EP1844315A1 - Measuring arrangement and method for determining the concentration of particles in gas mixtures - Google Patents
Measuring arrangement and method for determining the concentration of particles in gas mixturesInfo
- Publication number
- EP1844315A1 EP1844315A1 EP06701168A EP06701168A EP1844315A1 EP 1844315 A1 EP1844315 A1 EP 1844315A1 EP 06701168 A EP06701168 A EP 06701168A EP 06701168 A EP06701168 A EP 06701168A EP 1844315 A1 EP1844315 A1 EP 1844315A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sensor element
- measuring
- temperature
- particles
- electrical resistance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002245 particle Substances 0.000 title claims abstract description 43
- 239000000203 mixture Substances 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000004071 soot Substances 0.000 claims abstract description 12
- 239000007789 gas Substances 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 16
- 238000011156 evaluation Methods 0.000 claims description 10
- 230000008929 regeneration Effects 0.000 claims description 8
- 238000011069 regeneration method Methods 0.000 claims description 8
- 238000002485 combustion reaction Methods 0.000 claims description 4
- 238000011068 loading method Methods 0.000 claims description 3
- 230000004044 response Effects 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims description 3
- 238000009825 accumulation Methods 0.000 claims description 2
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 claims 1
- 239000000919 ceramic Substances 0.000 description 11
- 238000005259 measurement Methods 0.000 description 11
- 239000000463 material Substances 0.000 description 8
- 239000007784 solid electrolyte Substances 0.000 description 8
- 229910010293 ceramic material Inorganic materials 0.000 description 4
- 235000011837 pasties Nutrition 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 238000007650 screen-printing Methods 0.000 description 4
- 239000004020 conductor Substances 0.000 description 3
- 238000003795 desorption Methods 0.000 description 3
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
- 239000011195 cermet Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 238000005382 thermal cycling Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/06—Investigating concentration of particle suspensions
- G01N15/0606—Investigating concentration of particle suspensions by collecting particles on a support
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/06—Investigating concentration of particle suspensions
- G01N15/0656—Investigating concentration of particle suspensions using electric, e.g. electrostatic methods or magnetic methods
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/22—Devices for withdrawing samples in the gaseous state
- G01N1/2247—Sampling from a flowing stream of gas
- G01N1/2252—Sampling from a flowing stream of gas in a vehicle exhaust
Definitions
- the invention relates to a measuring arrangement and a method for determining the concentration of particles in gas mixtures and their use according to the
- Exhaust Aftertreatment Systems Meaning that allow the filtration or elimination of existing in combustion exhaust soot particles.
- sensors are needed with which an accurate determination of the particle concentration currently present in the combustion exhaust gas can be made possible even in long-term operation.
- a load prediction example of diesel particulate filters in order to achieve a high level of system security and thereby use more cost-effective filter materials can be made.
- Gases known in addition to a resistance measuring structure comprises a temperature measuring device and a heating element. This requires a relatively complicated structure of the sensor element, since the heating and the temperature measuring element and the Resistance measurement structure must be spatially separated within the sensor element and electrically isolated from each other.
- the object of the present invention is to provide a measuring arrangement and a method for determining the particle concentration of a gas mixture, which ensure a good measuring accuracy and make use of a sensor element with a simplified structure.
- the measuring arrangement or the method for determining the concentration of particles in gas mixtures, in particular soot, with the characterizing features of the independent claims has the advantage that the problem underlying the invention is achieved in an advantageous manner.
- This is based, in particular, on the simple structure of the sensor element on which the measuring arrangement is based since the installation of a heating element in the sensor element can be dispensed with.
- This is achieved, in particular, by a temperature measuring element integrated in the sensor element fulfilling a double function in that it is operated in phases as a temperature measuring element and in phases as a heating element.
- Measuring electrode comprises, which are designed as interdigital electrodes and with which an electrical resistance can be determined.
- the use of interdigital electrodes increases the measuring accuracy of the sensor element and thus of the entire measuring arrangement.
