EP1764881B1 - Crimping device - Google Patents
Crimping device Download PDFInfo
- Publication number
- EP1764881B1 EP1764881B1 EP06120622A EP06120622A EP1764881B1 EP 1764881 B1 EP1764881 B1 EP 1764881B1 EP 06120622 A EP06120622 A EP 06120622A EP 06120622 A EP06120622 A EP 06120622A EP 1764881 B1 EP1764881 B1 EP 1764881B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- anvil
- conductor
- force
- crimping
- crimp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000002788 crimping Methods 0.000 title claims description 31
- 239000004020 conductor Substances 0.000 claims description 31
- 238000009413 insulation Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 8
- 230000033001 locomotion Effects 0.000 description 3
- 238000000418 atomic force spectrum Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/0094—Press load monitoring means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/0486—Crimping apparatus or processes with force measuring means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S72/00—Metal deforming
- Y10S72/712—Electrical terminal crimper
Definitions
- the invention relates to a crimping device and a method for connecting a crimp contact to a cable in which cable conductor and cable insulation can be connected to the crimp contact by means of crimper and anvil and the crimping force occurring on the anvil can be measured by means of force sensor according to the definition of the independent patent claim.
- a crimping press is known, by means of which an electrical contact with a cable end is connectable.
- a crimping die together with a crimping stud, connects the crimp contact to the cable end, whereby the force occurring during the crimping process in the crimping anvil can be measured by means of a force sensor.
- the disadvantage of such devices is that the total crimping force (conductor and insulation crimping force) is measured.
- Another disadvantage is that the sensor is installed in a wear part.
- a crimping device according to the preamble of claim 1, has become known, in which a crimped conductor and an insulation crimper are provided for producing a crimp connection and a common anvil is provided for both crimpers.
- the conductor crimper is with a Force sensor provided and the insulation crimper is provided with a force sensor, wherein the force sensors measure the crimp forces and disturbing forces acting on the crimp contact.
- the invention aims to remedy this situation.
- the invention as characterized in claim 1 solves the problem of avoiding the disadvantages of the known device and to provide a device and a method that allow precise measurement of the crimping force.
- the advantages achieved by the invention are to be seen essentially in the fact that the force necessary for the production of the conductor crimp is measurable.
- the power in the conductor anvil is transferred to only one sensor.
- the force curve during the crimping process is recorded and evaluated, whereby the quality of the crimp connection is checked on the basis of the force curve.
- the inventive force measurement meets the high quality assurance requirements.
- an anvil is provided for each crimper, wherein the crimping force occurring on a conductor anvil can be measured by means of a force sensor.
- Fig. 1 shows a crimping press 1 according to the invention consisting of a first housing 2, on which a press motor 3 driving a gear 4 is arranged. At the transmission output, an eccentric device is provided which converts the rotational movement of the motor 3 and the transmission 4 into a linear up / down motion transferable to a press carriage 5, the press carriage 5 being guided by guides 6.
- an upper tool 7 arranged on the press carriage 5 is provided with conductor crimper 8, insulation crimper 9 and knife ram 10, the upper tool 7 cooperating with a lower tool 11.
- the lower tool 11 comprises an anvil part 15, a sensor part 16 and a first support part 17.
- the crimp contacts 22 to be processed are components of a contact belt 12 which can be advanced by means of contact feed 13.
- a feed motor 14 drives the contact feed 13.
- Fig. 2 shows the lower tool 11 with the anvil part 15, the sensor part 16 and the first support part 17.
- a conductor anvil 19 and an isolation anvil 21 Arranged on the anvil part 15 is a conductor anvil 19 and an isolation anvil 21.
- a force sensor 20 is arranged on the sensor part 16 and acts on the force occurring in the conductor anvil 19. wherein the force sensor 20 is in turn supported on the first support part 17.
- the first tare part 17 itself is supported on the first housing 2.
- Fig. 3 shows the crimp 8.9, the conductor anvil 19, the insulation anvil 21 and a crimp contact 22 of the contact belt 12 before the crimping process.
