EP1882767B1 - Device for monitoring the needle thread - Google Patents
Device for monitoring the needle thread Download PDFInfo
- Publication number
- EP1882767B1 EP1882767B1 EP07405114.5A EP07405114A EP1882767B1 EP 1882767 B1 EP1882767 B1 EP 1882767B1 EP 07405114 A EP07405114 A EP 07405114A EP 1882767 B1 EP1882767 B1 EP 1882767B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- thread
- sensor
- monitoring
- switching element
- regulator spring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000012544 monitoring process Methods 0.000 title claims description 7
- 238000009958 sewing Methods 0.000 claims description 14
- 238000001514 detection method Methods 0.000 claims description 4
- 230000004888 barrier function Effects 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B51/00—Applications of needle-thread guards; Thread-break detectors
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B47/00—Needle-thread tensioning devices; Applications of tensometers
- D05B47/04—Automatically-controlled tensioning devices
Definitions
- the invention relates to a device for monitoring the upper thread according to the preamble of patent claim 1.
- Devices of this type are known and serve to monitor thread breakage during sewing. You determine whether the upper thread has been threaded correctly in the sewing machine, especially with automatic threading devices. From the DDR 83897 a device for monitoring the upper thread is known, in which the extending from the thread tensioning device to the thread lever upper thread is deflected on a regulator spring. With the regulator spring a switching flag is connected, which slides at thread tension changes through a light barrier and at an undervoltage, eg caused by Thread breakage, a signal triggers. In this known device, there is only the possibility in the detection of a thread break or - to a limited extent - determine excessive thread tension change. Further detailed information regarding the functions of the sewing machine are not detectable.
- An object of the present invention is therefore to provide a device for the general monitoring of the upper thread, with which Fadensbonds- and thread movement changes in both the negative and positive sense can be detected and can give conclusions about the functions of various elements of the sewing machine.
- the device according to the invention it is possible to detect exact values about yarn tension changes as well as yarn movement changes in both directions and conclusions on the setting of the yarn tensioning device, on sewing defects such as yarn balls, missing stitches, failed stitching, etc., but also through the evaluation of the results during the sewing operation to draw on the influence of fabric thickness, stitch length, thread consumption changes per stitch and thread quality. Furthermore, conclusions about the function of the thread lever movement, the fabric thickness, stitch length and thread quality can also be obtained. A service mechanic can also check factory settings.
- Reference numeral 1 denotes the outline of a household sewing machine. On the sewing machine 1, only the essential parts for understanding the invention are shown.
- an upper thread bobbin 5 is rotatably mounted on a spool 7.
- the upper thread 9 leads from the upper thread bobbin 5 directly or indirectly to a thread tensioning device 11 of conventional design, for example consisting of two compressible by an axially acting spring discs 13, between which the upper thread 9 is passed therethrough. From there, the thread 9 passes into a monitoring device, briefly device 15 for monitoring the upper thread 9. Die Device 15, which is the subject of the invention will be described with reference to FIG. 2 , which is an enlargement of the area A in FIG. 1 represents, explained in more detail. Of the device 15, the thread 9 passes further to the thread lever 17 and of this, suitably deflected, to the eye 19 of the needle 21st
- a regulator spring 25 on one side rotatably held comprises a helically wound section 27 and a tangentially projecting leg 29 from the section 27.
- the free designed as a thread deflection end 31 of the leg 29 of the regulator spring 25 is preferably guided laterally between a guide device 33.
- the guide device 33 may comprise two parallel plates or wires 35, which ensure the lateral inlet and outlet of the upper thread 9.
- the helical portion 27 of the regulator spring 25 wraps around a stub shaft 37, on which a switching lug 39 is pivotally mounted in the form of a circular segment.
- the switching lug 39 is fixedly connected to the leg 29 of the regulator spring 25 and follows its movements in Tadenschreibs- and / or thread movement changes.
- the thread tension and Thread movement changes can be caused by changing the thread consumption per stitch, for example.
- On the periphery of the switching lug 39 are light / dark or black / white areas (not shown) and / or a meander-like contour having projections 41 or other detectable areas arranged. These regions / projections 41 are formed on a cylinder shell segment 43 projecting axially out of the plane of the switching lug 39.
- the cylinder segment 43 passes through a sensor 45 during a pivoting movement of the switching lug 39, in which two or more sensor regions a, b, c arranged in series are inserted.
- sensors or sensor areas photocells, proximity switches or the like may be used, with which the presence of the switching flag 39, the current position or the instantaneous pivot angle and the direction of movement and / or the speed of movement is accurately detected.
