EP1952032B1 - Hydraulic/pneumatic control valve with fail-safe function - Google Patents
Hydraulic/pneumatic control valve with fail-safe function Download PDFInfo
- Publication number
- EP1952032B1 EP1952032B1 EP06818623A EP06818623A EP1952032B1 EP 1952032 B1 EP1952032 B1 EP 1952032B1 EP 06818623 A EP06818623 A EP 06818623A EP 06818623 A EP06818623 A EP 06818623A EP 1952032 B1 EP1952032 B1 EP 1952032B1
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- EP
- European Patent Office
- Prior art keywords
- control valve
- connection
- actuating element
- control
- seal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000007257 malfunction Effects 0.000 claims abstract description 7
- 238000007789 sealing Methods 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 9
- 239000013536 elastomeric material Substances 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 229920001971 elastomer Polymers 0.000 description 6
- 239000000806 elastomer Substances 0.000 description 6
- 239000012530 fluid Substances 0.000 description 5
- 238000013022 venting Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000004323 axial length Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0401—Valve members; Fluid interconnections therefor
- F15B13/0402—Valve members; Fluid interconnections therefor for linearly sliding valves, e.g. spool valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/044—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by electrically-controlled means, e.g. solenoids, torque-motors
Definitions
- the invention relates to a hydraulic / pneumatic control valve according to the features of the preamble of claim 1.
- a generic control valve with fall-safe function is from the DE-A-103 08 910 known and finds use especially in tax tasks in the field of mobile hydraulics.
- the safety function is that in case of failure in any position in which the valve is moved by an actuator, a connected to the junction A hydraulic control element should be depressurized. This is realized in that a pressurized connection point P is connected to one or more further connection points T, which is connected to one or more containers, and thus relieves this connection.
- the safety function is formed by a valve member into which a spool is integrated.
- the slide has for this purpose a coaxial bore, which is designed as a relief channel, which is connected via a transverse channel and control recesses in the form of an annular groove on the circumference of the spool with the consumer connection point.
- the end face of the spool formed by a plunger of an actuating element is open and opens into a control chamber.
- the transverse bore is designed so that it is connected to the connection point for the consumer both in the first position in which the spool is not actuated, and in a second position, and in any intermediate position between the two positions in which it was actuated is.
- a valve function is integrated in the spool, which is in communication with a consumer port.
- a positive and positive connection in the form of a coaxial seal is provided.
- the storage space is directly connected to an additional tank connection, through which the hydraulic medium can flow in the event of a malfunction. Normally, ie with the seal closed, the discharge takes place via another tank connection.
- US 5,085,402A shows a solenoid valve, in the function of a poppet valve with the directly arranged in the axial direction inlet and outlet of the valve can be closed or opened by an axial lifting movement of a cylindrical actuator.
- the head of the actuating element is designed in the direction of the outlet channel as a sealing plunger which presses against the opening of the outlet channel when actuated, thus closes it in the form of a coaxial seal and releases the opening during the return and thus ensures a flow of the fluid.
- the known seat valve has no safety function. With the coaxial seal in the form of a sealing ram, the blocking and switching through in normal operation.
- US Pat. No. 3,797,526 shows a pressure control valve with which a pressure drop is to be displayed in an inlet and outlet channel.
- the arrangement has an actuating device designed as a lifting magnet with an actuating rod arranged in the direction of action, which acts as a sealing tappet with a sealing head which normally seals the passage between an inlet and outlet channel.
- actuating device designed as a lifting magnet with an actuating rod arranged in the direction of action, which acts as a sealing tappet with a sealing head which normally seals the passage between an inlet and outlet channel.
- the coaxial seal of the plunger works as a direct actuator for a pressure control valve.
- the known valve thus also operates as a seat valve.
- EP 1 589 392 A1 shows a pressure control valve with a slide with control edges, which is arranged via a compression spring in a valve housing.
- the slide has an internal blind hole, through which, depending on the axial position of the slide, one pump and a plurality of working inputs can be connected or disconnected.
- a fixed valve seat is arranged in the valve housing, which is held by a sealing element designed as a valve cone that can be acted upon by an actuating rod of an actuating element: From the valve plug, a discharge channel leads to a tank.
- the pressure medium can flow away via the drainage channel until the pressure is equalized.
- the gap is closed and the drain to the tank closed.
- the slider is moved in the opposite direction to equilibrium.
- the pressure control via a cone seat connection, which is provided as an adjusting element for the pressure control.
- the coaxial sealing of the valve plug does not work directly against the spool but against a fixed valve seat in the housing.
- EP 1 103 992 shows an electromagnetically actuated miniature pressure control valve with an electromagnet as actuator and an actuating rod which acts on a valve member having a valve spool which acts against the force of a return spring and each have a connection point A, a pressurized connection point P and a drain point T.
- Safety devices in the sense of a fail-safe function are not present in the valve.
- the present invention has for its object to achieve an improved sealing in a generic control valve, which prevents leakage losses and a pressure drop, in particular during normal operation.
- the object is achieved in connection with the preamble by the characterizing part of claim 1.
- the advantage of the invention is that no or only small leaks can occur at the point during a loading of a control slide by the actuating element by the positive and positive sealing at the head of the actuating element in normal operation, so that no pressure loss at the connection A occurs.
- a pressure built up at the junction A is guided through the discharge channel in the spool to the head of the slide in the storage space and degraded by the line connection between the storage space and the connection point T to the tank connection.
- valve spool valve of a conventional valve only has to be slightly modified.
- valve spools with the same outer contour can be used for the valve as for valves that work exclusively in "normal" function.