- the strapped crimp contact 22 is located with its Portercrimp 23 on the conductor anvil 19 and with its insulation crimp 24 on the isolation anvil 21.
- the stripped cable 18 is positioned above the crimp contact 22, wherein the free cable conductor 25 on the Portercrimp 23 and the cable insulation 26 via the insulation crimp 24 is located.
- the conductor crimp 23 or the insulation crimp 24 is mostly V-shaped and open at the top. The cable end is inserted with the lowering movement of the crimp 8.9 in the conductor crimp 23 or in the insulation crimp 24.
- Fig. 4 shows the crimp 8.9, the conductor anvil 19 and the insulation anvil 21 when crimping the crimp contact 22 of the contact belt 12, wherein as in Fig. 5 shown, the Portercrimp 23 and the insulation crimp 24 are plastically deformed.
- the conductor crimp 23 comprises the strands of the cable conductor 25 and the insulation crimp 24 comprises the cable insulation 26.
- the crimp contact 22 is separated from the contact belt 12 during the crimping process.
- Fig. 6 shows the conductor anvil 19 with the force sensor 20, which acts on the force occurring during the crimping process in the conductor anvil 19.
- the conductor anvil 19 is supported on a sensor body 27, which in turn is supported on the first support part 17.
- strain gauges arranged on the conductor anvil 19 can measure the crimping force.
- Fig. 7 shows details of the force sensor 20 with the sensor body 27.
- a the force of the conductor anvil 19 detecting disc-shaped piezoelectric element 28 is disposed between a first disc 29 and a second disc 30 and electrically insulated by a plastic ring 31 against the sensor body 27.
- Sensor body 27 and first disc 29 are made of one piece, wherein the second disc 30 can be screwed onto the sensor body 27.
- integrated conductor tracks lead the signal of the piezoelectric element 28 to a plug 33.
- the sensor body 27 is designed as a threaded screw with a screw head and the first disc 29 is formed as a loose disc with a bore.
- the threaded screw penetrates the bore and the piezoelectric element 28.
- the second disc 30 is screwed with its internal thread on the end of the threaded screw and then the two discs 29,30 are screwed by means of the screw head until the necessary bias of the piezoelectric element 28 is reached.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Description
Die Erfindung betrifft eine Crimpeinrichtung und ein Verfahren zum Verbinden eines Crimpkontaktes mit einem Kabel, bei der Kabelleiter und Kabelisolation mit dem Crimpkontakt mittels Crimper und Amboss verbindbar sind und die dabei am Amboss auftretende Crimpkraft mittels Kraftsensor messbar ist gemäss der Definition des unabhängigen Patentanspruchs.The invention relates to a crimping device and a method for connecting a crimp contact to a cable in which cable conductor and cable insulation can be connected to the crimp contact by means of crimper and anvil and the crimping force occurring on the anvil can be measured by means of force sensor according to the definition of the independent patent claim.
Aus der
Nachteilig ist bei solchen Einrichtungen, dass die gesamte Crimpkraft (Leiter- und Isolationscrimpkraft) gemessen wird. Weiter nachteilig ist, dass der Sensor in einem Verschleissteil eingebaut ist.The disadvantage of such devices is that the total crimping force (conductor and insulation crimping force) is measured. Another disadvantage is that the sensor is installed in a wear part.
Aus der
Hier will die Erfindung Abhilfe schaffen. Die Erfindung, wie sie in Anspruch 1 gekennzeichnet ist, löst die Aufgabe, die Nachteile der bekannten Einrichtung zu vermeiden und eine Einrichtung sowie ein Verfahren schaffen, die eine präzise Messung der Crimpkraft ermöglichen.The invention aims to remedy this situation. The invention, as characterized in
Vorteilhafte Weiterbildungen der Erfindung sind in den abhängigen Patentansprüchen angegeben.Advantageous developments of the invention are specified in the dependent claims.
