EP1875076B1 - Volumetric rotary machine with rotors having asymmetric profiles - Google Patents

Volumetric rotary machine with rotors having asymmetric profiles Download PDF

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Publication number
EP1875076B1
EP1875076B1 EP05708034A EP05708034A EP1875076B1 EP 1875076 B1 EP1875076 B1 EP 1875076B1 EP 05708034 A EP05708034 A EP 05708034A EP 05708034 A EP05708034 A EP 05708034A EP 1875076 B1 EP1875076 B1 EP 1875076B1
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Prior art keywords
rotors
twinned
flank
point
shape
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German (de)
French (fr)
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EP1875076A1 (en
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Olivier Goepfert
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Ateliers Busch SA
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Ateliers Busch SA
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/08Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C18/082Details specially related to intermeshing engagement type pumps
    • F04C18/084Toothed wheels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/08Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C18/12Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
    • F04C18/14Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
    • F04C18/16Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type

Definitions

  • the invention relates to an improvement to volumetric rotary machines.
  • the invention is concerned with volumetric rotating machines intended to receive compressible fluids and which can be used as a pumping machine or even as a prime mover.
  • the invention relates more particularly but not exclusively to machines which comprise a housing and at least two twin rotors, including a first rotor and a second rotor, said rotors being rotatably mounted in said housing and driven in opposite directions to one another. compared to each other.
  • the rotors are conventionally constituted by pieces in the form of screws, that is to say parts comprising a core which carries one or more threads whose pitch may be constant or variable along the longitudinal dimension of said rotor.
  • the screws form a series of "linkless locks" for which the leakage due to the operating clearances as well as the architecture and geometry of the machine affect volumetric efficiency, energy efficiency and pressure. final obtained.
  • the rotors can be represented in section along a transverse plane approximately orthogonal to the longitudinal axes of their core.
  • rotors with so-called symmetrical profiles it characterizes the use of rotors, on the one hand, including the first flank and the second flank of each tooth are symmetrical with respect to a radial axis passing through the middle of the tooth and, on the other hand, whose profile geometry is symmetrical and similar for both rotors.
  • asymmetric profile rotors it characterizes the use of a first rotor and a second rotor which have similar profiles and of which at least one tooth has a first convex flank and a second concave flank DE-A-686 298 , GB-A-112104 the concavity and the convexity being accentuated to the point that the tooth affects a curved form.
  • Machines that include rotors of this type are characterized by their excellent performance in terms of volumetric efficiency and final pressure obtained.
  • Machines using rotors with asymmetric profiles and variable pitch WO-A-02/08609 also allow to obtain very good performance, but manufacturing and assembly tolerances are very restrictive.
  • leading edge of the concave side is very sensitive to abrasion and the fluid passing through the machine can cause abrasive wear which rapidly deteriorates the performance of the machine.
  • the invention specifically relates to volumetric rotary machines whose rotors are said to asymmetrical profiles and a result that the invention aims to obtain is a machine which while being a less constraining manufacture does not meanwhile reduced performance.
  • Another result that the invention aims to obtain is a machine whose performance is maintained over time.
  • the invention relates to a machine of the aforementioned type, according to claim 1.
  • a rotary machine volumetric 1 comprising a housing 2 and at least two twin rotors 3, 4 said profiles asymmetrical, including a first rotor 3 and a second rotor 4, said twin rotors 3, 4 being rotatably mounted in the housing 2 and driven in rotation about their longitudinal axis 6.
  • the longitudinal axes 6 of the twin rotors 3, 4 are parallel.
  • the twin rotors 3, 4 may be of constant pitch type or variable pitch type.
  • each tooth of the twin rotors 3, 4 is defined by a first sidewall 9 and a second sidewall 10 which are connected to an outer surface 14 of substantially cylindrical profile of half outer diameter "Ra”, instead of this outer surface 14 is connected in drawing the first flank 9 at a first point "W” so as to form a sharp edge along the helical thread 7, the outer surface 14 is connected to the path of said first flank 9 by the connecting segment 12.
  • the ratio of the second dimension "L" on the first dimension “h” is between 0.005 and 0.1 (five thousandths and one tenth), when the paired rotors 3, 4 have a diameter of between fifty millimeters ( 50 mm) and three hundred and fifty millimeters (350 mm).
  • the modified path 92 of the first sidewall 9 and the outer surface 51 of the core 5 are connected to a point "A".
  • the position of the modified path 92 of the first sidewall 9 can be adjusted by oscillating the support of the conventional path 91 of said first sidewall 9, a first angle Alfa around the point O.
  • the connecting segment 12 is inclined with respect to the first straight line "D1" of a second angle Beta, this second angle being adjusted so that throughout the helical threads 7 of the twin rotors 3, 4, each helical surface 13 which is connected to a first sidewall 9 of one of the twin rotors 3, 4 can extend substantially parallel to at least one zone of the first sidewall 9 of the other of the twin rotors 3, 4, which adjoins the connecting segment 12 of this other rotor.
  • a machine according to the invention has, in place of the conventional sharp edge, a helical surface 13 formed by a flat.
  • Such a flat part can be, in particular by means of conventional tools, easily and precisely machined which guarantees less leakage than with a sharp edge.
  • the helical surface 13 obtained by virtue of the presence of the flat remains a controlled surface, and this, that the pitch of the rotors is constant or variable.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Rotary Pumps (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Supercharger (AREA)

