EP1740769A1 - Method for the production of paper and cardboard, corresponding novel retention and draining agents, and paper and cardboard thus obtained - Google Patents

Method for the production of paper and cardboard, corresponding novel retention and draining agents, and paper and cardboard thus obtained

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Publication number
EP1740769A1
EP1740769A1 EP04805815A EP04805815A EP1740769A1 EP 1740769 A1 EP1740769 A1 EP 1740769A1 EP 04805815 A EP04805815 A EP 04805815A EP 04805815 A EP04805815 A EP 04805815A EP 1740769 A1 EP1740769 A1 EP 1740769A1
Authority
EP
European Patent Office
Prior art keywords
retention agent
anionic
polymer
agent
chosen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP04805815A
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German (de)
French (fr)
Other versions
EP1740769B1 (en
Inventor
Gatien Faucher
René Hund
Christian Jehn-Rendu
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SPCM SA
Original Assignee
SNF SA
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Priority claimed from FR0404582A external-priority patent/FR2869625B1/en
Application filed by SNF SA filed Critical SNF SA
Publication of EP1740769A1 publication Critical patent/EP1740769A1/en
Application granted granted Critical
Publication of EP1740769B1 publication Critical patent/EP1740769B1/en
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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/76Processes or apparatus for adding material to the pulp or to the paper characterised by choice of auxiliary compounds which are added separately from at least one other compound, e.g. to improve the incorporation of the latter or to obtain an enhanced combined effect
    • D21H23/765Addition of all compounds to the pulp
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/06Paper forming aids
    • D21H21/10Retention agents or drainage improvers
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/34Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/41Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups
    • D21H17/42Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups anionic

Definitions

  • PROCESS FOR PRODUCING PAPER AND CARDBOARD NEW CORRESPONDING RETENTION AND DRIP AGENTS AND THE PAPER AND CARDBOARD THUS OBTAINED
  • the invention relates to a process for the production of paper, cardboard or the like using at least three retention and draining agents, respectively a main agent, one or even two secondary agents and a tertiary agent. It also relates to the paper or cardboard obtained by this process. Finally, it relates to the use of specific crosslinked anionic organic polymers as a tertiary retention agent.
  • Microparticulate retention systems are well known in the papermaking process. Their function is to improve retention, drainage and training during the manufacture of the sheet.
  • microparticles anionic or cationic
  • the size of the organic microparticles is a direct indication of the power of particle agglomeration and therefore of retention (by allowing, in particular, to increase the availability of loaded, anionic or canonical sites).
  • Patent EP-A-462365 which also relates to the use of a polymer (main retention agent) and an organic microparticle (secondary retention agent) , characterized in that the average size of the microparticle must be less than 750 nm
  • WO 02/33171 proposes, in the same line as the patent cited above (p.7, 1.16+), the use in addition to the cationic organic polymer (main retention agent), an inorganic particle (secondary retention agent) and an anionic organic particle (tertiary retention agent) which must be less than 750 nm in size.
  • a polymer obtained by reverse phase polymerization of a water-soluble anionic monomer, in the presence of a crosslinking agent, the level of which is between approximately 6 and 25 ppm molar, in the absence of transfer agent, is necessarily reticle.
  • a crosslinking agent content of less than 6 ppm molar and in the absence of transfer agent the anionic polymer obtained is branched, while in the range of 6 to 25 ppm molar, the presence of transfer agent is necessary to obtain a branched polymer.
  • the subject of the invention is therefore a process for manufacturing cardboard paper or the like which consists in: - firstly adding to the fibrous suspension at least one main retention agent consisting of a cationic (co) polymer, - then optionally shearing the flocs obtained, the process being characterized in that one then adds to the suspension, separately or as a mixture, in one direction or the other: at least one secondary retention agent chosen from the group comprising derivatives of silica and anionic or amphoteric organic polymers, at least one tertiary retention agent consisting of a crosslinked anionic organic polymer, of size greater than or equal to 1 micrometer and having an intrinsic viscosity less than 3 dl / g.
  • One of the merits of the invention is to have developed a process for manufacturing paper pulp, according to which there is no specific constraint linked to the process for preparing the tertiary agent, which is obtained by a conventional process for dispersion polymerization requiring no particular precaution with regard to the polymerization conditions.
  • tertiary agent in its most concentrated form possible, preferably in dispersion, well known to those skilled in the art. This form having the advantage of not requiring the use of high amounts of surfactants.
  • the tertiary agent is thus produced either in reverse or “water-in-oil” emulsion, or in aqueous dispersion also called “water-in-water emulsion”.
  • the invention relates to an improved process which consists in adding, to the suspension or fibrous mass or pulp to be flocculated, as the main retention agent, at least one cationic polymer, followed by the addition, as a mixture or no, at least one secondary retention agent and at least one tertiary crosslinked anionic organic retention agent different from the secondary agent, of size greater than or equal to 1 micron and of low intrinsic viscosity (less than 3 dl / g).
  • the process of the invention can take several embodiments.
  • a single secondary retention agent consisting of one or more silica derivatives, advantageously bentonite, is added to the suspension.
  • the tertiary retention agent is added separately, at the same point or at a separate point, before or after the secondary agent.
  • a single secondary agent means that said agent may contain several products provided that they are of the same nature. This is for example the case when the secondary agent consists of one or more silica derivatives.
  • a single secondary retention agent consisting of one or more anionic or amphoteric organic polymers different from the tertiary retention agent is added to the suspension.
  • the secondary and tertiary retention agents can constitute a mixture, which is then injected at a point. This will generally be the case when the two products are in compatible physical forms.
  • two secondary retention agents are added to the suspension, respectively one or more silica derivatives and one or more anionic or amphoteric organic polymers different from the tertiary retention agent.
  • the tertiary agent and one of the secondary agents will be in a physical form making their mixture compatible, these will preferably be used as a mixture.
  • the objective is to reduce the number of injection pumps necessary for the process in order to simplify its implementation.
  • the main cationic retention agent is a cationic polymer based on:
  • At least one unsaturated cationic ethylene monomer chosen from the group comprising the monomers of dialkylaminoalkyl (meth) acrylate, dialkylaminoalkyl (meth) acrylamide, diallylamine, methyldiallylamine and their quaternary ammonium or acid salts.
  • ADAME dimethylaminoethyl acrylate
  • MADAME dimethylaminoethyl methacrylate
  • DADMAC dimethyldiallylammonium chloride
  • ATAC acrylamidopropyltrimethylammonium chloride
  • MADMAPTAC acrylamidopropyltrimethylammonium chloride
  • nonionic monomer chosen from the group comprising acrylamide and / or methacrylamide and / or one of their substituted derivatives and or N-isopropylacrylamide and / or NN-dimethylacrylamide and / or N-vinylformamide and / or N-vinyl acetamide and / or N-vinylpyrrolidone,
  • At least one hydrophobic acrylic, allylic or vinyl monomer chosen from the group comprising racrylamide derivatives such as N-alkylacrylamide for example N-tert-butylacrylamide, octylacrylamide as well as N, N-dialkylacrylamides such as N, N-dihexylacrylamide and / or acrylic acid derivatives such as alkyl acrylates and methacrylates,
  • the main retention agent can also be of an amphoteric nature by comprising, in association with the cationic charges, anionic charges carried by anionic monomers, such as, for example, acid.
  • D can be obtained by all the polymerization techniques well known to those skilled in the art: gel polymerization, precipitation polymerization, emulsion polymerization (aqueous or reverse) whether or not followed by a distillation and / or spray drying step, suspension polymerization, solution polymerization ...
  • the branching and / or crosslinking may preferably be carried out during (or possibly after) the polymerization, in the presence of a branching / crosslinking agent and optionally a transfer agent.
  • branching agents / crosslinking agents methylene bisacrylamide (MBA), ethylene glycol di-acrylate, polyethylene glycol dimethacrylate, diacrylamide, cyanomethylacrylate, vinyloxyethylacrylate or methacrylate, triallylamine, formaldehyde, glyoxal, glycidyl ether type compounds such as ethylene glycol diglycidyl ether, or epoxies or any other means well known to those skilled in the art allowing crosslinking.
  • MCA methylene bisacrylamide
  • ethylene glycol di-acrylate polyethylene glycol dimethacrylate
  • diacrylamide diacrylamide
  • cyanomethylacrylate vinyloxyethylacrylate or methacrylate
  • triallylamine formaldehyde
  • glyoxal glycidyl ether type compounds
  • ethylene glycol diglycidyl ether or epoxies or any other means well known to those skilled in the art allowing crosslinking
  • the branching / crosslinking agent is methylene bis acrylamide (MBA), introduced at a rate of five to ten thousand (5 to 10,000) parts per million by weight, preferably 5 to 1000.
  • MBA methylene bis acrylamide
  • transfer agents isopropyl alcohol, sodium hypophosphite, mercaptoethanol, etc.
  • the cationic polymer is characterized in that it has an IV greater than 2 dl / g and without maximum limitation.
  • the quantity of cationic polymer introduced into the suspension to be flocculated is between thirty and one thousand grams of active polymer per tonne of dry paste (30 and 3000 g / t), or between 0.003 percent and 0.3 percent. It has been observed that if the amount is less than 0.003%, no significant retention is obtained. Likewise, if this amount exceeds 0.3%, no significant improvement is observed.
  • the quantity of main retention agent introduced is between 0.01 and 0.05 percent (0.01 and 0.05%) of the quantity of the dry paste, ie between 150 g / t and 500 g / t.
  • the injection or introduction of the main retention agent according to the invention is carried out before a possible shearing step, in the paper pulp (or fibrous mass to be flocculated) more or less diluted according to human practice of trade, and generally in diluted paper pulp or "thin stock", that is to say a pulp diluted to approximately 0.7 - 1.5% of solid materials such as cellulose fibers, possible fillers, and the various usual additives for papermaking.
  • a variant of the invention relates to the fractional introduction, part of the cationic polymer according to the invention will be introduced at the stage of preparation of the thick stock or “thick stock” at approx. 5% or more of solid matter, or even in the preparation of the thick paste before a shearing step.
  • agents preferably include, but are not limiting, alone or as a mixture:
  • silica derivatives such as, for example, silica particles, including bentonites originating from hectorites, smectites, montmorillonites, nontronites, saponites, sauconites, hormites, attapulgites and sepiolite, derivatives of such as silicates, aluminosilicates or borosilicates, zeolites, kaolinites, or modified or unmodified colloidal silicas.
  • This type of secondary agent is preferably introduced just upstream of the headbox, at a rate of 0.01 to 0.5 percent (0.01 to 0.5%) by dry weight relative to the weight dryness of the fibrous suspension, - anionic or amphoteric organic polymers, crosslinked, branched or linear and different from the tertiary retention agent.
  • it is a (co) polymer, preferably linear, of at least one unsaturated anionic ethylenic monomer, chosen from the group comprising monomers such as, for example, (meth) acrylic acid.
  • This type of secondary agent is preferably introduced just upstream of the headbox, at a rate of 30 to 1000 g / t by weight of active material of the polymer relative to the dry weight of the fibrous slurry suspension. paper, preferably from 30 to 600 g / t.
  • the tertiary retention agent the crosslinked anionic organic dispersion of size greater than or equal to 1 micron and of low intrinsic viscosity
  • the tertiary retention agent is an anionic organic polymer characterized in that it is crosslinked, of particle size greater than or equal to 1 micron and of low intrinsic viscosity less than 3 dl / g.
  • the invention relates to dispersions of organic polymers with anionic units obtained in the form of a dispersion comprising for example from 10 to 80% by weight of at least one crosslinked anionic polymer of particle size greater than or equal to 1 micron and low intrinsic viscosity (less than 3 dl / g).
  • a dispersion or similar terms relating to the polymer used according to the invention, the skilled person will understand that is meant either a composition comprising a continuous oil phase, a discontinuous aqueous phase and at least one emulsifier of water in oil type, or a composition comprising as a continuous phase a brine (water + salts) and at least one stabilizing agent.
  • the tertiary retention agents of the present invention are obtained by using, during the polymerization, a crosslinking agent, well known to those skilled in the art, and preferably in the absence of transfer agent.
