EP1896803A1 - An object comprising a layered structure of alternating conducting and insulating layers - Google Patents
An object comprising a layered structure of alternating conducting and insulating layersInfo
- Publication number
- EP1896803A1 EP1896803A1 EP06742462A EP06742462A EP1896803A1 EP 1896803 A1 EP1896803 A1 EP 1896803A1 EP 06742462 A EP06742462 A EP 06742462A EP 06742462 A EP06742462 A EP 06742462A EP 1896803 A1 EP1896803 A1 EP 1896803A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sensor element
- providing
- coating layer
- conducting
- insulating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000011247 coating layer Substances 0.000 claims abstract description 59
- 239000004020 conductor Substances 0.000 claims abstract description 50
- 238000000034 method Methods 0.000 claims abstract description 26
- 239000010410 layer Substances 0.000 claims description 51
- 239000011810 insulating material Substances 0.000 claims description 25
- 239000004065 semiconductor Substances 0.000 claims description 15
- 238000004891 communication Methods 0.000 claims description 9
- 238000005229 chemical vapour deposition Methods 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- 238000009713 electroplating Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000004544 sputter deposition Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 238000007641 inkjet printing Methods 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000203 mixture Substances 0.000 description 4
- 150000004767 nitrides Chemical class 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- -1 AI2O3 Chemical class 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000012815 thermoplastic material Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 208000032368 Device malfunction Diseases 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000002048 anodisation reaction Methods 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D11/00—Component parts of measuring arrangements not specially adapted for a specific variable
- G01D11/24—Housings ; Casings for instruments
- G01D11/245—Housings for sensors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0284—Details of three-dimensional rigid printed circuit boards
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0296—Conductive pattern lay-out details not covered by sub groups H05K1/02 - H05K1/0295
- H05K1/0298—Multilayer circuits
Definitions
- the present invention relates to an object adapted to have a sensor element mounted thereon and to provide an electrical connection to such a sensor element.
- the invention further relates to a fabrication method of forming such an object.
- a sensor will comprise a sensor element, a housing, signal wires for communicating signals to/from the sensor element, and an electrical terminal.
- the sensor In case the sensor is to be used in closed systems, such as pressure sensors or temperature sensors in hydraulic systems, it is necessary to provide signal wires between the exterior and the interior of the closed system in order to communicate signals to/from the sensor element positioned inside the closed system. This is typically provided by means of feed through connections. Such feed through connections have to fulfil strict requirements in terms of tightness, mechanical strength, etc., and they are therefore technically relatively difficult to make, and there is a potential risk that a given feed through connection will not fulfil the specified requirements. Furthermore, the technical difficulties add to the costs of the sensor, and often the costs related to housing, connectors, wires, etc.
- a typical feed through connection is a so-called glass connection, in which a number of pins are encapsulated in a glass material, the pins providing the desired connections, and the glass material providing the desired properties in terms of tightness, mechanical strength, etc.
- US 5,452,087 discloses a method and apparatus for measuring pressure with embedded non-intrusive fibre optics.
- a Fabry-Perot interferometer is arranged in a terminated, single mode fibre to function as a strain gauge. The interferometer may be embedded along the axis of a metal bolt. Thereby it is possible to non-intrusively measure the pressure inside a vessel.
- US 5,452,087 does not solve the general problems related to communicating signals to/from a sensor element positioned inside a closed system, since the sensor principle disclosed in US 5,452,087 is based on pure optical signal processing in relation to changes in the resonances of the Fabry-Perot interferometer.
- US 6,521 ,830 discloses a housing for electrical or electronic devices or components comprising a moulding of thermoplastic material which has at selected locations on its surface electrical conductor tracks with contact pins attached at predetermined locations, the conductor tracks being covered with a layer of thermoplastic material.
- Sensing devices may be mounted on the contact pins.
- the conductor tracks provide electrical connections to/from such sensing devices through a wall of the housing. Accordingly, it is not possible to replace a sensing device, i.e. the entire housing must be discarded if a sensing device malfunctions or another kind of sensing device is desired.
