EP1747352B1 - Oil level monitoring system for an internal combustion engine - Google Patents
Oil level monitoring system for an internal combustion engine Download PDFInfo
- Publication number
- EP1747352B1 EP1747352B1 EP05744952A EP05744952A EP1747352B1 EP 1747352 B1 EP1747352 B1 EP 1747352B1 EP 05744952 A EP05744952 A EP 05744952A EP 05744952 A EP05744952 A EP 05744952A EP 1747352 B1 EP1747352 B1 EP 1747352B1
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- EP
- European Patent Office
- Prior art keywords
- oil
- combustion engine
- oil level
- level information
- working device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M11/00—Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
- F01M11/10—Indicating devices; Other safety devices
- F01M11/12—Indicating devices; Other safety devices concerning lubricant level
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M1/00—Pressure lubrication
- F01M1/18—Indicating or safety devices
Definitions
- the invention relates to a working device with an internal combustion engine according to the preamble of patent claim 1 and to a method for monitoring an oil level in an internal combustion engine according to the preamble of patent claim 24.
- Internal combustion engines especially four-cycle petrol or diesel engines, require sufficient oil supply to be properly lubricated to be provided by oil in an oil reservoir.
- the oil reservoir is usually located in the vicinity of a crankcase, so that by lubricating oil, but also by an additional oil pump, the oil to the lubrication points of the cylinder, the piston, the bearing, etc. is distributed.
- the presence of a required amount of engine lubrication oil is z. B. via an oil dipstick or via various sensors (eg., Oil pressure switch for lubrication with oil pump) checked.
- the sensors can be used in a monitoring circuit such that they shut down the engine when a lack of oil or the lack of warning lights o. ⁇ . Show. Motors without oil pump usually have measuring rods or a sight glass.
- Simple devices for oil level monitoring also consist in that the oil level is measured by means of a float and - in the case of a lack of oil - the ignition of the internal combustion engine is interrupted. In this case, the engine does not start up when there is no oil. With highly vibrating machinery and an uncontrolled, turbulent oil movement in the engine, the engine can turn off even if there is enough oil in itself. However, since the oil is whirled up, the float takes a position that represents a lack of oil, so that the appropriate action is taken and the engine is turned off.
- An oil gauge is known in which an optical oil sensor is provided on an oil return passage in an internal combustion engine. The measurement and display of the oil level is determined immediately after the closing of a key switch, ie even before starting the internal combustion engine.
- the invention has for its object to provide a working device with an internal combustion engine, in which information about the oil level can be reliably obtained. Furthermore, a method for monitoring an oil level in an internal combustion engine is to be specified.
- the working device has an oil measuring device, for detecting that oil is present in the oil reservoir, and for generating a corresponding signal. Furthermore, an evaluation device for generating oil level information on the basis of the signal from the oil meter is provided.
- the oil level information can be generated in a certain period of time after starting the internal combustion engine, wherein the oil level information even after the start of the internal combustion engine and / or after the expiration of the specific period is present after starting.
- the period within which the oil level information is obtained before a vibrator belonging to the working machine is driven by the internal combustion engine ends.
- oil level information is determined at a time at which the oil measuring device can still provide reliable measurement results, but the oil level information even at a later date, when the oil measuring device reliable results are no longer expected, eg during normal operation of the implement, is still available.
- oil level information can be an evaluated measured value or a correspondingly conditioned signal, which represents in particular whether sufficient oil is present in the oil reservoir or not.
- the oil level is measured at the start (before, during or shortly after), ie at a point in time when the implement is still in relative calm.
- oil level information does not exclude that even later, so in operation of the implement, further oil level information can be determined.
- these oil level information is either not sufficiently reliable or are evaluated according to other, not further detailed here, as not belonging to the invention criteria.
- oil level information generated early on is decisive for the invention.
- the start of a rotation of a crankshaft of the internal combustion engine is considered as the start of starting.
- a Starting device eg an electric starter or a recoil starter
- the internal combustion engine is able to automatically increase its crankshaft speed, without the need for further support by the starting device.
- the specific time period after starting the internal combustion engine is short in relation to the total operating time of the internal combustion engine after starting. Assuming that the internal combustion engine is in operation for at least a few minutes, the predetermined time period should be in the range of seconds. In particular, the period of time within which the oil level information is obtained should end before the vibrator is driven by the internal combustion engine.
- the oil level information is obtained by the evaluation device on the basis of the signal from the oil meter. In essence, the oil level information will indicate that there is enough oil in the oil reservoir or that there is a lack of oil.
- the beginning of the driving of the vibrator by the engine may trigger the end of the "certain period". This means that the oil level information can be obtained until the vibration exciter is activated. However, the vibration exciter will exert such strong vibrations on the implement that afterwards, ie in normal working mode reliable oil level monitoring is no longer possible.
- the oil level information may be generated until the clutch couples the internal combustion engine to the vibration exciter. This ensures that the strong vibrations of the vibration exciter can not yet affect the generation of oil level information.
- the oil level information is producible when the engine has reached a predetermined minimum speed after starting.
- the minimum speed can be chosen relatively low and is z. B. required to with the help of appropriate Aggregates of the internal combustion engine to generate a supply voltage for the oil meter and the evaluation. Since usually an internal combustion engine when starting relatively quickly reaches at least one idle speed, often even an overlying operating speed, the period during which the oil level information is generated, very short.
- the oil level information can be generated as long as the actual crankshaft speed is less than a predetermined operating speed at which the implement performs its intended work.
- the oil level information is generated once at the beginning of an operating time of the internal combustion engine, that is to say in particular during or after starting. This means that at a specific, most appropriate time, when there is still a relatively large amount of oil in the oil reservoir, the oil level is determined or the presence of oil detected and evaluated in the form of oil level information. If the oil level is OK or oil is available, no further action is required within the operating cycle. This is especially true when the internal combustion engine typically only has a relatively short operating time until it is stopped again. When the internal combustion engine is restarted, a new oil level check is carried out.
- the internal combustion engine can be switched off with the aid of a stop device.
- stop means is suitable for.
- the evaluation device is coupled to a speed control device, so that in the presence of an oil level corresponding lack of oil level information, the speed of the engine to a lying below an operating speed speed value, z. B. an idle speed, is adjustable. At idle, the internal combustion engine can usually be operated even with insufficient lubrication for a relatively long time without being damaged. Again, the operator can still be displayed suitable information so that he recognizes the lack of condition.
- the acoustic, but especially the visual warning can be issued over a certain period of time, even if the oil level information is no longer present.
- the internal combustion engine has been switched off by one of the measures described above or by the action of the operator. In that case, it might be helpful if e.g. serving as a visual warning indicator LED is still operated for a certain period.
- a correspondingly designed capacitor device may be required for energy supply.
- the internal combustion engine has a voltage device for generating and / or storing electrical energy.
- This may be z. Example, to act a Magnetzündstrom for generating electrical energy or a battery ignition system for storing electrical energy.
- the voltage device provides the supply voltage required for the oil measuring device and the evaluation device. Particularly in the case of a magnetic ignition system, the supply voltage is generated only when the internal combustion engine is started, that is to say when the crankshaft is rotated. The oil level information is then generated in each case immediately after the start of the boot process, which also should be followed a relatively short period of time.
- the oil level information already before starting the engine is to be obtained, it is particularly advantageous if a voltage device for storing electrical energy for the supply of the oil meter and the evaluation is provided. With the help of this electrical energy, the oil level information can then be stored as needed.
- the evaluation device is integrated in the oil meter, so that the two components form a unit and can be installed together in the internal combustion engine.
- An oil sensor provided in the oil measuring device can be operated according to various principles, wherein in particular capacitive, optical, thermal and / or mechanical measuring principles are suitable.
- the oil sensor optionally with an integrated evaluation device, can be screwed into a motor housing of the internal combustion engine.
- a method according to the invention comprises the following steps: First, the internal combustion engine is started by the starter device (electric starter or recoil starter). Immediately after the start of the starting process of the internal combustion engine, the oil meter is operated so that the presence of oil in the oil reservoir can be detected and a corresponding signal can be generated. The signal is evaluated to generate oil level information that indicates whether enough oil is present in the engine or not.