  • the tertiary retention agents are obtained by polymerization (or respectively copolymerization, together throughout the text and the claims: "polymerization") of at least one anionic monomer and optionally other nonionic or cationic monomers, in the presence of 'a crosslinking agent. They must have an overall anionic charge.
  • the copolymer is obtained from - 10-100 mol% of at least one monomer having an anionic charge, - 0-90 mol% of at least one monomer having a neutral and / or cationic charge, - the polymerization concentration is preferably between 20 and 50%, - and a crosslinking agent.
  • the level of crosslinking agent is greater than 5 ppm, advantageously 15 ppm.
  • a / the unsaturated anionic ethylenic monomers having a carboxylic function (ex: acrylic acid, methacrylic acid, and their salts, etc.), having a sulphonic acid function (ex : 2-acrylamido-2- methylpropane sulfonic acid (AMPS) and their salts ...)
  • AMPS 2-acrylamido-2- methylpropane sulfonic acid
  • a / non-ionic monomers acrylamide, methacrylamide, N- isopropylacrylamide, NN dimethylacrylamide, N-vinylformamide, N-vinyl acetamide, N-vinyl pyrrolidone, vinylacetate, acrylate esters, allyl alcohol ...
  • ADAME dimethylaminoethyl acrylate
  • MADAME dimethylaminoethyl methacrylate
  • DADMAC dimethyldiallylammonium chloride
  • ATAC acrylamide-propyltrimethylammonium chloride
  • MADMAPTAC methacrylamidopropyltrimethylammonium chloride
  • water-insoluble monomers such as acrylic, allylic or vinyl monomers comprising a hydrophobic group.
  • these monomers will be used in very small amounts, less than 20 mol%, preferably less than 10 mol%, and they will preferably be chosen from the group comprising acrylamide derivatives like N-alkylacrylamide for example N-tert-butylacrylamide, octylacrylamide as well as N, N-dialkylacrylamides like N, N-dihexylacrylamide ... acrylic acid derivatives like alkyl acrylates and methacrylates ...
  • crosslinkers methylene bisacrylamide (MBA), ethylene glycol di-acrylate, polyethylene glycol dimethacrylate, diacrylamide, cyanomethylacrylate, vinyloxyethylacrylate or methacrylate, triallylamine, formaldehyde, glyox compounds of the glycidyl ether type such as ethylene glycol diglycidyl ether, or epoxies or any other means well known to those skilled in the art allowing crosslinking.
  • MCA methylene bisacrylamide
  • ethylene glycol di-acrylate polyethylene glycol dimethacrylate
  • diacrylamide diacrylamide
  • cyanomethylacrylate vinyloxyethylacrylate or methacrylate
  • triallylamine formaldehyde
  • glyox compounds of the glycidyl ether type such as ethylene glycol diglycidyl ether, or epoxies or any other means well known to those skilled in the art allowing crosslinking.
  • the tertiary retention agent is introduced into the suspension, very preferably at a rate of 30 g / t to 10000 g by weight of active material (polymer) relative to the dry weight of the fibrous suspension, preferably 30g t at 600g / t.
  • the polymer particle can be used either in the form of a dispersion, dissolved or "inverted” in water, or in the form of a solution in water of the powder obtained by drying. of said dispersion.
  • a coagulant is added to the fibrous suspension, prior to the addition of the main retention agent.
  • this type of product makes it possible to improve the retention performance even more at dosages (in active ingredients) of 0.01 to 10 kg t and preferably between 0, 03 and 3 kg / t.
  • dosages in active ingredients
  • Mention will be made in particular, and by way of examples, of the coagulants chosen from the group comprising mineral coagulants such as aluminum polychloride (PAC), alumina sulphate, aluminum polychlorosulphate, etc., or coagulants.
  • DMAC diallyldimethyl ammonium chloride
  • quaternary polyamines manufactured by condensation of a primary or secondary amine on epichlorohydrin
  • the invention also relates to the use of a crosslinked anionic organic polymer, of size greater than or equal to 1 micron and having an intrinsic viscosity of less than 3 dl / g optionally in mixture with one or more anionic or amphoteric organic polymers different from said polymer anionic organic crosslinked as a retention agent in a process for making paper, cardboard or the like.
  • tertiary or secondary retention agent consisting of at least one crosslinked anionic organic polymer, of size greater than or equal to 1 micrometer and having an intrinsic viscosity of less than 3 dl / g, possibly in blend with one or more linear anionic organic polymers.
  • c / UL viscosity measurement the UL viscosity is measured using a Brookfield viscometer of LVT type fitted with a UL adapter whose module rotates at 60 revolutions / minute (0.1% of polymer by weight in a 1M sodium chloride saline).
  • the tertiary retention agent the dispersion of crosslinked anionic organic polymer
  • E3 is produced in aqueous dispersion (“water in water” emulsion) 50 mol% of acrylamide and 50 mol% of acrylic acid.
  • Examples E relate to the tertiary retention agents of the invention.
  • Examples X are counterexamples.
  • T 90s: Elimination of the first 20 ml corresponding to the dead volume, then sampling of 100 ml exactly for filtration for the britt jar test. The following analyzes are then carried out:
  • the coagulant used in Table 1 is a poly aluminum chloride (dosage: 1 kg / T).
  • the formation of the sheet is not altered and is even in some cases improved, by the use of a tertiary agent of the invention, despite an increase in the performance of the sheet. 'draining (which most often occurs at the expense of leaf formation).
  • the organic particle according to the invention used as a tertiary retention agent is not significantly affected by the nature of the main retention agent (8, 21-23; 24-26; 27).
  • the order of introduction of secondary and tertiary retention agents is also not a criterion for distinction (28).
  • the combination according to the invention provides a net gain in charge retention and in total retention and turns out to be superior to preexisting systems.
  • branched polymer (test 40) used as a tertiary agent exhibits, as indisputably demonstrated in the preamble to this application, characteristics different from those of a mixture of linear polymer + crosslinked polymer and leads to inferior results.

Abstract

The invention relates to a method for the production of cardboard or similar, consisting in initially adding at least one main retention agent consisting of a cationic co(polymer) to the fibrous suspension, then optionally shearing the flocks thus obtained, characterized in that at least one secondary retention agent selected from the group comprising silica derivatives and anionic or amphoteric organic polymers is added to the suspension, either separately or in a mixture, in one direction or in another, in addition to at least one tertiary retention agent consisting of a cross-linked anionic organic polymer whose size is greater than or equal to 1 micrometer and whose intrinsic viscosity is less than 3 dl/g.

Description

PROCEDE DE FABRICATION DE PAPIER ET CARTON. NOUVEAUX AGENTS DE RETENTION ET DΕGOUTTAGE CORRESPONDANTS, ET PAPIERS ET CARTONS AINSI OBTENUSPROCESS FOR PRODUCING PAPER AND CARDBOARD. NEW CORRESPONDING RETENTION AND DRIP AGENTS AND THE PAPER AND CARDBOARD THUS OBTAINED
L'invention concerne un procédé pour la fabrication du papier, du carton ou analogues mettant en oeuvre au moins trois agents de rétention et d'égouttage, respectivement un agent principal, un, voire deux agents secondaire et un agent tertiaire. Elle a également pour objet les papiers ou cartons obtenus par ce procédé. Elle se rapporte enfin à l'utilisation de polymères organiques anioniques réticulés spécifiques, comme agent tertiaire de rétention.The invention relates to a process for the production of paper, cardboard or the like using at least three retention and draining agents, respectively a main agent, one or even two secondary agents and a tertiary agent. It also relates to the paper or cardboard obtained by this process. Finally, it relates to the use of specific crosslinked anionic organic polymers as a tertiary retention agent.
Les systèmes de rétention de type microparticulaire sont bien connus dans le procédé de fabrication du papier. Us ont pour fonction d'améliorer la rétention, l'égouttage et la formation lors de la fabrication de la feuille.Microparticulate retention systems are well known in the papermaking process. Their function is to improve retention, drainage and training during the manufacture of the sheet.
On connaît dans l'art antérieur :We know in the prior art:
- le brevet US-A-3052595, où il est proposé d'associer de la bentonite (microparticule inorganique) à un polyacrylamide linéaire (agent principal de rétention), - le brevet EP-A- 235893, qui décrit l'addition d'un polymère cationique de haut poids moléculaire (agent principal de rétention), puis une étape de cisaillement, puis l'addition de bentonite(agent secondaire de rétention) . Selon ce brevet, le polymère doit être essentiellement linéaire (sans ajout volontaire d'agent de ramification), - le brevet US-A-5180473 ainsi que l'article Watanabe & al. (Pulp Gijitsu Times, mars 1989, pages 17 à 21) sont relatifs à l'utilisation dans un système de type « dual» d'un polymère (agent principal de rétention) puis d'une microparticule organique (agent secondaire de rétention). D est précisé (col.3, 1.65) que les microparticules (anioniques ou cationiques) doivent avoir une taille la plus uniforme possible et la plus fine possible. On peut remarquer que, comme cela est le cas pour les systèmes de rétention utilisant des microparticules minérales, l'homme de métier sait, dès 1989, que la taille des microparticules organiques est une indication directe du pouvoir d'agglomération particulaire et donc de rétention (en permettant, en particulier, de d'accroître la disponibilité des sites chargés, anioniques ou canoniques).- US-A-3052595, where it is proposed to combine bentonite (inorganic microparticle) with a linear polyacrylamide (main retention agent), - EP-A-235893, which describes the addition of a high molecular weight cationic polymer (main retention agent), then a shearing step, then the addition of bentonite (secondary retention agent). According to this patent, the polymer must be essentially linear (without voluntary addition of branching agent), - US-A-5180473 and the article Watanabe & al. (Pulp Gijitsu Times, March 1989, pages 17 to 21) relate to the use in a “dual” type system of a polymer (main retention agent) and then an organic microparticle (secondary retention agent). It is specified (col. 3, 1.65) that the microparticles (anionic or cationic) must be as uniform as possible and as fine as possible. It may be noted that, as is the case for retention systems using mineral microparticles, those skilled in the art know, as early as 1989, that the size of the organic microparticles is a direct indication of the power of particle agglomeration and therefore of retention (by allowing, in particular, to increase the availability of loaded, anionic or canonical sites).
