EP1971567A1 - Method of purifying (meth)acrylates - Google Patents
Method of purifying (meth)acrylatesInfo
- Publication number
- EP1971567A1 EP1971567A1 EP06807162A EP06807162A EP1971567A1 EP 1971567 A1 EP1971567 A1 EP 1971567A1 EP 06807162 A EP06807162 A EP 06807162A EP 06807162 A EP06807162 A EP 06807162A EP 1971567 A1 EP1971567 A1 EP 1971567A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- meth
- acrylates
- purification
- isocyanate
- polymerization
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/48—Separation; Purification; Stabilisation; Use of additives
- C07C67/52—Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation
- C07C67/54—Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation by distillation
Definitions
- the invention relates to a process for reducing the alcohol content in (meth) acrylates and their uses.
- (Meth) acrylates have a wide variety of applications.
- (Meth) acrylates are monomers which can be reacted in polymerization reactions, for example, to polymethacrylates. But (meth) acrylate polymers can also be used as a binder or additive in paints, coatings, coatings, etc. Also in the pharmaceutical industry (meth) acrylates are used in the form of their polymers, for example for coating tablets. High purity is usually very beneficial.
- JP 2003261509 describes a transesterification in the presence of Sn catalysts.
- the reaction mixture is treated with acidic ion exchange resin.
- JP 01052747 describes the preparation of isocyanate-containing methacrylates. For purification, it is distilled and the removal of Cl-containing impurities is carried out using a molecular sieve (NaA zeolite). However, only hydrolysable compounds can be removed by this process.
- JP 2003048866 describes a transesterification in the presence of titanates and the treatment with alumina for catalyst removal.
- the object of the invention was to produce (meth) acrylates in high purity and with high yields.
- the object has been achieved by a process for working up (meth) acrylates, characterized in that an isocyanate / catalyst mixture is added and then distilled.
- isocyanates it is possible to use all mono- or polyfunctional isocyanates. Preference is given to all customary diisocyanates, such as toluene diisocyanate, hexane diisocyanate, isophorodiisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, diphenylmethane diisocyanate, dicyclohexylmethane diisocyanate.
- isocyanate activators can be used.
- amines more preferably diazabicyclooctane, are used.
- organotin compounds are also preferred, particularly preferably dioctyltin oxide, tin dilaurate or tin diethylhexanoate.
- the isocyanate / catalyst mixture is composed of the calculated amount of isocyanate and 0.01 to 1% of catalyst based on the weighed monomer.
- the isocyanate is added in equimolar amounts, but preferably in excess, to the concentration of the impurities, such as water and / or alcohol.
- the ratio is from 1: 1 to 10: 1, more preferably for diisocyanates at 1: 1 (isocyanate: impurity).
- the purification takes place in two steps. First, the (meth) acrylates are stirred at 60 to 90 ° C., preferably at 80 ° C., for 1 to 6 hours after the addition of isocyanates.
- the (meth) acrylates are distilled.
- the distillation takes place as a function of (meth) acrylate at atmospheric pressure or under vacuum.
- the distillation is preferably carried out under conditions of 60 to 140 ° C. and 0.1 to 10 mbar.
- the notation (meth) acrylate as used herein means both methacrylate, e.g. Methyl methacrylate, ethyl methacrylate, etc., as well as acrylate, e.g. Methyl acrylate, ethyl acrylate, etc., as well as mixtures of both.
- the particularly low residual alcohol content allows many fields of use of the (meth) acrylates purified by the present process.
- these (meth) acrylates can be used in anionic polymerizations, group transfer polymerization (GTP), ATRP, RAFT and all polymerization techniques that are sensitive to contaminants.
- GTP group transfer polymerization
- ATRP ATRP
- RAFT RAFT
- all polymerization techniques that are sensitive to contaminants.
- the approach is weighed.
- the monomers are mixed with 50-100 ppm HQME (hydroquinone monomethyl ether).
- the product is distilled through a column. After a forerun, the main fraction is obtained as methacrylate / product.
- the batch is weighed without catalyst and the isocyanate in a molar excess, compared with the sum of residual alcohol and water content, added.
- the monomers are mixed with 50-100 ppm HQME (hydroquinone monomethyl ether). After stirring for three hours at approx. 80 ° C, the product is distilled through a column. After a forerun, the main fraction is obtained as methacrylate / reduced alcohol product.
- the batch is weighed in and the isocyanate is added in molar excess compared to the sum of residual alcohol and water content.
- the monomers are mixed with 50-100 ppm HQME (hydroquinone monomethyl ether). After three hours of stirring at about 80 0 C, the product is distilled through a column. After a forerun, the main fraction is obtained as methacrylate / product with minimized alcohol content.
