the handle arm,FIG. 7B is an exploded side view of the same handle arm, andFIG. 7C is an exploded plan view of the same handle arm.FIG. 8 is a diagram describing layered assembly of the switch mechanism portion using the handle arm. - First, the entire structure of the circuit breaker will be described in regard to
FIG. 1 . The circuit breaker pertaining to this invention includes acasing 20 in which are housed the following: amovable contact 8 that includes amovable contact point 9 on one end; a fixedcontact 10 that is brought into and out of contact with themovable contact point 9; acrossbar 7 that holds themovable contact 8; alower link 6 that drives thecrossbar 7; alever 4 that is engaged with alatch 11 of an overcurrent trip device and rotates during tripping of the circuit breaker; anupper link 12 that is supported on thelever 4 and links to thelower link 6 via aspring pin 5 to configure a toggle link together with thelower link 6;main springs 2 whose driven sides are joined to thespring pin 5; a substantiallyU-shaped handle arm 3 that is joined to drivingsides 2a of themain springs 2 and is rotatably supported on a frame fixed to thecasing 20 of the circuit breaker; and ahandle 1. - Next, the switch mechanism portion of this circuit breaker will be described in detail by
FIG. 2 to FIG. 5 . The switch mechanism comprises thehandle 1 that projects from thecasing 20, thehandle arm 3 that is joined to thehandle 1, arotating shaft 3a of thehandle arm 3, themain springs 2, thelever 4, thespring pin 5, theupper link 12, thelower link 6, thecrossbar 7, and thelatch 11. In the state shown inFIG. 4 , when thehandle 1 is operated, the drivingsides 2a of themain springs 2 move around therotating shaft 3a of thehandle arm 3. Due to this movement, the load direction of themain springs 2 is changed and thespring pin 5 is caused to move rightward, whereby thelower link 6 moves, thecrossbar 7 rotates, and themovable contact point 9 on themovable contact 8 contacts the fixedcontact 10, so that the circuit breaker is in the state shown inFIG. 5 . Similarly, inFIG. 5 , when thehandle 1 is operated, the drivingsides 2a of themain springs 2 move around therotating shaft 3a of thehandle arm 3. Due to this movement, the load direction of themain springs 2 is changed and thespring pin 5 is caused to move leftward, whereby thelower link 6 moves, thecrossbar 7 rotates, and themovable contact point 9 on themovable contact 8 opens and separates from the fixedcontact 10, so that the circuit breaker is in the state shown inFIG. 4 . - Further, in this
FIG. 5 , when an overcurrent or the like is sensed and an unillustrated overcurrent trip device is actuated, thelatch 11 moves and disengages from thelever 4. Because thelever 4 is always energized in the clockwise direction by themain springs 2, rotation begins around alever rotating shaft 4b. Because of this rotation, the drivingsides 2a of themain springs 2 relatively move with respect to thespring pin 5, and eventually an upward force begins to work on thespring pin 5 and thelower link 6 moves, whereby thecrossbar 7 lifts up and themovable contact point 9 on themovable contact 8 opens and separates from the fixedcontact 10, so that the circuit breaker is in the state shown inFIG. 2 . It will be noted that the relationships between the parts disposed inside thehandle arm 3 are as shown inFIG. 3 . - The
handle arm 3 of the circuit breaker pertaining to this invention is shown inFIGS. 6A, 6B and 6C and in exploded view inFIGS. 7A, 7B and 7C . Turning now toFIGS. 6A to 6C andFIGS. 7A to 7C , thehandle arm 3 is formed in a substantial U-shape by twoside plates side plates present embodiment 1, the structural body comprises atop plate 3d comprising one metal plate and a later-describedpin 3e. A tongue piece 3d1 for attachment to thehandle 1 is disposed on the front and rear ends of thetop plate 3d. Further, retainer portions 3d2 that retain themain springs 2 are disposed in the center portion of thetop plate 3d. Additionally, projections 3d3 for joining thetop plate 3d to theside plates top plate 3d. In this example, the projections 3d3 are disposed in two places each on each side of thetop plate 3d, but in terms of the relationship of assembly rigidity, the projections 3d3 may also be disposed in three places each or four places each on each side as long as they are disposed in two places each or more. Because thetop plate 3d is one plate, it is manufactured by press working or punch working. - The two
side plates top plate 3d comprise substantially rectangular metal plates, and concave portions 3b1 and 3c1 that are supported on theshaft 3a are respectively disposed in the lower portions of theside plates top plate 3d fit are respectively disposed in the upper portions of theside plates pin 3e are inserted are respectively disposed in the vicinities of projecting portions of rear portions of theside plates pin 3e configures part of the structural body and comprises a metal rod that joins together theside plates side plates top plate 3d are inserted into the projection-use holes 3b3 and 3c3 in the twoside plates pin 3e are inserted into the pin-use holes 3b4 and 3c4, whereby theside plates top plate 3d and thepin 3e at these portions. The number of places where each of theside plates top plate 3d and the one place of the pin 3e (six places in total on both sides of the handle arm 3). The number of fixedly attached places is three or more, and the positions where the fixedly attached places are disposed are, from the standpoint of ensuring the rigidity of thehandle arm 3, positions that do not line up in a straight line on the side plates. - These parts which configure the