Suivant l'enseignement de Watanabe, viennent ensuite : - le brevet EP-A-462365, qui est relatif lui aussi à l'utilisation d'un polymère (agent principal de rétention) et d'une microparticule organique (agent secondaire de rétention), caractérisée en ce que la taille moyenne de la microparticule doit être inférieure à 750 nm, - le document WO 02/33171 propose, dans la même lignée que le brevet ci- avant cité (p.7, 1.16+), l'emploi conjoint en plus du polymère organique cationique (agent principal de rétention), d'une particule inorganique (agent secondaire de rétention) et d'une particule organique anionique (agent tertiaire de rétention) qui doit être de taille inférieure à 750 nm. Il s'agit là d'un système trial, c'est à dire d'un système dans lequel il y a trois types d' agent de rétention, - le document WO 98/29604 décrit l'utilisation d'un polymère cationique (agent principal de rétention) suivi d'un polymère organique anionique ramifié entièrement soluble dans l'eau et présentant une IV supérieure à 3 dl/g (agent secondaire de rétention).. D'après ce document, l'utilisation d'un polymère anionique ramifié en tant qu'agent de rétention secondaire, en lieu et place d'un polymère linéaire permettrait d'améliorer à la fois la formation et la rétention de la feuille. En outre, ce document ainsi que la division EP-B-1 167 392 distingue la notion de polymère ramifié et celle de polymère réticulé. Ainsi et en prenant en considération les enseignements du document EP-A-374 458, un polymère obtenu par polymérisation en phase inverse d'un monomère anionique hydro soluble, en présence d'un agent réticulant dont le taux est compris entre environ 6 et 25 ppm molaire, en l'absence d'agent de transfert, est nécessairement réticulé. Comme il ressort du document EP-B-1 167 392, cela signifie donc qu'à un taux d'agent réticulant inférieur à 6 ppm molaire et en l'absence d'agent de transfert, le polymère anionique obtenu est ramifié, tandis que dans la fourchette de 6 à 25ppm molaire, la présence d'agent de transfert est nécessaire pour obtenir un polymère ramifié. Il s'ensuit que pour des taux d'agent réticulant supérieurs, le polymère est forcément réticulé s'il n'y a pas d'agent de transfert. Un autre critère permettant de distinguer les deux notions ramifié/réticulé serait le calcul de la tangente delta, paramètre décrit dans ces documents. En pratique, les polymères dont la tangente delta est inférieure à 0.7 sont réticulés alors qu'ils sont ramifiés dans le cas inverse. Ainsi les polymères divulgués notamment dans les exemples 57A à 59A du document EP-A-374 458, obtenus en présence respectivement de 6.9, 11.6 et 23.2 ppm molaire d'agent réticulant et en l'absence d'agent de transfert, pour lesquels la tangente delta est égale respectivement à 0.54, 0.32 et 0.51 correspondent en réalité à des polymères incomplètement solubles dans l'eau, c'est à dire des polymères réticulés. Il est également envisagé dans le document WO98/29604 d'utiliser l'agent de rétention secondaire sous la forme d'un mélange de polymères anioniques. Dans une telle hypothèse, soit chacun des polymères reproduit les caractéristiques du polymère anionique spécifique (ramifié, entièrement soluble dans l'eau, viscosité supérieure à 3 dl/g et tangente delta supérieure à 0.7), soit le mélange global reproduit ces caractéristiques. Dans cette dernière hypothèse, il est bien évident qu'un mélange globalement ramifié ne pourra que contenir à tout le moins des polymères ramifiés et tout au plus un mélange de polymères ramifiés et de polymères linéaires, ce qui signifie par là même qu'un mélange de polymères réticulés avec des polymères linéaires ne peut conduire à l'obtention d'un mélange ramifié, les documents EP-A-1 228 273 et WO 01/34909 décrivent des systèmes proches de celui mentionné dans le document EP-A-950 138 si ce n'est qu'il s'agit d'un système trial. Plus précisément, il est prévu d'introduire de la bentonite ou un matériau siliceux, avant ou après le polymère anionique.Following Watanabe's teaching, then come: - Patent EP-A-462365, which also relates to the use of a polymer (main retention agent) and an organic microparticle (secondary retention agent) , characterized in that the average size of the microparticle must be less than 750 nm, - the document WO 02/33171 proposes, in the same line as the patent cited above (p.7, 1.16+), the use in addition to the cationic organic polymer (main retention agent), an inorganic particle (secondary retention agent) and an anionic organic particle (tertiary retention agent) which must be less than 750 nm in size. This is a trial system, that is to say a system in which there are three types of retention agent, - the document WO 98/29604 describes the use of a cationic polymer ( main retention agent) followed by a branched anionic organic polymer entirely soluble in water and having an IV greater than 3 dl / g (secondary retention agent). According to this document, the use of a polymer Branched anionic as a secondary retention agent, in place of a linear polymer would improve both the formation and retention of the sheet. In addition, this document as well as EP-B-1 167 392 distinguishes the concept of branched polymer and that of crosslinked polymer. Thus, and taking into account the teachings of document EP-A-374 458, a polymer obtained by reverse phase polymerization of a water-soluble anionic monomer, in the presence of a crosslinking agent, the level of which is between approximately 6 and 25 ppm molar, in the absence of transfer agent, is necessarily reticle. As is apparent from document EP-B-1 167 392, this therefore means that at a crosslinking agent content of less than 6 ppm molar and in the absence of transfer agent, the anionic polymer obtained is branched, while in the range of 6 to 25 ppm molar, the presence of transfer agent is necessary to obtain a branched polymer. It follows that for higher levels of crosslinking agent, the polymer is necessarily crosslinked if there is no transfer agent. Another criterion allowing to distinguish the two branched / crosslinked notions would be the calculation of the delta tangent, parameter described in these documents. In practice, polymers whose delta tangent is less than 0.7 are crosslinked while they are branched in the opposite case. Thus the polymers disclosed in particular in Examples 57A to 59A of document EP-A-374 458, obtained in the presence of 6.9, 11.6 and 23.2 ppm molar of crosslinking agent respectively and in the absence of transfer agent, for which the tangent delta is respectively 0.54, 0.32 and 0.51 actually correspond to polymers that are not completely soluble in water, that is to say crosslinked polymers. It is also envisaged in document WO98 / 29604 to use the secondary retention agent in the form of a mixture of anionic polymers. In such a hypothesis, either each of the polymers reproduces the characteristics of the specific anionic polymer (branched, entirely soluble in water, viscosity greater than 3 dl / g and tangent delta greater than 0.7), or the overall mixture reproduces these characteristics. In this latter hypothesis, it is quite obvious that a globally branched mixture can only contain at least branched polymers and at most a mixture of branched polymers and linear polymers, which in turn means that a mixture of polymers crosslinked with linear polymers cannot lead to the production of a branched mixture, documents EP-A-1 228 273 and WO 01/34909 describe systems close to that mentioned in document EP-A-950 138 except that it is a trial system. More specifically, it is planned to introduce bentonite or a siliceous material, before or after the anionic polymer.
Le Demandeur a constaté que l'utilisation d'un polymère réticulé de taille standard comme agent de rétention, éventuellement en mélange avec un polymère anionique ou amphotère, en lieu et place des autres polymères organiques de l'art antérieur, donnait de très bons résultats au moins en terme de formation mais également et dans certains cas, en terme de rétention et d'égouttage. L'invention a donc pour objet un procédé de fabrication de papier carton ou analogues qui consiste : - tout d'abord à ajouter à la suspension fibreuse au moins un agent de rétention principal constitué d'un (co)polymère cationique, - puis éventuellement à cisailler les flocs obtenus, le procédé se caractérisant en ce qu'on ajoute ensuite à la suspension, séparément ou en mélange, dans un sens ou dans l'autre : au moins un agent de rétention secondaire choisi dans le groupe comprenant les dérivés de la silice et les polymères organiques anioniques ou amphotères, au moins un agent de rétention tertiaire constitué d'un polymère organique anionique réticulé, de taille supérieure ou égale à 1 micromètre et présentant une viscosité intrinsèque inférieure à 3 dl/g.The Applicant has found that the use of a crosslinked polymer of standard size as a retention agent, optionally in admixture with an anionic or amphoteric polymer, in place of the other organic polymers of the prior art, gave very good results. at least in terms of training but also and in some cases, in terms of retention and drainage. The subject of the invention is therefore a process for manufacturing cardboard paper or the like which consists in: - firstly adding to the fibrous suspension at least one main retention agent consisting of a cationic (co) polymer, - then optionally shearing the flocs obtained, the process being characterized in that one then adds to the suspension, separately or as a mixture, in one direction or the other: at least one secondary retention agent chosen from the group comprising derivatives of silica and anionic or amphoteric organic polymers, at least one tertiary retention agent consisting of a crosslinked anionic organic polymer, of size greater than or equal to 1 micrometer and having an intrinsic viscosity less than 3 dl / g.
Comme on a pu le constater à la lecture de l'art antérieur, l'homme de métier était depuis longtemps tout à fait dissuadé d'utiliser comme agent secondaire de rétention un composé de taille élevée et/ou de faible surface spécifique car ces caractéristiques sont associées à un faible pouvoir d'agglomération.As we have seen from reading the prior art, those skilled in the art have long been completely dissuaded from using as a secondary retention agent a compound of large size and / or of low specific surface area because these characteristics are associated with low agglomeration power.
L'homme du métier était dissuadé d'utiliser des polymères de faible poids moléculaire (viscosité intrinsèque faible) car ceux-ci sont connus pour présenter des performances faibles en terme rétention et d'égouttage. De par ces connaissances qui apparaissent rédhibitoires, le risque d'échec était donc important. Ceci explique le fait que la technologie de l'invention, visant à utiliser dans un système « microparticulaire», un polymère organique anionique réticulé de taille supérieure ou égale à 1 micron et de faible viscosité intrinsèque, n' ait pas été employé.Those skilled in the art were dissuaded from using polymers of low molecular weight (low intrinsic viscosity) because these are known to exhibit poor performance in terms of retention and drainage. Because of this knowledge, which seems prohibitive, the risk of failure was therefore significant. This explains the fact that the technology of the invention, aiming to use in a “microparticulate” system, a crosslinked anionic organic polymer of size greater than or equal to 1 micron and of low intrinsic viscosity, was not used.
Un des mérites de l'invention est d'avoir élaboré un procédé de fabrication de pâte à papier, selon lequel il n'y a aucune contrainte spécifique liée au procédé de préparation de l'agent tertiaire, qui est obtenu par un procédé classique de polymérisation en dispersion ne requérant aucune précaution particulière quant aux conditions de polymérisation.One of the merits of the invention is to have developed a process for manufacturing paper pulp, according to which there is no specific constraint linked to the process for preparing the tertiary agent, which is obtained by a conventional process for dispersion polymerization requiring no particular precaution with regard to the polymerization conditions.
Pour des raisons de commercialisation, on recherchera à proposer l'agent tertiaire sous sa forme la plus concentrée possible, de préférence en dispersion, bien connue de l'homme de métier. Cette forme ayant pour avantage de ne pas nécessiter l'emploi de quantités élevées de tensioactifs. L'agent tertiaire est ainsi réalisé soit en émulsion inverse ou « eau-dans-huile », soit en dispersion aqueuse aussi appelée « émulsion eau-dans-eau ».For marketing reasons, it will be sought to provide the tertiary agent in its most concentrated form possible, preferably in dispersion, well known to those skilled in the art. This form having the advantage of not requiring the use of high amounts of surfactants. The tertiary agent is thus produced either in reverse or “water-in-oil” emulsion, or in aqueous dispersion also called “water-in-water emulsion”.
Comme déjà dit, l'invention vise un procédé perfectionné qui consiste à ajouter, à la suspension ou masse fibreuse ou pâte à papier à floculer, comme agent de rétention principal, au moins un polymère cationique, suivi de l'ajout, en mélange ou non, d'au moins un agent secondaire de rétention et d'au moins un agent tertiaire de rétention organique anionique réticulé différent de l'agent secondaire, de taille supérieure ou égale à 1 micron et de faible viscosité intrinsèque (inférieure à 3 dl/g).As already stated, the invention relates to an improved process which consists in adding, to the suspension or fibrous mass or pulp to be flocculated, as the main retention agent, at least one cationic polymer, followed by the addition, as a mixture or no, at least one secondary retention agent and at least one tertiary crosslinked anionic organic retention agent different from the secondary agent, of size greater than or equal to 1 micron and of low intrinsic viscosity (less than 3 dl / g).
Les additions de l'agent de rétention principal et des agents secondaire et tertiaire sont séparées ou non par une étape de cisaillement, par exemple au niveau de la pompe de mélange dite « fan pump ». On se référera dans ce domaine à la description du brevet USP 4, 753, 710 ainsi qu'à un très vaste art antérieur traitant du point d'addition de l'agent de rétention par rapport aux étapes de cisaillement existant sur la machine, notamment USP 3,052,595, Unbehend, TAPPI Vol. 59, N° 10, octobre 1976, Luner, 1984 Papermakers Conférence ou Tappi, avril 1984, pp 95-99, Sharpe, Merck and Co Inc, Rahway, NJ, USA, autour de 1980, Chapter 5 « polyelectrolyte rétention aids », Britt, Tappi Vol. 56, octobre 1973, p 46 ff. et Waech, Tappi, mars 1983, pp 137, ou encore le USP 4,388,150. Le procédé de l'invention permet d'obtenir une rétention nettement améliorée et ce sans effet inverse. On améliore également, ce qui est une caractéristique supplémentaire de ce perfectionnement, les propriétés d'égouttage sans détériorer la qualité de formation de la feuille.The additions of the main retention agent and of the secondary and tertiary agents are separated or not by a shearing step, for example at the level of the so-called “fan pump” mixing pump. In this area, reference will be made to the description of patent USP 4, 753, 710 and to a very large prior art dealing with the point of addition of the retention agent with respect to the shearing stages existing on the machine, in particular USP 3,052,595, Unbehend, TAPPI Vol. 59, N ° 10, October 1976, Luner, 1984 Papermakers Conférence ou Tappi, April 1984, pp 95-99, Sharpe, Merck and Co Inc, Rahway, NJ, USA, around 1980, Chapter 5 "polyelectrolyte retention aids", Britt, Tappi Vol. 56, October 1973, p 46 ff. and Waech, Tappi, March 1983, pp 137, or the USP 4,388,150. The process of the invention makes it possible to obtain a markedly improved retention and this without reverse effect. Also improved, which is an additional feature of this improvement, the draining properties without deteriorating the quality of formation of the sheet.