- the measuring arrangement has an evaluation unit, a temperature determined by means of the temperature measuring element of the sensor element and an electrical resistance or measured current determined by the measuring element of the sensor element being supplied to the evaluation unit and the measured electrical resistance being measured by means of an in the evaluation unit stored compensation algorithm is converted into a temperature-adjusted electrical resistance or current.
- the compensation algorithm comprises at least one correlation between the temperature of the sensor element and its associated electrical resistance in at least one load state or at least one correlation of the temperature of the sensor element and the deposition behavior of the particles at at least one particle concentration in the gas mixture or both correlations.
- FIG. 1 shows a schematic representation of the components of the measuring arrangement and Figure 2 shows the sensor element shown schematically in Figure 1 in an exploded view.
- FIG. 1 shows a basic structure of an embodiment of the present invention.
- 10 is a measuring arrangement for determining the concentration of particles in
- the measuring arrangement 10 comprises a sensor element 12 which is in physical contact with the gas mixture to be determined and generates a measurement signal proportional to the particle concentration of the gas mixture. At the same time, a determination of the temperature of the gas mixture is made via the sensor element 12.
- the sensor element 12 is electrically contacted, for example, with a current or voltage supply 14.
- the measuring arrangement 10 comprises an evaluation unit 16, which is likewise in electrical contact with the sensor element 12 and serves for the acquisition or processing of measured values. The evaluation unit receives both a measurement signal that is proportional to the deposited particle mass, as well as a measurement signal, - -
- a correlation between the measurement signals of the sensor element and the current temperature of the sensor element is preferably produced by means of the evaluation unit 16 and temperature-adjusted measured values calculated therefrom. This happens, for example, by using appropriate compensation algorithms. Additionally or alternatively, the adsorption or desorption behavior of the deposited particles can be deposited at certain temperatures and included in the measurement value formation. In this way, both temperature influences on the electrical measurement signal of the sensor element and temperature effects due to the accumulation behavior of the particles to be determined, which have an indirect effect on the measurement signal, can be compensated. This improves the quality of the measured values obtained.
- a calculation of the particle concentration is possible on the basis of the measured values, as long as the flow velocity of the gas mixture is known. This or the volume flow of the gas mixture can be determined, for example, by means of a suitable further sensor.
- the evaluation unit 16 is preferably in contact with a control unit 18, which serves to regulate the current to be applied to the sensor element 12 by means of the current or voltage supply 14 or the corresponding voltage.
- a control unit 18 which serves to regulate the current to be applied to the sensor element 12 by means of the current or voltage supply 14 or the corresponding voltage.
- Control unit 18 initiated a regeneration of the sensor element 12.
- an increased electrical power is applied to the temperature measuring element of the sensor element 12 by means of the current and voltage supply 14 in response to a corresponding signal of the control unit 18, so that heating of the sensor element 12 occurs.
- This heating is preferably carried out to a temperature at which there is a burn-up or a relatively rapid desorption or oxidation of the deposited particles.
- the electrical power applied to the temperature sensing element is again reduced substantially to its pre-regeneration level.
- Sensor element 12 comprises, for example, oxygen-ion-conducting solid electrolyte layers 21a, 21b.
- the solid electrolyte layer 21a is embodied as a ceramic film and forms a planar ceramic body. It consists of an oxygen-ion-conducting solid electrolyte material, such as Y 2 O 3 stabilized or partially stabilized ZrO 2 .
- the solid electrolyte layer 21b is formed on the solid electrolyte layer 21a, for example, by screen printing a pasty ceramic material.
- the ceramic component of the pasty material used here is preferably the same solid electrolyte material from which the solid electrolyte layer 21a also consists.
- the sensor element for example, a plurality of electrically insulating ceramic layers 22a, 22b, 22c.
- the layers 22a-22c are likewise produced by screen printing of a pasty ceramic material, for example on the solid electrolyte layers 21a, 21b.