- the only requirement for use with valves in fail-safe function is that they have a continuous coaxial bore as a discharge channel.
- the sealed head of the actuating element In the normal function of the sealed head of the actuating element is located directly on the control port of the spool.
- the control opening of the slide is closed by the seal.
- the normal function can be described by two positions. In a position of the slide designated as the first position, the pressurized connection P is connected directly to the working connection via the discharge channel. The drain to the tank connection is blocked. However, the storage space is permanently connected to the connection point T via a line connection. Due to the further sealed connection point of the control opening of the spool there is no pressure drop at the consumer A.
- the pressure port P is locked.
- the consumer A is now connected via the compensation channel in the spool valve via the tank connection T connected to the duct.
- the sealing of the control port only has a sealing function which prevents excessive penetration of the fluid of the valve into the region of the actuating device.
- the connection of the connection P with the tank connection is blocked by the axial slide position.
- the control of the actuating element is terminated when, for example, the spool is blocked between the two position due to contamination or the like.
- the spool is placed in a position where the head ends of spool and actuator are spaced apart. In this position, which is located between the first and the second position of the spool described above, the port T is blocked from the consumer port A of the valve, however, the connection from A to the pressure port P is still open, so that the port A is still is pressurized.
- a relief of this pressurized connection point A is initially in conjunction with the designed as a coaxial bore in the spool discharge channel, the control port is now open and opens into a storage space.
- This space has according to the invention a conductive connection to the connection point of the tank T, so that in this way always a pressure relief of the consumer point A is ensured.
- the connection of the discharge channel via the storage space to the connection point T remains upright.
- the line connection is arranged within the outer envelope of the valve and runs parallel to the discharge channel of the spool. If further connection points to the environment are provided, then of course this connection can also be routed to these locations. It is only crucial that a pressure relief of the storage space is guaranteed at open connection between spool and actuator.
- a sealing over O-rings is advantageous, which are arranged in a circumferentially arranged groove on the end face of the actuating element.
- the O-ring seal can be realized by a cylindrical pin arranged on the end face, on the outer circumference of which the O-rings are arranged.
- the head of the actuating element is designed in this embodiment as a brass cone, the tip of which penetrates into the open end face of the spool and seals this point.
- the entire axial length of the valve body 12 extending coaxial bore 30 of the spool 3 is mounted.
- the bore 30 opens directly into the consumer connection point A.
- the spool 3 has at its outer periphery in the axial region between the terminals P and T an axial recess 31 , and a recess connected to this radial connection 32 which is connected to the coaxial discharge channel 6 in the interior of the spool 3 .
- This discharge channel 6 extends over the entire axial length of the spool 3 from the junction A to a junction 10 at the other end.
- the valve body 17 has, at its end associated with the actuating device 2 , a coaxial recess which forms a storage space 7 , in which the restoring device acts against the force effect of the confirmation element 2 .
- the restoring device is arranged as a compression spring about the outer diameter of the spool 3 and presses with its axially left end against the bottom of the recess and with the other end against a shoulder of the head of the spool 3 in this area.
- the discharge channel 6 of the spool 3 opens at this head end in a control opening. 8 The opening is firmly closed in the illustrated position of the slider 3 at the junction 10 with the head of the actuating element 1 .
- the execution according to the Fig. 2 differs only in the type of seal 9 of the execution in Fig. 1 , Therefore, the same reference numerals are used in the following for the same functions as in Fig. 1 ,
- the material combination of plunger material (steel) and elastomer material 11 ( Fig.1 ) is executed in this embodiment as O-ring seal 33 .
- the directed in the direction of the control port 8 end face of the plunger head has for this purpose a radial pin, which is provided as a receptacle for the O-ring seal 33 .
- the sealing of the connection point 10 between the plunger and the control opening. 8 occurs outside circumference through the O-rings 33 , while the power is transmitted to the spool 3 by the steel of the plunger 13 .
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Magnetically Actuated Valves (AREA)
- Multiple-Way Valves (AREA)
- Safety Valves (AREA)
Abstract
Description
Die Erfindung betrifft ein hydraulisches / pneumatisches Steuerventil gemäß den Merkmalen des Oberbegriffes des Anspruches 1.The invention relates to a hydraulic / pneumatic control valve according to the features of the preamble of claim 1.
Ein gattungsmäßiges Steuerventil mit Fall-Safe Funktion ist aus der
Bei dem vorbenannten Ventil wird die Sicherheitsfunktion durch ein Ventilteil gebildet, in das ein Steuerschieber integriert ist. Der Schieber weist hierzu eine koaxiale Bohrung auf, die als Entlastungskanal ausgebildet ist, der über einen Querkanal und Steuerausnehmungen in Form einer Ringnut am Umfang des Steuerschiebers mit der Verbraucheranschlussstelle verbunden ist. Die durch einen Stößel eines Betätigungselementes gebildete Stirnseite des Steuerschiebers ist offen und mündet in einen Steuerraum. Die Querbohrung ist so ausgebildet, dass sie sowohl in der ersten Stellung, in welcher der Steuerschieber nicht betätigt wird, und in einer zweiten Stellung, sowie in jeder Zwischenstellung zwischen den beiden Stellungen, in der er betätigt wurde, mit der Anschlussstelle für den Verbraucher verbunden ist.In the aforementioned valve, the safety function is formed by a valve member into which a spool is integrated. The slide has for this purpose a coaxial bore, which is designed as a relief channel, which is connected via a transverse channel and control recesses in the form of an annular groove on the circumference of the spool with the consumer connection point. The end face of the spool formed by a plunger of an actuating element is open and opens into a control chamber. The transverse bore is designed so that it is connected to the connection point for the consumer both in the first position in which the spool is not actuated, and in a second position, and in any intermediate position between the two positions in which it was actuated is.