Cette sélection d'une particule organique anionique de taille supérieure ou égale à 1 micron, de faible viscosité intrinsèque et réticulée permet d'atteindre un niveau de performances inégalé jusqu'alors dans l'application papetière pour la rétention totale et de charges et l'égouttage.This selection of an anionic organic particle of size greater than or equal to 1 micron, of low intrinsic and crosslinked viscosity makes it possible to achieve a level of performance unequaled until then in the paper application for the total retention and of fillers and the draining.
Le procédé de l'invention peut revêtir plusieurs formes de réalisation.The process of the invention can take several embodiments.
Dans un premier mode de réalisation, on ajoute à la suspension un seul agent secondaire de rétention constitué d'un ou plusieurs dérivés de silice, avantageusement de la bentonite. Dans ce cas, l'agent tertiaire de rétention est ajouté séparément, en un même point ou en un point distinct, avant ou après l'agent secondaire.In a first embodiment, a single secondary retention agent consisting of one or more silica derivatives, advantageously bentonite, is added to the suspension. In this case, the tertiary retention agent is added separately, at the same point or at a separate point, before or after the secondary agent.
Dans la suite de la description et dans les revendications, l'expression « un seul agent secondaire » signifie que ledit agent peut contenir plusieurs produits à condition qu'ils soient de même nature. C'est par exemple le cas lorsque l'agent secondaire est constitué d'un ou plusieurs dérivés de silice. Dans un second mode de réalisation, on ajoute à la suspension un seul agent secondaire de rétention constitué d'un ou plusieurs polymères organiques anioniques ou amphotères et différents de l'agent tertiaire de rétention. Dans une telle hypothèse, les agents secondaire et tertiaire de rétention peuvent constituer un mélange, lequel est alors injecté en un point. Ce sera en général le cas lorsque les deux produits se trouvent sous des formes physiques compatibles.In the following description and in the claims, the expression “a single secondary agent” means that said agent may contain several products provided that they are of the same nature. This is for example the case when the secondary agent consists of one or more silica derivatives. In a second embodiment, a single secondary retention agent consisting of one or more anionic or amphoteric organic polymers different from the tertiary retention agent is added to the suspension. In such a case, the secondary and tertiary retention agents can constitute a mixture, which is then injected at a point. This will generally be the case when the two products are in compatible physical forms.
Dans un troisième mode de réalisation, on ajoute à la suspension deux agents secondaires de rétention respectivement un ou plusieurs dérivés de la silice et un ou plusieurs polymères organiques anioniques ou amphotères et différents de l'agent tertiaire de rétention.In a third embodiment, two secondary retention agents are added to the suspension, respectively one or more silica derivatives and one or more anionic or amphoteric organic polymers different from the tertiary retention agent.
Dans ce cas et de même que précédemment, essentiellement pour des raisons de simplification du procédé industriel, lorsque l'agent tertiaire et un des agents secondaires seront sous une forme physique rendant leur mélange compatible, ceux-ci seront préférentiellement utilisés en mélange. Quelle que soit la solution retenue, l'objectif est de réduire le nombre de pompes d'injection nécessaires au procédé afin de simplifier sa mise en oeuvre.In this case and as above, essentially for reasons of simplification of the industrial process, when the tertiary agent and one of the secondary agents will be in a physical form making their mixture compatible, these will preferably be used as a mixture. Whatever solution is chosen, the objective is to reduce the number of injection pumps necessary for the process in order to simplify its implementation.
Les agents de rétention principal, secondaire et tertiaire vont maintenant être décrits dans le détail.The main, secondary and tertiary retention agents will now be described in detail.
A/ L'agent principal de rétention : le polymère cationiqueA / The main retention agent: the cationic polymer
Avantageusement, en pratique, l'agent de rétention principal cationique est un polymère cationique à base :Advantageously, in practice, the main cationic retention agent is a cationic polymer based on:
- d'au moins un monomère éthylénique cationique non saturé, choisi dans le groupe comprenant les monomères de type dialkylaminoalkyl (meth)acrylate, dialkylaminoalkyl (meth)acrylamide, diallylamine, methyldiallylamine et leurs sels d'ammonium quaternaire ou d'acides. On citera en particulier l'acrylate de dimethylaminoethyl (ADAME) et/ou le methacrylate de dimethylaminoethyle (MADAME) quaternisés ou salifiés, le chlorure de dimethyldiallylammonium (DADMAC), le chlorure d'acrylamidopropyltrimethylammonium (APTAC) et/ou le chlorure de me acrylamidopropyltrimethylammonium (MAPTAC).- At least one unsaturated cationic ethylene monomer, chosen from the group comprising the monomers of dialkylaminoalkyl (meth) acrylate, dialkylaminoalkyl (meth) acrylamide, diallylamine, methyldiallylamine and their quaternary ammonium or acid salts. Mention will be made in particular of dimethylaminoethyl acrylate (ADAME) and / or dimethylaminoethyl methacrylate (MADAME) quaternized or salified, dimethyldiallylammonium chloride (DADMAC), acrylamidopropyltrimethylammonium chloride (APTAC) and / or acrylamidopropyltrimethylammonium chloride (MAPTAC).
- éventuellement d'au moins un monomère non ionique choisi dans le groupe comprenant l'acrylamide et/ou le méthacrylamide et/ou un de leurs dérivés substitués et ou N-isopropylacrylamide et/ou N-N-diméthylacrylamide et/ou la N-vinylformamide et/ou le N-vinyl acetamide et/ou la N-vinylpyrrolidone,optionally at least one nonionic monomer chosen from the group comprising acrylamide and / or methacrylamide and / or one of their substituted derivatives and or N-isopropylacrylamide and / or NN-dimethylacrylamide and / or N-vinylformamide and / or N-vinyl acetamide and / or N-vinylpyrrolidone,
- éventuellement, d'au moins un monomère acrylique, allylique ou vinylique hydrophobe choisi dans le groupe comprenant les dérivés de racrylamide comme les N-alkylacrylamide par exemple le N-tert-butylacrylamide, l'octylacrylamide ainsi que les N,N-dialkylacrylamides comme le N,N- dihexylacrylamide et/ou les dérivés d'acide acrylique comme les alkyl acrylates et méthacrylates,- Optionally, at least one hydrophobic acrylic, allylic or vinyl monomer chosen from the group comprising racrylamide derivatives such as N-alkylacrylamide for example N-tert-butylacrylamide, octylacrylamide as well as N, N-dialkylacrylamides such as N, N-dihexylacrylamide and / or acrylic acid derivatives such as alkyl acrylates and methacrylates,
- éventuellement d'un agent de ramification/réticulation.- possibly a branching / crosslinking agent.
Optionnellement, l'agent de rétention principal peut également être de nature amphotère en comportant, en association aux charges cationiques, des charges anioniques portées par des monomères anioniques, tels que, par exemple, l'acideOptionally, the main retention agent can also be of an amphoteric nature by comprising, in association with the cationic charges, anionic charges carried by anionic monomers, such as, for example, acid.
(méth) acrylique, l'acide acrylamidomethylpropane sulfonique, l'acide itaconique, l'anhydride maléique, l'acide maléique, l'acide vinyl-sulfonique et leurs sels.(meth) acrylic, acrylamidomethylpropane sulfonic acid, itaconic acid, maleic anhydride, maleic acid, vinyl sulfonic acid and their salts.
Ce polymère ne nécessite pas le développement de procédé de polymérisation particulier. D peut être obtenu par toutes les techniques de polymérisation bien connues par l'homme de métier : polymérisation en gel, polymérisation par précipitation, polymérisation en émulsion (aqueuse ou inverse) suivie ou non d'une étape distillation et/ou de spray drying, polymérisation en suspension, polymérisation en solution... On pourra effectuer la ramification et/ou réticulation de préférence durant (ou éventuellement après) la polymérisation, en présence d'un agent ramifiant/réticulant et éventuellement d'un agent de transfert. On trouvera ci dessous une liste non limitative des ramifiants/réticulants : méthylène bisacrylamide (MBA), l'ethylene glycol di-acrylate, le polyethylene glycol dimethacrylate, le diacrylamide, le cyanomethylacrylate, le vinyloxyethylacrylate ou methacrylate, la triallylamine, le formaldehyde, le glyoxal, les composés de type glycidyléther comme l'éthylèneglycol diglycidyléther, ou des époxy ou tout autre moyen bien connu de l'homme de métier permettant la réticulation.This polymer does not require the development of a particular polymerization process. D can be obtained by all the polymerization techniques well known to those skilled in the art: gel polymerization, precipitation polymerization, emulsion polymerization (aqueous or reverse) whether or not followed by a distillation and / or spray drying step, suspension polymerization, solution polymerization ... The branching and / or crosslinking may preferably be carried out during (or possibly after) the polymerization, in the presence of a branching / crosslinking agent and optionally a transfer agent. Below is a non-limiting list of branching agents / crosslinking agents: methylene bisacrylamide (MBA), ethylene glycol di-acrylate, polyethylene glycol dimethacrylate, diacrylamide, cyanomethylacrylate, vinyloxyethylacrylate or methacrylate, triallylamine, formaldehyde, glyoxal, glycidyl ether type compounds such as ethylene glycol diglycidyl ether, or epoxies or any other means well known to those skilled in the art allowing crosslinking.
De façon bien connue, une optimisation des conditions de polymérisation (quantité d'agent ramifiant/réticulant utilisée, concentration de la matière active à la polymérisation, température de polymérisation, type et quantité d'initiateurs, agent de transfert éventuel) permet d'obtenir en fonction de ce que l'on souhaite, soit un polymère ramifié, soit un polymère réticulé.As is well known, an optimization of the polymerization conditions (quantity of branching / crosslinking agent used, concentration of the active material in the polymerization, polymerization temperature, type and quantity of initiators, possible transfer agent) makes it possible to obtain depending on what is desired, either a branched polymer or a crosslinked polymer.
En pratique, l'agent de ramification/réticulation est le méthylène bis acrylamide (MBA), introduit a raison de cinq à dix milles (5 à 10000) parties par million en poids, de préférence 5 à 1000.In practice, the branching / crosslinking agent is methylene bis acrylamide (MBA), introduced at a rate of five to ten thousand (5 to 10,000) parts per million by weight, preferably 5 to 1000.
On trouvera ci dessous une liste non limitative des agents de transfert : alcool isopropylique, hypophosphite de sodium, mercaptoethanol, etc ..Below is a non-limiting list of transfer agents: isopropyl alcohol, sodium hypophosphite, mercaptoethanol, etc.
L'homme de métier saura choisir la meilleure combinaison en fonction de ses connaissances propres et de la présente description, ainsi que des exemples qui vont suivre.Those skilled in the art will know how to choose the best combination based on their own knowledge and the present description, as well as the examples which follow.
Le polymère cationique est caractérisé en ce qu'il a une IV supérieure à 2 dl/g et sans limitation maximum. Avantageusement, la quantité de polymère cationique introduite dans la suspension à floculer est comprise entre trente et mille grammes de polymère actif par tonne de pâte sèche (30 et 3000 g/t), soit entre 0,003 pour cent et 0,3 pour cent. On a observé que si la quantité est inférieure à 0,003 %, on n'obtient aucune rétention significative. De même, si cette quantité excède 0,3 %, on n'observe aucune amélioration notable. De préférence, la quantité d'agent principal de rétention introduite est comprise entre 0,01 et 0,05 pour cent (0,01 et 0,05 %) de la quantité de la pâte sèche, soit entre 150 g/t et 500 g/t.The cationic polymer is characterized in that it has an IV greater than 2 dl / g and without maximum limitation. Advantageously, the quantity of cationic polymer introduced into the suspension to be flocculated is between thirty and one thousand grams of active polymer per tonne of dry paste (30 and 3000 g / t), or between 0.003 percent and 0.3 percent. It has been observed that if the amount is less than 0.003%, no significant retention is obtained. Likewise, if this amount exceeds 0.3%, no significant improvement is observed. Preferably, the quantity of main retention agent introduced is between 0.01 and 0.05 percent (0.01 and 0.05%) of the quantity of the dry paste, ie between 150 g / t and 500 g / t.