- Barium-containing aluminum oxide is used as the ceramic component of the pasty material, since this is also used in
- Thermal cycling over a long period of time has a largely constant high electrical resistance.
- the use of ceria or the addition of other alkaline earth oxides is possible.
- two measuring electrodes 24, 26 are applied, which are preferably designed as interdigitated interdigital electrodes.
- interdigital electrodes as measuring electrodes 24, 26 enables a particularly accurate determination of the electrical resistance or the electrical conductivity of the surface material located between the measuring electrodes 24, 26.
- contact surfaces 28, 30 are provided in the region of an end of the sensor element facing away from the gas mixture.
- the supply regions of the electrodes 24, 26 are preferably shielded from the influences of a gas mixture surrounding the sensor element 12 by a further, electrically insulating, ceramic layer 22d.
- a porous layer On the large surface of the sensor element 12 provided with the measuring electrodes 24, 26, a porous layer, not shown for reasons of clarity, can additionally be provided, which shields the measuring electrodes 24, 26 in their intermeshed region from direct contact with the gas mixture to be determined.
- the layer thickness of the porous layer is preferably greater than the layer thickness of the measuring electrodes 24, 26.
- the porous layer is preferably open-pored, wherein the pore size is selected so that the particles to be determined in the gas mixture can diffuse into the pores of the porous layer.
- the pore size of the porous layer is preferably in a range of 2 to 10 microns.
- the porous layer is made of a ceramic material which is preferably similar to or conforms to the material of the layer 22a - -
- the porosity of the porous layer can be adjusted accordingly by adding pore formers to the screen printing paste.
- Layer 22a are arranged, there is initially substantially no current flow between the measuring electrodes 24, 26th
- a gas mixture flowing around the sensor element 12 contains particles, in particular soot, they deposit on the surface of the sensor element 12.
- the particles diffuse through the porous layer into the immediate vicinity of the measuring electrodes 24, 26. Since the particles have a certain electrical conductivity, an adequate current flow occurs when the surface of the sensor element 12 is sufficiently charged with particles between the measuring electrodes 24, 26, which correlates with the extent of the loading.
- the integral of the current flow over time can affect the deposited particle mass or the current particle mass flow, in particular Soot mass flow, and be closed on the particle concentration in the gas mixture.
- concentration of all those particles in a gas mixture is detected, which influence the electrical conductivity of the located between the measuring electrodes 24, 26 ceramic material positive or negative.
- Another possibility is to determine the increase in current flow over time and from the quotient of current flow increase and time or from the differential quotient of current flow over time on the deposited particle mass or on the current particle mass flow, in particular soot mass flow, and on the Close particle concentration in the gas mixture.
- the sensor element 12 comprises a temperature measuring element 32, which is designed in the form of an electrical resistance conductor track.
- the resistor track is preferably made of a cermet material; preferably as a mixture of platinum or a platinum metal with ceramic portions, such as alumina.
- the Resistance conductor track is furthermore preferably designed in the form of a meander and has electrical connections 46, 48 at both ends.
- Possibility of Tempraturflop is to determine the per se temperature-dependent conductivity of between the resistor track of the temperature measuring element 32 and the measuring electrodes 24, 26 arranged ceramic body and close from its height to the temperature of the sensor element.
- the present sensor element 12 makes the installation of a separate heating element dispensable.
- the control unit 18 a regeneration of the measurement signals of the sensor element 12
- Sensor element 12 initiated.
- an increased electrical power is applied to the temperature measuring element 30 of the sensor element 12 by means of the current and voltage supply 14 in response to a corresponding signal of the control unit 18, so that heating of the sensor element 12 occurs.
- This heating is preferably carried out to a temperature at which there is a burn-up or a relatively rapid desorption or oxidation of the deposited particles.
- the electrical power applied to the temperature sensing element 32 is again reduced substantially to its pre-regeneration level. The operation of the temperature measuring element 32 thus takes place in a two-phase operation.