- the starter device electrical starter or recoil starter
- the oil level information remains available even after the start phase and can be used to initiate appropriate consequences.
- the oil level information is generated only after reaching a predetermined minimum speed of the internal combustion engine.
- the oil level information corresponds to an information that there is too little oil in the oil reservoir
- various measures can be triggered:
- the operation of the internal combustion engine can immediately or after Expired a predetermined period of time after detecting the lack of oil.
- acoustic and / or optical warning signals can be transmitted to the operator.
- Fig. 1 a known internal combustion engine is shown, so that only a brief description is given below.
- internal combustion engines are basically motors with separate lubrication, ie z. B. four-stroke gasoline engines or diesel engines.
- a crankshaft 2 is rotatably mounted on which in turn at least one connecting rod 3 is rotatably mounted.
- a piston 4 is held, which is in a cylinder 5 axially reciprocable.
- an oil reservoir 6 oil sump, oil sump
- the oil can be drained through an oil outlet 7 if the oil is dirty or depleted.
- a static oil pressure switch 9 At the in Fig. 1 shown internal combustion engine is provided in a provided in the motor housing 1 thread 8, a static oil pressure switch 9.
- the oil pressure switch 9 has the disadvantage that it works in principle like a float, so that it drives the operation of the internal combustion engine, especially when the engine drives a vibration generator, not shown, and accordingly the oil very strong in a Crankshaft 2 surrounding crankcase 10 is swirled, can no longer reliably determine the presence of a sufficient amount of oil.
- the oil pressure switch 9 detects a lack of oil, although in the crank chamber 10 sufficient oil circulates.
- Fig. 2 shows a section Fig. 1 wherein the oil pressure switch 9 is replaced by an oil level monitoring device 11 according to the invention.
- the oil level monitoring device 11 has an oil measuring device 12 and an evaluation device 13.
- the oil measuring device 12 has a sensor which operates with a capacitive measuring principle.
- the sensor is positioned so that it dips into the oil at a sufficient amount of oil in the oil reservoir 6 and evaluates the oil as a dielectric between two capacitor electrodes.
- a resonant circuit is excited whose frequency depends on whether the capacitor electrodes of the sensor are in the oil or not.
- the frequency is evaluated by a serving as evaluation 13 microprocessor and compared with predetermined frequency values, so that then an oil level information can be obtained, which states that the sensor is in the oil (sufficient amount of oil) or not (lack of oil).
- the oil level monitoring device 11 the possibility to turn off the engine immediately upon detection of a lack of oil or after a predetermined period of time. This is z. B. the terminal 14 short-circuited to the ground of the housing 1.
- the oil level monitoring device 11 via the connection 14 also regulate the speed of the engine so that they z. B. only one idle speed corresponds.
- oil level in the oil reservoir 6 is detected and evaluated when starting the engine, so that the oil level monitoring device 11 can already derive the required oil level information at this early point in time.
- the oil level monitoring device 11 can of course also during the course of the engine continue to determine information because z. B. atomized or spilled oil continues to drip on the sensor of the oil meter 12. In the case of dry running or insufficient lubrication, oil will no longer reach the oil measuring device 12, so that even at this point in time a shutdown of the internal combustion engine by the oil level monitoring device 11 can be effected.
- the oil measuring device 12 and the evaluation device 13 By suitable design of the oil measuring device 12 and the evaluation device 13, it is possible that already measured during the first crankshaft rotation by the starter (recoil starter or electric starter) of the engine, the oil quantity and the oil level information is obtained. As a result, the turbulence of the oil in the oil reservoir 6 subsequent to the starting operation no longer causes measurement errors.
- the oil level monitoring device 11 receives electrical energy by means of the ignition system, which is present in any case in the internal combustion engine, an additional power supply is unnecessary.
- the oil level monitoring device 11 is thus supplied on the one hand by the ignition system of the engine with energy. On the other hand, it can cause the engine to stop via the ignition system.
- a suitable system for power generation eg. As a battery or an alternator for feeding the oil level monitoring device 11 may be provided. Furthermore, the oil level monitoring device 11 can then be coupled to a device for interrupting the fuel supply (eg, electrovalve).
- a device for interrupting the fuel supply eg, electrovalve
- the oil level monitoring device 11 can subsequently remain inactive so that the engine runs without being influenced by the oil level monitoring device 11. If desired, however, the oil level monitor 11 may continue to monitor the oil level and, if necessary, intervene in extreme situations.
- an oil measuring device 12 may also be a conventional stand, z.
- a static oil switch are used, if this is suitable for vibration.
- the evaluation device 13 should then be designed such that the oil level measurement - as stated above - only at the beginning of the engine operation, ie evaluates the measurement signals of the oil switch when starting. During operation of the engine, in particular after activation of the vibration generator, the Ignore the measurement signals of the oil switch from the evaluation device 13.
- Fig. 3 a flow chart is shown showing the operation of the oil level monitoring system according to the invention.
- a step S1 the internal combustion engine is started, for. B. by pulling a Reversierstarters.
- step S2 a supply voltage for the electronics used in the oil level monitoring device 11 is available.
- step S3 an oscillation frequency f osz of a resonant circuit equipped with a microprocessor is measured with the aid of the capacitive sensor of the oil measuring device 12.
- the frequency f osz changes depending on the oil wetting of the sensor.
- the measurement in step S3 can already be carried out at the moment of starting, ie the first time the reversing starter is pulled.
- the measured data are then stored in step S4.
- step S5 the engine speed is measured and compared in step S6 with a predetermined value (here: 1000 min -1 ). As long as the engine speed has not yet reached the predetermined speed, the speed is further measured in step S5.
- step S7 If the engine speed has exceeded the predetermined limit speed, it is checked in step S7 whether the measured resonant circuit frequency f osz is greater than a preset frequency f lim .
- the preset frequency f lim is factory-stored in the production of the implement when the sensor is calibrated.
- the frequency f lim corresponds to the resonant circuit frequency for the minimum required oil level.
- step S8 a light-emitting diode LED is turned on for operation control in step S8 and the oil level monitoring is switched off in step S9.
- the amount of oil in the internal combustion engine is no longer monitored during this operating cycle. Only when the engine is restarted - after previously switching off - does the oil level control start again with step S1.
- step S7 If it is determined in step S7 that the measured frequency f osz is smaller is the predetermined frequency limit f lim , the system concludes that there is not enough oil left in the engine. Then, in step S10, a light emitting diode LED is set in flashing operation to give the operator a warning signal. During this time, the engine keeps running. After lapse of a certain period of time (eg, 10 seconds, step S11), the ignition of the engine is stopped in step S12, so that the engine is turned off. Accordingly, in step S13, the light-emitting diode also goes out. The operator now has the opportunity to refill oil.
- a certain period of time eg, 10 seconds, step S11
Abstract
Description
Die Erfindung betrifft ein Arbeitsgerät mit einem Verbrennungsmotor gemäß dem Oberbegriff von Patentanspruch 1 sowie ein Verfahren zum Überwachen eines Ölstands in einem Verbrennungsmotor gemäß dem Oberbegriff von Patentanspruch 24.The invention relates to a working device with an internal combustion engine according to the preamble of
Verbrennungsmotoren, insbesondere Viertaktbenzin- oder Dieselmotoren, benötigen zur korrekten Funktion der Schmierung einen ausreichenden Ölvorrat, der durch Öl in einem Ölreservoir gebildet wird. Das Ölreservoir befindet sich meist in der Nähe eines Kurbelraums, so dass durch Schleuderschmierung, aber auch durch eine zusätzliche Ölpumpe, das Öl zu den Schmierstellen der Zylinder, der Kolben, der Lager usw. verteilt wird.Internal combustion engines, especially four-cycle petrol or diesel engines, require sufficient oil supply to be properly lubricated to be provided by oil in an oil reservoir. The oil reservoir is usually located in the vicinity of a crankcase, so that by lubricating oil, but also by an additional oil pump, the oil to the lubrication points of the cylinder, the piston, the bearing, etc. is distributed.