L'injection ou l'introduction de l'agent principal de rétention selon l'invention est effectuée avant une éventuelle étape de cisaillement, dans la pâte à papier (ou masse fibreuse à floculer) plus ou moins diluée selon la pratique de l'homme de métier, et généralement dans la pâte à papier diluée ou « thin stock », c'est à dire une pâte diluée à environ 0,7 - 1,5 % de matières solides telles que fibres de cellulose, charges éventuelles, et les divers additifs usuels de la fabrication du papier.The injection or introduction of the main retention agent according to the invention is carried out before a possible shearing step, in the paper pulp (or fibrous mass to be flocculated) more or less diluted according to human practice of trade, and generally in diluted paper pulp or "thin stock", that is to say a pulp diluted to approximately 0.7 - 1.5% of solid materials such as cellulose fibers, possible fillers, and the various usual additives for papermaking.
Une variante de l'invention concerne l'introduction fractionnée, on introduira une partie du polymère cationique, selon l'invention, au niveau de l'étape de préparation de la pâte épaisse ou « thick stock » à env. 5 % ou plus de matières solides, ou même au niveau de la préparation de la pâte épaisse avant une étape de cisaillement.A variant of the invention relates to the fractional introduction, part of the cationic polymer according to the invention will be introduced at the stage of preparation of the thick stock or “thick stock” at approx. 5% or more of solid matter, or even in the preparation of the thick paste before a shearing step.
B/ L'agent secondaire de rétentionB / The secondary retention agent
Ces agents comprennent préférentiellement, mais sans caractère limitatif, seul ou en mélange :These agents preferably include, but are not limiting, alone or as a mixture:
- les dérivés de la silice comme par exemple les particules de silice dont les bentonites provenant d'hectorites, de smectites, de montmorillonites, de nontronites, de saponites, de sauconites, d'hormites, d'attapulgites et de sépiolites, les dérivés de type silicates, aluminosilicates ou borosilicates, les zéolites, les kaolinites, ou les silices colloïdales modifiées ou non. Ce type d'agents secondaires est, de préférence, introduit juste en amont de la caisse de tête, à raison de 0,01 à 0,5 pour cent (0,01 à 0,5 %)en poids sec par rapport au poids sec de la suspension fibreuse, - les polymères organiques anioniques ou amphotères, réticulés, ramifiés ou linéaires et différents de l'agent tertiaire de rétention. Avantageusement, en pratique, il s'agit d'un (co)polymère de préférence linéaire d'au moins un monomère éthylénique anionique non saturé, choisi dans le groupe comprenant les monomères tels que, par exemple, l'acide (méth)acrylique, l'acide acrylarnidomethylpropane suif onique, l' cide itaconique, l' anhydride maléique, l'acide maléique, l'acide vinyl-sulfonique et leurs sels et présentant une viscosité UL supérieure à 2, de préférence supérieure à 4 et sans limitation maximum.- silica derivatives such as, for example, silica particles, including bentonites originating from hectorites, smectites, montmorillonites, nontronites, saponites, sauconites, hormites, attapulgites and sepiolite, derivatives of such as silicates, aluminosilicates or borosilicates, zeolites, kaolinites, or modified or unmodified colloidal silicas. This type of secondary agent is preferably introduced just upstream of the headbox, at a rate of 0.01 to 0.5 percent (0.01 to 0.5%) by dry weight relative to the weight dryness of the fibrous suspension, - anionic or amphoteric organic polymers, crosslinked, branched or linear and different from the tertiary retention agent. Advantageously, in practice, it is a (co) polymer, preferably linear, of at least one unsaturated anionic ethylenic monomer, chosen from the group comprising monomers such as, for example, (meth) acrylic acid. , tallow acrylarnidomethylpropane acid, itaconic acid, maleic anhydride, maleic acid, vinyl sulfonic acid and their salts and having a UL viscosity greater than 2, preferably greater than 4 and without maximum limitation .
Ce type d'agents secondaire, est, de préférence, introduit juste en amont de la caisse de tête, à raison de 30 à 1000 g/t en poids de matière active du polymère par rapport au poids sec de la suspension fibreuse de pâte à papier, de préférence de 30 à 600 g/t.This type of secondary agent is preferably introduced just upstream of the headbox, at a rate of 30 to 1000 g / t by weight of active material of the polymer relative to the dry weight of the fibrous slurry suspension. paper, preferably from 30 to 600 g / t.
C/ L'agent tertiaire de rétention : la dispersion organique anionique réticulée de taille supérieure ou égale à 1 micron et de faible viscosité intrinsèqueC / The tertiary retention agent: the crosslinked anionic organic dispersion of size greater than or equal to 1 micron and of low intrinsic viscosity
En pratique, l'agent tertiaire de rétention est un polymère organique anionique caractérisé en ce qu'il est réticulé, de taille de particule supérieure ou égale à 1 micron et de faible viscosité intrinsèque inférieure à 3 dl/g.In practice, the tertiary retention agent is an anionic organic polymer characterized in that it is crosslinked, of particle size greater than or equal to 1 micron and of low intrinsic viscosity less than 3 dl / g.
Plus particulièrement, l'invention concerne des dispersions de polymères organiques à motifs anioniques obtenues sous la forme d'une dispersion comprenant par exemple de 10 à 80% en poids d'au moins un polymère anionique réticulé de taille de particule supérieure ou égale à 1 micron et de faible viscosité intrinsèque (inférieure à 3 dl/g). Par le vocable « dispersion » ou des vocables analogues se rapportant au polymère utilisé selon l'invention, l'homme de métier comprendra que l'on désigne, soit une composition comprenant une phase huile continue, une phase aqueuse discontinue et au moins un émulsifiant de type eau dans huile, soit une composition comprenant comme phase continue une saumure (eau + sels) et au moins un agent stabilisant.More particularly, the invention relates to dispersions of organic polymers with anionic units obtained in the form of a dispersion comprising for example from 10 to 80% by weight of at least one crosslinked anionic polymer of particle size greater than or equal to 1 micron and low intrinsic viscosity (less than 3 dl / g). By the term "dispersion" or similar terms relating to the polymer used according to the invention, the skilled person will understand that is meant either a composition comprising a continuous oil phase, a discontinuous aqueous phase and at least one emulsifier of water in oil type, or a composition comprising as a continuous phase a brine (water + salts) and at least one stabilizing agent.
Les agents de rétention tertiaires de la présente invention, sont obtenus en utilisant, lors de la polymérisation, un agent réticulant, bien connu de l'homme de métier, et de préférence en l'absence d'agent de transfert.The tertiary retention agents of the present invention are obtained by using, during the polymerization, a crosslinking agent, well known to those skilled in the art, and preferably in the absence of transfer agent.
Plus précisément les agents de rétention tertiaires sont obtenus par polymérisation (ou respectivement copolymérisation, ensemble dans tout le texte et les revendications: "polymérisation") d'au moins un monomère anionique et éventuellement d'autres monomères non ioniques ou cationiques, en présence d'un agent réticulant. Us doivent présenter une charge globale anionique.More specifically, the tertiary retention agents are obtained by polymerization (or respectively copolymerization, together throughout the text and the claims: "polymerization") of at least one anionic monomer and optionally other nonionic or cationic monomers, in the presence of 'a crosslinking agent. They must have an overall anionic charge.
L'homme de métier saura apprécier à partir de ses connaissances propres ou à l'aide d'essais de routine, les conditions de polymérisation à utiliser pour obtenu- un polymère final présentant une viscosité intrinsèque telle que requise.Those skilled in the art will be able to appreciate, from their own knowledge or using routine tests, the polymerization conditions to be used to obtain a final polymer having an intrinsic viscosity as required.
De plus, il est également possible de concentrer le polymère par toutes les techniques connues, comme par exemple par distillation azéotropique, précipitation, spray drying (séchage par pulvérisation)...In addition, it is also possible to concentrate the polymer by all the known techniques, such as for example by azeotropic distillation, precipitation, spray drying ...
Selon la présente invention, il a été découvert de manière surprenante qu'une nouvelle famille de dispersions organiques anioniques permet d'atteindre un niveau de performances jusque là inégalé pour la rétention et l'égouttage.According to the present invention, it has been surprisingly discovered that a new family of anionic organic dispersions makes it possible to achieve a level of performance hitherto unequaled for retention and drainage.
Selon un mode de réalisation préféré, le copolymère est obtenu à partir de - 10-100 % molaire d'au moins un monomère possédant une charge anionique, - 0-90 % molaire d'au moins un monomère possédant une charge neutre et/ou cationique, - la concentration de polymérisation est de préférence comprise entre 20 et 50%, - et d'un agent réticulant. De préférence le taux d'agent de réticulation est supérieure à 5 ppm, avantageusement 15 ppm.According to a preferred embodiment, the copolymer is obtained from - 10-100 mol% of at least one monomer having an anionic charge, - 0-90 mol% of at least one monomer having a neutral and / or cationic charge, - the polymerization concentration is preferably between 20 and 50%, - and a crosslinking agent. Preferably the level of crosslinking agent is greater than 5 ppm, advantageously 15 ppm.
On trouvera ci dessous une liste non limitative des monomères pouvant être utilisés : a/ les monomères éthyléniques anioniques non saturés possédant une fonction carboxylique (ex : acide acrylique, acide methacrylique, et leurs sels...), possédant une fonction acide sulfonique (ex : acide 2-acrylamido-2- méthylpropane sulfonique (AMPS) et leurs sels...)... b/ les monomères non ioniques : acrylamide, methacrylamide, N- isopropylacrylamide, N-N diméthylacrylamide, N-vinylformamide, N-vinyl acétamide, N-vinyl pyrrolidone, vinylacetate, esters acrylate, alcool allylique... et ou les monomères cationiques : on citera, en particulier et de façon non limitative, l'acrylate de dimethylaminoethyl (ADAME) et/ou le methacrylate de dimethylaminoethyle (MADAME) quaternisés ou salifiés, le chlorure de dimethyldiallylammonium (DADMAC), le chlorure d'acrylamidopropyltrimethylammonium (APTAC) et/ou le chlorure de methacrylamidopropyltrimethylammonium (MAPTAC) .The following is a non-limiting list of the monomers which can be used: a / the unsaturated anionic ethylenic monomers having a carboxylic function (ex: acrylic acid, methacrylic acid, and their salts, etc.), having a sulphonic acid function (ex : 2-acrylamido-2- methylpropane sulfonic acid (AMPS) and their salts ...) ... b / non-ionic monomers: acrylamide, methacrylamide, N- isopropylacrylamide, NN dimethylacrylamide, N-vinylformamide, N-vinyl acetamide, N-vinyl pyrrolidone, vinylacetate, acrylate esters, allyl alcohol ... and or cationic monomers: mention will be made, in particular and without limitation, of dimethylaminoethyl acrylate (ADAME) and / or dimethylaminoethyl methacrylate (MADAME) quaternized or salified, dimethyldiallylammonium chloride (DADMAC), acrylamide-propyltrimethylammonium chloride (APTAC) and / or methacrylamidopropyltrimethylammonium chloride (MAPTAC).