- the rotational speed and whose rotation angle can be detected.
- sensor regions arranged in parallel can also be provided if the light / dark regions 41 are arranged radially offset on the switching lug 39 (not shown).
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Description
Gegenstand der Erfindung ist eine Vorrichtung zur Überwachung des Oberfadens gemäss Oberbegriff des Patentanspruchs 1.The invention relates to a device for monitoring the upper thread according to the preamble of
Vorrichtungen dieser Gattung sind bekannt und dienen der Überwachung von Fadenbruch beim Nähen. Sie stellen fest, ob der Oberfaden korrekt in der Nähmaschine eingefädelt worden ist, insbesondere bei automatischen Einfädelvorrichtungen.
Aus der DDR-Schrift 83897 ist ein Vorrichtung zur Überwachung des Oberfadens bekannt, bei welcher der von der Fadenspannvorrichtung zum Fadenhebel verlaufende Oberfaden an einer Regulatorfeder umgelenkt wird. Mit der Regulatorfeder ist eine Schaltfahne verbunden, welche bei Fadenspannungsänderungen durch eine Lichtschranke gleitet und bei einer Unterspannung, z.B. hervorgerufen durch Fadenbruch, ein Signal auslöst. Bei dieser bekannten Vorrichtung besteht bei der Detektion einzig die Möglichkeit einen Fadenbruch oder - in beschränktem Umfang - übermässige Fadenspannungsänderung festzustellen. Weitere detaillierte Angaben bezüglich der Funktionen der Nähmaschine sind nicht erfassbar.Devices of this type are known and serve to monitor thread breakage during sewing. You determine whether the upper thread has been threaded correctly in the sewing machine, especially with automatic threading devices.
From the DDR 83897 a device for monitoring the upper thread is known, in which the extending from the thread tensioning device to the thread lever upper thread is deflected on a regulator spring. With the regulator spring a switching flag is connected, which slides at thread tension changes through a light barrier and at an undervoltage, eg caused by Thread breakage, a signal triggers. In this known device, there is only the possibility in the detection of a thread break or - to a limited extent - determine excessive thread tension change. Further detailed information regarding the functions of the sewing machine are not detectable.
Eine Aufgabe der vorliegenden Erfindung besteht nun darin, eine Vorrichtung zur generellen Überwachung des Oberfadens zu schaffen, mit welcher Fadensspannungs- als auch Fadenbewegungsänderungen sowohl im negativen als auch im positiven Sinne erfassbar sind und Rückschlüsse auf die Funktionen verschiedener Elemente der Nähmaschine geben können.An object of the present invention is therefore to provide a device for the general monitoring of the upper thread, with which Fadensspannungs- and thread movement changes in both the negative and positive sense can be detected and can give conclusions about the functions of various elements of the sewing machine.
Gelöst wird diese Aufgabe durch eine Vorrichtung gemäss den Merkmalen des Patentanspruchs 1. Vorteilhafte Ausgestaltungen der Erfindung sind in den abhängigen Ansprüchen umschrieben.This object is achieved by a device according to the features of
Es gelingt mit der erfindungsgemässen Vorrichtung exakte Werte über Fadensspannungs- als auch Fadenbewegungsänderungen in beiden Richtungen zu erfassen und durch die Auswertung der Ergebnisse während des Nähbetriebs Rückschlüsse auf die Einstellung der Fadenspannungsvorrichtung, auf Nähfehler wie Fadenknäuel, Fehlstiche, fehlgeschlagene Stichbildung etc., aber auch auf den Einfluss der Stoffdicke, Stichlänge, Fadenverbrauchsänderungen pro Stich und Fadenqualität zu ziehen. Weiter können auch Rückschlüsse auf die Funktion der Fadenhebelbewegung, auf die Stoffdicke, Stichlänge und Fadenqualität erlangt werden. Ein Servicemechaniker kann zudem Werkseinstellungen überprüfen.By means of the device according to the invention, it is possible to detect exact values about yarn tension changes as well as yarn movement changes in both directions and conclusions on the setting of the yarn tensioning device, on sewing defects such as yarn balls, missing stitches, failed stitching, etc., but also through the evaluation of the results during the sewing operation to draw on the influence of fabric thickness, stitch length, thread consumption changes per stitch and thread quality. Furthermore, conclusions about the function of the thread lever movement, the fabric thickness, stitch length and thread quality can also be obtained. A service mechanic can also check factory settings.