Das Vorhandensein einer zur Motorschmierung erforderlichen Ölmenge wird dabei z. B. über einen Ölmessstab oder über verschiedene Sensoren (z. B. Öldruckschalter bei Schmierung mit Ölpumpe) überprüft. Die Sensoren können in einer Überwachungsschaltung derart eingesetzt werden, dass sie den Motor bei Feststellen eines Ölmangels abschalten oder den Mangel über Kontrollleuchten o. Ä. anzeigen. Motoren ohne Ölpumpe verfügen meist über Messstäbe bzw. ein Schauglas.The presence of a required amount of engine lubrication oil is z. B. via an oil dipstick or via various sensors (eg., Oil pressure switch for lubrication with oil pump) checked. The sensors can be used in a monitoring circuit such that they shut down the engine when a lack of oil or the lack of warning lights o. Ä. Show. Motors without oil pump usually have measuring rods or a sight glass.
Einfache Vorrichtungen zur Ölstandsüberwachung bestehen auch darin, dass mittels eines Schwimmers der Ölstand gemessen und - bei Ölmangel - die Zündung des Verbrennungsmotor unterbrochen wird. In diesem Fall springt der Motor bei Ölmangel erst gar nicht an. Bei stark vibrierenden Maschinen und einer unkontrollierten, turbulenten Ölbewegung im Motor kann sich der Motor auch dann abstellen, wenn an sich genügend Öl vorhanden ist. Da jedoch das Öl aufgewirbelt ist, nimmt der Schwimmer eine Stellung ein, die einen Ölmangel repräsentiert, so dass die entsprechenden Maßnahmen ergriffen werden und der Motor abgeschaltet wird.Simple devices for oil level monitoring also consist in that the oil level is measured by means of a float and - in the case of a lack of oil - the ignition of the internal combustion engine is interrupted. In this case, the engine does not start up when there is no oil. With highly vibrating machinery and an uncontrolled, turbulent oil movement in the engine, the engine can turn off even if there is enough oil in itself. However, since the oil is whirled up, the float takes a position that represents a lack of oil, so that the appropriate action is taken and the engine is turned off.
Da - wie dargelegt - bei Feststellen eines zu niedrigen Ölstands die bekannten Überwachungssysteme ein Starten des Verbrennungsmotors von vornherein unterbinden, ist es für den Bediener nicht zu erkennen, warum der Motor nicht startet. Dementsprechend ergreift er möglicherweise ungeeignete oder nicht erforderliche Maßnahmen, um den Motor wieder in Betrieb zu setzen (Zündkerzen tauschen, Vergaser reinigen etc.).Since, as explained above, when the oil level is detected to be too low, the known monitoring systems prevent starting of the internal combustion engine from the outset, it is not possible for the operator to see why the engine is not starting. Accordingly, it may take unsuitable or unnecessary measures to restart the engine set (replace spark plugs, clean carburettor, etc.).
Viele Arbeitsgeräte weisen einen Verbrennungsmotor sowie einen von dem Verbrennungsmotor angetriebenen Schwingungserreger auf. Zu diesen Arbeitsgeräten gehören z. B. Stampfer zur Bodenverdichtung. Vibrationsplatten. Hämmer usw. Aufgrund der von dem Schwingungserreger erzeugten starken Schwingung wird das Öl im Verbrennungsmotor stark durcheinandergewirbelt. Dementsprechend ist es mit den bekannten Ölüberwachungssystemen schwierig, festzustellen, ob genügend Öl zur Schmierung des Verbrennungsmotors zur Verfügung steht.Many implements have an internal combustion engine and a driven by the internal combustion engine vibration exciter. These tools include z. B. rammers for soil compaction. Vibration plates. Hammers, etc. Due to the strong vibration generated by the vibration exciter, the oil in the combustion engine is highly muddled. Accordingly, with known oil monitoring systems, it is difficult to determine if enough oil is available to lubricate the engine.
In der
Aus der
Der Erfindung liegt die Aufgabe zugrunde, ein Arbeitsgerät mit einem Verbrennungsmotor anzugeben, bei dem eine Information über den Ölstand zuverlässig gewonnen werden kann. Weiterhin ist ein Verfahren zum Überwachen eines Ölstands in einem Verbrennungsmotor anzugeben.The invention has for its object to provide a working device with an internal combustion engine, in which information about the oil level can be reliably obtained. Furthermore, a method for monitoring an oil level in an internal combustion engine is to be specified.
Die Aufgabe wird erfindungsgemäß durch ein Arbeitsgerät nach Anspruch 1 und Verfahren nach den Ansprüchen 23 und 24 gelöst.The object is achieved by a working device according to
Das erfindungsgemäße Arbeitsgerät weist eine Ölmesseinrichtung auf, zum Erkennen, dass in dem Ölreservoir Öl vorhanden ist, und zum Erzeugen eines entsprechenden Signals. Weiterhin ist eine Auswerteeinrichtung zum Erzeugen einer Ölstandsinformation auf Basis des Signals von der Ölmesseinrichtung vorgesehen. Die Ölstandsinformation ist in einem bestimmten Zeitraum nach dem Starten des Verbrennungsmotors erzeugbar, wobei die Ölstandsinformation auch noch nach dem Starten des Verbrennungsmotors und/oder nach Ablauf des bestimmten Zeitraums nach dem Starten vorhanden ist.The working device according to the invention has an oil measuring device, for detecting that oil is present in the oil reservoir, and for generating a corresponding signal. Furthermore, an evaluation device for generating oil level information on the basis of the signal from the oil meter is provided. The oil level information can be generated in a certain period of time after starting the internal combustion engine, wherein the oil level information even after the start of the internal combustion engine and / or after the expiration of the specific period is present after starting.
Insbesondere endet der Zeitraum, innerhalb dem die Ölstandsinformation gewonnen wird, bevor ein zu dem Arbeitsgerät gehörender Schwingungserreger von dem Verbrennungsmotor angetrieben wird.Specifically, the period within which the oil level information is obtained before a vibrator belonging to the working machine is driven by the internal combustion engine ends.
Da es äußerst schwierig ist, den Ölstand bei einem Verbrennungsmotor, der insbesondere keine Ölpumpe, sondern lediglich ein Ölreservoir (Ölsumpf) ausweist, im Betrieb festzustellen, weil das Öl im Kurbelraum des Verbrennungsmotors verwirbelt wird, wird die Ölstandsinformation zu einem Zeitpunkt ermittelt, zu dem sich das Öl noch weitgehend in Ruhe, also aufgrund der Schwerkraftwirkung im Ölreservoir befindet. Sobald der Verbrennungsmotor seine volle Betriebsdrehzahl erreicht hat, insbesondere, wenn der Verbrennungsmotor einen in dem Arbeitsgerät vorgesehenen Schwingungserreger antreibt und/oder der bestimmte Zeitraum verstrichen ist, ist die Ölstandsüberwachung nicht mehr zuverlässig. Sie kann zwar erfindungsgemäß immer noch durchgeführt werden, sollte aber nicht mehr als zuverlässig angesehen werden.Since it is extremely difficult to determine the oil level in an internal combustion engine, which in particular no oil pump, but only an oil reservoir (oil sump) identifies in operation, because the oil is swirled in the crankcase of the internal combustion engine, the oil level information is determined at a time to the oil is still largely at rest, so due to the gravity effect in the oil reservoir. Once the internal combustion engine has reached its full operating speed, especially when the internal combustion engine drives a vibration generator provided in the implement and / or the specific period has elapsed, the oil level monitoring is no longer reliable. Although it can still be carried out according to the invention, it should no longer be regarded as reliable.
Der zugrunde liegende Gedanke besteht also darin, dass die Ölstandsinformation zu einem Zeitpunkt ermittelt wird, zu dem die Ölmesseinrichtung noch zuverlässige Messergebnisse liefern kann, wobei die Ölstandsinformation jedoch auch noch zu einem späteren Zeitpunkt, wenn von der Ölmesseinrichtung keine zuverlässigen Messergebnisse mehr zu erwarten sind, also z.B. beim bestimmungsgemäßen Betrieb des Arbeitsgeräts, immer noch zur Verfügung steht. Als Ölstandsinformation kann in diesem Zusammenhang ein ausgewerteter Messwert oder ein entsprechend aufbereitetes Signal dienen, das insbesondere repräsentiert, ob genügend Öl im Ölreservoir vorhanden ist oder nicht.The underlying idea is therefore that the oil level information is determined at a time at which the oil measuring device can still provide reliable measurement results, but the oil level information even at a later date, when the oil measuring device reliable results are no longer expected, eg during normal operation of the implement, is still available. In this context, oil level information can be an evaluated measured value or a correspondingly conditioned signal, which represents in particular whether sufficient oil is present in the oil reservoir or not.