- the housing is relatively cumbersome to manufacture.
- it is necessary to customize the housing specifically to the intended application i.e. it is not possible to use the same housing for a number of different applications. Thereby it is not possible to mass produce one device for several applications.
- an object of the invention to provide electrical connections to a sensor element positioned inside a closed system without the need for traditional wires. It is a further object of the invention to provide a standard object onto which a desired sensor element may be mounted in such a way that signals can be communicated to/from the sensor element via the standard object.
- a body being made from an insulating or from a conducting material, said body having an exterior surface enclosing the body
- first and second coating layers being arranged on the exterior surface of the body in such a way that a layered structure of alternating layers of conducting and insulating or semiconducting material is formed, the object thereby being capable of communicating an electrical signal from a first part of the exterior surface of the body, said first part being adapted to carry a sensor element, to a second part of the exterior surface part of the body, via the pattern of conductive material.
- the sensor element which may be mounted on the object may be any kind of sensor element appropriate for the kind of measurement which it is desired to perform. It may, thus, be or comprise an accelerometer, an anglemeter, a barometer, a chemical sensor, a light sensor, e.g. a colour sensor, a conductivity sensor, an ammeter, a Hall probe, a fire detector, e.g. a smoke sensor, a flowmeter, a Newtonmeter, a gas sensor, such as a ⁇ sensor, a gauge, a thermometer, a moisture sensor, e.g. a humidity sensor or a dew point sensor, a motion sensor, a pH sensor, a position sensor, e.g.
- the object is preferably made in such a way that it is possible to mount any of a number of standard sensor elements on the object. This may be achieved by designing the first part of the object with a 'standard footprint' adapted to receive whichever sensor element is suitable for a specific application. Thereby the object is a standard object which can be used for a number of various applications, and it is therefore possible to produce larger series of the object, thereby reducing the overall manufacturing costs.
- the object may thereby be potentially reusable.
- the sensor element may be at least substantially fixedly mounted on the object by the manufacturer.
- the manufacturer it is still possible for the manufacturer to manufacture the object (or at least the body) as a standard object onto which various sensor elements may be mounted.
- the object may be used whenever signal transfer is needed between the interior and the exterior of a closed system.
- the body is a relatively large part compared to the total size of the object.
- the part may at least substantially define the shape and size of the object.
- it is either made from a conducting material or from an insulating or semiconducting material.
- the body may advantageously be made from a metal, such as copper, brass or steel, or from a carbon containing material.
- the body is made from an insulating material it may advantageously be made from a plastics material, such as various types of polymers, or from a ceramic material, such as a binary or a tertiary ceramic material.
- the first coating layer has a pattern of conducting material.
- the conducting material preferably covers only part of the exterior surface of the body in order to avoid short circuiting between the various parts of the pattern, and it may be arranged in any suitable pattern, such as a number of substantially parallel lines arranged on a surface area of and along the direction of a longitudinal axis of the body.
- the pattern may be any other suitable pattern, as long as the conducting pattern is arranged on the exterior surface of the body in such a way that at least one conducting connection is established between the first part and the second part of the exterior surface of the body, the pattern of conductive material thereby being capable of communicating an electrical signal between the first part and the second part.
- the exterior surface encloses the body.
- the exterior surface defines a boundary between the body and the surroundings.
- the first and second coating layers are arranged on the exterior surface, and thereby the electrical signals may be communicated along the exterior surface, as opposed to being communicated through the body.
- the first coating layer is relatively thin as compared to the size of the body.
- the first coating layer preferably has a thickness within the interval 0.005 ⁇ m to 200 ⁇ m, such as in the interval 0.01 ⁇ m to 100 ⁇ m, such as in the interval 0.5 ⁇ m to 50 ⁇ m, such as in the interval 10 ⁇ m to 30 ⁇ m, such as approximately 20 ⁇ m, alternatively within the interval 0.2 ⁇ m to 1 ⁇ m. This is, of course, the thickness of the layer in the positions where pattern of conducting material is present.