Abstract

Rotary displacement machine having a housing and at least two twinned rotors of asymmetrical profile, the twinned rotors each made of a core on which projects a helicoidal thread which extends above the core like a tooth. The helicoidal thread having a first predetermined dimension in a direction radial to the longitudinal axis of the twinned rotors and above the surface of a rotor. The machine having a first flank with a position and length of arc predetermined such that the shape of the first flank and the shape of the second flank each connect to one of the opposite ends of a connecting segment which constitutes a helicoidal surface. The connecting segment having a second predetermined dimension in a direction radial to the longitudinal axis of the twinned rotors such that the ratio of the second dimension over the first dimension ranges between 0.005 and 0.1.

Description

L'invention se rapporte à un perfectionnement aux machines rotatives volumétriques.The invention relates to an improvement to volumetric rotary machines.

L'invention intéresse les machines rotatives volumétriques destinées à recevoir des fluides compressibles et pouvant être utilisées comme machine de pompage, voire comme machine motrice.The invention is concerned with volumetric rotating machines intended to receive compressible fluids and which can be used as a pumping machine or even as a prime mover.

L'invention concerne plus particulièrement mais non limitativement les machines qui comprennent un boîtier et au moins deux rotors jumelés, dont un premier rotor et un deuxième rotor, lesdits rotors étant montés tournants dans ledit boîtier et entraînés dans des sens qui sont opposés l'un par rapport à l'autre.The invention relates more particularly but not exclusively to machines which comprise a housing and at least two twin rotors, including a first rotor and a second rotor, said rotors being rotatably mounted in said housing and driven in opposite directions to one another. compared to each other.

Les rotors, sont classiquement constitués par des pièces en formes de vis, c'est-à-dire des pièces comportant un noyau qui porte un ou plusieurs filets dont le pas peut être constant ou variable au long de la dimension longitudinale dudit rotor.The rotors are conventionally constituted by pieces in the form of screws, that is to say parts comprising a core which carries one or more threads whose pitch may be constant or variable along the longitudinal dimension of said rotor.

Dans le boîtier, les vis forment une série de "sas sans liaisons" pour lesquels les fuites dues aux jeux de fonctionnement ainsi qu'à l'architecture et la géométrie de la machine influent sur le rendement volumétrique, le rendement énergétique ainsi que la pression finale obtenue.In the housing, the screws form a series of "linkless locks" for which the leakage due to the operating clearances as well as the architecture and geometry of the machine affect volumetric efficiency, energy efficiency and pressure. final obtained.

Du fait que les rotors engrènent à la manière de roues dentées, on considère que le ou les filets constituent chacun une dent située en saillie sur le noyau central.Because the rotors mesh in the manner of toothed wheels, it is considered that the thread or nets each constitute a tooth projecting from the central core.

Les rotors peuvent être représentés en coupe selon un plan transversal approximativement orthogonal aux axes longitudinaux de leur noyau.The rotors can be represented in section along a transverse plane approximately orthogonal to the longitudinal axes of their core.

Sur ces coupes, on peut observer la forme de chaque dent et, précisément, noter que le contour extérieur de cette dent est défini par deux flancs opposés dont un premier flanc et un second flanc qui s'étendent chacun entre,

  • le noyau du rotor considéré, et
  • une partie de la dent qui est située à une distance prédéterminée dudit noyau et au niveau de laquelle lesdits premier flanc et second flanc sont reliés.
On these cuts, we can observe the shape of each tooth and, precisely, note that the outer contour of this tooth is defined by two opposite flanks, a first flank and a second flank which each extend between,
  • the rotor core considered, and
  • a portion of the tooth which is located at a predetermined distance from said core and at which said first and second flanks are connected.

On distingue en général, trois catégories de rotors en fonction du profil transversal de la dent ou des dents de ces rotors et, précisément, des rotors à profils transversal dits conjugués, des rotors à profils dits symétriques et des rotors à profils dits asymétriques.In general, there are three categories of rotors depending on the transverse profile of the tooth or teeth of these rotors and, precisely, rotors with so-called conjugate transverse profiles, so-called symmetrical profile rotors and so-called asymmetrical profile rotors.