Anhand eines illustrierten Ausführungsbeispiels wird die Erfindung näher erläutert. Es zeigen:
Figur 1- eine schematische Ansicht eines Oberarms einer Nähmaschine,
- Figur 2
- eine vergrösserte perspektivische Darstellung des Ausschnittes A in
.Figur 1
- FIG. 1
- a schematic view of an upper arm of a sewing machine,
- FIG. 2
- an enlarged perspective view of the section A in
FIG. 1 ,
Mit Bezugszeichen 1 ist der Umriss einer Haushalt-Nähmaschine bezeichnet. An der Nähmaschine 1 sind nur die für das Verständnis der Erfindung wesentlichen Teile dargestellt. Im Oberarm 3 ist eine Oberfadenspule 5 drehbar auf einem Spulendorn 7 gelagert. Der Oberfaden 9 führt von der Oberfadenspule 5 direkt oder indirekt auf eine Fadenspannungsvorrichtung 11 herkömmlicher Bauart, beispielsweise bestehend aus zwei durch eine axial wirkende Feder zusammenpressbare Scheiben 13, zwischen denen der Oberfaden 9 hindurch geführt wird. Von dort gelangt der Faden 9 in eine Überwachungsvorrichtung, kurz Vorrichtung 15 zur Überwachung des Oberfadens 9. Die Vorrichtung 15, welche Gegenstand der Erfindung ist, wird anhand der
Von der Vorrichtung 15 gelangt der Faden 9 weiter auf den Fadenhebel 17 und von diesem, geeignet umgelenkt, zum Öhr 19 der Nadel 21.
Of the
In der vergrösserten Darstellung der Vorrichtung 15 für den Oberfaden 9 ist an einer Befestigungsplatte 23, welche Teil des Gehäuses der Nähmaschine 1 sein kann, eine Regulatorfeder 25 einseitig drehfest gehalten. Die Regulatorfeder 25 umfasst einen schraubenlinienförmig gewundenen Abschnitt 27 sowie einen vom Abschnitt 27 tangential abstehenden Schenkel 29. Das freie als Fadenumlenkung ausgebildete Ende 31 des Schenkels 29 der Regulatorfeder 25 ist vorzugsweise zwischen einer Führungsvorrichtung 33 seitlich geführt. Die Führungsvorrichtung 33 kann zwei parallel verlaufende Platten oder Drähte 35 umfassen, welche den seitlichen Ein- und Auslauf des Oberfadens 9 gewährleisten.
Der schraubenlinienförmige Abschnitt 27 der Regulatorfeder 25 umschlingt einen Wellenstummel 37, auf welchem eine Schaltfahne 39 in Gestalt eines Kreissegmentes schwenkbar gelagert ist. Die Schaltfahne 39 ist mit dem Schenkel 29 der Regulatorfeder 25 fest verbunden und folgt dessen Bewegungen bei Fadenspannungs- und/oder Fadenbewegungsänderungen. Die Fadenspannungs- und Fadenbewegungsänderungen können z.B. durch eine Änderung des Fadenverbrauchs pro Stich verursacht werden. Auf der Peripherie der Schaltfahne 39 sind Hell-/Dunkel oder Schwarz-/Weissbereiche (nicht dargestellt) und/oder eine mäanderartige Kontur aufweisende Vorsprünge 41 oder andere detektierbare Bereiche angeordnet. Diese Bereiche/Vorsprünge 41 sind auf einem aus der Ebene der Schaltfahne 39 axial herausragenden Zylindermantelsegment 43 ausgebildet. Das Zylindersegment 43 durchfährt bei einer Schwenkbewegung der Schaltfahne 39 einen Sensor 45, in welchem zwei oder mehr in Serie angeordnete Sensorbereiche a, b, c eingesetzt sind. Als Sensoren bzw. Sensorbereiche können Lichtschranken, Näherungsschalter oder dergleichen eingesetzt sein, mit denen die Anwesenheit der Schaltfahne 39, deren momentane Lage bzw. deren momentaner Schwenkwinkel sowie deren Bewegungsrichtung und/oder die Bewegungsgeschwindigkeit exakt detektierbar ist.In the enlarged view of the
The
Nachfolgend wird die Funktionsweise der Vorrichtung 15 erläutert. Durch Fadensspannungs- und/oder Fadenbewegungsänderungen sowie Fadenkonsumationsänderungen des Oberfadens 9, welcher durch das hakenförmige Ende 31 der Regulatorfeder 25 geführt ist, wird die Regulatorfeder 25 in
Es können zusammengefasst Rückschlüsse gezogen werden beispielsweise bezüglich
- Nähfehler (Fadenknäuel, Fehlstiche, fehlgeschlagene Stichbildung etc.)