- the conducting material may be formed by a single element, or it may be a combination of one or more elements, at least one of the elements being conducting, e.g. in the form of an alloy.
- the conducting material may be or comprise gold, silver, titanium, zirconium, chromium, molybdenum, tungsten, iron, nickel, palladium, platinum, copper, zinc, aluminium, and/or carbon.
- the conductive material may be composed of conducting or superconducting ceramics.
- the second coating layer is made from an insulating or semiconducting material, and it at least substantially covers a surface area of the body.
- the second coating layer covers area parts which are covered by the pattern of conducting material as well as areas not covered by this pattern.
- the second coating layer is also relatively thin as compared to the size of the body.
- the first coating layer preferably has a thickness within the interval 0.005 ⁇ m to 200 ⁇ m, such as in the interval 0.01 ⁇ m to 100 ⁇ m, such as in the interval 0.5 ⁇ m to 50 ⁇ m, such as in the interval 10 ⁇ m to 30 ⁇ m, such as approximately 20 ⁇ m, alternatively within the interval 0.2 ⁇ m to 1 ⁇ m.
- the second coating layer may be made from an insulating or a semiconducting material. Alternatively, it may be made from a material having a relatively high resistivity, i.e. a resistivity which is substantially higher than the resistivity of the conducting material of the first coating layer. Thereby conductance of electrical signals in the second coating layer is avoided.
- the material may be made from a single element, or from a mixture of one or more elements.
- the second coating layer may be or comprise an electrically insulating oxide or a nitride, such as AI 2 O 3 , SiO 2 , AIN, ZnO 2 , and/or other suitable oxides or nitrides or mixtures hereof being known to persons skilled in the art of insulating materials.
- the second coating layer may be made from a non- stoichiometric oxide or nitride or mixtures thereof.
- the second coating layer may be formed by an organic layer or a suitable type of paint.
- the first and second coating layers are arranged on the exterior surface of the body in such a way that a layered structure of alternating layers of conducting and insulating or semiconducting material is formed.
- the second coating layer (which is insulating or semiconducting) should be arranged immediately on the surface of the body, the first coating layer being arranged on top of the second coating layer.
- the second coating layer (insulating or semiconducting) will be sandwiched between two structures of conducting material, i.e. the body and the first coating layer, and thereby an alternating layered structure is provided.
- the first coating layer should be arranged immediately on the body with the second coating layer arranged on top of the first coating layer.
- the first coating layer (conducting) will be sandwiched between two insulating or semiconducting structures, i.e. the body and the second coating layer, and the alternating layered structure is thereby formed.
- an electrically conducting path can be provided from the first part of the exterior surface of the body to the second part of the exterior surface of the body merely by coating the body with alternating layers of conducting and insulating/semiconducting material makes it possible to communicate signals to and from a sensor element mounted on the first part of the object without the need for traditional wiring, traditional feed through connections, etc.
- the object can easily be produced in a cost effective manner.
- the first part may be made as a 'standard footprint', thereby allowing any desirable kind of sensor element to be mounted on the object, the signal communication being independent of the kind of sensor element selected. This is a great advantage.
- the object may further comprise at least one additional first coating layer and/or at least one additional second coating layer arranged on the exterior surface of the body in such a way that a layered structure of alternating layers of conducting and insulating or semiconducting material is formed.
- at least one additional first coating layer and/or at least one additional second coating layer arranged on the exterior surface of the body in such a way that a layered structure of alternating layers of conducting and insulating or semiconducting material is formed.
- the object may further comprise a sensor element mounted on the body.
- the layered structure may preferably be arranged in such a way that it also at least partly covers the sensor element.
- the sensor element is preferably mounted by the manufacturer before the coating layers are applied. Thus, when the coating layers are applied they will also cover the sensor element, and the sensor element becomes an integrated part of the object.
- the object may be produced without the sensor element, the object thereby being a standard element onto which a desired kind of sensor element may be mounted.
- the object may further comprise a wear resistant outer layer formed on the outermost layer of the layered structure.
- a wear resistant outer layer formed on the outermost layer of the layered structure.