En ce qui concerne l'expression "rotors à profils conjugués", elle caractérise l'emploi de rotors dont les profils des dents diffèrent et, notamment, d'une part, d'un premier rotor équipé d'au moins une dent qui présente un premier flanc convexe et un deuxième flanc convexe et, d'autre part, un deuxième rotor équipé d'au moins une dent qui peut présenter,

  • un premier flanc concave et un deuxième flanc concave, ou
  • un premier flanc sur lequel on peut distinguer deux portions consécutives dont une première portion concave et une deuxième portion convexe et un deuxième flanc sur lequel on peut également distinguer deux portions consécutives dont une troisième portion convexe et une quatrième portion concave.
As regards the expression "rotors with conjugate profiles", it characterizes the use of rotors with different tooth profiles and, in particular, on the one hand, a first rotor equipped with at least one tooth which presents a first convex flank and a second convex flank and secondly a second rotor equipped with at least one tooth which can present,
  • a first concave sidewall and a second concave sidewall, or
  • a first flank on which can be distinguished two consecutive portions including a first concave portion and a second convex portion and a second flank on which can also be distinguished two consecutive portions including a third convex portion and a fourth concave portion.

La fabrication par usinage de ce type de rotors à profils conjugués est relativement aisée et la difficulté essentielle réside dans le calcul des profils.The manufacturing by machining of this type of rotors with conjugated profiles is relatively easy and the essential difficulty lies in the calculation of the profiles.

En ce qui concerne l'expression "rotors à profils dits symétriques", elle caractérise l'emploi de rotors, d'une part, dont le premier flanc et le deuxième flanc de chaque dent sont symétriques par rapport à un axe radial passant par le milieu de la dent et, d'autre part, dont la géométrie du profil est symétrique et similaire pour les deux rotors.As regards the expression "rotors with so-called symmetrical profiles", it characterizes the use of rotors, on the one hand, including the first flank and the second flank of each tooth are symmetrical with respect to a radial axis passing through the middle of the tooth and, on the other hand, whose profile geometry is symmetrical and similar for both rotors.

Le calcul des profils et la fabrication par usinage de ce type de rotors à profils symétriques sont aisés, mais l'étanchéité issue de la coopération des rotors dans les zones de têtes de dents (zones supérieures des dents) des rotors est imparfaite ce qui affecte négativement le rendement volumétrique des machines qui les comprennent.The calculation of the profiles and the manufacturing by machining of this type of symmetrical profile rotors are easy, but the sealing resulting from the cooperation of the rotors in the areas of tooth heads (upper areas of the teeth) of the rotors is imperfect which affects negatively the volumetric efficiency of the machines that understand them.

Quant à l'expression "rotors à profils asymétriques", elle caractérise l'emploi d'un premier rotor et d'un deuxième rotor qui ont des profils similaires et dont au moins une dent présente un premier flanc convexe et un deuxième flanc concave DE-A-686298 , GB-A-112104 , la concavité et la convexité étant accentuées au point que la dent affecte une forme courbe. (Voir aussi les documents US-A-4 445 831 et US-A-3 640 649 ).As for the expression "asymmetric profile rotors", it characterizes the use of a first rotor and a second rotor which have similar profiles and of which at least one tooth has a first convex flank and a second concave flank DE-A-686 298 , GB-A-112104 the concavity and the convexity being accentuated to the point that the tooth affects a curved form. (See also documents US-A-4,445,831 and US-A-3,640,649 ).

Les machines qui comprennent des rotors de ce type se caractérisent par leurs excellentes performances en termes de rendement volumétrique et de pression finale obtenue.Machines that include rotors of this type are characterized by their excellent performance in terms of volumetric efficiency and final pressure obtained.

On reproche à ce type de rotor que leur fabrication par usinage soit rendue délicate du fait de la présence d'une singularité en forme d'angle aigu qui est située en tête de dent du flanc concave.It is criticized that this type of rotor that their manufacture by machining is made difficult because of the presence of a singularity in the form of acute angle which is located at the head of the concave side of the tooth.

Les performances des machines qui mettent en oeuvre des rotors à profils asymétriques sont fortement liées, d'une part, à la finesse avec laquelle la singularité géométrique précitée est usinée et, d'autre part, à la manière dont les rotors sont assemblés et réglés en vue d'obtenir un jeu de fonctionnement prédéterminé.The performances of the machines which implement rotors with asymmetrical profiles are strongly linked, on the one hand, to the fineness with which the aforementioned geometrical singularity is machined and, on the other hand, to the manner in which the rotors are assembled and adjusted. in order to obtain a predetermined operating clearance.

Des machines mettant en oeuvre des rotors à profils asymétriques et à pas variable WO-A-02/08609 , permettent d'ailleurs d'obtenir de très bonnes performances, mais les tolérances de fabrication et de montage sont très contraignantes.Machines using rotors with asymmetric profiles and variable pitch WO-A-02/08609 , also allow to obtain very good performance, but manufacturing and assembly tolerances are very restrictive.

On concevra sans peine qu'il n'est pas possible de garantir que l'arrête vive située en tête de flanc concave soit uniformément usinée au long de l'arête, si bien qu'en pratique une arête vive située en tête de flanc concave présente donc des défauts de régularité.It is easy to conceive that it is not possible to guarantee that the sharp edge located at the head of the concave side is uniformly machined along the edge, so that in practice a sharp edge located at the head of the concave side therefore presents regularity defects.