Auf Grundlage der Ölstandsinformation können bestimmte Konsequenzen eingeleitet werden, wie später noch erläutert wird.On the basis of the oil level information certain consequences can be initiated, as will be explained later.
Vereinfacht gesagt, erfolgt das Messen des Ölstands beim Start (vorher, während oder kurz danach), also zu einem Zeitpunkt, zu dem sich das Arbeitsgerät noch in relativer Ruhe befindet.Simply stated, the oil level is measured at the start (before, during or shortly after), ie at a point in time when the implement is still in relative calm.
Die maßgeblich, erfindungsgemäß erzeugte und auch noch zu einem späteren Zeitpunkt verfügbare Ölstandsinformation schließt nicht aus, dass auch später noch, also im Betrieb des Arbeitsgeräts, weitere Ölstandsinformationen ermittelt werden. Diese Ölstandsinformationen sind jedoch entweder nicht ausreichend zuverlässig oder werden nach anderen, hier nicht weiter zu vertiefenden, da nicht zur Erfindung gehörenden Kriterien ausgewertet. Für die Erfindung maßgeblich ist hingegen die frühzeitig erzeugte Ölstandsinformation.The authoritative, inventively produced and also available at a later date oil level information does not exclude that even later, so in operation of the implement, further oil level information can be determined. However, these oil level information is either not sufficiently reliable or are evaluated according to other, not further detailed here, as not belonging to the invention criteria. On the other hand, the oil level information generated early on is decisive for the invention.
In Zusammenhang mit dem Starten des Verbrennungsmotors wird als Beginn des Startens der Beginn einer Drehung einer Kurbelwelle des Verbrennungsmotors angesehen. Als Ende des Startens gilt ein Zeitpunkt, wenn die Drehzahl der Kurbelwelle größer ist als eine Startdrehzahl, die durch eine Startvorrichtung (z.B. ein Elektrostarter oder ein Reversierstarter) der Kurbelwelle aufgezwungen wird. Dann nämlich ist der Verbrennungsmotor in der Lage, selbsttätig seine Kurbelwellen-Drehzahl zu erhöhen, ohne dass es einer weiteren Unterstützung durch die Startvorrichtung bedarf.In connection with the starting of the internal combustion engine, the start of a rotation of a crankshaft of the internal combustion engine is considered as the start of starting. At the end of the starting is a time when the rotational speed of the crankshaft is greater than a starting speed, which by a Starting device (eg an electric starter or a recoil starter) is imposed on the crankshaft. Then, namely, the internal combustion engine is able to automatically increase its crankshaft speed, without the need for further support by the starting device.
Besonders vorteilhaft ist es, wenn der bestimmte Zeitraum nach dem Starten des Verbrennungsmotors in Relation zu der gesamten Betriebszeit des Verbrennungsmotors nach dem Starten kurz ist. Geht man davon aus, dass der Verbrennungsmotor wenigstens einige Minuten in Betrieb ist, so sollte der vorbestimmte Zeitraum im Bereich von Sekunden liegen. Insbesondere sollte der Zeitraum, innerhalb dem die Ölstandsinformation gewonnen wird, enden, bevor der Schwingungserreger von dem Verbrennungsmotor angetrieben wird.It is particularly advantageous if the specific time period after starting the internal combustion engine is short in relation to the total operating time of the internal combustion engine after starting. Assuming that the internal combustion engine is in operation for at least a few minutes, the predetermined time period should be in the range of seconds. In particular, the period of time within which the oil level information is obtained should end before the vibrator is driven by the internal combustion engine.
Die Ölstandsinformation wird durch die Auswerteeinrichtung auf Grundlage des Signals von der Ölmesseinrichtung gewonnen. Im Wesentlichen wird die Ölstandsinformation besagen, dass im Ölreservoir genügend Öl vorhanden ist oder dass ein Ölmangel besteht.The oil level information is obtained by the evaluation device on the basis of the signal from the oil meter. In essence, the oil level information will indicate that there is enough oil in the oil reservoir or that there is a lack of oil.
Wenn das Arbeitsgerät einen Schwingungserreger aufweist, kann der Beginn des Antreibens des Schwingungserregers durch den Verbrennungsmotor das Ende des "bestimmten Zeitraums" auslösen. Das bedeutet, dass die Ölstandsinformation bis zum Aktivieren des Schwingungserregers gewonnen werden kann. Der Schwingungserreger wird jedoch so starke Schwingungen auf das Arbeitsgerät ausüben, dass danach, also im normalen Arbeitsbetrieb eine zuverlässige Ölstandsüberwachung nicht mehr möglich ist.If the implement has a vibrator, the beginning of the driving of the vibrator by the engine may trigger the end of the "certain period". This means that the oil level information can be obtained until the vibration exciter is activated. However, the vibration exciter will exert such strong vibrations on the implement that afterwards, ie in normal working mode reliable oil level monitoring is no longer possible.
Bei einer anderen Ausführungsform der Erfindung kann die Ölstandsinformation so lange erzeugt werden, bis die Kupplung den Verbrennungsmotor mit dem Schwingungserreger koppelt. Dadurch wird sichergestellt, dass die starken Schwingungen des Schwingungserregers noch nicht die Erzeugung der Ölstandsinformation beeinträchtigen können.In another embodiment of the invention, the oil level information may be generated until the clutch couples the internal combustion engine to the vibration exciter. This ensures that the strong vibrations of the vibration exciter can not yet affect the generation of oil level information.
Wiederum bei einer anderen Ausführungsform der Erfindung ist die Ölstandsinformation erzeugbar, wenn der Verbrennungsmotor nach dem Starten eine vorbestimmte Mindestdrehzahl erreicht hat. Die Mindestdrehzahl kann relativ niedrig gewählt sein und ist z. B. erforderlich, um mit Hilfe entsprechender Aggregate des Verbrennungsmotors eine Versorgungsspannung für die Ölmesseinrichtung und die Auswerteeinrichtung zu erzeugen. Da üblicherweise ein Verbrennungsmotor beim Starten relativ rasch wenigstens eine Leerlaufdrehzahl, oft sogar eine darüberliegende Betriebsdrehzahl erreicht, ist der Zeitraum, während dem die Ölstandsinformation erzeugt wird, sehr kurz.Again, in another embodiment of the invention, the oil level information is producible when the engine has reached a predetermined minimum speed after starting. The minimum speed can be chosen relatively low and is z. B. required to with the help of appropriate Aggregates of the internal combustion engine to generate a supply voltage for the oil meter and the evaluation. Since usually an internal combustion engine when starting relatively quickly reaches at least one idle speed, often even an overlying operating speed, the period during which the oil level information is generated, very short.
Bei einer vorteilhaften Weiterentwicklung der Erfindung ist die Ölstandsinformation erzeugbar, solange die tatsächliche Kurbelwellen-Drehzahl kleiner ist als eine vorgegebene Arbeitsdrehzahl, bei der das Arbeitsgerät seine bestimmungsgemäße Arbeit verrichtet.In an advantageous further development of the invention, the oil level information can be generated as long as the actual crankshaft speed is less than a predetermined operating speed at which the implement performs its intended work.