- Such a layer provides protection to the coating layers and, optionally, to a sensor element mounted on the object. This is an advantage in case the object is to be fitted tightly into an opening or the like, e.g. by means of mating threads on the object and in the opening.
- the wear resistant outer layer may be formed from a material known in the field of tribology, such as binary nitrides, e.g. CrAIN, TiAIN/CrN, Diamond Like Carbon (DLC), or mixtures thereof.
- the wear resistant layer should preferably be insulating and vice versa.
- the wear resistant outer layer preferably further covers the sensor element, thereby providing protection for the sensor element.
- the object may further comprise one or more terminal pins arranged at or near the second part of the body and in communication with the pattern of conductive material, thereby providing an exterior connection to a sensor element mounted on the body.
- the terminal pin(s) may advantageously be in the form of standard connectors to external equipment, such as equipment for processing and/or displaying signals received from a sensor element and/or equipment for generating signals, e.g. control signals, for a sensor element.
- the body may comprise a threaded portion having an outer thread.
- the body may be a standard bolt adapted to be screwed into a mating thread in an opening, thereby providing an at least substantially tight fit between the object and an external structure, e.g. a wall part of a closed system.
- the fit may be further tightened by means of one or more gaskets, such as one or more o-rings.
- gaskets such as one or more o-rings.
- the object is a bolt
- the first part is preferably located at or near a threaded end part of the bolt
- the second part is preferably located at or near the bolt head.
- a sensor element can be mounted at or near the threaded end part which will normally be the part which is inserted into a closed system while the bolt head part is used for tightening the bolt.
- the bolt head (and thereby the second part) will, accordingly, normally be positioned outside the closed system, and the pattern of conducting material thereby provides a connection between a sensor element positioned inside the closed system and the exterior of the closed system without the need for separate feed through connections.
- the object may be a bolt with buried conducting layers arranged on a surface area of the bolt.
- the bolt may be used as an online sensor for monitoring tension strain when tightening a bolt, nut or work piece, etc. This may, e.g., be obtained by an online monitoring of a capacitance, resistance or impedance when tightening the bolt. This will provide a standard method for measuring stress/strain online when tightening delicate equipment.
- the buried conducting layers arranged on the surface area of the bolt may be used as signal transmitters or power transfers between the interior and exterior of a closed system, through a standard bolt opening.
- the body may provide a conductive path.
- the body itself may be used to provide large currents to or from the interior part of a closed system.
- the second coating layer ensures that such currents are solely conducted via the body itself.
- the object may advantageously form a feed through connection to a sensor element mounted on the object. This is obtained without the disadvantages described above.
- the above and other objects are fulfilled by providing a method of forming an object for communicating an electrical signal from a first part of the object to a second part of the object, the method comprising the steps of:
- the second aspect of the invention provides a method for manufacturing an object according to the first aspect of the invention.
- the step of providing a first coating layer and/or the step of providing a second coating layer may be performed by means of sputtering, chemical vapour deposition (CVD) or electroplating.
- the method may further comprise the step of performing a post chemical treatment on the first and/or the second coating layer.
- a post chemical treatment may, e.g., be or comprise anodization, oxidation, nitridation, etc.
- Further information on specific coating techniques may, e.g., be found in 'Handbook of Advanced Plasma Processing Techniques', R. J. Shul, S. J. Pearton, Springer, and in references mentioned therein.
- the step of providing a first coating layer and/or the step of providing a second coating layer may be performed by means of spraying or by means of an ink jet technique, the latter being particularly useful for providing the first coating layer, since the ink jet technique is suitable for forming the relevant conducting pattern.
- the method may further comprise the step of mounting a sensor element at or near the first part of the object, in which case the steps of providing the first and second coating layers may be performed in such a manner that the resulting layered structure covers the sensor element.
- the method may further comprise the step of providing a wear resistant outer layer on the outermost layer of the layered structure. This has already been described above.
- the method may further comprise the step of providing one or more terminal pins at or near the second part of the object and in communication with the pattern of conductive material. This may, e.g., be performed by pressing the pin(s) into the second part of the object.