Ces défauts d'usinage se traduisent par des irrégularités du jeu de fonctionnement présent entre deux flancs concaves lorsqu'ils coopèrent au long de la vis et des fuites, bien que localisées viennent détériorer les performances de la machine.These machining defects result in irregularities in the operating clearance present between two concave sides when they cooperate along the screw and leaks, although localized deteriorate the performance of the machine.

De plus, l'arrête de tête du flanc concave est très sensible à l'abrasion et le fluide qui transite dans la machine peut entraîner une usure par abrasion qui détériore rapidement les performances de la machine.In addition, the leading edge of the concave side is very sensitive to abrasion and the fluid passing through the machine can cause abrasive wear which rapidly deteriorates the performance of the machine.

L'invention concerne précisément les machines rotatives volumétriques dont les rotors sont dits à profils asymétriques et un résultat que l'invention vise à obtenir est une machine qui tout en étant d'une fabrication moins contraignante n'a pas pour autant des performances réduites.The invention specifically relates to volumetric rotary machines whose rotors are said to asymmetrical profiles and a result that the invention aims to obtain is a machine which while being a less constraining manufacture does not meanwhile reduced performance.

Un autre résultat que l'invention vise à obtenir est une machine dont les performances sont maintenues dans le temps.Another result that the invention aims to obtain is a machine whose performance is maintained over time.

A cet effet, l'invention a pour objet une machine du type précité, conforme à la revendication 1.For this purpose, the invention relates to a machine of the aforementioned type, according to claim 1.

L'invention sera bien comprise à la lecture de la description ci-après faite à titre d'exemple non limitatif en regard du dessin ci-annexé qui représente schématiquement :

  • figure 1 : en vue de dessus, deux rotors jumelés, chacun avec un filet à pas constant,
  • figure 2 : une vue en coupe du jeu de rotors jumelés de la figure 1, selon un plan radial aux deux rotors,
  • figure 3 : à plus grande échelle, l'un quelconque des rotors jumelés de la figure 1, vu en coupe selon un plan radial,
  • figure 4 : à plus grande échelle, un détail de la figure 3,
  • figure 5 : une section de l'engrènement des rotor de la figure 1 dans le plan V-V indiqué sur ladite figure 1,
  • figure 6 : une section de l'engrènement des rotors de la figure 1 dans le plan VI-VI indiqué sur ladite figure 1,
  • figure 7 : une section de l'engrènement des rotors de la figure 1 dans le plan VII-VII indiqué sur ladite figure 1,
  • figure 8 : une section de l'engrènement des rotors de la figure 1 dans le plan légèrement décalé par rapport au plan V-V indiqué sur ladite figure 1,
  • figure 9 : à grande échelle, un détail d'un des rotors de la figure 1 dans le plan IX-IX indiqué sur ladite figure 1,
  • figure 10 : en vue de dessus, deux rotors jumelés, chacun avec un filet à pas variable,
  • figure 11 : une vue en coupe du jeu de rotors jumelés de la figure 10, selon un plan radial aux deux rotors,
  • figure 12 : en vue de dessus, deux rotors jumelés, chacun avec deux filets à pas variable,
  • figure 13 : une vue en coupe du jeu de rotors jumelés de la figure 12, selon un plan radial aux deux rotors.
The invention will be better understood on reading the following description given by way of non-limiting example with reference to the attached drawing which shows schematically:
  • figure 1 in top view, two twin rotors, each with a constant pitch thread,
  • figure 2 : a sectional view of the twin rotor set of the figure 1 in a radial plane to both rotors,
  • figure 3 : on a larger scale, any of the twin rotors of the figure 1 , seen in section along a radial plane,
  • figure 4 : on a larger scale, a detail of the figure 3 ,
  • figure 5 : a section of the rotor meshing of the figure 1 in the VV plane indicated on the figure 1 ,
  • figure 6 : a section of the meshing of the rotors of the figure 1 in plan VI-VI indicated on the said figure 1 ,
  • figure 7 : a section of the meshing of the rotors of the figure 1 in plan VII-VII indicated on the said figure 1 ,
  • figure 8 : a section of the meshing of the rotors of the figure 1 in the plane slightly offset from the VV plane indicated on the figure 1 ,
  • figure 9 : on a large scale, a detail of one of the rotors of the figure 1 in the IX-IX plan indicated on the said figure 1 ,
  • figure 10 : in top view, two twin rotors, each with a variable pitch thread,
  • figure 11 : a sectional view of the twin rotor set of the figure 10 in a radial plane to both rotors,
  • figure 12 : in plan view, two twin rotors, each with two threads with variable pitch,
  • figure 13 : a sectional view of the twin rotor set of the figure 12 , in a radial plane to the two rotors.

En se reportant au dessin, on voit une machine rotative volumétrique 1 comprenant un boîtier 2 et au moins deux rotors jumelés 3, 4 dits à profils asymétriques, dont un premier rotor 3 et un deuxième rotor 4, lesdits rotors jumelés 3, 4 étant montés tournants dans le boîtier 2 et entraînés en rotation autour de leur axe longitudinal 6.Referring to the drawing, there is shown a rotary machine volumetric 1 comprising a housing 2 and at least two twin rotors 3, 4 said profiles asymmetrical, including a first rotor 3 and a second rotor 4, said twin rotors 3, 4 being rotatably mounted in the housing 2 and driven in rotation about their longitudinal axis 6.