Auch wenn keine zusätzlichen Abdichtungsmaßnahmen vorgesehen sind, bedingt der im Normalbetrieb verschlossene Ausgleichskanal im Steuerschieber eine metallische Abdichtung zwischen Ventilkolben und Betätigungsstange. Eine solche Abdichtung ist aber nur bei einer erhöhten Fertigungsgenauigkeit des Schiebers möglich. Zusätzlich treten Leckageprobleme bei dieser Art der Abdichtung auf, welche die Lebensdauer des Ventils stark beeinflussen, die im Normalbetrieb zu einem Druckabfall am Verbraucheranschluss führen.Even if no additional sealing measures are provided, the closed in normal operation compensation channel in the spool requires a metallic seal between the valve piston and actuator rod. But such a seal is only at an increased manufacturing accuracy of Slider possible. In addition, there are leakage problems with this type of seal, which greatly affect the life of the valve, which lead to a pressure drop at the consumer connection in normal operation.
Bei der gattungsgemäßen Anordnung ist über die Art einer koaxialen Abdichtung keine Aussage getroffen. Bei der Anordnung ist im Steuerschieber eine Ventilfunktion integriert, die mit einem Verbraucheranschluss in Verbindung steht. Zwischen dem Steuerschieber und dem Betätigungselement des Steuerschiebers ist eine kraft- und formschlüssige Verbindung in Form einer koaxialen Abdichtung vorgesehen ist. Der Stauraum ist direkt mit einem zusätzlichen Tankanschluss verbunden, über den im Störfall das Hydraulikmedium abfließen kann. Im Normalfall, also bei geschlossener Abdichtung, erfolgt die Entlastung über einen anderen Tankanschluss.In the generic arrangement no statement is made about the nature of a coaxial seal. In the arrangement, a valve function is integrated in the spool, which is in communication with a consumer port. Between the spool and the actuator of the spool, a positive and positive connection in the form of a coaxial seal is provided. The storage space is directly connected to an additional tank connection, through which the hydraulic medium can flow in the event of a malfunction. Normally, ie with the seal closed, the discharge takes place via another tank connection.
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, bei einem gattungsgemäßen Steuerventil eine verbesserte Abdichtung zu erzielen, die insbesondere im Normalbetrieb Leckageverluste und einen Druckabfall verhindert. Die Aufgabe wird in Verbindung mit dem Oberbegriff durch den kennzeichnenden Teil des Anspruches 1 gelöst.The present invention has for its object to achieve an improved sealing in a generic control valve, which prevents leakage losses and a pressure drop, in particular during normal operation. The object is achieved in connection with the preamble by the characterizing part of claim 1.
Der Vorteil der Erfindung liegt darin, dass während einer Beaufschlagung eines Steuerschiebers durch das Betätigungselement durch die kraft - und formschlüssige Abdichtung am Kopf des Betätigungselementes im Normalbetrieb keine oder nur geringe Leckagen an der Stelle auftreten können, so dass kein Druckverlust am Anschluss A eintritt. Bei einer Funktionsstörung hingegen, wenn die Verbindungsstelle zwischen dem Betätigungselement und der Steueröffnung geöffnet ist, wird ein aufgebauter Druck an der Anschlussstelle A durch den Entlastungskanal im Steuerschieber zu der Kopfstelle des Schiebers im Stauraum geführt und durch die leitungsmäßige Verbindung zwischen dem Stauraum und der Anschlussstelle T zum Tankanschluss abgebaut.The advantage of the invention is that no or only small leaks can occur at the point during a loading of a control slide by the actuating element by the positive and positive sealing at the head of the actuating element in normal operation, so that no pressure loss at the connection A occurs. In a malfunction, however, when the junction between the actuator and the control port is opened, a pressure built up at the junction A is guided through the discharge channel in the spool to the head of the slide in the storage space and degraded by the line connection between the storage space and the connection point T to the tank connection.
Zusatzleitungen im Steuerschieber, über die bisher laut Stand der Technik die Sicherheitsfunktion realisiert wird, sind bei dem erfindungsgemäßen Steuerventil nicht mehr notwendig. Um die Fail-Safe Funktion zu gewährleisten, muss der Steuerschieber eines konventionellen Ventils lediglich leicht modifiziert werden. Es können zum Beispiel für das Ventil Steuerschieber mit der gleichen Außenkontur verwendet werden, wie für Ventile, die ausschließlich in "Normalfunktion" arbeiten. Die einzige Voraussetzung für die Verwendung bei Ventilen in Fail-Safe Funktion ist, dass sie eine durchgehende koaxiale Bohrung als Entlastungskanal aufweisen.Additional lines in the spool valve, over which the safety function has hitherto been realized according to the prior art, are no longer necessary in the control valve according to the invention. To ensure the fail-safe function, the spool valve of a conventional valve only has to be slightly modified. For example, valve spools with the same outer contour can be used for the valve as for valves that work exclusively in "normal" function. The only requirement for use with valves in fail-safe function is that they have a continuous coaxial bore as a discharge channel.