- Stoffdicke
- Stichlänge
- Fadenqualität
- etc.
- Sewing error (thread ball, missing stitches, failed stitch formation, etc.)
- material thickness
- stitch length
- thread quality
- Etc.
Claims (5)
- A device (15) for monitoring the needle thread (9) in a sewing machine (1), comprising a thread regulator with a regulator spring (25), a switching element (39) that is operatively connected with the regulator spring (25) and is inserted between the thread lever (17) and a thread tensioning device (11), a sensor (45) for monitoring the presence / absence of the switching element (39) at the sensor (45),
characterized in that
the switching element (39) comprises at least two identification zones (41) and the sensor (45) comprises at least two active independent detection regions (a, b). - The device according to claim 1, characterized in that the switching element (39) is able to pivot on a truncated shaft (37) and comprises a body shaped like a segment of a circle in the peripheral region of which the identification zones (41) are formed.
- The device according to claim 2, characterized in that the identification zones are light / dark regions, recesses and/or protrusions (41).
- The device according to any one of claims 1 to 3, characterized in that the sensor (45) comprises at least two light beam barriers (a, b) or proximity sensors, which are located next to each other, as detection means.
- The device according to claim 4, characterized in that the detection means are arranged in parallel or in series.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH12302006 | 2006-07-28 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1882767A1 EP1882767A1 (en) | 2008-01-30 |
EP1882767B1 true EP1882767B1 (en) | 2013-07-24 |
Family
ID=38573069
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07405114.5A Not-in-force EP1882767B1 (en) | 2006-07-28 | 2007-04-11 | Device for monitoring the needle thread |
Country Status (2)
Country | Link |
---|---|
US (1) | US7536963B2 (en) |
EP (1) | EP1882767B1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8151721B2 (en) * | 2009-06-07 | 2012-04-10 | Hsien-Chang Tseng | Thread tensioning device for a sewing machine |
JP5064539B2 (en) * | 2009-11-13 | 2012-10-31 | 木下精密工業株式会社 | Stitch skipping check device for sewing device |
US8448588B1 (en) | 2011-08-18 | 2013-05-28 | Leonard Samuel Lindley | Force sensing device adapted for sensing thread tension in a long-arm or mid-arm sewing machine |
CN104499205A (en) * | 2015-01-09 | 2015-04-08 | 吴江市友达机械有限公司 | Thread breaking detection device for sewing machine |
JP6626715B2 (en) * | 2016-01-14 | 2019-12-25 | Juki株式会社 | sewing machine |
CN105671810B (en) * | 2016-03-30 | 2018-04-20 | 苏州泉海机电制造有限公司 | Wire rod detects thread take-up lever structure |
CN106676773A (en) * | 2016-12-29 | 2017-05-17 | 杰克缝纫机股份有限公司 | Device and method for detecting thread tension of sewing machine |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE83897C (en) | ||||
DD83897A (en) * | ||||
US3425375A (en) * | 1966-10-07 | 1969-02-04 | Jacobs Machine Corp | Thread control |
US3785308A (en) * | 1971-12-09 | 1974-01-15 | R Brandriff | Apparatus for monitoring thread tension |
JPS56106690A (en) * | 1980-01-29 | 1981-08-25 | Brother Ind Ltd | Automatic cotton toning device for sewing machine |
US4735161A (en) * | 1986-10-20 | 1988-04-05 | Sew Simple Systems, Inc. | Sewing machine thread breakage detector |
DE3818663A1 (en) * | 1988-06-01 | 1989-12-07 | Pfaff Ind Masch | THREAD GUARD |
US5383417A (en) * | 1992-10-26 | 1995-01-24 | Norrid; Paul E. | Needle thread stitch formation monitor |
JP3881860B2 (en) * | 2001-10-12 | 2007-02-14 | Juki株式会社 | Thread winding method |
SE526807C2 (en) * | 2004-03-15 | 2005-11-08 | Vsm Group Ab | Control of thread supply by sewing machine |
-
2007
- 2007-04-11 EP EP07405114.5A patent/EP1882767B1/en not_active Not-in-force
- 2007-07-20 US US11/780,547 patent/US7536963B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
US7536963B2 (en) | 2009-05-26 |
US20080022908A1 (en) | 2008-01-31 |
EP1882767A1 (en) | 2008-01-30 |
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