- the batch is weighed in and the isocyanate is added in molar excess compared to the sum of residual alcohol and water content.
- the monomers are mixed with 50-100 ppm HQME (hydroquinone monomethyl ether). After three hours of stirring at about 80 0 C, the product is over a Distilled column. After a forerun, the main fraction is obtained as methacrylate / product with minimized alcohol content.
- Comparative Example 1 shows that normal column distillation does not result in improved product quality in terms of residual alcohol content.
- Comparative Example 2 shows that a treatment of the starting material with isocyanate without the usual isocyanate catalyst, followed by column distillation also leads to no product improvement.
- Examples 3 to 7 show that a work-up of the (meth) acrylates according to the invention leads to a minimization of the residual alcohol content and thus to an optimization of the product quality.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Catalysts (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006001771A DE102006001771A1 (en) | 2006-01-12 | 2006-01-12 | Purifying methacrylate, useful e.g. in polymerization process, preferably anionic polymerization and group transfer polymerization, comprises adding an isocyanate/catalyst mixture and subsequently distilling the obtained mixture |
PCT/EP2006/067293 WO2007087903A1 (en) | 2006-01-12 | 2006-10-11 | Method of purifying (meth)acrylates |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1971567A1 true EP1971567A1 (en) | 2008-09-24 |
EP1971567B1 EP1971567B1 (en) | 2011-07-27 |
Family
ID=37726543
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06807162A Not-in-force EP1971567B1 (en) | 2006-01-12 | 2006-10-11 | Method of purifying (meth)acrylates |
Country Status (8)
Country | Link |
---|---|
US (1) | US7750179B2 (en) |
EP (1) | EP1971567B1 (en) |
JP (1) | JP4922310B2 (en) |
CN (1) | CN101309892A (en) |
AT (1) | ATE517858T1 (en) |
DE (1) | DE102006001771A1 (en) |
TW (1) | TW200738622A (en) |
WO (1) | WO2007087903A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10314776A1 (en) * | 2003-03-31 | 2004-10-14 | Rohmax Additives Gmbh | Lubricating oil composition with good rubbing properties |
DE102004021717A1 (en) * | 2004-04-30 | 2005-11-24 | Rohmax Additives Gmbh | Producing lubricating grease comprises adding a liquid composition comprising a polymeric structure improver to a dispersion comprising a lubricating oil and a thickener |
DE102004034618A1 (en) * | 2004-07-16 | 2006-02-16 | Rohmax Additives Gmbh | Use of graft copolymers |
DE102004037929A1 (en) * | 2004-08-04 | 2006-03-16 | Rohmax Additives Gmbh | Process for the radical polymerization of ethylenically unsaturated compounds |
DE102006006200B4 (en) * | 2006-02-09 | 2008-01-10 | Röhm Gmbh | Aqueous N-methylol-methacrylamide-methacrylamide mixture |
DE102006039420A1 (en) | 2006-08-23 | 2008-02-28 | Evonik Rohmax Additves Gmbh | Process for the preparation of methacrylate esters |
Family Cites Families (28)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1092905B (en) * | 1957-06-22 | 1960-11-17 | Basf Ag | Process for cleaning acrylic acid esters |
DE1189272B (en) * | 1961-11-28 | 1965-03-18 | Shell Int Research | Process for the production of polyesters by polymerizing lactones |
US3625995A (en) * | 1968-05-01 | 1971-12-07 | Union Oil Co | Production of esters of methacrylic acid |
JPS5533432B2 (en) * | 1971-12-08 | 1980-08-30 | ||
DE3703130A1 (en) * | 1986-07-25 | 1988-01-28 | Bayer Ag | URETHANE GROUPS CONTAINING (METH) ACRYLIC ACID DERIVATIVES |
DE3703120A1 (en) * | 1986-07-25 | 1988-01-28 | Bayer Ag | URETHANE GROUPS CONTAINING (METH) ACRYLIC ACID DERIVATIVES FROM TRICYCLO (5.2.1.0 (UP ARROW) 2 (UP ARROW) (UP ARROW). (UP ARROW) (UP ARROW) 6 (UP ARROW)) DECANES |
JPH0764787B2 (en) * | 1987-04-16 | 1995-07-12 | 株式会社日本触媒 | Method for producing high-purity methacrylic acid ester |