In der Normalfunktion liegt der abgedichtete Kopf des Betätigungselementes direkt an der Steueröffnung des Steuerschiebers. Die Steueröffnung des Schiebers ist durch die Abdichtung verschlossen. Die Normalfunktion kann durch zwei Positionen beschrieben werden. In einer als erste Position bezeichnete Stellung des Schiebers ist der druckbeaufschlagte Anschluss P über den Entlastungskanal direkt mit dem Arbeitsanschluss verbunden. Der Abfluss zum Tankanschluss ist gesperrt. Der Stauraum ist jedoch über eine leitungsmäßige Verbindung permanent mit der Anschlussstelle T verbunden. Durch die weiter abgedichtete Verbindungsstelle der Steueröffnung des Steuerschiebers erfolgt kein Druckabfall am Verbraucher A.In the normal function of the sealed head of the actuating element is located directly on the control port of the spool. The control opening of the slide is closed by the seal. The normal function can be described by two positions. In a position of the slide designated as the first position, the pressurized connection P is connected directly to the working connection via the discharge channel. The drain to the tank connection is blocked. However, the storage space is permanently connected to the connection point T via a line connection. Due to the further sealed connection point of the control opening of the spool there is no pressure drop at the consumer A.
In der zweiten Position des Steuerschiebers ist der Druckanschluss P gesperrt. Der Verbraucher A wird jetzt über den Ausgleichskanal im Steuerschieber über den mit dem Kanal verbundenen Tankanschluss T verbunden. Für diesen Fall hat die Abdichtung der Steueröffnung lediglich Abdichtfunktion, die ein übermäßiges Eindringen des Fluids des Ventils in den Bereich der Betätigungseinrichtung verhindert. Die Verbindung des Anschlusses P mit dem Tankanschluss ist durch die axiale Schieberposition gesperrt.In the second position of the spool, the pressure port P is locked. The consumer A is now connected via the compensation channel in the spool valve via the tank connection T connected to the duct. In this case, the sealing of the control port only has a sealing function which prevents excessive penetration of the fluid of the valve into the region of the actuating device. The connection of the connection P with the tank connection is blocked by the axial slide position.
In beiden die Normalfunktion charakterisierenden Positionen des Steuerschiebers ist somit die Ventilsteuerfunktion für den Verbraucher garantiert.In both the normal function characterizing positions of the spool thus the valve control function for the consumer is guaranteed.
Bei einer Funktionsstörung des Ventils wird die Ansteuerung des Betätigungselementes beendet, wenn beispielsweise der Steuerschieber zwischen den beiden Position auf Grund von Verschmutzungen oder ähnlichem blockiert ist. Der Steuerschieber wird in eine Position gebracht, bei der die Kopfstellen von Steuerschieber und Betätigungselement im Abstand zueinander stehen. In dieser Position, die zwischen der oben beschriebenen ersten und der zweiten Position des Steuerschiebers liegt, ist der Anschluss T von dem Verbraucheranschluss A des Ventils zwar gesperrt, die Verbindung von A zu der Druckanschlussstelle P ist jedoch noch geöffnet, so dass der Anschluss A noch druckbeaufschlagt wird. Eine Entlastung dieser druckbeaufschlagten Anschlussstelle A erfolgt zunächst in Verbindung mit der als koaxiale Bohrung im Steuerschieber ausgeführten Entlastungskanals, dessen Steueröffnung jetzt geöffnet ist und in einen Stauraum mündet. Dieser Raum weist erfindungsgemäß eine leitende Verbindung zur Anschlussstelle des Tankes T auf, so dass auf diesem Wege immer eine Druckentlastung des Verbraucherstelle A sichergestellt ist. Die Verbindung des Entlastungskanals über den Stauraum zu der Anschlussstelle T bleibt aufrecht.In a malfunction of the valve, the control of the actuating element is terminated when, for example, the spool is blocked between the two position due to contamination or the like. The spool is placed in a position where the head ends of spool and actuator are spaced apart. In this position, which is located between the first and the second position of the spool described above, the port T is blocked from the consumer port A of the valve, however, the connection from A to the pressure port P is still open, so that the port A is still is pressurized. A relief of this pressurized connection point A is initially in conjunction with the designed as a coaxial bore in the spool discharge channel, the control port is now open and opens into a storage space. This space has according to the invention a conductive connection to the connection point of the tank T, so that in this way always a pressure relief of the consumer point A is ensured. The connection of the discharge channel via the storage space to the connection point T remains upright.
Nach dem Stand der Technik werden leitungsmäßige Verbindungen zwischen dem Stauraum und der Umgebung bei hydraulisch / pneumatischen Steuerventilen zum Antrieb eines Arbeitsgerätes oder einer Antriebssteuerung ausschließlich zur Entlüftung oder Entleerung des Ventils oder der Betätigungseinrichtung des Fluids verwendet. Eine Verwendung dieser Leitungen für Sicherheitseinrichtungen und zu Fail-safe Funktion ist dem Stand der Technik nicht zu entnehmen.In the prior art line connections between the storage space and the environment in hydraulic / pneumatic control valves for driving a working device or a drive control are used exclusively for venting or emptying of the valve or the actuator of the fluid. A use of these cables for safety devices and fail-safe function is not apparent from the prior art.
Die leitungsmäßige Verbindung ist innerhalb der äußeren Umhüllung des Ventils angeordnet und verläuft parallel zum Entlastungskanal des Steuerschiebers. Sind weitere Anschlussstellen an die Umgebung vorgesehen, so kann selbstverständlich diese Verbindung auch zu diesen Stellen geführt werden. Entscheidend ist nur, dass bei offener Verbindungsstelle zwischen Steuerschieber und Betätigungselement eine Druckentlastung des Stauraumes garantiert ist.The line connection is arranged within the outer envelope of the valve and runs parallel to the discharge channel of the spool. If further connection points to the environment are provided, then of course this connection can also be routed to these locations. It is only crucial that a pressure relief of the storage space is guaranteed at open connection between spool and actuator.