handle arm 3 are shown in the front view ofFIG. 7A , the side view ofFIG. 7B , and the plan view ofFIG. 7C . A method of fixedly attaching the places where the side places 3b and 3c, thetop plate 3d and thepin 3e are joined together -- that is, the fixedly attached places -- when assembling the configural parts of thehandle arm 3 shown inFIGS. 7A to 7C will now be described. The projections 3d3 of thetop plate 3d and the end portions of thepin 3e are inserted into the projection-use holes 3b3 and 3c3 and the pin-use holes 3b4 and 3c4 disposed in theside plates side plates top plate 3d and the end portions of thepin 3e to theside plates - Next, the process of assembling the
handle arm 3 and the parts disposed therein when assembling the circuit breaker will be described.FIG. 3 is a diagram showing a state where the inside parts are attached to thehandle arm 3, andFIG. 8 is a diagram showing part attachment and the process of assembling thehandle arm 3 itself. The assembly process shown inFIG. 8 is called layered assembly where the parts are sequentially superposed and assembled from one side. First, one side of each of thetop plate 3d and thepin 3e is combined with the oneside plate 3c. Next, oneside frame 13 is placed on theside plate 3c while performing alignment. Next, a sub-unit comprising a combination of thespring pin 5, thelower link 6, theupper link 12, thelever 4 and themain springs 2 is superposed and axial alignment of thelever 4 is performed. Next, aframe 13 is placed thereon and frame caulking is performed. As for the frame caulking, plural pins are disposed between theframes 13 and the frames are caulked and fixed together at the shafts of the pins. Finally, theother side plate 3b is fixedly attached to thetop plate 3d and thepin 3e, and thetop plate 3d and thepin 3e are caulked to complete thehandle arm 3.FIG. 3 shows the assembly-completedhandle arm 3 with the parts disposed therein. - In the
handle arm 3 configured in this manner, so-called layered assembly, where the inside parts are assembled as a sub-unit and this sub-unit is attached by insertion from a side direction, is possible, and the efficiency with which the circuit breaker may be assembled can be raised. Further, after assembly of the inside parts, each of theside plates top plate 3d and the widthdirection positioning pin 3c, so a handle arm whose rigidity is high and which does not deform even when the large load of themain springs 2 acts on the center portion of thetop plate 3d can be obtained. - It will be noted that, by using flat plates having no concavo-convexities for the
side plates FIGS. 12A, 12B and 12C , handle arms corresponding to various widths can be configured simply by changing, in accordance with the specification of the circuit breaker, the width of the top plate and the length of the positioning pin that are the structural body. For this reason, the types of parts and the number of parts of the handle arm can be reduced. -
FIG. 9A is a front view showing a handle arm of a circuit breaker pertaining toembodiment 2 of this invention,FIG. 9B is a side view of the same handle arm, andFIG. 9C is a plan view of the same handle arm. Description of portions shared in common with those ofembodiment 1 will be omitted. In thisembodiment 2, the structural body that joins together the twoside plates top plate 3g. Thistop plate 3g is configured by one metal plate that is bent in a substantial L shape when seen from the side. Projections 3g1 (two on each side, a total of four on both sides) are disposed on the sides of a horizontal portion that is one portion of the L shape, and projections 3g2 (one on each side, a total of two on both sides) are disposed on the other portion bent in the L shape. That is, the projections in the places where thetop plate 3g and theside plates top plate 3g are respectively disposed in the twoside plates top plate 3b attaches. Additionally, the projections 3g1 and 3g2 of thetop plate 3g are fitted into the corresponding projection-use holes 3b3 and 3c3 in theside plates top plate 3g and theside plates top plate 3g and theside plates embodiment 1, the number of fixedly attached places is three or more, and the fixedly attached places are disposed in positions that do not line up in a straight line on the side plates. - By configuring the handle arm in this manner, there is the same action as in
embodiment 1, and additionally the structural body that joins together the side plates suffices with one top plate, so the width direction positioning pin can be dispensed with, parts can be omitted, and the equipment for fixing can be simplified. Further, by using side plates having no concavo-convexities, either side plate can be used on both the right and left sides, and it is possible to further reduce the types of parts. Further, because one of the three fixedly attached places is separated from the top surface (horizontal surface), the effect that the positions in the width direction, or in other words the degree of parallelism between theside plates embodiment 1, handle arms corresponding to various widths can be configured simply by changing, in accordance with the specification of the circuit breaker, the width dimension of the top plate. -