De manière préférentielle, mais non limitative, les axes longitudinaux 6 des rotors jumelés 3, 4 sont parallèles.Preferably, but not limited to, the longitudinal axes 6 of the twin rotors 3, 4 are parallel.

Les rotors jumelés 3, 4 sont chacun constitué d'un noyau 5 sur lequel fait saillie au moins un filet hélicoïdal 7 qui, observé dans une vue en coupe transversale de celui des rotors jumelés 3, 4 considéré, s'étend au dessus dudit noyau 5 à la manière d'une dent 8, laquelle dent 8,

  • a dans une direction radiale à l'axe longitudinal 6 de celui des rotors jumelés 3, 4 considéré et au dessus de la surface 51 de ce rotor une première dimension prédéterminée "h",
  • comprend un premier flanc 9 de forme concave et un deuxième flanc 10 de forme convexe qui se raccordent au niveau d'une partie supérieure 11 de la dent 8, ledit premier flanc 9 ayant une forme d'arc d'épicycloïde.
The twin rotors 3, 4 each consist of a core 5 on which protrudes at least one helical thread 7 which, observed in a cross-sectional view of that of the twin rotors 3, 4 considered, extends above said core 5 in the manner of a tooth 8, which tooth 8,
  • in a direction radial to the longitudinal axis 6 of that of the twin rotors 3, 4 considered and above the surface 51 of this rotor a predetermined first dimension "h",
  • comprises a first concave-shaped flank 9 and a second convex-shaped flank 10 which are connected at an upper portion 11 of the tooth 8, said first flank 9 having an epicycloid arc shape.

Les rotors jumelés 3, 4 peuvent être de type à pas constant ou de type à pas variable.The twin rotors 3, 4 may be of constant pitch type or variable pitch type.

De manière remarquable, au lieu de comprendre un premier flanc 9 et un deuxième flanc 10 dont les tracés conventionnels 91 et 101 se raccordent en un premier point "W" de manière à former une arête vive au long du filet hélicoïdal 7 :

  • d'une part, ledit premier flanc 9 a un tracé 92, dit tracé modifié 92, dont la position et la longueur d'arc sont prédéterminées de manière telle que ledit tracé modifié 92 de ce premier flanc 9 et le tracé conventionnel 101 du deuxième flanc 10 se raccordent chacun à l'une des extrémités opposées "B" et "C" d'un court segment, dit segment de raccordement 12, qui par sa présence tout au long du filet hélicoïdal 7 constitue une surface hélicoïdale 13, dite méplat, supprimant la présence d'une arête vive,
  • d'autre part, ledit segment de raccordement 12 a, dans une direction radiale à l'axe longitudinal 6 de celui des rotors jumelés 3, 4 considéré, une deuxième dimension "L" prédéterminée, telle que le rapport de la deuxième dimension "L" sur la première dimension "h" est compris entre 0,005 et 0,1 (cinq millièmes et un dixième).
Remarkably, instead of including a first sidewall 9 and a second sidewall 10 whose conventional lines 91 and 101 are connected at a first point "W" so as to form a sharp edge along the helical thread 7:
  • on the one hand, said first flank 9 has a path 92, said modified path 92, whose position and arc length are predetermined so that said modified path 92 of this first side 9 and the conventional path 101 of the second side 9 10 flank each connect to one of the opposite ends "B" and "C" of a short segment, said connecting segment 12, which by its presence along the helical thread 7 constitutes a helical surface 13, called flat , eliminating the presence of a sharp edge,
  • on the other hand, said connecting segment 12 has, in a direction radial to the longitudinal axis 6 of that of the twin rotors 3, 4 considered, a second dimension "L" predetermined, such as the ratio of the second dimension "L""on the first dimension" h "is between 0.005 and 0.1 (five thousandths and one tenth).

Lorsque chaque dent des rotors jumelés 3, 4 est définie par un premier flanc 9 et un deuxième flanc 10 qui sont raccordés à une surface extérieure 14 de profil sensiblement cylindrique de demi diamètre extérieur "Ra", au lieu que cette surface extérieure 14 se raccorde au tracé du premier flanc 9 en un premier point "W" de manière à former une arête vive au long du filet hélicoïdal 7, la surface extérieure 14 se raccorde au tracé dudit premier flanc 9 par le segment de raccordement 12.When each tooth of the twin rotors 3, 4 is defined by a first sidewall 9 and a second sidewall 10 which are connected to an outer surface 14 of substantially cylindrical profile of half outer diameter "Ra", instead of this outer surface 14 is connected in drawing the first flank 9 at a first point "W" so as to form a sharp edge along the helical thread 7, the outer surface 14 is connected to the path of said first flank 9 by the connecting segment 12.

