EP2007592A1 - Apparatus for putting together short runs of personalized substrates - Google Patents
Apparatus for putting together short runs of personalized substratesInfo
- Publication number
- EP2007592A1 EP2007592A1 EP06727545A EP06727545A EP2007592A1 EP 2007592 A1 EP2007592 A1 EP 2007592A1 EP 06727545 A EP06727545 A EP 06727545A EP 06727545 A EP06727545 A EP 06727545A EP 2007592 A1 EP2007592 A1 EP 2007592A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plastic
- card
- blank paper
- printer
- plastic card
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000758 substrate Substances 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 24
- 230000002596 correlated effect Effects 0.000 claims abstract description 5
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims 1
- 230000003287 optical effect Effects 0.000 claims 1
- 229920000642 polymer Polymers 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 230000000875 corresponding effect Effects 0.000 description 7
- 238000007639 printing Methods 0.000 description 7
- 238000013467 fragmentation Methods 0.000 description 2
- 238000006062 fragmentation reaction Methods 0.000 description 2
- 239000000976 ink Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
- B42D25/00—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
- B42D25/20—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof characterised by a particular use or purpose
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
- B42D25/00—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
Definitions
- the present invention relates to processes for personalizing and mailing ordinary plastic cards.
- To make these cards it is common to use integrated systems that put together the individual personalized paper substrate and plastic substrate, which together physically form the card.
- These traditional methods of assembly generally known as “mailing” or “matching”, technically speaking are simply systems in which two or more independent machines are put together.
- Feeders, conveyors, applicators and printers in an appropriate sequence, physically and logically put together one or more plastic cards with a precisely determined paper substrate, so as unambiguously to correlate with each individual sheet bearing printed information and data the corresponding plastic card. This is done in order to enable the resulting plastic card to be passed on swiftly to the subsequent "stuffing" processes of folding and insertion for mailing.
- Recently, the growth of this type of card has led to a considerable fragmentation of runs or "jobs”, forcing operators to take on numerous very short runs, in which the feeder
- All the putting-together systems described above consist however of two quite separate paths that intersect only at the putting-together station.
- the first of these paths is that followed by the individual plastic cards, and the second is for the feeding, printing and transferring of the corresponding paper substrates.
- the individual plastic cards stored in a magazine or coming directly from pre-installed personalization systems, are carried by conveyors to an ordinary data- reading device which reads the data contained in the plastic cards themselves.
- the said reading system can read and unambiguously identify the data contained in the plastic card irrespective of whether they are on a magnetic strip, in a microchip or directly printed on the card itself.
- the data held on the plastic card and identified by the reader are the key used to interrogate ordinary databases holding all the information correlated therewith, including personal details, addresses, and banking and other information; in other words, all the details which are usually regarded as sensitive and confidential.
- the information and data are then sent to a printer positioned at the start of the second path, where for each read plastic card it prints a single paper document to which it is essential that the corresponding plastic card be physically attached. It is this stage that has hitherto always been the most delicate and technically critical stage of the entire putting-together system.
- the origin of the problem lies in the fact that the two independent elements - the printed paper document and the corresponding plastic card - are conveyed simultaneously to the putting-together station where they are physically united, usually with the aid of ordinary adhesives or two-sided labels. The resulting two-part document is then sent on for subsequent processing and dispatch.
- the still unsolved problem of the above traditional method lies in the difficulty of achieving certainty of matching up the right two elements, and it is perfectly possible that during the independent movement of the two entities along the two independent paths of the system, errors of synchronization or recognition will occur. These synchronization errors can even cause the wrong two elements (plastic card and printed sheet) to be joined together. This type of error is the real weak point of the system and is a constant source of problems, especially in view of the sensitivity of the data involved.
- the present method consists in the basic concept of avoiding creating within the system the hazardous dualism described above.
- the present patent application sets out to describe an innovative method that does not feed through the system two corresponding but separate elements which will later go to make up the complete plastic card.
- the present invention discloses a new method in which the paper substrate is printed only after the plastic card has been read, passed to the putting-together station and physically fixed to the substrate itself.
- the method avoids printing the sensitive data on the paper substrate until it is fixed to the plastic card.
- the plastic card it is not until the plastic card has been read, passed to the putting-together station and united with a completely blank paper substrate that it can be printed with the corresponding data contained in its plastic substrate.
- the most suitable printing technique for printing on the blank paper substrate the data corresponding to the data held in the plastic card underneath is inkjet printing using a matrix print head employing water- based or resin inks, but there is no reason why any other known printing technique that would make the said operation easier or economically advantageous should not be used.