Es hat sich als vorteilhaft erwiesen, die Abdichtung am Kopf des Betätigungselementes mit einem Elastomermaterial durchzuführen. Dieses Material dient der besseren Abdichtung der Steueröffnung. Die Abdichtung kann z. B. durch einen am Kopfende des Betätigungselementes angebrachten Pfropfen oder durch eine Beschichtung der Stirnseite realisiert werden. Die Form der Abdichtung kann vorteilhaft entweder als Elastomerkolben oder -kegel erfolgen. In einer ersten Ausführung kann das Elastomermaterial die gesamte radiale Fläche einnehmen. Damit ist je nach verwendetem Material des Elastomers eine elastische Kontaktstelle vorgesehen, die ein hartes Aufprallen des Betätigungselementes auf den Steuerschieber an der Verbindungsstelle verhindert oder abmildert. Durch diese Maßnahme werden Verschleißerscheinungen der beiden Bauelemente verhindert oder erheblich reduziert.It has proved to be advantageous to carry out the sealing at the head of the actuating element with an elastomeric material. This material serves to better seal the control port. The seal can z. B. be realized by a mounted at the head end of the actuator plug or by a coating of the front page. The shape of the seal can advantageously be done either as an elastomeric piston or cone. In a first embodiment, the elastomeric material can occupy the entire radial surface. This is depending on the used material of the elastomer an elastic contact point provided that prevents or mitigates a hard impact of the actuating element on the spool at the connection point. By this measure wear and tear of the two components are prevented or significantly reduced.
Zur besseren Einpassung ist es vorteilhaft, wenn die Elastomerabdichtung in eine maulartige, axiale Ausnehmung des Kopfteiles des Betätigungselementes eingefasst ist und bündig in radialer Richtung mit dem Kopfteil abschließt. Der Öffnungsdurchmesser des Maules entspricht dem Durchmesser der Steueröffnung des Steuerschiebers, so dass durch das eingelagerte Elastomermaterial die Abdichtung erfolgt. Die Kraftübertragung von der Betätigungseinrichtung auf den Kopf des Steuerschiebers erfolgt dabei ausschließlich durch die äußere koaxiale Ringkontaktfläche des Kopfes des Betätigungselementes.For better fitting, it is advantageous if the elastomer seal is enclosed in a mouth-like, axial recess of the head part of the actuating element and terminates flush with the head part in the radial direction. The opening diameter of the mouth corresponds to the diameter of the control opening of the control slide, so that the seal is made by the embedded elastomer material. The power transmission from the actuator to the head of the spool takes place exclusively by the outer coaxial ring contact surface of the head of the actuator.
Als weitere elastomer Abdichtung ist auch eine Abdichtung über O- Ringe vorteilhaft, die in einer umfangmäßig angeordneten Nut an der Stirnseite des Betätigungselementes angeordnet sind. Konstruktiv lässt sich die O- Ringabdichtung durch einen an der Stirnseite angeordneten zylindrischen Zapfen realisieren, auf dessen Außenumfang die O- Ringe angeordnet sind.As a further elastomeric sealing a sealing over O-rings is advantageous, which are arranged in a circumferentially arranged groove on the end face of the actuating element. Structurally, the O-ring seal can be realized by a cylindrical pin arranged on the end face, on the outer circumference of which the O-rings are arranged.
Wenn in besonderen Einsatzfällen des Ventils eine elastomere Abdichtung nicht möglich ist, kann die Abdichtung auch als eine plane Fläche des Stirnteiles des Betätigungselementes ausgeführt sein. Das Betätigungselement ist in diesem Falle an der Verbindungsstelle als volle Kolbenfläche ausgeführt, die die koaxiale Öffnungsbohrung des Steuerschiebers abdichtet.If, in special cases of use of the valve, an elastomeric seal is not possible, the seal can also be designed as a flat surface of the front part of the actuating element. The actuator is executed in this case at the junction as a full piston surface which seals the coaxial opening bore of the spool.
Eine weitere vorteilhafte Möglichkeit der Abdichtung besteht darin, dass Betätigungselement als Dichtstößel auszuführen. Der Kopf des Betätigungselementes ist in dieser Ausführung als Messingkegel ausgeführt, dessen Spitze in die offene Stirnseite des Steuerschiebers eindringt und diese Stelle abdichtet.Another advantageous possibility of sealing is that to perform actuator as a sealing plunger. The head of the actuating element is designed in this embodiment as a brass cone, the tip of which penetrates into the open end face of the spool and seals this point.
Der Dichtstößel kann ferner in einer weiteren vorteilhaften Ausführung in Form einer Hülse aufgebaut sein, deren äußerer Hülsenboden die Abdichtfläche gegenüber der Bohrung des Steuerschiebers bildet. Im Inneren der Hülse ist eine Kugel oder ein anderer geformter Sitzkörper lose angeordnet und wird von der Stirnseite des in die Hülsenöffnung eintauchenden Kopf des Betätigungselementes in Ihre Position gehalten. Das Betätigungselement stößt gegen die Kugel, die damit den äußeren Hülsenboden gegen die Steueröffnungsbohrung drückt. Eine solche Konstruktion verhindert ein Verkanten der Verbindungsstelle, so dass immer eine vollständige Abdichtung ermöglicht wird.The sealing ram can also be constructed in a further advantageous embodiment in the form of a sleeve whose outer sleeve bottom forms the sealing surface with respect to the bore of the spool. Inside the sleeve, a ball or other shaped seat body is loosely arranged and is from the end face of the dipping into the sleeve opening head of the actuating element held in your position. The actuator abuts against the ball, which thus presses the outer sleeve bottom against the control hole. Such a construction prevents tilting of the joint, so that a complete seal is always possible.