De préférence, le rapport de la deuxième dimension "L" sur la première dimension "h" est compris entre 0,005 et 0,1 (cinq millièmes et un dixième), lorsque les rotors jumelés 3, 4 ont un diamètre compris entre cinquante millimètres (50 mm) et trois cent cinquante millimètres (350 mm).Preferably, the ratio of the second dimension "L" on the first dimension "h" is between 0.005 and 0.1 (five thousandths and one tenth), when the paired rotors 3, 4 have a diameter of between fifty millimeters ( 50 mm) and three hundred and fifty millimeters (350 mm).

De manière également remarquable :

  • le tracé conventionnel 91 du premier flanc 9 et le cercle, dit cercle d'enveloppe "F" qui circonscrit celui des rotors jumelés 3, 4 considéré, ont un point d'intersection "W", dit premier point "W", situé sur une première droite "D1" qui passe par un deuxième point "O" situé sur l'axe longitudinal 6 de celui des rotors jumelés 3, 4 considéré,
  • le tracé modifié 92 du premier flanc 9 et le cercle "F" ont un point d'intersection "Z", dit troisième point "Z", situé sur une deuxième droite "D2" qui passe par le deuxième point "O" et forme avec la première droite "D1" un premier angle Alfa dont la valeur peut être approchée par calcul selon la première équation, ArcCos - L 2 L - 2 Ra 2 + H 2 L 2 - 2 LRa + 2 Ra 2 2 H 2 Ra - L + Ra
    Figure imgb0001
    avec les valeurs des paramètres,
    • "Ra" qui représente le demi-diamètre extérieur de celui des rotors jumelés 3, 4 qui est considéré,
    • "L" qui représente l'amplitude du segment de raccordement 12 dans une direction radiale à celui des rotors jumelés considéré, la valeur de l'amplitude correspondant à la différence entre le demi diamètre extérieur "Ra" et la valeur d'un rayon "Rp" qui sépare l'axe longitudinal 6 du noyau 5 d'un point du segment de raccordement 12 qui est le plus proche de cet axe longitudinal 6,
    • "H" qui représente l'entraxe entre les rotors jumelés 3, 4.
In a remarkable way:
  • the conventional path 91 of the first sidewall 9 and the circle, said envelope circle "F" which circumscribes that of the twin rotors 3, 4 considered, have a point of intersection "W", said first point "W", located on a first line "D1" which passes through a second point "O" located on the longitudinal axis 6 of that of the twin rotors 3, 4 considered,
  • the modified path 92 of the first sidewall 9 and the circle "F" have a point of intersection "Z", said third point "Z", located on a second line "D2" which passes through the second point "O" and forms with the first line "D1" a first angle Alfa whose value can be approximated by calculation according to the first equation, ArcCos - The 2 The - 2 Ra 2 + H 2 The 2 - 2 LRa + 2 Ra 2 2 H 2 Ra - The + Ra
    Figure imgb0001
    with the values of the parameters,
    • "Ra" which represents the outer half-diameter of that of twin rotors 3, 4 which is considered,
    • "L" which represents the amplitude of the connecting segment 12 in a direction radial to that of the paired rotors considered, the value of the amplitude corresponding to the difference between the outer half-diameter "Ra" and the value of a radius " Rp "which separates the longitudinal axis 6 of the core 5 from a point of the connecting segment 12 which is closest to this longitudinal axis 6,
    • "H" which represents the spacing between the twin rotors 3, 4.

Le tracé modifié 92 du premier flanc 9 et la surface extérieure 51 du noyau 5 se raccordent en un point "A".The modified path 92 of the first sidewall 9 and the outer surface 51 of the core 5 are connected to a point "A".

De manière encore remarquable, le segment de raccordement 12 est incliné par rapport à la première droite "D1" d'un deuxième angle Bêta dont la valeur peut être approchée par calcul selon la deuxième équation, Arc Cosinus H / 2 Ra

Figure imgb0002
avec:

  • "H" qui représente l'entraxe entre les rotors jumelés 3, 4, et
  • "Ra" qui représente le demi diamètre extérieur de celui des rotors jumelés 3, 4 qui est considéré.
In a still remarkable manner, the connecting segment 12 is inclined with respect to the first straight line "D1" of a second angle Beta whose value can be approximated by calculation according to the second equation, Arc Cosinus H / 2 Ra
Figure imgb0002
with:
  • "H" which represents the spacing between the twin rotors 3, 4, and
  • "Ra" which represents the half outer diameter of that of the twin rotors 3, 4 which is considered.

Pratiquement, la position du tracé modifié 92 du premier flanc 9 peut être ajustée en opérant une oscillation du support du tracé conventionnel 91 dudit premier flanc 9, d'un premier angle Alfa autour du point O.Practically, the position of the modified path 92 of the first sidewall 9 can be adjusted by oscillating the support of the conventional path 91 of said first sidewall 9, a first angle Alfa around the point O.