Besonders vorteilhaft ist es, wenn die Ölstandsinformation zu Beginn einer Betriebszeit des Verbrennungsmotors, also insbesondere während oder nach dem Starten, einmalig erzeugt wird. Das bedeutet, dass zu einem bestimmten, besonders geeigneten Zeitpunkt, zu dem noch relativ viel Öl im Ölreservoir vorhanden sein muss, der Ölstand ermittelt oder das Vorhandensein von Öl festgestellt und in Form der Ölstandsinformation ausgewertet wird. Wenn der Ölstand in Ordnung bzw. Öl vorhanden ist, sind keine weiteren Maßnahmen mehr innerhalb des Betriebszykluses erforderlich. Dies gilt insbesondere dann, wenn der Verbrennungsmotor typischerweise nur eine relativ kurze Betriebszeit hat, bis er wieder gestoppt wird. Bei einem erneuten Starten des Verbrennungsmotors wird eine erneute Ölstandskontrolle durchgeführt.It is particularly advantageous if the oil level information is generated once at the beginning of an operating time of the internal combustion engine, that is to say in particular during or after starting. This means that at a specific, most appropriate time, when there is still a relatively large amount of oil in the oil reservoir, the oil level is determined or the presence of oil detected and evaluated in the form of oil level information. If the oil level is OK or oil is available, no further action is required within the operating cycle. This is especially true when the internal combustion engine typically only has a relatively short operating time until it is stopped again. When the internal combustion engine is restarted, a new oil level check is carried out.
Wenn hingegen die Ölstandsinformation besagt, dass zuwenig Öl im Ölreservoir vorhanden ist, kann der Verbrennungsmotor mit Hilfe einer Stoppeinrichtung abgeschaltet werden. Als derartige Stoppeinrichtung eignet sich z. B. das Zündsystem des Motors, das über die Auswerteeinrichtung in geeigneter Weise angesteuert wird, um das Abstellen des Motors zu bewirken.If, on the other hand, the oil level information indicates that there is too little oil in the oil reservoir, the internal combustion engine can be switched off with the aid of a stop device. As such stop means is suitable for. B. the ignition system of the engine, which is controlled via the evaluation in a suitable manner to effect the stopping of the engine.
Es ist jedoch nicht zwingend erforderlich, dass der Motor sofort nach Feststellen des Ölmangels und Erzeugen einer entsprechenden Ölstandsinformation abgeschaltet wird. Vielmehr kann auch eine vorbestimmte Zeitspanne nach Vorliegen der bestimmten Ölstandsinformation verstreichen, bis die Stoppeinrichtung den Verbrennungsmotor abschaltet. Das hat den Vorteil, dass dem Bediener noch entsprechende Informationen, z. B. durch akustische oder optische Warnhinweise übermittelt werden können, um ihn von dem Ölmangel in Kenntnis zu setzen.However, it is not absolutely necessary that the engine is shut down immediately after detecting the oil shortage and generating appropriate oil level information. Rather, a predetermined period of time may elapse after the presence of the specific oil level information until the stop device switches off the internal combustion engine. This has the advantage that the operator still appropriate information, eg. B. by acoustic or visual warnings can be transmitted to inform him of the lack of oil.
Bei einer anderen Ausführungsform der Erfindung ist die Auswerteeinrichtung mit einer Drehzahlregeleinrichtung gekoppelt, so dass bei Vorliegen einer dem Ölmangel entsprechenden Ölstandsinformation die Drehzahl des Verbrennungsmotors auf einen unter einer Betriebsdrehzahl liegenden Drehzahlwert, z. B. eine Leerlaufdrehzahl, einstellbar ist. Im Leerlauf kann der Verbrennungsmotor üblicherweise auch bei Mangelschmierung noch relativ lange betrieben werden, ohne Schaden zu nehmen. Auch hier können dem Bediener noch geeignete Informationen angezeigt werden, so dass er den Mangelzustand erkennt.In another embodiment of the invention, the evaluation device is coupled to a speed control device, so that in the presence of an oil level corresponding lack of oil level information, the speed of the engine to a lying below an operating speed speed value, z. B. an idle speed, is adjustable. At idle, the internal combustion engine can usually be operated even with insufficient lubrication for a relatively long time without being damaged. Again, the operator can still be displayed suitable information so that he recognizes the lack of condition.
Der akustische, vor allem aber der optische Warnhinweis kann über eine bestimmte Zeitspanne ausgegeben werden, auch wenn die Ölstandsinformation nicht mehr vorliegt. Zum Beispiel ist es möglich, dass durch eine der oben beschriebenen Maßnahmen oder durch Einwirkung des Bedieners der Verbrennungsmotor abgeschaltet wurde. In diesem Fall könnte es hilfreich sein, wenn z.B. eine als optische Warnanzeige dienende Leuchtdiode weiterhin über einen bestimmten Zeitraum betrieben wird. Zur Energieversorgung ist gegebenenfalls eine entsprechend gestaltete Kondensatoreinrichtung erforderlich.The acoustic, but especially the visual warning can be issued over a certain period of time, even if the oil level information is no longer present. For example, it is possible that the internal combustion engine has been switched off by one of the measures described above or by the action of the operator. In that case, it might be helpful if e.g. serving as a visual warning indicator LED is still operated for a certain period. For energy supply, a correspondingly designed capacitor device may be required.
Bei einer bevorzugten Ausführungsform der Erfindung weist der Verbrennungsmotor eine Spannungseinrichtung zum Erzeugen und/oder Speichern von elektrischer Energie auf. Hierbei kann es sich z. B. um eine Magnetzündanlage zum Erzeugen von elektrischer Energie oder eine Batteriezündanlage zum Speichern von elektrischer Energie handeln. Die Spannungseinrichtung stellt die für die Ölmesseinrichtung und die Auswerteeinrichtung erforderliche Versorgungsspannung zur Verfügung. Insbesondere bei einer Magnetzündanlage wird die Versorgungsspannung erst mit dem Starten des Verbrennungsmotors, also bei Drehen der Kurbelwelle erzeugt. Die Ölstandsinformation ist dann in jedem Fall unmittelbar nach dem Beginn des Startvorgangs erzeugbar, wobei auch hier eine relativ kurze Zeitspanne eingehalten werden sollte.In a preferred embodiment of the invention, the internal combustion engine has a voltage device for generating and / or storing electrical energy. This may be z. Example, to act a Magnetzündanlage for generating electrical energy or a battery ignition system for storing electrical energy. The voltage device provides the supply voltage required for the oil measuring device and the evaluation device. Particularly in the case of a magnetic ignition system, the supply voltage is generated only when the internal combustion engine is started, that is to say when the crankshaft is rotated. The oil level information is then generated in each case immediately after the start of the boot process, which also should be followed a relatively short period of time.
Wenn die Ölstandsinformation bereits vor dem Starten des Verbrennungsmotors gewonnen werden soll, ist es besonders vorteilhaft, wenn eine Spannungseinrichtung zum Speichern von elektrischer Energie für die Versorgung der Ölmesseinrichtung und der Auswerteeinrichtung vorgesehen ist. Mit Hilfe dieser elektrischen Energie kann die Ölstandsinformation dann auch bei Bedarf gespeichert werden.If the oil level information already before starting the engine is to be obtained, it is particularly advantageous if a voltage device for storing electrical energy for the supply of the oil meter and the evaluation is provided. With the help of this electrical energy, the oil level information can then be stored as needed.
Vorzugsweise ist die Auswerteeinrichtung in die Ölmesseinrichtung integriert, so dass die beiden Bauelemente eine Einheit bilden und gemeinsam in dem Verbrennungsmotor verbaut werden können.Preferably, the evaluation device is integrated in the oil meter, so that the two components form a unit and can be installed together in the internal combustion engine.
Ein in der Ölmesseinrichtung vorgesehener Ölsensor kann nach verschiedenen Prinzipien betrieben werden, wobei sich insbesonders kapazitive, optische, thermische und/oder mechanische Messprinzipien eignen.An oil sensor provided in the oil measuring device can be operated according to various principles, wherein in particular capacitive, optical, thermal and / or mechanical measuring principles are suitable.
Besonders vorteilhaft ist es, wenn der Ölsensor, gegebenenfalls mit integrierter Auswerteeinrichtung, in ein Motorgehäuse des Verbrennungsmotors einschraubbar ist. Hierbei kann z. B. eine Bohrung genutzt werden, die ursprünglich für einen Ölmessstab vorgesehen war.It is particularly advantageous if the oil sensor, optionally with an integrated evaluation device, can be screwed into a motor housing of the internal combustion engine. This z. B. a hole can be used, which was originally intended for a dipstick.