Zur Verbesserung des Druckausgleiches zwischen der Stirnseite des Steuerschiebers und des Betätigungselementes weist der Steuerschieber in dem Staurum eine Rückstelleinrichtung auf, die zweckmäßig als Druckfeder ausgeführt ist. Der Kopf des Steuerschiebers im Stauraum weist zu diesem Zweck radiale Schultern auf. Das eine Ende der Druckfeder stützt sich dort ab während das andere Ende gegen den von der Verbindungsstelle abgewandten Boden des Stauraumes drückt. Durch diese Anordnung wird zusätzlich sichergestellt, dass der Kopf der Betätigungselementes in jeder Schaltposition des Steuerschiebers immer in Anlage an die Steueröffnung des Schiebers liegt und Leckagevertuste im Normalbetrieb durch Undichtigkeiten vermieden werden.To improve the pressure equalization between the end face of the spool and the actuating element, the spool in the stowage on a restoring device, which is suitably designed as a compression spring. The head of the spool in the storage space has radial shoulders for this purpose. One end of the compression spring is supported there while the other end presses against the bottom of the storage space facing away from the connection point. By this arrangement it is additionally ensured that the head of the actuating element in each switching position of the spool is always in contact with the control port of the slide and leakage in normal operation can be avoided by leaks.
Eine weitere vorteilhafte Ausführung der Erfindung umfasst insbesondere als Betätigungseinrichtung einen Elektromagneten, dessen Anker mit axial verlängertem Stangenstößel das Betätigungselement bildet, an dessen Kopf die Abdichtung angeordnet ist. Für hydraulische Steuerungsfunktionen wird vorzugsweise ein Proportionalmagnet verwendet, dessen Hub / Strom Kennlinie der axialen Verschiebung des Steuerschiebers entspricht.A further advantageous embodiment of the invention comprises, in particular as an actuating device, an electromagnet whose armature with axially extended rod tappet forms the actuating element, at whose head the seal is arranged. For hydraulic control functions, a proportional solenoid is preferably used whose stroke / current characteristic corresponds to the axial displacement of the control spool.
Für die sichere Funktionsweise sowohl in der Normalfunktion als auch in der Fail-Safe Funktion ist es weiter vorteilhaft, wenn der Anker des Elektromagneten mit einer zusätzlichen koaxialen Abdichtung gegenüber seinen Ankergegenstück versehen ist, die im axialen Abstand zur Abdichtung der Verbindungsstelle angeordnet ist. Durch diese Maßnahme wird verhindert, dass das durch den hohlen Steuerschieber einströmende hydraulische Medium, insbesondere bei offener Verbindungsstelle des Steuerschiebers mit dem Ankerstößel, nicht in den Ankerraum des Magneten strömen kann, und ausschließlich durch die Entlastungsleitung vom Stauraum zur Anschlussstelle T strömt.For the safe operation both in the normal function and in the fail-safe function, it is also advantageous if the armature of the electromagnet is provided with an additional coaxial seal against its armature counterpart, at an axial distance to seal the connection point is arranged. By this measure it is prevented that the inflowing through the hollow spool hydraulic medium, especially at open junction of the spool with the armature plunger, can not flow into the armature space of the magnet, and flows exclusively through the discharge line from the storage space to the junction T.
Weitere Einzelheiten der Erfindung ergeben sich aus den Unteransprüchen und den im Folgenden beschriebenen beiden Ausführungsbeispielen.Further details of the invention will become apparent from the dependent claims and the two embodiments described below.
-
Fig. 1 zeigt in einer Längsschnittdarstellung eine erste Ausführungsform des erfinderischen Steuerventils in einer Gesamtansicht.Fig. 1 shows a longitudinal sectional view of a first embodiment of the inventive control valve in an overall view. -
Fig. 2 zeigt in einer Längsschnittsdarstellung eine zweite Ausführungsform des erfinderischen Steuerventils in einer Gesamtansicht.Fig. 2 shows a longitudinal sectional view of a second embodiment of the inventive control valve in an overall view. -
Fig. 3a bis Fig. 3c zeigen in Längsschnittdarstellungen Details derFig. 1 .Fig. 3a to Fig. 3c show in longitudinal section details of theFig. 1 ,
Bei dem in
Das Ventilteil 17, das im Wesentlichen die rechte Seite der
Bei dem in
In einer die gesamte axiale Länge des Ventilköpers 12 sich erstreckenden koaxialen Bohrung 30 ist der Steuerschieber 3 gelagert. An dem der Betätigungseinrichtung 2 entgegen gesetztem Ende des Ventilkörpers 12 mündet die Bohrung 30 direkt in die Verbraucheranschlussstelle A. Der Steuerschieber 3 weist an seinem äußeren Umfang im axialen Bereich zwischen den Anschlüssen P und T eine axiale Ausnehmung 31, und eine mit dieser Ausnehmung verbundenen radiale Verbindung 32 auf, die mit dem koaxialen Entlastungskanal 6 im Inneren des Steuerschiebers 3 verbunden ist. Dieser Entlastungskanal 6 erstreckt sich über die gesamte axiale Länge des Steuerschiebers 3 von der Anschlussstelle A bis zu einer Verbindungsstelle 10 am anderen Ende.In a the entire axial length of the