- the temperature measuring element 32 is operated in a first phase in a measuring mode in which a temperature is determined via the temperature measuring element 32 in parallel with the determination of the electrical resistance by means of the measuring electrodes 24, 26.
- a second phase which serves to regenerate the sensor element 12
- heating of the sensor element 12 takes place by means of the temperature measuring element 32.
- the temperature measuring element 32 is again operated in the temperature measuring mode of the first phase.
- the present invention is not limited to the embodiments of a sensor element illustrated in FIGS. 1 and 2, but numerous modifications of this sensor element may be made.
- it is possible, for example, to provide additional ceramic layers in the sensor element or to simplify the multi-layer structure of the sensor element according to the application, as well as to provide further measuring electrodes.
- the use of several heating and temperature measuring elements is possible.
- one or more of the elements 14, 16, 18 can be combined to form a combination instrument.
- the application of the sensor element described is not limited to the determination of soot particles in exhaust gases of internal combustion engines, but it can generally for the determination of the concentration of particles which change the electrical conductivity of a ceramic substrate on deposition, for example in chemical
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005003124 | 2005-01-21 | ||
PCT/EP2006/050197 WO2006077198A1 (en) | 2005-01-21 | 2006-01-13 | Measuring arrangement and method for determining the concentration of particles in gas mixtures |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1844315A1 true EP1844315A1 (en) | 2007-10-17 |
EP1844315B1 EP1844315B1 (en) | 2011-10-05 |
Family
ID=36041574
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06701168A Active EP1844315B1 (en) | 2005-01-21 | 2006-01-13 | Measuring arrangement and method for determining the concentration of particles in gas mixtures |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1844315B1 (en) |
WO (1) | WO2006077198A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006042605B4 (en) * | 2006-09-11 | 2020-01-16 | Robert Bosch Gmbh | Sensor element for gas sensors and method for operating the same |
DE102007021912A1 (en) * | 2007-05-10 | 2008-11-13 | Robert Bosch Gmbh | Sensor and method for detecting particles in a gas stream |
FR2940424B1 (en) * | 2008-12-18 | 2011-04-01 | Centre Nat Rech Scient | DEVICE FOR MEASURING A PURELY RESISTIVE MATERIAL THICKNESS THICKNESS THRESHOLD, MEASURING METHOD, METHOD OF DIMENSIONING SUCH A DEVICE AND USE OF SUCH A DEVICE IN AN EXHAUST POT. |
DE102015222108A1 (en) * | 2015-11-10 | 2017-05-11 | Robert Bosch Gmbh | Sensor element and method for producing a sensor element |
DE102017206124A1 (en) * | 2017-04-10 | 2018-10-11 | Infineon Technologies Ag | A fluid sensor, method of providing the same, and method of determining a component of a fluid |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4656832A (en) * | 1982-09-30 | 1987-04-14 | Nippondenso Co., Ltd. | Detector for particulate density and filter with detector for particulate density |
DE10133384A1 (en) * | 2001-07-10 | 2003-01-30 | Bosch Gmbh Robert | Particle detection sensor and method for checking its function |
DE10156946A1 (en) * | 2001-11-20 | 2003-05-28 | Bosch Gmbh Robert | Sensor used for detecting soot particles in exhaust gas stream, comprises measuring electrodes arranged on substrate consisting of solid body electrolyte containing oxygen pump cells to which electrode pair is assigned |
DE10331838B3 (en) * | 2003-04-03 | 2004-09-02 | Georg Bernitz | Sensor element for detecting soot particles in an exhaust gas stream comprises a sensor body having a sensor surface, and a resistance structure for heating the sensor body and for acquiring the temperature of the sensor body |
-
2006
- 2006-01-13 EP EP06701168A patent/EP1844315B1/en active Active
- 2006-01-13 WO PCT/EP2006/050197 patent/WO2006077198A1/en active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2006077198A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2006077198A1 (en) | 2006-07-27 |
EP1844315B1 (en) | 2011-10-05 |
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