Die durch die Erfindung erreichten Vorteile sind im wesentlichen darin zu sehen, dass die für die Herstellung des Leitercrimp notwendige Kraft messbar ist. Die Kraft im Leiteramboss wird auf nur einen Sensor übertragen. Der Kraftverlauf während des Crimpvorganges wird erfasst und ausgewertet, wobei aufgrund der Kraftkurve die Qualität der Crimpverbindung geprüft wird. Die erfindungsgemässe Kraftmessung wird den hohen Anforderungen an die Qualitätssicherung gerecht.The advantages achieved by the invention are to be seen essentially in the fact that the force necessary for the production of the conductor crimp is measurable. The power in the conductor anvil is transferred to only one sensor. The force curve during the crimping process is recorded and evaluated, whereby the quality of the crimp connection is checked on the basis of the force curve. The inventive force measurement meets the high quality assurance requirements.
Bei der erfindungsgemässen Einrichtung ist je Crimper ein Amboss vorgesehen, wobei die an einem Leiteramboss auftretende Crimpkraft mittels Kraftsensor messbar ist.In the device according to the invention, an anvil is provided for each crimper, wherein the crimping force occurring on a conductor anvil can be measured by means of a force sensor.
Anhand der beiliegenden Figuren wird die vorliegende Erfindung näher erläutert.Reference to the accompanying figures, the present invention will be explained in more detail.
Es zeigen:
-
Fig. 1 eine erfindungsgemässe Crimppresse, -
Fig. 2 ein Unterwerkzeug der Crimppresse, -
Fig. 3 Crimper, Ambosse und Crimpkontakt vor dem Crimpen, -
Fig. 4, Fig. 5 Crimper, Ambosse und Crimpkontakt beim Crimpen, -
Fig. 6 den Leiteramboss mit Kraftsensor und -
Fig. 7 Einzelheiten des Kraftsensors.
-
Fig. 1 a crimping press according to the invention, -
Fig. 2 a lower tool of the crimping press, -
Fig. 3 Crimper, anvils and crimp contact before crimping, -
Fig. 4, Fig. 5 Crimper, anvils and crimp contact during crimping, -
Fig. 6 the conductor anvil with force sensor and -
Fig. 7 Details of the force sensor.
In einer weiteren Ausführungsvariante ist der Sensorkörper 27 als Gewindeschraube mit Schraubenkopf ausgebildet und die erste Scheibe 29 als lose Scheibe mit Bohrung ausgebildet. Die Gewindeschraube durchdringt die Bohrung und das Piezoelement 28. Die zweite Scheibe 30 wird mit ihrem Innengewinde auf das Ende der Gewindeschraube aufgeschraubt und anschliessend werden die beiden Scheiben 29,30 mittels des Schraubenkopfes verschraubt bis die notwendige Vorspannung des Piezoelementes 28 erreicht ist.In a further embodiment, the
Claims (5)
- Crimping device for fastening a crimp contact (22) to a wire (18), the wire conductor (25) and wire insulation (26) being fastenable to the crimp contact (22) by means of crimper (8, 9) and anvil (19, 21), and the crimping force that thereby arises on the anvil (19, 21) being measurable by means of force sensor (20),
characterized in that
provided for each crimper (8, 9) is an anvil (19, 21), a conductor anvil and an insulation anvil, and in that the crimping force that arises on the conductor anvil (19) is measurable by means of at least one force sensor (20). - Crimping device according to Claim 1,
characterized in that
the conductor anvil (19) rests on the force sensor (20) which in turn rests on a first supporting part (17). - Crimping device according to Claim 2,
characterized in that
the force sensor (20) has a sensor body (27) that serves as support (19) for a piezoelectric element (28) that responds to the force of the conductor anvil (19). - Crimping device according to Claim 3,
characterized in that