Der Ventilkörper 17 weist an seinem der Betätigungseinrichtung 2 zugeordneten Ende eine koaxialen Ausnehmung auf, die einen Stauraum 7 bildet, in dem die Rückstelleinrichtung gegen die Kraftwirkung des Bestätigungselementes 2 wirkt. Die Rückstelleinrichtung ist als Druckfeder um den Außendurchmesser des Steuerschiebers 3 angeordnet und drückt mit ihrem axial linken Ende gegen den Boden der Ausnehmung und mit dem anderen Ende gegen eine Schulter des Kopfes des Steuerschiebers 3 in diesem Bereich. Der Entlastungskanal 6 des Steuerschiebers 3 mündet an diesem Kopfende in eine Steueröffnung 8. Die Öffnung ist in der dargestellten Position des Schiebers 3 an der Verbindungsstelle 10 mit dem Kopf des Betätigungselementes 1 fest verschlossen.The
Der Ventilkörper 12 weist ferner eine axial im Inneren des Körpers angeordneten leitungsmäßige Verbindung 34 auf, durch die eine leitende Verbindung des Stauraumes 7 mit dem Tankanschluss T herstellt wird. Die Verbindungsleitung 34 sorgt in der Normalfunktion für eine Entlüftung oder Entleerung des Fluids, welches sich in dem Stauraum oder in der Betätigungseinrichtung 2 beim Betrieb sammelt. Bei geöffneter Stellung der Steueröffnung 8 und geöffnetem Anschlussstelle P erfüllt die Leitung 34 die Funktion, dass durch diese Maßnahme der Anschluss A eine direkte Verbindung zum Anschluss T erhält und somit entlastet wird. In der in
Als Betätigungseinrichtung 2 zeigt
Der Anker 14 ist über eine Lagerbuchse 24 in einer als Topf ausgestalteten Druckhülse 27 geführt, die sich axial von dem sich in Richtung des Ventilkörpers 12 angeordneten Ende des Magnetteiles 28, entlang des Außenumfanges von Konus 15 und Anker 14 erstreckt und dort fest sowohl mit dem Spulenkörper 26, als auch mit dem Ankergegenstück verbunden ist, und an ihrem Topfboden die der Hubrichtung entgegengesetzte Stirnseite des Ankers 14 umfasst. Zwischen dem Ankergegenstück und der Druckhülse 27 ist zusätzlich als Abdichtung des Magnetteiles 28 gegenüber Umgebungsmedien eine zusätzliche O-Ringabdichtung 18 vorgesehen. In der zur Hubrichtung weisenden offenen Stirnseite des Ankers 14 ist eine als Stößel 13 ausgestaltete Stange eingelassen, die durch eine durchgehende koaxiale Öffnung des Ankergegenstückes an ihrem anderen Ende den Kopf des Betätigungselementes 1 bildet. Innerhalb der Öffnung des Ankergegenstückes ist der Stößel 13 durch eine Lagerbuches 16 gelagert.The
Durch die Hubbewegung des Stößels 13 wird der Steuerschieber 3 in eine Position nach links in
Erfindungsgemäß weißt der Kopf des Stößels 13 an seiner Stirnseite eine Abdichtung 9 auf, die die Steueröffnung 8 in der in
Die Ausführung gemäß der
Die Arbeitsweise der Sicherheitseinrichtung für das erfindungsgemäße Steuerventil wird im Folgenden an Hand
In der Position nach
Die Position der
Bei einer Funktionsstörung wird die Betätigung (Bestromung) der Betätigungseinrichtung 2 unterbrochen. Der Stößel 13 wird axial nach links verschoben. Im Normalfall würde der Steuerschieber 3 durch die Rückstellfeder 5 der rückwärtigen Hubbewegung des Betätigungselementes 1 folgen. Wenn diese Nachfolgebewegung des Schiebers 3 gestört wird, er also in der Position der
Die Erfindung wurde am Beispiel einer Abdichtung aus einer Elastomerabichtung als Kegel (
Claims (14)
- A hydraulic/pneumatic control valve, comprising- a control slide (3) which is actuated by an actuating element (1) of an actuating device (2), said actuating element (1) being in force equilibrium with the pressure acting on the end faces of the slide (3),- in a first position produces a connection, via a relief duct (6) in the control slide (3), from a pressurized connecting point P to at least one connecting point A for a load,- in a second position interrupts the connection of the connecting point A to the connecting point P and, via the relief duct (6), relieves the load A of pressure at a connecting point T into a tank,- wherein the relief duct (6) is connected to the connecting point A and the connecting point T and is guided as far as a connection point (10) of the control slide (3) to the actuating element (1), said connection point (10) being configured as a control opening (8) in a retaining space (7) of the control valve, and the connection of the relief duct (6) to the connecting point T can be controlled by the actuating device (2),- a force- and form-fitting connection in the form of a coaxial seal is provided between the control slide (3) and the actuating element of the control slide,- and a safety function, which, in the event of a malfunction of the control valve, relieves the load connecting point A of pressure to the connecting point T in the non-actuated state, irrespective of the position of the control slide (3),- wherein the connecting point A is relieved of pressure via the opened seal (9) and the retaining space (7) to the tank (connecting point T),characterized in that the coaxial seal (9) is arranged at that side of the actuating element (1) that is directed toward the connection point (10), and provided between the retaining space (7) and the tank connection (T) is a conductive connection (34) which is arranged within an external sheathing (12) of the valve and parallel to the relief duct (6) of the control slide (3), wherein pressure compensating ducts which are present are used as conductive connection (34).
- The control valve as claimed in claim 1, characterized in that the seal (9) comprises a plug made of an elastomeric material (11).
- The control valve as claimed in claim 2, characterized in that the elastomeric plug (11) has a conical profile in the direction of the connection point (10).
- The control valve as claimed in one or more of claims 1 to 3, characterized in that the seal (9) comprises a pairing made of the elastomeric material (11) and the material of the actuating element (1).