Le segment de raccordement 12 est incliné par rapport à la première droite "D1" d'un deuxième angle Bêta, ce deuxième angle étant ajusté de manière telle que tout au long des filets hélicoïdaux 7 des rotors jumelés 3, 4, chaque surface hélicoïdale 13 qui se raccorde à un premier flanc 9 d'un des rotors jumelés 3, 4 puisse s'étendre sensiblement parallèlement au moins à une zone du premier flanc 9 de l'autre des rotors jumelés 3, 4, qui jouxte le segment de raccordement 12 de cet autre rotor.The connecting segment 12 is inclined with respect to the first straight line "D1" of a second angle Beta, this second angle being adjusted so that throughout the helical threads 7 of the twin rotors 3, 4, each helical surface 13 which is connected to a first sidewall 9 of one of the twin rotors 3, 4 can extend substantially parallel to at least one zone of the first sidewall 9 of the other of the twin rotors 3, 4, which adjoins the connecting segment 12 of this other rotor.

Une machine conforme à l'invention présente, en lieu et place de l'arrête vive conventionnelle, une surface hélicoïdale 13 constituée par un méplat.A machine according to the invention has, in place of the conventional sharp edge, a helical surface 13 formed by a flat.

Un tel méplat peut être, notamment au moyen d'outils conventionnels, facilement et précisément usiné ce qui garantit des fuites moindres qu'avec une arête vive.Such a flat part can be, in particular by means of conventional tools, easily and precisely machined which guarantees less leakage than with a sharp edge.

La dispersion des performances par rapport aux tolérances d'usinage et de montage sera donc nettement moindre, tout en apportant une simplification de l'usinage des rotors jumelés et la possibilité d'augmenter les jeux de fonctionnement de la machine sans dégradation des performances.The dispersion of performance with respect to machining and mounting tolerances will therefore be much lower, while providing a simplification of the machining of twin rotors and the possibility of increasing the machine operating clearances without degrading performance.

Avantageusement, la surface hélicoïdale 13 obtenue grâce à la présence du méplat reste une surface réglée, et ce, que le pas des rotors soit constant ou variable.Advantageously, the helical surface 13 obtained by virtue of the presence of the flat remains a controlled surface, and this, that the pitch of the rotors is constant or variable.

En ce qui concerne le méplat, il est également souhaitable que sa longueur reste petite vis à vis de la hauteur de dent, pour éviter l'apparition d'une fuite localisée (expression plus connue sous le terme allemand de "Blasloch") qui seraient de nature à dégrader les performances du système (figures 7 et 8).As regards the flat, it is also desirable that its length remains small with respect to the height of the tooth, to avoid the appearance of a localized leak (an expression better known by the German term "Blasloch") which would be likely to degrade system performance ( Figures 7 and 8 ).

A titre d'exemples illustratifs, pour :

  • un rayon "Ra" de 65 mm (soixante cinq millimètres) et une hauteur de dent "h" de 30 mm (trente millimètres), on a une largeur "L" de méplat 12 de 1 mm (un millimètre),
  • un rayon "Ra" de 105 mm (cent cinq millimètres) et une hauteur de dent "h" de 60 mm (soixante millimètres), on a une largeur "L" de méplat 12 de 1,5 mm (un virgule cinq millimètre),
  • un rayon "Ra" de 130 mm (cent trente millimètres) et une hauteur de dent "h" de 75 mm (soixante quinze millimètres), on a une largeur "L" de méplat 12 de 2 mm (deux millimètres).
As illustrative examples, for:
  • a radius "Ra" of 65 mm (sixty five millimeters) and a tooth height "h" of 30 mm (thirty millimeters), we have a width "L" of flat surface 12 of 1 mm (one millimeter),
  • a radius "Ra" of 105 mm (one hundred and five millimeters) and a tooth height "h" of 60 mm (sixty millimeters), one has a width "L" of flat 12 of 1.5 mm (one point five millimeters) ,
  • a radius "Ra" of 130 mm (one hundred and thirty millimeters) and a height of tooth "h" of 75 mm (seventy-five millimeters), one has a width "L" of flat 12 of 2 mm (two millimeters).

Sur les dessins, en figures 7 et 8, la fuite localisée a été symbolisée par une simple flèche non repérée.On the drawings, in Figures 7 and 8 the localized leak was symbolized by a simple, unnoticed arrow.

Il faut noter que les dimensions, angles et profils précités sont définis au jeu de fonctionnement près.It should be noted that the aforementioned dimensions, angles and profiles are defined at the operating clearance.

Il faut également noter que les caractéristiques annoncées sont applicables à des machines qui comprennent plus de deux rotors.It should also be noted that the advertised characteristics are applicable to machines that include more than two rotors.

Le fait que les rotors soient de mêmes diamètres, de diamètres distincts, voire aient chacun différents diamètres selon leur dimension longitudinale reste compatible avec la présente invention.The fact that the rotors are of the same diameter, of different diameters, or even have different diameters according to their longitudinal dimension remains compatible with the present invention.