Il est important de noter que, en association avec ces monomères, il est également possible d'utiliser des monomères insolubles dans l'eau tels que les monomères acryliques, allyliques ou vinyliques comportant un groupement hydrophobe. Lors de leur utilisation, ces monomères seront employés dans des quantités très faibles, inférieures à 20 moles %, de préférence inférieures à 10 moles %, et ils seront choisis préférentiellement dans le groupe comprenant les dérivés de l' acrylamide comme les N-alkylacrylamide par exemple le N-tert-butylacrylamide, l'octylacrylamide ainsi que les N,N-dialkylacrylamides comme le N,N- dihexylacrylamide...les dérivés d'acide acrylique comme les alkyl acrylates et méthacrylates...It is important to note that, in combination with these monomers, it is also possible to use water-insoluble monomers such as acrylic, allylic or vinyl monomers comprising a hydrophobic group. When they are used, these monomers will be used in very small amounts, less than 20 mol%, preferably less than 10 mol%, and they will preferably be chosen from the group comprising acrylamide derivatives like N-alkylacrylamide for example N-tert-butylacrylamide, octylacrylamide as well as N, N-dialkylacrylamides like N, N-dihexylacrylamide ... acrylic acid derivatives like alkyl acrylates and methacrylates ...
On trouvera ci dessous une liste non limitative des réticulants : méthylène bisacrylamide (MBA), l'ethylene glycol di-acrylate, le polyethylene glycol dimethacrylate, le diacrylamide, le cyanomethylacrylate, le vinyloxyethylacrylate ou methacrylate, la triallylamine, le formaldehyde, le glyoxal, les composés de type glycidyléther comme l'éthylèneglycol diglycidyléther, ou des époxy ou tout autre moyen bien connu de l'homme de métier permettant la réticulation.The following is a non-limiting list of crosslinkers: methylene bisacrylamide (MBA), ethylene glycol di-acrylate, polyethylene glycol dimethacrylate, diacrylamide, cyanomethylacrylate, vinyloxyethylacrylate or methacrylate, triallylamine, formaldehyde, glyox compounds of the glycidyl ether type such as ethylene glycol diglycidyl ether, or epoxies or any other means well known to those skilled in the art allowing crosslinking.
L'agent tertiaire de rétention est introduit dans la suspension, de manière tout à fait préférée à raison de 30g/t à lOOOg t en poids de matière active (polymère) par rapport au poids sec de la suspension fibreuse, de préférence de 30g t à 600g/t.The tertiary retention agent is introduced into the suspension, very preferably at a rate of 30 g / t to 10000 g by weight of active material (polymer) relative to the dry weight of the fibrous suspension, preferably 30g t at 600g / t.
Comme déjà indiqué plus haut, on pourra utiliser la particule de polymère soit sous la forme d'une dispersion, dissoute ou « inversée » dans l'eau, soit sous la forme d'une solution dans l'eau de la poudre obtenue par séchage de ladite dispersion.As already indicated above, the polymer particle can be used either in the form of a dispersion, dissolved or "inverted" in water, or in the form of a solution in water of the powder obtained by drying. of said dispersion.
Dans un mode de réalisation avantageux, on ajoute à la suspension fibreuse, préalablement à l'ajout de l'agent de rétention principal, un coagulant.In an advantageous embodiment, a coagulant is added to the fibrous suspension, prior to the addition of the main retention agent.
Comme l'homme de métier le sait bien, l'utilisation de ce type de produit permet d'améliorer d'autant plus les performances en rétention à des dosages (en actif) de 0,01 à 10 kg t et préférentiellement entre 0,03 et 3 kg/t. On citera notamment, et à titre d'exemples, les coagulants choisis dans le groupe comprenant les coagulants minéraux tels que le polychlorure d'aluminium (PAC), le sulfate d'alumine, le polychlorosulfate d'aluminium..., ou les coagulants organiques dont - les polymères à base de chlorure de diallyldiméthyl ammonium (DADMAC), - les polyamines quaternaires fabriquées par condensation d'une aminé primaire ou secondaire sur de Fépichlorhydrine, les polymères présentant des fonctions de type vinylamine ou les résines de type dicyandiamide... Ces coagulants peuvent être utilisés seuls ou en mélange et sont ajoutés de préférence en pâte épaisse.As those skilled in the art are well aware, the use of this type of product makes it possible to improve the retention performance even more at dosages (in active ingredients) of 0.01 to 10 kg t and preferably between 0, 03 and 3 kg / t. Mention will be made in particular, and by way of examples, of the coagulants chosen from the group comprising mineral coagulants such as aluminum polychloride (PAC), alumina sulphate, aluminum polychlorosulphate, etc., or coagulants. organic including - polymers based on diallyldimethyl ammonium chloride (DADMAC), - quaternary polyamines manufactured by condensation of a primary or secondary amine on epichlorohydrin, polymers having vinylamine type functions or dicyandiamide type resins ... These coagulants can be used alone or as a mixture and are preferably added in thick paste .
On notera que l'ajout des agents secondaire et tertiaire de rétention peut être effectué dans un quelconque ordre d'introduction, en mélange ou non.It will be noted that the addition of the secondary and tertiary retention agents can be carried out in any order of introduction, mixed or not.
L'invention concerne également l'utilisation d'un polymère organique anionique réticulé, de taille supérieure ou égale à 1 micron et présentant une viscosité intrinsèque inférieure à 3 dl/g éventuellement en mélange avec un ou plusieurs polymères organiques anioniques ou amphotère différent dudit polymère organique anionique réticulé comme agent de rétention dans un procédé de fabrication de papier, de carton ou analogues.The invention also relates to the use of a crosslinked anionic organic polymer, of size greater than or equal to 1 micron and having an intrinsic viscosity of less than 3 dl / g optionally in mixture with one or more anionic or amphoteric organic polymers different from said polymer anionic organic crosslinked as a retention agent in a process for making paper, cardboard or the like.
Dans un cas particulier, elle a également pour objet un agent de rétention tertiaire ou secondaire constitué d'au moins un polymère organique anionique réticulé, de taille supérieure ou égale à 1 micromètre et présentant une viscosité intrinsèque inférieure à 3 dl/g, éventuellement en mélange avec un ou plusieurs polymères organiques anioniques linéaires.In a particular case, it also relates to a tertiary or secondary retention agent consisting of at least one crosslinked anionic organic polymer, of size greater than or equal to 1 micrometer and having an intrinsic viscosity of less than 3 dl / g, possibly in blend with one or more linear anionic organic polymers.
Les exemples suivants illustrent l'invention sans toutefois en limiter la portée.The following examples illustrate the invention without, however, limiting its scope.
1. Méthode de mesure de la taille de particules et de la viscosité intrinsèque :1. Method for measuring particle size and intrinsic viscosity:
a/ Les mesures de taille de particules ont été réalisées à l'aide d'un appareil HORIBA de série LA-900 par diffraction de la lumière laser. b/ Les mesures de viscosité intrinsèque ont été réalisées selon la méthode telle que définie dans la norme ISO 1628/1 - Octobre 1988 " Principes directeurs pour la normalisation des méthodes de détermination de l'indice de viscosité et de l'indice limite de viscosité des polymères en solution diluéea / The particle size measurements were carried out using a HORIBA LA-900 series device by laser light diffraction. b / The intrinsic viscosity measurements were carried out according to the method as defined in standard ISO 1628/1 - October 1988 "Guiding principles for the standardization of the methods for determining the viscosity index and the viscosity limit index polymers in dilute solution
c/ Mesure de viscosité UL : la viscosité UL est mesurée à l'aide d'un viscosimètre Brookfield de type LVT muni d'un adaptateur UL dont le module tourne à 60 tours/minute (0,1% de polymère en poids dans une solution saline de chlorure de sodium 1M).c / UL viscosity measurement: the UL viscosity is measured using a Brookfield viscometer of LVT type fitted with a UL adapter whose module rotates at 60 revolutions / minute (0.1% of polymer by weight in a 1M sodium chloride saline).
d/ Les mesures de formation : - Tableau 3 : évaluation visuelle (Frm). Echelle de formation des feuilles obtenues : 1 : excellent, homogène ; 2 : bon, fondu ; 3 : moyen, nuageux ; 4 : mauvais, moutonneux. - Tableau 6 : mesure de l'indice de formation (LT index) à l'aide d'un épairmètre 2 dimensions : moins la valeur est élevée, meilleure est la formation de la feuille..d / Training measures: - Table 3: visual evaluation (Frm). Scale of leaf formation obtained: 1: excellent, homogeneous; 2: good, melted; 3: medium, cloudy; 4: bad, lumpy. - Table 6: measurement of the formation index (LT index) using a 2-dimensional epairmeter: the lower the value, the better the formation of the sheet.
2. Présentation des polymères2. Presentation of polymers
A L'agent principal de rétention : le polymère cationiqueA The main retention agent: the cationic polymer
Dans les exemples qui suivent, on utilise les polymères suivants : In the following examples, the following polymers are used:
Avec : - AM : acrylamide - ADC : acrylate de diméthylaminoéthyle quaternisé par le chlorure de méthyl - APTAC : chlorure de acrylamidopropyltrimethylammonium - Agent de ramification/réticulation : méthylène Bis acrylamide - Regain ionique : RI = ((X-Y) / Y ) x 100 avec X : ionicité après cisaillement en meq/g Y : ionicité avant cisaillement en meq/g.With: - AM: acrylamide - ADC: dimethylaminoethyl acrylate quaternized by methyl chloride - APTAC: acrylamidopropyltrimethylammonium chloride - Branching / crosslinking agent: methylene Bis acrylamide - Ionic regain: RI = ((XY) / Y) x 100 with X: ionicity after shear in meq / g Y: ionicity before shear in meq / g.
B/ L'agent tertiaire de rétention : la dispersion de polymère organique anionique réticuléB / The tertiary retention agent: the dispersion of crosslinked anionic organic polymer
A l'exception de E3, toutes les particules ont été préparées par la technique de polymérisation en émulsion inverse sur une base 30 moles % d' acrylamide et 70 moles % d' acrylate d'ammonium.With the exception of E3, all the particles were prepared by the reverse emulsion polymerization technique on a 30 mol% acrylamide and 70 mol% ammonium acrylate basis.
* E3 est réalisé en dispersion aqueuse (émulsion « eau dans eau ») 50 moles % d' acrylamide et 50 moles % d'acide acrylique. * E3 is produced in aqueous dispersion (“water in water” emulsion) 50 mol% of acrylamide and 50 mol% of acrylic acid.
Les exemples E concernent les agents tertiaires de rétention de l'invention. Les exemples X sont les contre-exemples.Examples E relate to the tertiary retention agents of the invention. Examples X are counterexamples.
3. Procédure de test des émulsions3. Emulsion test procedure
On a effectué les différents tests dans un récipient de type « Britt Jar » et avec une pâte consistant en un mélange de :The various tests were carried out in a “Britt Jar” type container and with a paste consisting of a mixture of:
- 70 % de kraft de feuillus blanchis - 10 % de kraft de résineux blanchis- 70% bleached hardwood kraft - 10% bleached softwood kraft
- 20 % de pâte mécanique - 20 % de carbonate de calcium naturel.- 20% mechanical pulp - 20% natural calcium carbonate.
- collage en milieu neutre avec 2 % d'une émulsion d'alkyle cétène dimère. La pâte utilisée est diluée à une consistance de 1,5%. On prélève 2,24g sec de pâte, soit 149g de pâte à 1,5% puis l'on dilue à 0,4% avec des eaux claires. Un volume de 560 ml de cette pâte diluée est introduit dans le cylindre en plexiglas de la formette automatisée et l'on démarre la séquence.- bonding in a neutral medium with 2% of a dimeric ketene alkyl emulsion. The paste used is diluted to a consistency of 1.5%. 2.24g dry paste is taken, i.e. 149g 1.5% paste and then diluted to 0.4% with clear water. A volume of 560 ml of this diluted paste is introduced into the plexiglass cylinder of the automated form and the sequence is started.