Ein erfindungsgemäßes Verfahren weist folgende Schritte auf: Zunächst wird der Verbrennungsmotor durch die Startereinrichtung (Elektrostarter oder Reversierstarter) gestartet. Unmittelbar nach dem Beginn des Startvorgangs des Verbrennungsmotors wird die Ölmesseinrichtung derart betrieben, dass das Vorhandensein von Öl in dem Ölreservoir erkannt und ein entsprechendes Signal erzeugt werden kann. Das Signal wird ausgewertet, um eine Ölstandsinformation zu erzeugen, die darüber Aussage gibt, ob genug Öl im Verbrennungsmotor vorhanden ist oder nicht.A method according to the invention comprises the following steps: First, the internal combustion engine is started by the starter device (electric starter or recoil starter). Immediately after the start of the starting process of the internal combustion engine, the oil meter is operated so that the presence of oil in the oil reservoir can be detected and a corresponding signal can be generated. The signal is evaluated to generate oil level information that indicates whether enough oil is present in the engine or not.
Die Ölstandsinformation bleibt auch nach Ablauf der Startphase vorhanden und kann zur Einleitung entsprechender Konsequenzen genutzt werden.The oil level information remains available even after the start phase and can be used to initiate appropriate consequences.
Vorzugsweise wird die Ölstandsinformation erst nach Erreichen einer vorbestimmten Mindestdrehzahl des Verbrennungsmotors erzeugt.Preferably, the oil level information is generated only after reaching a predetermined minimum speed of the internal combustion engine.
Wenn die Ölstandsinformation einer Information entspricht, dass zu wenig Öl in dem Ölreservoir vorhanden ist, können verschiedene Maßnahmen ausgelöst werden: Der Betrieb des Verbrennungsmotor kann sofort oder nach Ablauf einer vorgegebenen Zeitspanne nach Feststellen des Ölmangels unterbrochen werden. Weiterhin ist es möglich, die Drehzahl des Verbrennungsmotors auf einen unter einer Betriebsdrehzahl liegenden Drehzahlwert zu begrenzen. Alternativ oder ergänzend können akustische und/oder optische Warnsignale an den Bediener übermittelt werden.If the oil level information corresponds to an information that there is too little oil in the oil reservoir, various measures can be triggered: The operation of the internal combustion engine can immediately or after Expired a predetermined period of time after detecting the lack of oil. Furthermore, it is possible to limit the rotational speed of the internal combustion engine to a rotational speed value which is below an operating rotational speed. Alternatively or additionally, acoustic and / or optical warning signals can be transmitted to the operator.
Diese und weitere Vorteile und Merkmale der Erfindung werden nachfolgend anhand eines Beispiels unter Zuhilfenahme der begleitenden Figuren näher erläutert. Es zeigen:
- Fig. 1
- schematisch einen bekannten Verbrennungsmotor;
- Fig. 2
- schematisch ein erfindungsgemäßes Ölüberwachungssystem; und
- Fig. 3
- ein Flussdiagramm zur Erläuterung des erfindungsgemäßen Ölüberwachungssystems.
- Fig. 1
- schematically a known internal combustion engine;
- Fig. 2
- schematically an inventive oil monitoring system; and
- Fig. 3
- a flowchart for explaining the oil monitoring system according to the invention.
In
In einem Motorgehäuse 1 ist eine Kurbelwelle 2 drehbar gelagert, an der wiederum wenigstens ein Pleuel 3 drehbar gelagert ist. Am anderen Ende des Pleuels 3 ist ein Kolben 4 gehalten, der in einem Zylinder 5 axial hin- und herbewegbar ist. Unterhalb der Kurbelwelle befindet sich ein Ölreservoir 6 (Ölwanne, Ölsumpf), in dem Schmieröl gesammelt wird. Das Öl kann über einen Ölauslass 7 abgelassen werden, wenn das Öl verschmutzt oder erschöpft ist.In a
Bei dem in
Im gezeigten Beispiel weist die Ölmesseinrichtung 12 einen Sensor auf, der mit einem kapazitiven Messprinzip arbeitet. Der Sensor ist so positioniert, dass er bei einer ausreichenden Ölmenge im Ölreservoir 6 in das Öl eintaucht und das Öl als Dielektrikum zwischen zwei Kondensatorelektroden auswertet.In the example shown, the
Dazu wird ein Schwingkreis angeregt, dessen Frequenz davon abhängig ist, ob die Kondensatorelektroden des Sensors im Öl stehen oder nicht. Die Frequenz wird durch einen als Auswerteeinrichtung 13 dienenden Mikroprozessor ausgewertet und mit vorgegebenen Frequenzwerten verglichen, so dass daraufhin eine Ölstandsinformation gewonnen werden kann, die besagt, dass der Sensor im Öl steht (ausreichende Ölmenge) oder nicht (Ölmangel).For this purpose, a resonant circuit is excited whose frequency depends on whether the capacitor electrodes of the sensor are in the oil or not. The frequency is evaluated by a serving as
Die Spannungsversorgung der Ölstandsüberwachungseinrichtung 11 erfolgt über einen Anschluss 14, an dem ein nicht dargestelltes Ladekabel (Abstellerkabel) einer in dem Verbrennungsmotor vorgesehenen, an sich bekannten Magnetzündanlage anschließbar ist. Da Magnetzündanlagen in vielfältiger Weise bekannt sind, erübrigt sich an dieser Stelle eine nähere Beschreibung. Anstelle einer Magnetzündanlage kann auch eine Batteriezündanlage zum Betrieb des Verbrennungsmotors sowie zur Speisung der Ölstandsüberwachungseinrichtung 11 genutzt werden.The power supply of the oil
Über den Anschluss 14 besteht für die Ölstandsüberwachungseinrichtung 11 die Möglichkeit, den Verbrennungsmotor bei Feststellen eines Ölmangels sofort oder nach Ablauf einer vorgegebenen Zeitspanne abzustellen. Dazu wird z. B. der Anschluss 14 mit der Masse des Gehäuses 1 kurzgeschlossen. Gegebenenfalls kann die Ölstandsüberwachungseinrichtung 11 über den Anschluss 14 auch die Drehzahl des Motors derart regeln, dass sie z. B. nur noch einer Leerlaufdrehzahl entspricht.About the
Anstelle des kapazitiven Sensors können auch andere physikalische Messprinzipien angewendet werden.Instead of the capacitive sensor, other physical measuring principles can also be used.
Besonders vorteilhaft ist es, dass der Ölspiegel im Ölreservoir 6 beim Starten des Motors erfasst und ausgewertet wird, so dass die Ölstandsüberwachungseinrichtung 11 bereits zu diesem frühen Zeitpunkt die erforderliche Ölstandsinformation ableiten kann.It is particularly advantageous that the oil level in the
Die Ölstandsüberwachungseinrichtung 11 kann selbstverständlich auch während des Laufs des Motors weiterhin Informationen ermitteln, da z. B. vernebeltes oder verspritztes Öl weiterhin auf den Sensor der Ölmesseinrichtung 12 tropft. Bei Trockenlauf bzw. Mangelschmierung wird kein Öl mehr die Ölmesseinrichtung 12 erreichen, so dass auch zu diesem Zeitpunkt noch ein Abschalten des Verbrennungsmotors durch die Ölstandsüberwachungseinrichtung 11 bewirkt werden kann.The oil
Durch geeignete Auslegung der Ölmesseinrichtung 12 und der Auswerteeinrichtung 13 ist es möglich, dass bereits bei der ersten Kurbelwellendrehung durch den Starter (Reversierstarter oder Elektrostarter) des Verbrennungsmotors die Ölmenge gemessen bzw. die Ölstandsinformation gewonnen wird. Dadurch bewirkt die dem Startvorgang nachfolgende Turbulenz des Öls im Ölreservoir 6 keine Messfehler mehr.By suitable design of the
So lässt es sich z. B. einstellen, dass die Ölstandsinformation nur einmalig, beim Start des Verbrennungsmotors gewonnen wird und nachfolgende Ölstandsinformationen, insbesondere auch Meldungen über einen vermeintlichen Ölmangel ignoriert werden. Dabei wird von der Annahme ausgegangen, dass, wenn der Verbrennungsmotor beim Starten genügend Öl enthält, auch für die nachfolgende Betriebszeit genügend Öl zur Verfügung steht. Dies gilt umso mehr, wenn der Verbrennungsmotor in einem Arbeitsgerät mit relativ kurzer Betriebszeit (z. B. weniger als eine Stunde) eingesetzt wird. Bei jedem neuen Startvorgang nämlich kann eine erneute Ölstandskontrolle durchgeführt werden.So it can be z. B. adjust that the oil level information is obtained only once, at the start of the engine and subsequent oil level information, especially messages about a supposed lack of oil are ignored. It is assumed that if the internal combustion engine contains enough oil when starting, there will be enough oil available for the subsequent operating time. This is all the more true when the internal combustion engine is used in a work tool with a relatively short operating time (eg less than one hour). For each new start, namely, a new oil level control can be performed.