JPH0686407B2 (en) * | 1989-07-21 | 1994-11-02 | 株式会社日本触媒 | Method for producing methacrylic acid ester |
US5492788A (en) * | 1994-10-03 | 1996-02-20 | Xerox Corporation | System for replenishing liquid electrostatic developer |
DE69511238T2 (en) | 1995-04-07 | 1999-12-16 | Mitsubishi Rayon Co., Ltd. | Process for the separation of methanol and methyl acrylate or methyl methacrylate |
US5839037A (en) * | 1995-06-07 | 1998-11-17 | Xerox Corporation | Method for transferring a liquid image |
JPH0959244A (en) * | 1995-08-21 | 1997-03-04 | Mitsubishi Gas Chem Co Inc | Acceleration of reaction of diisocyanate compound and composition |
DE19603696A1 (en) | 1996-02-02 | 1997-08-07 | Roehm Gmbh | Demulsifiers |
EP1032620B1 (en) | 1997-11-21 | 2004-03-03 | Rohmax Additives GmbH | Additive for biodiesel and biofuel oils |
JP4273531B2 (en) * | 1998-02-06 | 2009-06-03 | 昭和電工株式会社 | Method for producing isocyanatoalkyl (meth) acrylate |
US6458750B1 (en) | 1999-03-04 | 2002-10-01 | Rohmax Additives Gmbh | Engine oil composition with reduced deposit-formation tendency |
DE19940622C1 (en) | 1999-08-27 | 2001-05-17 | Roehm Gmbh | Process for the preparation of di (meth) acrylic acid esters |
DE10127941A1 (en) | 2001-06-08 | 2002-05-29 | Basf Ag | Production of (meth)acrylate esters by transesterification comprises recycling by-product alcohol to the production of the starting (meth)acrylate |
DE10249295A1 (en) | 2002-10-22 | 2004-05-13 | Rohmax Additives Gmbh | High stability polymer dispersions and process for making them |
DE10314776A1 (en) | 2003-03-31 | 2004-10-14 | Rohmax Additives Gmbh | Lubricating oil composition with good rubbing properties |
JP3992643B2 (en) * | 2003-05-09 | 2007-10-17 | 株式会社日本触媒 | Method for distillation of (meth) acrylic acid and / or its ester |
DE102004014684A1 (en) * | 2004-03-25 | 2005-10-13 | Consortium für elektrochemische Industrie GmbH | Surface-modified particle-containing curable composition |
US7429555B2 (en) | 2004-04-30 | 2008-09-30 | Rohmax Additives Gmbh | Lubricating grease with high water resistance |
DE102004021717A1 (en) | 2004-04-30 | 2005-11-24 | Rohmax Additives Gmbh | Producing lubricating grease comprises adding a liquid composition comprising a polymeric structure improver to a dispersion comprising a lubricating oil and a thickener |
DE102004034618A1 (en) | 2004-07-16 | 2006-02-16 | Rohmax Additives Gmbh | Use of graft copolymers |
DE102004037929A1 (en) | 2004-08-04 | 2006-03-16 | Rohmax Additives Gmbh | Process for the radical polymerization of ethylenically unsaturated compounds |
JP4599947B2 (en) * | 2004-09-06 | 2010-12-15 | 日本ポリウレタン工業株式会社 | Method for producing high-purity dialkyl carbonate |
US7560420B2 (en) | 2004-12-23 | 2009-07-14 | Rohmax Additives Gmbh | Oil composition for lubricating an EGR equipped diesel engine and an EGR equipped diesel engine comprising same |
-
2006
- 2006-01-12 DE DE102006001771A patent/DE102006001771A1/en not_active Withdrawn
- 2006-10-11 CN CNA2006800426455A patent/CN101309892A/en active Pending
- 2006-10-11 AT AT06807162T patent/ATE517858T1/en active
- 2006-10-11 WO PCT/EP2006/067293 patent/WO2007087903A1/en active Application Filing
- 2006-10-11 JP JP2008549794A patent/JP4922310B2/en not_active Expired - Fee Related
- 2006-10-11 US US12/093,744 patent/US7750179B2/en not_active Expired - Fee Related
- 2006-10-11 EP EP06807162A patent/EP1971567B1/en not_active Not-in-force
-
2007
- 2007-01-09 TW TW096100812A patent/TW200738622A/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2007087903A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP1971567B1 (en) | 2011-07-27 |
TW200738622A (en) | 2007-10-16 |
US7750179B2 (en) | 2010-07-06 |
US20080300373A1 (en) | 2008-12-04 |
ATE517858T1 (en) | 2011-08-15 |
JP2009523145A (en) | 2009-06-18 |
JP4922310B2 (en) | 2012-04-25 |
WO2007087903A1 (en) | 2007-08-09 |
DE102006001771A1 (en) | 2007-07-19 |
CN101309892A (en) | 2008-11-19 |
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