Claims (6)

  1. Rotary displacement machine (1) comprising a housing (2) and at least two twinned rotors (3, 4) referred to as being of asymmetrical profile, of which a first rotor (3) and a second rotor (4), said twinned rotors (3, 4), being mounted rotating in the housing (2) and driven in rotation about their longitudinal axis (6)
    • these twinned rotors (3, 4) each being made up of a core (5) on which projects at least one helicoidal thread (7) which, seen in a cross-sectional view of that of the twinned rotors (3, 4) being considered, extends above said core (5) in the manner of a tooth (8), which tooth (8)
    • has a first predetermined dimension ("h") in a direction radial to the longitudinal axis (6) of that of the twinned rotors (3, 4) being considered and above the surface (51) of this rotor,
    • comprises a first flank (9) of concave shape and a second flank (10) of convex shape which connect at the level of an upper portion (11) of the tooth (8), said first flank (9) having the shape of an epicycloidal arc,
    this machine being characterized in that instead of comprising a first flank (9) and a second flank (10) whose conventional shapes (91) and (101) connect at a first point ("W') in such a way as to form a sharp edge along the helicoidal thread (7):
    - on the one hand, said first flank (9) has a shape (92), referred to as modified shape (92), whose position and length of arc are predetermined such that said modified shape (92) of this first flank (9) and the conventional shape (101) of the second flank (10) each connect to one of the opposite ends ("B") and ("C") of a short segment, referred to as connecting segment (12), which by its presence along the entire helicoidal thread (7) constitutes a helicoidal surface (13), referred to as flattened, eliminating the presence of a sharp edge,
    - on the other hand, said connecting segment (12) has, in a direction radial to the longitudinal axis (6) of that of the twinned rotors (3, 4) being considered, a second predetermined dimension ("L") such that the ratio of the second dimension ("L") over the first dimension ("h") ranges between 0.005 and 0.1 (five thousandths and one tenth).
  2. Machine according to claim 1 characterized in that when each tooth (8) of the twinned rotors (3, 4) is defined by a first flank (9) and a second flank (10) which are connected to an outer surface (14) of substantially cylindrical profile of outer radius ("Ra"), instead of this outer surface (14) being connected to the shape of the first flank (9) at a first point ("W") in such a way as to form a sharp edge along the helicoidal thread (7), the outer surface (14) is connected to the shape of said first flank (9) by the connecting segment (12).
  3. Machine according to claim 1 or 2, characterized in that the ratio of the second dimension ("L") over the first dimension ("h") ranges between 0.005 and 0.1 (five thousandths and one tenth), when the twinned rotors (3, 4) have a diameter ranging between fifty millimeters (50 mm) and three hundred fifty millimeters (350 mm).
  4. Machine according to one of the claims 1 to 3, characterized in that the connecting segment (12) is inclined with respect to the first straight line ("D1") of a second angle beta, this second angle being adjusted such that along the entire helicoidal threads (7) of the twinned rotors (3, 4), each helicoidal surface (13) which connects to a first flank (9) of one of the twinned rotors (3, 4) is able to extend substantially parallel at least to a zone of the first flank (9) of the other of the twinned rotors (3, 4) which is contiguous to the connecting segment (12) of this other rotor.
  5. Machine according to one of the claims 1 to 4 characterized in that the connecting segment (12) is inclined with respect to the first straight line ("D1 ") of a second angle beta the value of which is able to be approximated by calculation according to the second equation Arc Cosine H / 2 Ra
    Figure imgb0005
    with :
    - ("H") which represents the center distance of axes between the twinned rotors (3, 4), and
    - ("Ra") which represents the outer radius of that of the twinned rotors (3, 4) being considered.
  6. Machine according to any one of the claims 1 to 5, characterized in that :
    - the conventional shape (91) of the first flank (9) and the circle, referred to as addendum circle ("F") which circumscribes the one of the twinned rotors (3, 4) under consideration, have a point of intersection ("W"), referred to as first point ("W'), situated on a straight line ("D1") which passes through a second point ("O") situated on the longitudinal axis (6) of that of the twinned rotors (3, 4) under consideration,
    - the modified shape (92) of the first flank (9) and the circle ("F") have a point of intersection ("Z"), referred to as third point ("Z"), situated on a second straight line ("D2") which passes through the second point ("O") and forms with the first straight line ("D1") a first angle alpha, the value of which is able to be approximated by calculation according to the first equation ArcCos - L 2 L - 2 Ra 2 + H 2 L 2 - 2 LRa + 2 Ra 2 2 H 2 Ra - L + Ra
    Figure imgb0006
    with the values of the parameters
    • ("Ra") which represents the outer radius of that of the twinned rotors (3, 4) being considered,
    • ("L") which represents the relative value of the connecting segment (12) in one direction radial to that of the twinned rotors being considered, the magnitude of the relative value corresponding to the difference between the outer radius ("Ra") and the value of a radius ("Rp") which separates the longitudinal axis (6) of the core (5) from a point of the connecting segment (12) which is closest to this longitudinal axis (6),
    • ("H") which represents the center distance of axes between the twinned rotors (3, 4).
EP05708034A 2005-02-16 2005-02-16 Volumetric rotary machine with rotors having asymmetric profiles Active EP1875076B1 (en)

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CA2596603C (en) 2012-08-21
MY143528A (en) 2011-05-31

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