EP1713761A1

EP1713761A1 - Hydrocyanation method

Info

Publication number: EP1713761A1
Application number: EP05707006A
Authority: EP
Inventors: Tim Jungkamp; Dagmar Pascale Kunsmann-Keitel; Michael Bartsch; Robert Baumann; Gerd Haderlein; Hermann Luyken; Jens Scheidel
Original assignee: BASF SE
Current assignee: BASF SE
Priority date: 2004-01-29
Filing date: 2005-01-26
Publication date: 2006-10-25
Also published as: US7439381B2; BRPI0507199A; KR20070000454A; CN1914158A; WO2005073168A1; DE102004004684A1; AR047423A1; US20070155977A1; CA2560096A1; TW200530159A; MY139378A; JP2007519664A

Abstract

The invention relates to a method for the production of 3-pentene nitrile by hydrocyanation of 1,3-Butadiene with cyanohydrogen on at least one catalyst, wherein the 1,3-Butadiene and/or cyanohydrogen is brought into contact with at least one microporous solid prior to reaction.

Description

Hydrocyanation processes

description

The present invention relates to a process for the preparation of 3-pentenenitrile by hydrocyanation of 1,3-butadiene with hydrogen cyanide over at least one catalyst.

Adiponitrile is an important starting product in nylon production, which is obtained by double hydrocyanation of 1,3-butadiene. In a first hydrocyanation, 1,3-butadiene is hydrocyanated to 3-pentenenitrile. In a second, subsequent hydrocyanation, 3-pentenenitrile is reacted with hydrogen cyanide to give adiponitrile. Both hydrocyanations are catalyzed by nickel (0) -phosphorus complexes.

The nickel (0) -phosphorus complexes used in the hydrocyanation of 1,3-butadiene are sensitive to protic compounds such as water, aliphatic or aromatic alcohols. Since 1,3-butadiene or hydrogen cyanide generally contain water and tert-butyl catechol (stabilizer of 1,3-butadiene), the nickel (0) -phosphorus complexes have a limited service life.

No. 3,852,329 describes a process for the isomerization of 2-methyl-3-butenenitrile over a nickel (0) -phosphorus complex as a catalyst to 3-pentenenitrile. 2-Methyl-3-butenenitrile or the catalyst is brought into contact with a molecular sieve before the actual isomerization. According to US 3,852,329, it is also possible to carry out the isomerization directly in the presence of a molecular sieve.

No. 3,846,474 describes a process for the hydrocyanation of 3-pentenenitrile over a nickel (0) -phosphorus catalyst. Here, 3-pentenenitrile is brought into contact with a molecular sieve before the hydrocyanation. Alternatively, it is possible that the molecular sieve is used during the hydrocyanation or that the catalyst solution is treated with a molecular sieve before it is used in the hydrocyanation.

The object of the present invention is therefore to provide a process for the preparation of 3-pentenenitrile by hydrocyanation of 1,3-butadiene with hydrogen cyanide over at least one catalyst, the catalyst used in the process having a long service life.

The solution to this problem according to the invention is based on a process for the preparation of 3-pentenenitrile by hydrocyanation of 1,3-butadiene with cyanide. hydrogen on at least one catalyst. The process according to the invention is then characterized in a first embodiment in that 1,3-butadiene and / or hydrogen cyanide are brought into contact with at least one microporous solid before the reaction.

The 1,3-butadiene used in the hydrocyanation may contain water due to the manufacturing process. In addition, 1,3-butadiene is usually stored and transported with stabilizers. For example, tert-butyl catechol (TBC) is used as a stabilizer.

It has been found according to the invention that the contact time of 1,3-butadiene with the at least one microporous solid increases the service life of the nickel (O) phosphorus catalyst. Without being bound by theory, the effect of the increased service life of the catalyst on the removal of water and the stabilizer tert-butyl catechol is attributed.

In the process according to the invention, the 1,3-butadiene and the hydrogen cyanide can be brought into contact with the at least one microporous solid together or separately. It is preferred that the 1,3-butadiene and / or the hydrogen cyanide are freed from the at least one microporous solid before the actual hydrocyanation with the at least one catalyst.

Preferably, the 1, 3-butadiene and / or the cyanohydrogen are brought into contact in pipes with beds, the flow conditions of 1,3-butadiene and / or hydrogen cyanide being selected such that a plug-flow characteristic, ie. H. a flow is generated across the cross-section without large radial speed differences, so that backmixing of the system is almost impossible.

In a second embodiment, the present invention relates to a process for the preparation of 3-pentenenitrile by hydrocyanating 1,3-butadiene with hydrogen cyanide with at least one catalyst, the process according to the invention being characterized in that the hydrocyanation takes place in the presence of the at least one microporous solid ,

According to the first and second embodiment of the process according to the invention, the same conditions described below apply to the hydrocyanation itself: Please leave the following two paragraphs.