Dadurch, dass die Ölstandsüberwachungseinrichtung 11 durch die im Verbrennungsmotor ohnehin vorhandene Spannungsversorgung mittels der Zündanlage elektrische Energie erhält, erübrigt sich eine zusätzliche Spannungsversorgung. Die Ölstandsüberwachungseinrichtung 11 wird somit einerseits von der Zündanlage des Motors mit Energie versorgt. Andererseits kann sie über die Zündanlage das Abstellen des Motors bewirken.Due to the fact that the oil
Beim Einsatz der Ölstandsüberwachungseinrichtung 11 in einem Dieselmotor sollte ein geeignetes System zur Energieerzeugung, z. B. eine Batterie oder eine Lichtmaschine zur Speisung der Ölstandsüberwachungseinrichtung 11, vorgesehen werden. Weiterhin kann dann die Ölstandsüberwachungseinrichtung 11 mit einer Einrichtung zum Unterbrechen der Kraftstoffzufuhr (z. B. Elektroventil) gekoppelt werden.When using the oil
Im Falle einer beim Start als ausreichend angesehenen Ölmenge kann die Ölstandsüberwachungseinrichtung 11 nachfolgend inaktiv bleiben, so dass der Motor ohne Beeinflussung durch die Ölstandsüberwachungseinrichtung 11 läuft. Wenn gewünscht, kann jedoch die Ölstandsüberwachungseinrichtung 11 weiterhin den Ölstand überwachen und gegebenenfalls in Extremsituationen eingreifen.In the case of an amount of oil considered sufficient at startup, the oil
Wenn der Verbrennungsmotor zum Antreiben eines Schwingungserregers in einem Arbeitsgerät, z. B. in einem Stampfer, einem Hammer oder einer Vibrationsplatte zur Bodenverdichtung dient, ist es besonders zweckmäßig, wenn die Messung des Ölstandes, d. h. die Gewinnung der Ölstandsinformation, vor der Aktivierung des Schwingungserregers erfolgt. Zu diesem Zeitpunkt befindet sich nämlich noch der größte Teil des Öls im Ölreservoir 6. Nach Aktivieren des Schwingungserregers hingegen werden derart starke Schwingungen ausgeübt, dass das Öl überall im Kurbelraum 10 verteilt sein kann.When the internal combustion engine for driving a vibration generator in a working device, for. B. in a rammer, a hammer or a vibrating plate for soil compaction, it is particularly useful if the measurement of the oil level, d. H. obtaining the oil level information, before the activation of the vibration exciter takes place. In fact, at this point in time, most of the oil in the
Als Ölmesseinrichtung 12 kann auch ein herkömmlicher Absteller, z. B. ein statischer Ölschalter, eingesetzt werden, sofern dieser vibrationstauglich ist. Die Auswerteeinrichtung 13 sollte dann derart ausgestaltet sein, dass die Ölstandsmessung - wie oben dargelegt - nur zum Beginn des Motorbetriebs, also beim Starten die Messsignale des Ölschalters auswertet. Im Betrieb des Motors, insbesondere nach Aktivierung des Schwingungserregers, sind die Messsignale des Ölschalters von der Auswerteeinrichtung 13 zu ignorieren.As an
In
In einem Schritt S1 wird der Verbrennungsmotor gestartet, z. B. durch Ziehen eines Reversierstarters.In a step S1, the internal combustion engine is started, for. B. by pulling a Reversierstarters.
Dadurch steht in Schritt S2 eine Versorgungsspannung für die verwendete Elektronik in der Ölstandsüberwachungseinrichtung 11 zur Verfügung.As a result, in step S2, a supply voltage for the electronics used in the oil
Im Schritt S3 wird mit Hilfe des kapazitiven Sensors der Ölmesseinrichtung 12 eine Schwingungsfrequenz fosz eines mit einem Mikroprozessor ausgestatteten Schwingkreises gemessen. Die Frequenz fosz ändert sich in Abhängigkeit einer Ölbenetzung des Sensors. Die Messung im Schritt S3 kann bereits im Moment des Startens, d. h. beim ersten Ziehen des Reversierstarters, durchgeführt werden. Die gemessenen Daten werden anschließend in Schritt S4 gespeichert. In Schritt S5 wird die Motordrehzahl gemessen und in Schritt S6 mit einem vorgegebenen Wert (hier: 1000 min-1) verglichen. Solange die Motorgeschwindigkeit die vorgegebene Geschwindigkeit noch nicht erreicht hat, wird die Drehzahl in Schritt S5 weiterhin gemessen.In step S3, an oscillation frequency f osz of a resonant circuit equipped with a microprocessor is measured with the aid of the capacitive sensor of the
Falls die Motordrehzahl die vorgegebene Grenzdrehzahl überschritten hat, wird in Schritt S7 geprüft, ob die gemessene Schwingkreis-Frequenz fosz größer ist als eine voreingestellte Frequenz flim. Die voreingestellte Frequenz flim wird bei der Produktion des Arbeitsgeräts ab Werk eingespeichert, wenn der Sensor kalibriert wird. Die Frequenz flim entspricht der Schwingkreisfrequenz für den minimal erforderlichen Ölpegel.If the engine speed has exceeded the predetermined limit speed, it is checked in step S7 whether the measured resonant circuit frequency f osz is greater than a preset frequency f lim . The preset frequency f lim is factory-stored in the production of the implement when the sensor is calibrated. The frequency f lim corresponds to the resonant circuit frequency for the minimum required oil level.
Wenn die gemessene Frequenz fosz größer ist als flim wird zur Betriebskontrolle eine Leuchtdiode LED in Schritt S8 eingeschaltet und in Schritt S9 die Ölstandsüberwachung abgeschaltet. Die Ölmenge im Verbrennungsmotor wird während dieses Betriebszykluses nicht mehr überwacht. Erst bei erneutem Starten des Motors - nach vorherigem Abschalten - beginnt die Ölstandskontrolle mit Schritt S1 erneut.If the measured frequency f osz is greater than f lim , a light-emitting diode LED is turned on for operation control in step S8 and the oil level monitoring is switched off in step S9. The amount of oil in the internal combustion engine is no longer monitored during this operating cycle. Only when the engine is restarted - after previously switching off - does the oil level control start again with step S1.
Wenn in Schritt S7 festgestellt wird, dass die gemessene Frequenz fosz kleiner ist als der vorgegebene Frequenzgrenzwert flim, schließt das System daraus, dass nicht mehr genügend Öl im Verbrennungsmotor vorhanden ist. Daraufhin wird in Schritt S10 eine Leuchtdiode LED in Blinkbetrieb versetzt, um den Bediener ein Warnsignal zu geben. Während dieser Zeit läuft der Motor weiter. Nach Ablauf einer bestimmten Zeitspanne (z. B. 10 Sekunden, Schritt S11), wird in Schritt S12 die Zündung des Verbrennungsmotors abgestellt, so dass der Motor ausgeschaltet wird. Dementsprechend erlischt in Schritt S13 auch die Leuchtdiode. Der Bediener hat jetzt die Möglichkeit, Öl nachzufüllen.If it is determined in step S7 that the measured frequency f osz is smaller is the predetermined frequency limit f lim , the system concludes that there is not enough oil left in the engine. Then, in step S10, a light emitting diode LED is set in flashing operation to give the operator a warning signal. During this time, the engine keeps running. After lapse of a certain period of time (eg, 10 seconds, step S11), the ignition of the engine is stopped in step S12, so that the engine is turned off. Accordingly, in step S13, the light-emitting diode also goes out. The operator now has the opportunity to refill oil.