Séquence Britt Jar à 1000 rpm (tours par minute) : T=0s : Ajout éventuel du coagulant T=70s : Ajout de l'agent principal de rétention T=80s : Ajout de l'agent secondaire de rétention T=85s : Ajout de l'agent tertiaire de rétentionBritt Jar sequence at 1000 rpm (revolutions per minute): T = 0s: Possible addition of the coagulant T = 70s: Addition of the main retention agent T = 80s: Addition of the secondary retention agent T = 85s: Addition of the tertiary retention officer
T=90s : Elimination des 20 premiers ml correspondant au volume mort, puis prélèvement de 100ml exactement pour filtration pour le test britt jar. Les analyses suivantes sont alors réalisées :T = 90s: Elimination of the first 20 ml corresponding to the dead volume, then sampling of 100 ml exactly for filtration for the britt jar test. The following analyzes are then carried out:
- % FPAR : rétention des cendres première passe en pourcentage - % FPR : rétention première passe en pourcentage (rétention totale)-% FPAR: first pass ash retention in percentage -% FPR: first pass retention in percentage (total retention)
- CSF : mesure du degré d'égouttabillité de la pâte (norme TAPPI T 227OM-94). Pour chacune de ces analyses, les valeurs les plus élevées correspondent aux meilleures performances.- CSF: measurement of the degree of drainability of the dough (TAPPI T 227OM-94 standard). For each of these analyzes, the highest values correspond to the best performance.
4. résultats4. results
Tab.l : comparatif de différents systèmes de rétention Tab.l: comparison of different retention systems
PL : copolymère anionique linéaire (30 moles % acrylate de sodium, 70 moles % acrylamide) : viscosité UL : 8,2 (IV = 25). PL: linear anionic copolymer (30 mol% sodium acrylate, 70 mol% acrylamide): UL viscosity: 8.2 (IV = 25).
Le coagulant utilisé dans le tableau 1 est un polychlorure d'aluminium (dosage : lkg/T).The coagulant used in Table 1 is a poly aluminum chloride (dosage: 1 kg / T).
Commentaires des résultats: Pour un agent principal de rétention donné, l'utilisation en association avec un agent secondaire de rétention d'un agent tertiaire de rétention de l'invention améliore de manière globale et significative l'efficacité du procédé de fabrication du papier, en rétention et en égouttage. On constate en particulier que : - l'association d'un agent tertiaire de l'invention avec de la bentonite (essai 8 / essais 2, 5, 6 et 7) permet d'obtenir des performances jusque là inégalées - de même, l'association d'un agent tertiaire de l'invention avec une silice colloïdale (9 / 3) ou avec une microparticule organique telle que le Polyflex CP3 (10 / 4) aboutit à des niveaux de rétention et d'égouttage supérieurs à des systèmes comparables. Les essais 5, 6, 7 et 8 démontrent le rôle essentiel joué par les critères de taille de dispersion et de viscosité intrinsèque.Comments on the results: For a given main retention agent, the use in combination with a secondary retention agent of a tertiary retention agent of the invention improves the efficiency of the papermaking process overall and significantly, in retention and draining. We note in particular that: - the association of a tertiary agent of the invention with bentonite (test 8 / tests 2, 5, 6 and 7) makes it possible to obtain performances hitherto unequaled - likewise, l association of a tertiary agent of the invention with a colloidal silica (9/3) or with an organic microparticle such as Polyflex CP3 (10/4) results in higher retention and drainage levels than comparable systems . Tests 5, 6, 7 and 8 demonstrate the essential role played by the criteria of dispersion size and intrinsic viscosity.
Tab.2 : Etude comparative liée à la nature des agents tertiaires de rétentionTab. 2: Comparative study linked to the nature of tertiary retention agents
Commentaires des résultats: Les essais démontrent que la performance des particules n'est pas correlable à leur taille, ce qui va à l'encontre des connaissances et des attentes de l'homme de l'art. Seules les particules selon l'invention, qui associent à la fois une taille supérieure à 1 micron, un degré de réticulation et une viscosité intrinsèque inférieure à 3, permettent de présenter une efficacité supérieure quant à la rétention totale et à la rétention de charges et à l'égouttage. Tab.3 : Etude comparative liée au dosage des agents secondaires de rétentionComments on the results: The tests demonstrate that the performance of the particles is not correlable to their size, which goes against the knowledge and expectations of those skilled in the art. Only the particles according to the invention, which combine both a size greater than 1 micron, a degree of crosslinking and an intrinsic viscosity less than 3, make it possible to exhibit greater efficiency with respect to the total retention and the retention of charges and to draining. Tab. 3: Comparative study linked to the dosage of secondary retention agents
Commentaires des résultats: L'utilisation d'une dispersion organique selon l'invention comme agent tertiaire de rétention permet de diminuer le dosage de l'agent secondaire de rétention sans affecter les performances du procédé.Comments on the results: The use of an organic dispersion according to the invention as a tertiary retention agent makes it possible to reduce the dosage of the secondary retention agent without affecting the performance of the process.
De plus, et de façon tout à fait surprenante, la formation de la feuille n'est pas altérée et est même dans certains cas améliorée, par l'utilisation d'un agent tertiaire de l'invention et ce malgré une augmentation des performances d'égouttage (qui le plus souvent se fait au détriment de la formation de la feuille).In addition, and quite surprisingly, the formation of the sheet is not altered and is even in some cases improved, by the use of a tertiary agent of the invention, despite an increase in the performance of the sheet. 'draining (which most often occurs at the expense of leaf formation).
Tab.4 : Etude comparative liée à la nature de l'agent principal de rétention Tab. 4: Comparative study linked to the nature of the main retention agent
Commentaires des résultats:Comments on the results:
La particule organique selon l'invention utilisée comme agent tertiaire de rétention n'est pas affectée significativement par la nature de l'agent principal de rétention (8, 21-23 ; 24-26 ; 27). L'ordre d'introduction des agents de rétention secondaire et tertiaire n'est pas non plus un critère de distinction (28).The organic particle according to the invention used as a tertiary retention agent is not significantly affected by the nature of the main retention agent (8, 21-23; 24-26; 27). The order of introduction of secondary and tertiary retention agents is also not a criterion for distinction (28).
En conclusion, malgré une viscosité intrinsèque faible et une taille de particule élevée, supérieure à 1 micron, on constate que, en association avec un autre agent secondaire de rétention, la combinaison selon l'invention apporte un gain net en rétention de charge et en rétention totale et se révèle être supérieure aux systèmes préexistants.In conclusion, despite a low intrinsic viscosity and a high particle size, greater than 1 micron, it can be seen that, in combination with another secondary retention agent, the combination according to the invention provides a net gain in charge retention and in total retention and turns out to be superior to preexisting systems.
Tab.5 : Etude comparative liée à la nature du coagulant Tab. 5: Comparative study linked to the nature of the coagulant
* : résine épichlorhydrine + diméthylamine # : homopolymère de DADMAC Commentaires des résultats: Pour un système de rétention de l'invention donné, l'utilisation d'un coagulant améliore de manière globale et significative l'efficacité du procédé de fabrication du papier. Tab.6 : Etude comparative liée à l'utilisation de plusieurs agents secondaires *: epichlorohydrin resin + dimethylamine #: DADMAC homopolymer Comments of the results: For a given retention system of the invention, the use of a coagulant improves the overall efficiency of the paper-making process. Tab. 6: Comparative study linked to the use of several secondary agents
On constate que : We observe that :
- seule l'utilisation des polymères de l'invention permet d'obtenir à la fois des performances élevées aussi bien en rétention qu'en formation- Only the use of the polymers of the invention makes it possible to obtain both high performance both in retention and in formation
- l'association des polymères réticulés de l'invention avec un deuxième agent secondaire de rétention de type polymère anionique linéaire, en plus de la bentonite, permet une amélioration notable de la rétention avec pour simple contrepartie une détérioration très limitée et acceptable industriellement de la formation de la feuille.the association of the crosslinked polymers of the invention with a second secondary retention agent of the linear anionic polymer type, in addition to bentonite, allows a significant improvement in the retention with the simple counterpart a very limited and industrially acceptable deterioration of the leaf formation.
Ceci permet de proposer un système de rétention multi-composants souple et ajustable aux objectifs du papetier (performances de productivité et qualité de production).This makes it possible to offer a flexible multi-component retention system that can be adjusted to the paper manufacturer's objectives (productivity performance and production quality).
On notera que le polymère ramifié (essai 40) utilisé comme agent tertiaire présente, comme démontré de façon indiscutable dans le préambule de cette demande, des caractéristiques différentes de celles d'un mélange polymère linéaire + polymère réticulé et conduit à des résultats inférieurs. It will be noted that the branched polymer (test 40) used as a tertiary agent exhibits, as indisputably demonstrated in the preamble to this application, characteristics different from those of a mixture of linear polymer + crosslinked polymer and leads to inferior results.

Claims

REVENDICATIONS
1/ Procédé de fabrication de papier carton ou analogues qui consiste : - tout d'abord à ajouter à la suspension fibreuse au moins un agent de rétention principal constitué d'un (co)polymère cationique, - puis éventuellement à cisailler les flocs obtenus, caractérisé en ce qu'on ajoute ensuite à la suspension, séparément ou en mélange, dans un sens ou dans l'autre : au moins un agent de rétention secondaire choisi dans le groupe comprenant les dérivés de la silice et les polymères organiques anioniques ou amphotères, au moins un agent de rétention tertiaire constitué d'un polymère organique anionique réticulé, de taille supérieure ou égale à 1 micromètre et présentant une viscosité intrinsèque inférieure à 3 dl/g.1 / Process for manufacturing cardboard paper or the like which consists: - first of all in adding to the fibrous suspension at least one main retention agent consisting of a cationic (co) polymer, - then optionally in shearing the flocs obtained, characterized in that the suspension is then added, separately or as a mixture, in one direction or the other: at least one secondary retention agent chosen from the group comprising silica derivatives and anionic or amphoteric organic polymers , at least one tertiary retention agent consisting of a crosslinked anionic organic polymer, of size greater than or equal to 1 micrometer and having an intrinsic viscosity of less than 3 dl / g.
2/ Procédé selon la revendication 1, caractérisé en ce qu'on ajoute à la suspension un seul agent secondaire de rétention constitué d'un ou plusieurs dérivés de silice.2 / A method according to claim 1, characterized in that one adds to the suspension a single secondary retention agent consisting of one or more silica derivatives.
3/ Procédé selon la revendication 1, caractérisé en ce qu'on ajoute à la suspension un seul agent secondaire de rétention constitué d'un ou plusieurs polymères organiques anioniques ou amphotères, différents de l'agent tertiaire de rétention.3 / A method according to claim 1, characterized in that added to the suspension a single secondary retention agent consisting of one or more anionic or amphoteric organic polymers, different from the tertiary retention agent.
4/ Procédé selon la revendication 1, caractérisé en ce qu'on ajoute à la suspension deux agents secondaires de rétention respectivement un ou plusieurs dérivés de la silice et un ou plusieurs polymères organiques anioniques ou amphotères, différents de l'agent tertiaire de rétention.4 / A method according to claim 1, characterized in that two secondary retention agents are added to the suspension, respectively one or more silica derivatives and one or more anionic or amphoteric organic polymers, different from the tertiary retention agent.
5/ Procédé selon l'une des revendications 3 ou 4, caractérisé en ce que les polymères organiques anioniques ou amphotères sont injectés en mélange avec l' agent de rétention tertiaire. 6/ Procédé selon la revendication 1, caractérisé en ce que : - l'agent tertiaire de rétention est préparé sous la forme d'une dispersion et est introduit dans la pâte à papier à une concentration de 30 à 1000 g/t en poids de matière active du polymère par rapport au poids sec de la suspension fibreuse de pâte à papier, de préférence de 30 à 600 g/t, et en ce que ; - l'agent secondaire de rétention est : un dérivé de la silice choisi dans le groupe comprenant les particules de silice dont les bentonites provenant d'hectorites, de smectites, de montmorillonites, de nontronites, de saponites, de sauconites, d'hormites, d'attapulgites et de sépiolites, les dérivés de type silicates, aluminosilicates ou borosilicates, les zéolites, les kaolinites, et les silices colloïdales modifiées ou non et est introduit à raison de 0,01 à 0,5 pour cent (0,01 à 0,5 %) en poids sec par rapport au poids sec de la suspension fibreuse, - et/ou un polymère organique anionique ou amphotère introduit, à raison de 30 à 1000 g/t en poids de matière active du polymère par rapport au poids sec de la suspension fibreuse, de préférence de 30 à 600 g/t.5 / Method according to one of claims 3 or 4, characterized in that the anionic or amphoteric organic polymers are injected in mixture with the tertiary retention agent. 6 / A method according to claim 1, characterized in that: - the tertiary retention agent is prepared in the form of a dispersion and is introduced into the paper pulp at a concentration of 30 to 1000 g / t by weight of active material of the polymer relative to the dry weight of the fibrous suspension of paper pulp, preferably from 30 to 600 g / t, and in that; the secondary retention agent is: a silica derivative chosen from the group comprising silica particles, including bentonites originating from hectorites, smectites, montmorillonites, nontronites, saponites, sauconites, hormites, attapulgites and sepiolites, derivatives of the silicate, aluminosilicate or borosilicate type, zeolites, kaolinites, and colloidal silicas, modified or not, and is introduced at a rate of 0.01 to 0.5 percent (0.01 to 0.5%) by dry weight relative to the dry weight of the fibrous suspension, - and / or an anionic or amphoteric organic polymer introduced, at a rate of 30 to 1000 g / t by weight of active material of the polymer relative to the weight dryness of the fibrous suspension, preferably from 30 to 600 g / t.