FIG. 10A is a front view showing a handle arm of a circuit breaker pertaining toembodiment 3 of this invention,FIG. 10B is a side view of the same handle arm, andFIG. 10C is a plan view of the same handle arm. In thisembodiment 3, threepins 3e having the same shape are used as the structural body that joins together the twoside plates embodiment 1 are configured by three pins having the same shape, whereby the same action as inembodiment 1 is preserved and the types of parts can be further reduced. - To describe in detail excluding points shared in common with
embodiment 1, three pin-use holes 3b4 and 3c4 are respectively disposed in the upper portion of each of the twoside plates side plates pins 3e that have the same shape and each of whose two distal ends fits together with the pin-use holes 3b4 and 3c4. After theside plates pins 3e have been combined, they are fixedly attached to each other by caulking the distal ends of thepins 3e that project from theside plates embodiment 1, the number of places where thepins 3e and the pin-use holes 3b4 and 3c4 are joined (i.e., fixedly attached) together is three or more, and the fixedly attached places are disposed in positions that do not line up in a straight line on the side plates. - Thus, a substantially U-shaped handle arm whose rigidity is high can be configured, the rigidity of both of the side plates is ensured by the three pins, and the positions of the side plates in the width direction are determined and maintained. The
main springs 2 are locked to the central pin of the threepins 3e. Because thepins 3e have the same shape, the same action as inembodiment 1 is preserved, and the types of parts can be further reduced. It will be noted thatcontact portions 3f for lever resetting that are bent inward are disposed as needed on the rear portions of theside plates -
FIG. 11A is a front view showing a handle arm of a circuit breaker pertaining toembodiment 4 of this invention,FIG. 11B is a side view of the same handle arm, andFIG. 11C is a plan view of the same handle arm. In thisembodiment 4, a top plate 3cc and apin 3e are used for the structural body that joins together the twoside plates side plate 3c and is bent in an L shape. Two projections 3cc1 are disposed on the distal end of the top plate 3cc comprising the extension portion that is bent in an L shape, and projection-use holes 3b3 corresponding to these projections 3cc1 are disposed in theother side plate 3b. Theside plate 3b is fixedly attached to the top plate 3cc at these places and fixed by caulking. Moreover, similar toembodiment 1, thepin 3e configuring part of the structural body joins together theside plates side plates pin 3e is the same as inembodiment 1, so detailed description thereof will be omitted here. Similar the first embodiment, the number of fixedly attached places is three or more, and the fixedly attached places are dispersed so as to be disposed in the direction of a line interconnecting the power side and the load side of the circuit breaker. It will be noted thatcontact portions 3f for lever resetting that are bent inward are disposed as needed on the rear portions of theside plates - By configuring the handle arm in this manner, the same action as in
embodiment 1 is preserved, the number of parts can be reduced, and time and effort for assembling the circuit breaker can be saved because the top plate and one of the side plates are integrated. Further, the rigidity of the handle arm can be further raised because there are fewer fixedly attached places. - Various modifications and alterations of this invention will be apparent to those skilled in the art without departing from the scope and spirit of this invention, and it should be understood that this is not limited to the illustrative embodiments set forth herein.
Claims (6)
- A circuit breaker comprising:a crossbar (7) that holds a movable contact (8);a lower link (6) that drives the crossbar;a lever (4) that engages with a latch (11) of an overcurrent trip device and rotates during tripping of the circuit breaker;an upper link (12) that is supported on the lever and is joined together with the lower link via a spring pin (5) to configure a toggle link together with the lower link;main springs (2) whose driven sides are joined together with the spring pin; anda handle arm (3) that joins together with driving sides of the main springs and is rotatably supported on a frame (13) fixed to a casing (20) of the circuit breaker,whereinthe handle arm comprises a frame body whose cross section is substantially U-shaped and where one end of each of two side plates (3b, 3c) are joined together by a structural body,at least one of the side plates is a separate part fixedly attached to the structural body, andthe side plate that is a separate part is fixedly attached to the structural body at three or more positions that do not line up in a straight line on this side plate.