- the present invention therefore aims to describe a method of making personalized plastic cards from the personalized plastic card described above bonded to a completely blank paper substrate.
- the said blank paper substrate once firmly united with the plastic card, allows the operator to print on the former any image, number and personalized decoration. This greatly speeds up the process of loading the feeder of the paper substrates (8) which, being blank, will be printable with any image or colour to quickly produce even extremely limited runs of cards without having to load the feeder (8) with the appropriate paper substrate each time.
- Fig. 1 shows a general view of the apparatus described in the present invention in which may be seen the plastic card loading hopper (1) , the magnetic strip reader (2), the pick-up station (3), the track (4), the motor (5), the applicator (6), the sucker (7), the feeder of blank paper substrates (8), the conveyor (9), the tank of adhesive (10), the printer (11), the output conveyor (12), the manipulator (13) and the discharge chute (14) .
- the method described in the present invention for putting together personalized substrates with paper substrates correlated with the unique data uses a set of apparatuses consisting of a hopper (1) for feeding the personalized plastic cards to a reader (2) capable of reading the magnetic strip, or the microchip, or any identifying character positioned on the plastic card, in accordance with ISO standard 7810/16.
- the said reader (2) reads the data contained in the plastic card and then sends these data to a computer (15).
- the computer (15) looks for the data associated with the name in an associated database and sends the returned data directly to the printer
- the plastic card is sent to the station (3) where it is picked up by the manipulator (13), which travels along the track (4) powered by the motor (5) .
- Each individual blank paper substrate is supplied by the feeder (8) and moved by the belt conveyor (9) underneath the applicator (6) .
- the card When the plastic card and the blank paper substrate are both in the correct position, the card is pressed by the applicator (6) onto the blank paper substrate by means of the pneumatic piston of the applicator (6) . To ensure the adhesion of the blank paper substrate to the plastic card, a small amount of adhesive previously applied by a metered delivery device (10) is deposited on the area of contact.
- the printing device (11) being operated under the control of the computer (15) .
- the said printing device essentially consists of an inkjet head using water- based or resin inks. Its means of transverse translational movement enable all the correlated data present in the computer (15) and sent to the printer (11) to be printed correctly on the blank paper substrate .
Landscapes
- Credit Cards Or The Like (AREA)
Abstract
Description
Claims
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/IB2006/001036 WO2007119090A1 (en) | 2006-04-18 | 2006-04-18 | Apparatus for putting together short runs of personalized substrates |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2007592A1 true EP2007592A1 (en) | 2008-12-31 |
| EP2007592B1 EP2007592B1 (en) | 2014-12-17 |
Family
ID=37507307
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP06727545.3A Expired - Lifetime EP2007592B1 (en) | 2006-04-18 | 2006-04-18 | Apparatus for putting together short runs of personalized substrates |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2007592B1 (en) |
| ES (1) | ES2532383T3 (en) |
| WO (1) | WO2007119090A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11752539B2 (en) | 2020-01-27 | 2023-09-12 | Panduit Corp. | Embossing system |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5743567A (en) * | 1990-03-30 | 1998-04-28 | Vanguard Identification Systems, Inc. | Integral printed sheet products |
| DE19508283C1 (en) * | 1995-03-08 | 1996-02-08 | Boewe Systec Ag | Plastics chip card and printed card carrier assembly system |
| US6719198B2 (en) * | 1997-05-20 | 2004-04-13 | Dynetics Engineering Corporation, Inc. | Card package production system with a multireader card track and method |
| US6715268B2 (en) * | 2000-02-23 | 2004-04-06 | Dynetics Engineering Corporation, Inc. | Card package production system with card package stacker and method |
| US7014730B2 (en) * | 2002-08-26 | 2006-03-21 | Longford Equipment International Limited | Selective card diverting |
| DE10250653B4 (en) * | 2002-10-30 | 2006-05-04 | Böwe Systec AG | Method and device for providing a card carrier for merging with a card |
-
2006
- 2006-04-18 ES ES06727545.3T patent/ES2532383T3/en not_active Expired - Lifetime
- 2006-04-18 EP EP06727545.3A patent/EP2007592B1/en not_active Expired - Lifetime
- 2006-04-18 WO PCT/IB2006/001036 patent/WO2007119090A1/en not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2007119090A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2007592B1 (en) | 2014-12-17 |
| WO2007119090A1 (en) | 2007-10-25 |
| ES2532383T3 (en) | 2015-03-26 |
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