Il Procédé selon la revendication 1, caractérisé en ce que le second agent de rétention secondaire est un polymère organique anionique linéaire.Il Method according to claim 1, characterized in that the second secondary retention agent is a linear anionic organic polymer.
8/ Procédé selon la revendication 7, caractérisé en ce que le polymère organique anionique linéaire est un (co)polymère d'au moins un monomère éthylénique anionique non saturé, choisi dans le groupe comprenant les monomères tels que l'acide (méth)acrylique, l'acide acrylamidomethylpropane sulfonique, l'acide itaconique, l'anhydride maléique, l'acide maléique, l'acide vinyl- sulfonique et leurs sels et présentant une viscosité UL supérieure à 2, de préférence supérieure à 4.8 / A method according to claim 7, characterized in that the linear anionic organic polymer is a (co) polymer of at least one unsaturated anionic ethylenic monomer, chosen from the group comprising monomers such as (meth) acrylic acid , acrylamidomethylpropane sulfonic acid, itaconic acid, maleic anhydride, maleic acid, vinyl sulfonic acid and their salts and having a UL viscosity greater than 2, preferably greater than 4.
9/ Procédé selon la revendication 1, caractérisé en ce que l'agent de rétention principal est un polymère cationique à base : d'au moins un monomère éthylénique cationique non saturé, choisi dans le groupe comprenant les monomères de type dialkylaminoalkyl (meth)acrylate, dialkylaminoalkyl (meth)acrylamide, diallylamine, methyldiallylamine et leurs sels d'ammonium quaternaire ou d'acides, et éventuellement, d'au moins un monomère non ionique choisi dans le groupe comprenant l' acrylamide et/ou méthacrylamide et/ou N- isopropylacrylamide et/ou N-N-diméthylacrylamide et/ou N- vinylformamide et/ou N-vinyl acetamide et/ou N-vinylpyrrolidone, et/ou anionique choisi dans le groupe comprenant l'acide (méth)acrylique, l'acide acrylamidomethylpropane sulfonique, l'acide itaconique, l'anhydride maléique, l'acide maléique, l'acide vinyl-sulfonique et leurs sels ; éventuellement, d'au moins un monomère acrylique, allylique ou vinylique hydrophobe choisi dans le groupe comprenant les dérivés de l' acrylamide comme les N-alkylacrylamide par exemple le N-tert- butylacrylamide, l'octylacrylamide ainsi que les N,N-dialkylacrylamides comme le N,N-dihexylacrylamide et/ou les dérivés d'acide acrylique comme les alkyl acrylates et méthacrylates, - et éventuellement d' un agent de ramification/réticulation.9 / A method according to claim 1, characterized in that the main retention agent is a cationic polymer based: at least one cationic ethylenic unsaturated monomer, chosen from the group comprising monomers of dialkylaminoalkyl (meth) acrylate type , dialkylaminoalkyl (meth) acrylamide, diallylamine, methyldiallylamine and their quaternary ammonium or acid salts, and optionally, at least one nonionic monomer chosen from the group comprising acrylamide and / or methacrylamide and / or N-isopropylacrylamide and / or NN-dimethylacrylamide and / or N-vinylformamide and / or N-vinyl acetamide and / or N-vinylpyrrolidone, and / or anionic chosen from the group comprising (meth) acrylic acid, acrylamidomethylpropane sulfonic acid, itaconic acid, maleic anhydride, maleic acid, vinyl sulfonic acid and their salts; optionally, at least one acrylic, allylic or vinyl hydrophobic monomer chosen from the group comprising acrylamide derivatives such as N-alkylacrylamide for example N-tert-butylacrylamide, octylacrylamide as well as N, N-dialkylacrylamides such as N, N-dihexylacrylamide and / or acrylic acid derivatives such as alkyl acrylates and methacrylates, - and optionally a branching / crosslinking agent.
10/ Procédé selon la revendication 1, caractérisé en ce que l'agent de rétention principal a une IV supérieure à 2 dl/g.10 / A method according to claim 1, characterized in that the main retention agent has an IV greater than 2 dl / g.
11/ Procédé selon la revendication 1, caractérisé en ce l'agent de rétention tertiaire est un polymère préparée à base : d'au moins un monomère éthylénique anionique non saturé, choisi dans le groupe comprenant les monomères possédant une fonction carboxylique et leurs sels dont l'acide acrylique, l'acide methacrylique, et/ou les monomères possédant une fonction acide sulfonique et leurs sels dont l'acide 2-acrylamido-2-méthylpropane sulfonique, éventuellement, d'au moins un monomère non ionique choisi dans le groupe comprenant l' acrylamide et/ou méthacrylamide et ou N- isopropylacrylamide et/ou N-N-diméthylacrylamide et/ou N- vinylformamide et/ou N-vinyl acetamide et ou N-vinylpyrrolidone. - et d'un agent de réticulation. 12/ Procédé selon l'une quelconque des revendications 9 ou \ , caractérisé en ce que l'agent de ramification/réticulation est choisi dans le groupe comprenant le méthylène bisacrylamide (MBA), l'ethylene glycol di-acrylate, le polyethylene glycol dimethacrylate, le diacrylamide, le cyanomethylacrylate, le vinyloxyethylacrylate ou methacrylate, la triallylamine, le formaldehyde, le glyoxal, les composés de type glycidyléther comme l'éthylèneglycol diglycidyléther, ou des époxy.11 / A method according to claim 1, characterized in that the tertiary retention agent is a polymer prepared based on: at least one unsaturated anionic ethylenic monomer, chosen from the group comprising the monomers having a carboxylic function and their salts, acrylic acid, methacrylic acid, and / or the monomers having a sulfonic acid function and their salts including 2-acrylamido-2-methylpropane sulfonic acid, optionally, of at least one nonionic monomer chosen from the group comprising acrylamide and / or methacrylamide and or N-isopropylacrylamide and / or NN-dimethylacrylamide and / or N-vinylformamide and / or N-vinyl acetamide and or N-vinylpyrrolidone. - and a crosslinking agent. 12 / A method according to any one of claims 9 or \, characterized in that the branching / crosslinking agent is chosen from the group comprising methylene bisacrylamide (MBA), ethylene glycol di-acrylate, polyethylene glycol dimethacrylate , diacrylamide, cyanomethylacrylate, vinyloxyethylacrylate or methacrylate, triallylamine, formaldehyde, glyoxal, glycidylether compounds such as ethylene glycol diglycidylether, or epoxies.
13/ Procédé selon la revendication 11, caractérisé en ce que l'agent de ramification/réticulation choisi est le MBA et est introduit à une concentration supérieure égale à 5 ppm (parties par million) en poids de monomères et de préférence supérieure ou égale à 15 ppm.13 / A method according to claim 11, characterized in that the branching / crosslinking agent chosen is MBA and is introduced at a concentration greater than 5 ppm (parts per million) by weight of monomers and preferably greater than or equal to 15 ppm.
14/ Procédé selon la revendication 1, caractérisé en ce que l'agent secondaire de rétention est une bentonite semi-sodique, utilisée à raison de 0,1 a 0,5 % en poids sec par rapport au poids sec de la suspension fibreuse.14 / A method according to claim 1, characterized in that the secondary retention agent is a semi-sodium bentonite, used in an amount of 0.1 to 0.5% by dry weight relative to the dry weight of the fibrous suspension.
15/ Procédé selon la revendication 1, caractérisé en ce que la quantité d'agent de rétention principal introduit est comprise entre 0,003 et 0,3% en poids de matière active du polymère par rapport à la pâte sèche, de préférence entre 0,01 et 0,05 %.15 / A method according to claim 1, characterized in that the amount of main retention agent introduced is between 0.003 and 0.3% by weight of active material of the polymer relative to the dry paste, preferably between 0.01 and 0.05%.
16/ Procédé selon la revendication 1, caractérisé en ce que préalablement à l'ajout de l'agent de rétention principal, on ajoute à la suspension un coagulant.16 / A method according to claim 1, characterized in that prior to the addition of the main retention agent, a coagulant is added to the suspension.
17/ Procédé selon la revendication 16, caractérisé en ce que le coagulant est choisi dans le groupe comprenant le polychlorure d'aluminium (PAC), le sulfate d'alumine, le polychlorosulfate d'aluminium..., ou les coagulants organiques dont : les polymères à base de chlorure de diallyldiméthyl ammonium (DADMAC), les polyamines quaternaires fabriquées par condensation d'une aminé primaire ou secondaire sur de l'épichlorhydrine, les polymères présentant des fonctions de type vinylamine ou les résines de type dicyandiamide. 18/ Utilisation d'un polymère organique anionique réticulé, de taille supérieure ou égale à 1 micron et présentant une viscosité intrinsèque inférieure à 3 dl/g éventuellement en mélange avec un ou plusieurs polymères organiques anioniques ou amphotère différent dudit polymère organique anionique réticulé comme agent de rétention dans un procédé de fabrication de papier, de carton ou analogues.17 / A method according to claim 16, characterized in that the coagulant is chosen from the group comprising poly aluminum chloride (PAC), alumina sulfate, poly aluminum chlorosulfate ..., or organic coagulants including: polymers based on diallyldimethyl ammonium chloride (DADMAC), quaternary polyamines manufactured by condensation of a primary or secondary amine on epichlorohydrin, polymers having functions of vinylamine type or resins of dicyandiamide type. 18 / Use of a crosslinked anionic organic polymer, of size greater than or equal to 1 micron and having an intrinsic viscosity of less than 3 dl / g optionally in mixture with one or more anionic organic polymers or amphoteric different from said crosslinked anionic organic polymer as agent retention in a process for manufacturing paper, cardboard or the like.
19/ Agent de rétention tertiaire ou secondaire constitué d'au moins un polymère organique anionique réticulé, de taille supérieure ou égale à 1 micromètre et présentant une viscosité intrinsèque inférieure à 3 dl/g, éventuellement en mélange avec un ou plusieurs polymères organiques anioniques linéaires. 19 / Tertiary or secondary retention agent consisting of at least one crosslinked anionic organic polymer, of size greater than or equal to 1 micrometer and having an intrinsic viscosity of less than 3 dl / g, optionally in admixture with one or more linear anionic organic polymers .
EP04805815.0A 2004-04-29 2004-11-08 Method for the production of paper and cardboard, corresponding novel retention and draining agents, and paper and cardboard thus obtained Not-in-force EP1740769B1 (en)

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FR0404582A FR2869625B1 (en) 2004-04-29 2004-04-29 METHOD FOR MANUFACTURING PAPER AND CARDBOARD, NEW CORRESPONDING RETENTION AND DRAINING AGENTS, AND PAPERS AND CARTONS THUS OBTAINED
FR0451503A FR2869626A3 (en) 2004-04-29 2004-07-12 METHOD FOR MANUFACTURING PAPER AND CARDBOARD, NEW CORRESPONDING RETENTION AND DRAINING AGENTS, AND PAPERS AND CARTONS THUS OBTAINED
PCT/FR2004/050572 WO2005116336A1 (en) 2004-04-29 2004-11-08 Method for the production of paper and cardboard, corresponding novel retention and draining agents, and paper and cardboard thus obtained

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