- The control valve as claimed in claim 4, characterized in that the head of the actuating element (1 ) at the connection point (10) has circumferentially arranged grooves, in which an elastomeric seal, in particular an O-ring seal (33), is mounted.
- The control valve as claimed in one or more of claims 1 to 4, characterized in that the head of the actuating element (1) at the connection point (10) has a coaxial recess in which the elastomeric material (11) is fitted.
- The control valve as claimed in one or more of claims 1 to 6, characterized in that the seal (9) takes place by way of the elastomeric material (11) and the force is transmitted by way of that end face of the actuating element (1) that is arranged in the direction of the control slide (3).
- The control valve as claimed in one or more of claims 1 to 7, characterized in that the actuating element (1) is configured as a sealing plunger in the direction of the connection point (10).
- The control valve as claimed in claim 8, characterized in that the sealing plunger is configured as a sleeve, wherein the actuating element (1) moves into the coaxial opening in the sleeve and presses the latter by way of its outwardly directed bottom surface toward the opening bore in the control slide (3).
- The control valve as claimed in claim 8 or 9, characterized in that the sealing plunger is configured as a cone, the tip of which presses against the connection point.
- The control valve as claimed in one or more of claims 1 to 10, characterized in that the actuating device (2) comprises an electromagnet, in particular a proportional magnet, and the actuating element (1) comprises the plunger (13) of the armature (14) of the magnet.
- The control valve as claimed in claim 11, characterized in that the armature (14) of the electromagnet is provided with an additional coaxial seal opposite its armature counterpart, said additional coaxial seal being arranged at an axial distance from the seal of the connection point (10).
- The control valve as claimed in one or more of claims 1 to 12, characterized in that the switch from the first to the second position of the control slide (3) takes place by way of a restoring device (5) that is arranged in the retaining space (7) and acts on the head of the actuating element (1).
- The control valve as claimed in one or more of claims 1 to 13, characterized in that the restoring device (5) comprises a compression spring, one end of which is supported on the shoulder of the control opening (8) in the control slide (3) and the opposite end of which is supported on the bottom of the retaining space (7).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005056039A DE102005056039B4 (en) | 2005-11-24 | 2005-11-24 | Hydraulic / pneumatic control valve with fail-safe function |
PCT/EP2006/011046 WO2007059898A1 (en) | 2005-11-24 | 2006-11-17 | Hydraulic/pneumatic control valve with fail-safe function |
Publications (2)
Publication Number | Publication Date |
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EP1952032A1 EP1952032A1 (en) | 2008-08-06 |
EP1952032B1 true EP1952032B1 (en) | 2011-09-07 |
Family
ID=37685621
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP06818623A Active EP1952032B1 (en) | 2005-11-24 | 2006-11-17 | Hydraulic/pneumatic control valve with fail-safe function |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1952032B1 (en) |
AT (1) | ATE523699T1 (en) |
DE (1) | DE102005056039B4 (en) |
WO (1) | WO2007059898A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090038571A1 (en) * | 2007-08-09 | 2009-02-12 | Avila Miguel I | Oil control valve for variable cam phaser |
DE102013014452A1 (en) * | 2013-08-30 | 2015-03-05 | Hydac Fluidtechnik Gmbh | valve device |
EP3529130B1 (en) * | 2016-10-18 | 2023-04-12 | Parker Hannifin Emea S.A.R.L. | Electro-hydraulic control system with fail-safe pilot valves |
US11390319B2 (en) | 2019-07-10 | 2022-07-19 | Fema Corporation Of Michigan | Steering system with switchable load reaction valve |
US11473693B2 (en) | 2020-06-26 | 2022-10-18 | Fema Corporation Of Michigan | Proportional hydraulic two-stage valve |
DE102020118902A1 (en) | 2020-06-26 | 2021-12-30 | Fema Corporation Of Michigan | Proportional hydraulic two-stage valve |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US3797526A (en) * | 1972-08-21 | 1974-03-19 | E Champeon | Cage valve with pilot and mechanical operating means |
US5085402A (en) * | 1990-08-10 | 1992-02-04 | The Lee Company | High speed solenoid valve actuator |
DE4123036C2 (en) * | 1991-07-12 | 1994-08-11 | Daimler Benz Ag | Slide valve |
DE4133536C2 (en) * | 1991-10-10 | 1995-11-30 | Hydraulik Ring Gmbh | Hydraulic solenoid valve |
FR2801416B1 (en) * | 1999-11-24 | 2002-01-11 | Parker Hannifin Rak Sa | MINIATURE SOLENOID VALVE, ASSEMBLY METHODS |
DE10308910B4 (en) * | 2003-02-28 | 2013-01-17 | Linde Material Handling Gmbh | Hydraulic control valve |
EP1589392A1 (en) * | 2004-04-24 | 2005-10-26 | THOMAS MAGNETE GmbH | Pressure controlling valve |
-
2005
- 2005-11-24 DE DE102005056039A patent/DE102005056039B4/en not_active Expired - Fee Related
-
2006
- 2006-11-17 WO PCT/EP2006/011046 patent/WO2007059898A1/en active Application Filing
- 2006-11-17 AT AT06818623T patent/ATE523699T1/en active
- 2006-11-17 EP EP06818623A patent/EP1952032B1/en active Active
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WO2007059898A1 (en) | 2007-05-31 |
DE102005056039B4 (en) | 2009-01-29 |
DE102005056039A1 (en) | 2007-06-06 |
ATE523699T1 (en) | 2011-09-15 |
EP1952032A1 (en) | 2008-08-06 |
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