The phosphorus-containing ligands of the nickel (0) complexes and the free phosphorus-containing ligands are preferably selected from mono- or bidentate phosphines, phosphites, phosphinites and phosphonites.

These phosphorus-containing ligands preferably have the formula I: P (X ¹ R ¹ ) (X ² R ² ) (X ³ R ³ ) (I)

For the purposes of the present invention, compound I is understood to mean a single compound or a mixture of different compounds of the aforementioned formula.

According to the invention, X ¹ , X ² , X ^{3 are} independently oxygen or a single bond. If all of the groups X ¹ , X ² and X ^{3 are} individual bonds, compound I is a phosphine of the formula P (R ¹ R ² R ³ ) with the meanings given for R ¹ , R ² and R ³ in this description ,

If two of the groups X ¹ , X ² and X ^{3 are} individual bonds and one is oxygen, compound I is a phosphinite of the formula P (OR ¹ ) (R ² ) (R ³ ) or P (R ¹ ) (OR ² ) (R ³ ) or P (R ¹ ) (R ² ) (OR ³ ) with the meanings given below for R ² and R ³ .

If one of the groups X ¹ , X ² and X ^{3 stands} for a single bond and two for oxygen, compound I represents a phosphonite of the formula P (OR ¹ ) (OR ² ) (R ³ ) or P (R ¹ ) (OR ² ) (OR ³ ) or P (OR ¹ ) (R ² ) (OR ³ ) with the meanings given for R ² and R ³ in this description.

In a preferred embodiment, all of the groups X ¹ , X ² and X ^{3 should} stand for oxygen, so that compound I is advantageously a phosphite of the formula P (OR ¹ ) (OR ² ) (OR ³ ) with those for R ¹ , R ² and R ³ represents meanings mentioned below.

According to the invention, R ¹ , R ² , R ³ independently of one another represent identical or different organic radicals. R ¹ , R ² and R ³ are, independently of one another, alkyl radicals, preferably having 1 to 10 carbon atoms, such as methyl, ethyl, n-propyl, i-propyl, n-butyl, i-butyl, s-butyl, t-butyl, Aryl groups, such as phenyl, o-tolyl, m-tolyl, p-tolyl, 1-naphthyl, 2-naphthyl, or hydrocarbyl, preferably with 1 to 20 carbon atoms, such as 1,1-biphenol, 1,1 ' -Binaphthol into consideration. The groups R ¹ , R ² and R ³ can be directly connected to one another, i.e. not only via the central phosphorus atom. The groups R ¹ , R ² and R ³ are preferably not directly connected to one another.

In a preferred embodiment, groups R ¹ , R ² and R ³ are selected from the group consisting of phenyl, o-tolyl, m-tolyl and p-tolyl. In a particularly preferred embodiment, a maximum of two of the groups R ¹ , R ² and R ^{3 should be} phenyl groups.

In another preferred embodiment, a maximum of two of the groups R ¹ , R ² and R ^{3 should be} o-tolyl groups.

Particularly preferred compounds I are those of the formula I a (o-tolyl-O-) _w (m-tolyl-O-) _x (p-tolyl-O-) _y (phenyl-O-) _z P (I a)

are used, where w, x, y and z represent a natural number, and the following conditions apply: w + x + y + z = 3 and w, z ≤ 2.

Such compounds I a are, for example, (p-tolyl-O -) (phenyl-O-) ₂ P, (m-tolyl-O -) (phenyl-O-) ₂ P, (o-tolyl-O-) (phenyl -O-) ₂ P, (p-tolyl-O-) ₂ (phenyl-O-) P, (m-tolyl-O-) ₂ (phenyl-O-) P, (o-tolyl-O-) ₂ (Phenyl-O-) P, (m-tolyl-O -) (p-tolyl-O) (phenyl-O-) P, (o-tolyl-O -) (p-tolyl-O -) (phenyl- O-) P, (o-tolyl-O -) (m-tolyl-O -) (phenyl-O-) P, (p-tolyl-O-) ₃ P, (m-tolyl-O -) (p -Tolyl-O-) ₂ P, (o-tolyl-O -) (p-tolyl-O-) ₂ P, (m-tolyl-O-) ₂ (p-tolyl-O-) P, (o- Tolyl-O-) ₂ (p-tolyl-O-) P, (o-tolyl-O -) (m-tolyl-O -) (p-tolyl-O) P, (m-tolyl-O-) ₃ P, (o-tolyl-O -) (m-tolyl-O-) ₂ P (o-tolyl-O-) ₂ (m-tolyl-O-) P, or mixtures of such compounds.