Claims (26)
- Working device having a combustion engine and a vibration exciter which can be driven by the combustion engine, wherein the combustion engine has:- a starter device for starting the combustion engine;- an oil tank (6) in the region of a crank chamber (10) to receive oil;- an oil measuring device (12) for recognising that oil is present in the oil tank (6) and for generating a corresponding signal; and- an evaluation device (13) for generating oil level information on the basis of the signal from the oil measuring device (12);
wherein- the oil level information can be generated in a set time period after start-up of the combustion engine;- the time period is set in such a way that it ends before the vibration exciter is driven by the combustion engine; and wherein- the oil level information is still present even after the set time period following start-up has elapsed. - Working device as claimed in claim 1, characterised in that the set time period is short in relation to an operating time of the combustion engine.
- Working device as claimed in claim 1 or 2, characterised in that the commencement of driving of the vibration exciter by the combustion engine triggers the end of the set time period.
- Working device as claimed in claim 2 or 3, characterised in that a coupling for coupling the combustion engine to the vibration exciter is provided and that the oil level information can be generated by the evaluation device (13) after start-up of the combustion engine until the coupling couples the combustion engine to the vibration exciter.
- Working device as claimed in any one of claims 1 to 4, characterised in that the oil level information can be generated until commencement of a working phase in which the working device performs its intended work.
- Working device as claimed in any one of claims 1 to 5, characterised in that the oil level information can be generated within a preset time span after a preset minimum revolution speed of the combustion engine has been reached.
- Working device as claimed in claim 6, characterised in that the oil level information can be generated immediately after the preset minimum revolution speed of the combustion engine has been reached.
- Working device as claimed in any one of claims 1 to 7, characterised in that the oil level information can be generated as long as the actual crankshaft revolution speed is lower than a specified working revolution speed.
- Working device as claimed in any one of claims 1 to 8, characterised in that the oil level information can be generated once.
- Working device as claimed in any one of claims 1 to 9, characterised in that- a stop device for interrupting operation of the combustion engine is provided;- the evaluation device (13) is coupled to the stop device; and that- in the presence of specific oil level information, the operation of the combustion engine can be interrupted by the stop device.
- Working device as claimed in claim 10, characterised in that the operation of the combustion engine can be interrupted by the stop device after the elapse of a preset time span following the specific oil level information being present.
- Working device as claimed in any one of claims 1 to 11, characterised in that the evaluation device (13) is coupled to a revolution speed regulating device, and that in the presence of specific oil level information the revolution speed of the combustion engine can be adjusted by the revolution speed regulating device to a revolution speed value below an operational revolution speed.
- Working device as claimed in any one of claims 1 to 12, characterised in that the evaluation device (13) is coupled to a display device and that in the presence of specific oil level information visual and/or acoustic display information can be output by the display device.
- Working device as claimed in claim 13, characterised in that the display information can be output by the display device over a set time span even if the oil level information is no longer present.
- Working device as claimed in any one of claims 1 to 14, characterised in that the specific oil level information corresponds to information that too little oil is present in the oil tank (6).
- Working device as claimed in any one of claims 1 to 15, characterised in that the oil level information is present in the form of a signal.
- Working device as claimed in any one of claims 1 to 16, characterised in that- the combustion engine has a voltage device for generating and/or storing electrical power;- by means of the voltage device and after start-up of the combustion engine a supply voltage for the oil measuring device (12) and the evaluation device (13) can be provided;- the oil level information can be generated over a short time span by the evaluation device (13) immediately after commencement of the starting procedure of the combustion engine.
- Working device as claimed in any one of claims 1 to 16, characterised in that- the combustion engine has a voltage device for storing electrical power;- by means of the voltage device and before start-up of the combustion engine a supply voltage for the oil measuring device (12) and the evaluation device (13) can be provided;- the oil level information can be generated by the evaluation device (13) before commencement of the starting procedure of the combustion engine;- the oil level information can be stored.
- Working device as claimed in any one of claims 1 to 18, characterised in that the evaluation device (13) is integrated into the oil measuring device (12).
- Working device as claimed in any one of claims 1 to 19, characterised in that the oil measuring device (12) has an oil sensor.
- Working device as claimed in claim 20, characterised in that the oil sensor operates according to a capacitive, optical, thermal and/or mechanical principle.
- Working device as claimed in claim 20 or 21, characterised in that the combustion engine has an engine housing (1) and that the oil sensor can be screwed into a thread (8) provided in the engine housing (11).
- Method for monitoring an oil level in a combustion engine for driving a vibration exciter in a working device, wherein the combustion engine has:- a starter device for starting the combustion engine;- an oil tank (6) in the region of a crank chamber (10) to receive oil;- an oil measuring device (12) for recognising that oil is present in the oil tank (6) and for generating a corresponding signal; and- an evaluation device (13) for generating oil level information on the basis of the signal from the oil measuring device (12);
having the steps of- starting the combustion engine by means of the starter device;- operating the oil measuring device (12) immediately after commencement of the starting procedure of the combustion engine until activation of the vibration exciter, in order to recognise the presence of oil in the oil tank (6) and to generate the corresponding signal;- evaluating the signal to generate oil level information. - Method as claimed in claim 23, characterised in that the oil level information is generated only after a preset minimum revolution speed of the combustion engine has been reached.
- Method as claimed in claim 23 or 24, characterised in that the oil level information is generated only once during each starting procedure.
- Method as claimed in any one of claims 23 to 25, characterised in that specific oil level information corresponds to information that too little oil is present in the oil tank (6), and that on the basis of the specific oil level information one or a plurality of the following measures are initiated:- immediate interruption of the operation of the combustion engine;- interruption of the operation of the combustion engine after a specified time span following determination of the specific oil level information has elapsed;- limiting the revolution speed of the combustion engine to a revolution speed value below the operational revolution speed;- activating an acoustic and/or visual display.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004021394A DE102004021394B4 (en) | 2004-04-30 | 2004-04-30 | Oil level monitoring system for internal combustion engine |
PCT/EP2005/004675 WO2005106216A2 (en) | 2004-04-30 | 2005-04-29 | Oil level monitoring system for an internal combustion engine |
Publications (2)
Publication Number | Publication Date |
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EP1747352A2 EP1747352A2 (en) | 2007-01-31 |
EP1747352B1 true EP1747352B1 (en) | 2012-04-25 |
Family
ID=35063093
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05744952A Not-in-force EP1747352B1 (en) | 2004-04-30 | 2005-04-29 | Oil level monitoring system for an internal combustion engine |
Country Status (6)
Country | Link |
---|---|
US (1) | US7498932B1 (en) |
EP (1) | EP1747352B1 (en) |
JP (1) | JP2007535635A (en) |
CN (1) | CN100538026C (en) |
DE (1) | DE102004021394B4 (en) |
WO (1) | WO2005106216A2 (en) |
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-
2005
- 2005-04-29 CN CNB2005800131219A patent/CN100538026C/en not_active Expired - Fee Related
- 2005-04-29 EP EP05744952A patent/EP1747352B1/en not_active Not-in-force
- 2005-04-29 WO PCT/EP2005/004675 patent/WO2005106216A2/en active Application Filing
- 2005-04-29 US US10/598,474 patent/US7498932B1/en not_active Expired - Fee Related
- 2005-04-29 JP JP2007509987A patent/JP2007535635A/en active Pending
Also Published As
Publication number | Publication date |
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CN1965151A (en) | 2007-05-16 |
JP2007535635A (en) | 2007-12-06 |
DE102004021394A1 (en) | 2005-11-24 |
DE102004021394B4 (en) | 2006-09-28 |
US7498932B1 (en) | 2009-03-03 |
WO2005106216A3 (en) | 2006-01-19 |
EP1747352A2 (en) | 2007-01-31 |
WO2005106216A2 (en) | 2005-11-10 |
CN100538026C (en) | 2009-09-09 |
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