- The circuit breaker of claim 1, wherein the structural body of the handle arm comprises one top plate (3d) and at least one pin (3e).
- The circuit breaker of claim 2, wherein the top plate is formed integrally with one of the two side plates.
- The circuit breaker of claim 1, wherein the structural body of the handle arm comprises one top plate (3g) whose cross section is substantially L-shaped, and the three or more places where the top plate and the side plate are fixedly attached to each other are dispersed on both portions of the L shape.
- The circuit breaker of claim 1, wherein the structural body of the handle arm comprises at least three pins (3e) that have the same shape.
- The circuit breaker of any one of claims 1, 2, 4 and 5, wherein the shapes of the two side plates (3b, 3c) of the handle arm are the same.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007207998A JP4814848B2 (en) | 2007-08-09 | 2007-08-09 | Circuit breaker |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2023366A2 true EP2023366A2 (en) | 2009-02-11 |
EP2023366A3 EP2023366A3 (en) | 2010-03-10 |
EP2023366B1 EP2023366B1 (en) | 2011-03-09 |
Family
ID=39944464
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20070024632 Expired - Fee Related EP2023366B1 (en) | 2007-08-09 | 2007-12-19 | Circuit breaker |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2023366B1 (en) |
JP (1) | JP4814848B2 (en) |
CN (1) | CN101364507B (en) |
DE (1) | DE602007013035D1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5297270B2 (en) * | 2009-06-09 | 2013-09-25 | 三菱電機株式会社 | Circuit breaker |
JP5304658B2 (en) * | 2010-01-07 | 2013-10-02 | 三菱電機株式会社 | Circuit breaker |
CN104465247B (en) * | 2014-12-30 | 2016-05-11 | 上海电科电器科技有限公司 | The hot type adjustable tripping device of miniature circuit breaker |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5931289A (en) * | 1998-03-10 | 1999-08-03 | Eaton Corporation | Circuit breaker with quick closing mechanism |
JP2000182502A (en) * | 1998-12-11 | 2000-06-30 | Nitto Electric Works Ltd | Molded-case circuit breaker |
JP2006196242A (en) * | 2005-01-12 | 2006-07-27 | Fuji Electric Holdings Co Ltd | Circuit breaker |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2682530B1 (en) * | 1991-10-15 | 1993-11-26 | Merlin Gerin | RANGE OF LOW VOLTAGE CIRCUIT BREAKERS WITH MOLDED HOUSING. |
JP3250650B2 (en) * | 1996-07-09 | 2002-01-28 | 富士電機株式会社 | Circuit breaker |
JP3425542B2 (en) * | 1999-09-08 | 2003-07-14 | 寺崎電気産業株式会社 | Circuit breaker reset device |
US6774749B2 (en) * | 2001-09-19 | 2004-08-10 | Square D Company | Trip cross bar and trip armature assembly for a circuit breaker |
JP4022524B2 (en) * | 2004-03-16 | 2007-12-19 | 三菱電機株式会社 | Circuit breaker |
-
2007
- 2007-08-09 JP JP2007207998A patent/JP4814848B2/en not_active Expired - Fee Related
- 2007-12-19 DE DE200760013035 patent/DE602007013035D1/en active Active
- 2007-12-19 EP EP20070024632 patent/EP2023366B1/en not_active Expired - Fee Related
-
2008
- 2008-03-24 CN CN 200810088001 patent/CN101364507B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5931289A (en) * | 1998-03-10 | 1999-08-03 | Eaton Corporation | Circuit breaker with quick closing mechanism |
JP2000182502A (en) * | 1998-12-11 | 2000-06-30 | Nitto Electric Works Ltd | Molded-case circuit breaker |
JP2006196242A (en) * | 2005-01-12 | 2006-07-27 | Fuji Electric Holdings Co Ltd | Circuit breaker |
Also Published As
Publication number | Publication date |
---|---|
EP2023366A3 (en) | 2010-03-10 |
CN101364507B (en) | 2011-05-04 |
EP2023366B1 (en) | 2011-03-09 |
CN101364507A (en) | 2009-02-11 |
DE602007013035D1 (en) | 2011-04-21 |
JP2009043605A (en) | 2009-02-26 |
JP4814848B2 (en) | 2011-11-16 |
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