- the pin(s) may be fitted into a plastic housing, and the plastic housing along with the pin(s) may subsequently be mounted directly onto the object.
- terminal pin(s) is/are in communication with the pattern of conductive material, one or more electrically conducting paths are formed between the terminal pin(s) and a sensor element mounted on the first part of the object. Thereby the terminal pin(s) may establish one or more connections between the object and external equipment for processing a signal received from the sensor element and/or for displaying measured parameters and/or for generating signals to the sensor element.
- the terminal pin(s) may preferably be in the form of a standard connector for such equipment, thereby making it very easy to mount and plug in the object when it is desired to position a sensor element inside a closed system.
- Fig. 1 is a perspective view of a bolt according to an embodiment of the invention
- Fig. 2 is an exploded view of the bolt of Fig. 1
- Figs. 3a-3e are a cross sectional views of an object according to an embodiment of the invention and illustrating a method according to an embodiment of the invention.
- Fig. 1 is a perspective view of a bolt 1 according to an embodiment of the invention.
- the bolt 1 has a threaded portion 2, a bolt head 3 and an end part 4 arranged opposite the bolt head 3.
- a sensor element 5 is mounted at the end part 4 .
- a pattern of conducting material 6 is arranged in parallel lines establishing a connection between the end part 4 and the bolt head 3.
- the pattern of conductive material 6 is, thus, arranged on an exterior surface of the bolt 1.
- electrical signals can be communicated between the sensor element 5 and the bolt head 3 via the pattern of conducting material 6.
- the first part of the object is a region comprising the end part 4 of the bolt 1
- the second part of the object is a region comprising the bolt head 3.
- the bolt 1 When in use, the bolt 1 can be fitted into an opening, e.g. in a wall portion of a closed system, such as a hydraulic system.
- the bolt 1 is preferably fitted in the opening in such a way that the end part 4 carrying the sensor element 5 is positioned inside the closed system while the bolt head 3 is positioned outside the closed system. If appropriate connections are fitted at the bolt head 3 it is thereby possible to communicate signals to/from the sensor element 5 from/to the exterior of the closed system, via the pattern of conductive material 6, i.e. without the requirement of separate feed through connections and/or wiring.
- a connector box 7 for communicating a received signal further on to an external device is visible.
- the bolt 1 of Fig. 1 is further provided with an o-ring 8 in order to ensure a tight fit when the bolt 1 is fitted into an opening as described above.
- Fig. 2 is an exploded view of the bolt 1 of Fig. 1 for a clearer view of the individual parts.
- the bolt 1 and its function have already been described above, and will therefore not be described here.
- Fig. 2 further shows that the connector box 7 comprises four terminal pins 9. One end of each pin 9 is fitted into the bolt head 3, and the protruding part is encapsulated in the connector box 7, which is attached to the bolt head 3 by means of a screw 10.
- the bolt head 3 has been provided with a standard terminal connector which can be used for connecting the sensor element 5 to an exterior device.
- the exterior device may be used for analysing measurement signals received from the sensor element 5 and/or for generating control signals for the sensor element 5.
- Fig. 3a is a cross sectional view of part of an object according to an embodiment of the invention in the form of a bolt 1 having a bolt head 3 and an end part 4 onto which a sensor element (not shown) may be mounted.
- the bolt 1 further comprises a threaded portion 2.
- the bolt 1 is made from an electrically conducting material.
- Fig. 3b is a cross sectional view of the bolt 1 of Fig. 3a. However, in Fig. 3b the bolt 1 has further been provided with a layer of insulating material 11. The layer of insulating material 11 at least substantially covers the complete outer surface area of the bolt 1.
- Fig. 3c is a cross sectional view of the bolt 1 of Figs. 3a and 3b.
- the bolt 1 has further been provided with a layer of conducting material 6.
- the layer of conducting material 6 has been applied to the outer surface of the bolt 1 , on top of the layer of insulating material 11 , in a pattern as illustrated in Figs. 1 and 2.
- the layer of conductive material 6 does not cover the complete outer surface of the bolt 1.