the piezoelectric element (28) is disk shaped and arranged between a first disk (29) and a second disk (30), the disks (29, 30) being arranged on the sensor body (27). - Method of fastening a crimp contact to a wire, wherein a crimping device according to one of claims 1 to 4 is used.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05108628 | 2005-09-19 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1764881A1 EP1764881A1 (en) | 2007-03-21 |
EP1764881B1 true EP1764881B1 (en) | 2008-07-16 |
Family
ID=36090973
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06120622A Active EP1764881B1 (en) | 2005-09-19 | 2006-09-14 | Crimping device |
Country Status (3)
Country | Link |
---|---|
US (1) | US7587918B2 (en) |
EP (1) | EP1764881B1 (en) |
DE (1) | DE502006001112D1 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1392682B1 (en) | 2009-01-20 | 2012-03-16 | Mecal S R L | IMPROVED PROCEDURE FOR SEWING METAL TERMINALS ON ELECTRIC CABLES AND PRESS FOR THE IMPLEMENTATION OF THIS PROCEDURE |
FI121651B (en) * | 2009-03-26 | 2011-02-28 | Lillbacka Powerco Oy | A method, system and control circuit for performing measurements in a press |
CA2755168C (en) * | 2009-04-02 | 2016-02-09 | Schleuniger Holding Ag | Crimping press |
US9880213B2 (en) | 2013-08-19 | 2018-01-30 | Oes, Inc. | Conductor monitor device and method |
US9945892B2 (en) | 2013-08-19 | 2018-04-17 | Oes, Inc. | Wire processing machine including a conductor monitor device |
JP6627570B2 (en) * | 2016-02-26 | 2020-01-08 | 株式会社オートネットワーク技術研究所 | Ground terminal |
US11128095B2 (en) | 2017-04-25 | 2021-09-21 | Komax Holding Ag | Method for aligning a crimper of a first tool of a crimping press relative to an anvil of a second tool of the crimping press and a crimping press device |
RS64173B1 (en) | 2017-04-25 | 2023-05-31 | Komax Holding Ag | Method for aligning a crimper of a first tool of a crimping press relative to an anvil of a second tool of the crimping press and a crimping press device |
US10522960B2 (en) | 2017-05-03 | 2019-12-31 | Te Connectivity Corporation | Crimp quality monitoring method and system for use with a hydraulic crimping apparatus |
JP6450817B1 (en) * | 2017-10-06 | 2019-01-09 | トルーソルテック株式会社 | Terminal crimp failure detection device |
MX2020008056A (en) | 2018-01-31 | 2020-12-03 | Abb Schweiz Ag | Crimping tool with wireless communication system. |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5119311A (en) * | 1988-07-14 | 1992-06-02 | Coors Brewing Company | Monitor and control assembly for use with a can end press |
US5271254A (en) * | 1989-12-05 | 1993-12-21 | The Whitaker Corporation | Crimped connector quality control method apparatus |
US5937505A (en) | 1995-03-02 | 1999-08-17 | The Whitaker Corporation | Method of evaluating a crimped electrical connection |
GB9512147D0 (en) * | 1995-06-15 | 1995-08-16 | Amp Gmbh | Force sensor for crimp press |
CH693550A5 (en) * | 1997-06-30 | 2003-09-30 | Komax Holding Ag | Crimping device and method for its operation. |
DE59806982D1 (en) * | 1997-09-11 | 2003-02-27 | Komax Holding Ag Dierikon | Method for determining the quality of a crimp connection |
JP3534298B2 (en) * | 1998-02-03 | 2004-06-07 | 矢崎総業株式会社 | Mold for forming terminals |
DE19843156A1 (en) * | 1998-09-21 | 2000-04-20 | Sle Electronic Gmbh | Process for quality assurance of crimp connections produced in a crimping device, as well as crimping tool and crimping device |
US7024752B2 (en) | 2002-07-10 | 2006-04-11 | Komax Holding Ag | Crimping press with contact feed |
-
2006
- 2006-09-14 EP EP06120622A patent/EP1764881B1/en active Active
- 2006-09-14 DE DE502006001112T patent/DE502006001112D1/en active Active
- 2006-09-14 US US11/531,850 patent/US7587918B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US7587918B2 (en) | 2009-09-15 |
US20070062237A1 (en) | 2007-03-22 |
DE502006001112D1 (en) | 2008-08-28 |
EP1764881A1 (en) | 2007-03-21 |
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