- the layer of insulating material 11 arranged between the initial bolt 1 (which is made from an electrically conducting material) and the layer of conducting material 6 prevents short circuiting of the conducting paths formed by the pattern of conducting material 6.
- Fig. 3d is a cross sectional view of the bolt 1 of Figs. 3a-3c.
- the bolt 1 has further been provided with an additional layer of insulating material 11 on top of the layer of conducting material 6.
- This additional layer of insulating material 11 prevents short circuiting of the conducting paths formed by the pattern of conducting material 6 in case the bolt 1 is positioned in contact with conducting material, e.g. in case the bolt 1 is screwed into a conducting structure.
- Fig. 3e is a cross sectional view of the bolt 1 of Figs. 3a-3d.
- the bolt 1 has further been provided with a layer of wear resistant material 12 on top of the outermost layer of insulating material 11.
- the layer of wear resistant material 12 makes the bolt 1 suitable for being inserted into an opening having a mating thread portion, thereby providing a close fit between the bolt 1 and a structure in which the opening is arranged. Due to the layer of wear resistant material 12 the bolt 1 can be fitted into the opening without risking damage to the layers 6, 11 positioned beneath the wear resistant layer 12.
- Figs. 3a-3e thereby illustrate a method of forming an object according to an embodiment of the invention by sequentially applying layers of insulating material 11 and layers of conducting material 6. Thereby a layered structure of alternating layers of conducting 1 , 6 and insulating 11 material is formed. Finally, the layered structure is covered by a layer of wear resistant material 12.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DKPA200500878 | 2005-06-15 | ||
| PCT/DK2006/000333 WO2006133702A1 (en) | 2005-06-15 | 2006-06-13 | An object comprising a layered structure of alternating conducting and insulating layers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1896803A1 true EP1896803A1 (en) | 2008-03-12 |
Family
ID=35929904
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP06742462A Withdrawn EP1896803A1 (en) | 2005-06-15 | 2006-06-13 | An object comprising a layered structure of alternating conducting and insulating layers |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP1896803A1 (en) |
| WO (1) | WO2006133702A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1843138B1 (en) * | 2006-04-06 | 2012-05-16 | Sauer-Danfoss ApS | A bolt having a layer of conducting material forming a sensor |
| DE102007037364A1 (en) | 2007-08-08 | 2009-02-12 | Robert Bosch Gmbh | liquid sensor |
| US10061057B2 (en) * | 2015-08-21 | 2018-08-28 | Stmicroelectronics (Research & Development) Limited | Molded range and proximity sensor with optical resin lens |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0285324U (en) | 1988-12-21 | 1990-07-04 | ||
| FR2683315A1 (en) | 1991-11-05 | 1993-05-07 | Electricfil | SENSOR OF A PHYSICAL SIZE COMPRISING A BODY FOR SUPPORTING AND CENTERING THE VARIOUS COMPONENTS FOR MEASURING THE PHYSICAL SIZE. |
| US5452087A (en) | 1993-11-04 | 1995-09-19 | The Texas A & M University System | Method and apparatus for measuring pressure with embedded non-intrusive fiber optics |
| DE19757006A1 (en) | 1997-12-20 | 1999-07-01 | Bosch Gmbh Robert | Sensor and a method for its production |
| DE19944383A1 (en) | 1999-09-16 | 2001-04-19 | Ticona Gmbh | Housings for electrical or electronic devices with integrated conductor tracks |
| DE19949994A1 (en) * | 1999-10-15 | 2001-04-19 | Claas Saulgau Gmbh | Measurement and storage unit for agricultural equipment service monitoring avoids cabling can be read remotely at suitable intervals. |
| JP4479029B2 (en) * | 1999-11-19 | 2010-06-09 | 株式会社竹屋 | Game machine |
-
2006
- 2006-06-13 WO PCT/DK2006/000333 patent/WO2006133702A1/en not_active Ceased
- 2006-06-13 EP EP06742462A patent/EP1896803A1/en not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2006133702A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2006133702A1 (en) | 2006-12-21 |
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