Mixtures containing (m-tolyl-O-) ₃ P, (m-tolyl-O-) ₂ (p-tolyl-O-) P, (m-tolyl-O -) (p-tolyl-O-) ₂ P and (p-tolyl-O-) ₃ P can be obtained, for example, by reacting a mixture containing m-cresol and p-cresol, in particular in a molar ratio of 2: 1, as is obtained in the working up of petroleum by distillation, with a phosphorus trihalide, such as phosphorus trichloride , receive.

In another, likewise preferred embodiment, the phosphites of the formula Ib described in more detail in DE-A 19953058 are suitable as phosphorus-containing ligands:

P (OR ¹ ) _x (OR ² ) _y (OR ³ ) _z (OR ⁴ ) _p (I b) With

R ¹ : aromatic radical with a C ₈ -C ₈ alkyl substituent in the o-position to the oxygen atom that connects the phosphorus atom to the aromatic system, or with an aromatic substituent in the o-position to the oxygen atom that connects the phosphorus atom to the aromatic system , or with an aromatic system fused in the o-position to the oxygen atom, which connects the phosphorus atom with the aromatic system,

R ² : aromatic radical with a CC ₁₈ alkyl substituent in the m-position to the oxygen atom which connects the phosphorus atom to the aromatic system, or with an aromatic substituent in the m-position to the oxygen atom which connects the phosphorus atom to the aromatic system, or with an aromatic system fused in the m-position to the oxygen atom which connects the phosphorus atom to the aromatic system, the aromatic radical in the o-position to the oxygen atom which connects the phosphorus atom to the aromatic system carries a hydrogen atom .

R ³ : aromatic radical with a CrCiβ alkyl substituent in the p-position to the oxygen atom that connects the phosphorus atom to the aromatic system, or with an aromatic substituent in the p-position to the oxygen atom that connects the phosphorus atom to the aromatic system, wherein the aromatic radical in the o-position to the oxygen atom which connects the phosphorus atom to the aromatic system carries a hydrogen atom,

R: aromatic radical which, in the o-, m- and p-positions to the oxygen atom which connects the phosphorus atom to the aromatic system, bears other substituents than those defined for R ¹ , R ² and R ³ , the aromatic radical in o-position to the oxygen atom that connects the phosphorus atom to the aromatic system carries a hydrogen atom,

x: 1 or 2,

y, z, p: independently of one another 0, 1 or 2 with the proviso that x + y + z + p = 3.

Preferred phosphites of the formula Ib can be found in DE-A 19953 058. The radical R ¹ advantageously includes o-tolyl, o-ethyl-phenyl, on-propyl-phenyl, o-isopropyl-phenyl, on-butyl-phenyl, o-sec-butyl-phenyl, o- tert-Butyl-phenyl, (o-phenyl) -phenyl or 1-naphthyl groups into consideration. The radical R ² is m-tolyl, m-ethyl-phenyl, mn-propyl-phenyl, m-isopropyl-phenyl, mn-butyl-phenyl, m-sec-butyl-phenyl, m-tert -Butyl-pheηyl-, (m-PhenyΙ) -phenyl or 2-naphthyl groups preferred.

The radical R ³ is advantageously p-tolyl, p-ethyl-phenyl, pn-propyl-phenyl, p-isopropyl-phenyl, pn-butyl-phenyl, p-sec-butyl-phenyl, p- tert-Butyl-phenyl or (p-phenyl) phenyl groups into consideration.

R ⁴ is preferably phenyl. P is preferably zero. The following options result for the indices x, y, z and p in connection I b:

Preferred phosphites of the formula Ib are those in which p is zero and R ¹ , R ² and R ³ are selected independently of one another from o-isopropylphenyl, m-tolyl and p-tolyl, and R ^{4 is} phenyl.

Particularly preferred phosphites of the formula Ib are those in which R ^{1 is} the o-isopropylphenyl radical, R ^{2 is} the m-tolyl radical and R ^{3 is} the p-tolyl radical with the indices mentioned in the table above; also those in which R ^{1 is} the o-tolyl radical, R ^{2 is} the m-tolyl radical and R ^{3 is} the p-tolyl radical with the indices specified in the table; furthermore those in which R ^{1 is} the 1-naphthyl radical, R ^{2 is} the m-tolyl radical and R ^{3 is} the p-tolyl radical with the indices specified in the table; also those in which R is the o-tolyl radical, R ^{2 is} the 2-naphthyl radical and R ^{3 is} the p-tolyl radical with the indices specified in the table; and finally those in which R ^{1 is} the o-isopropylphenyl radical, R ^{2 is} the 2-naphthyl radical and R ^{3 is} the p-tolyl radical with the indices given in the table; as well as mixtures of these phosphites.

Phosphites of formula I b can be obtained by a) reacting a phosphorus trihalide with an alcohol selected from the group consisting of R ¹ OH, R ² OH, R ³ OH and R ⁴ OH or mixtures thereof to give a dihalophosphoric acid monoester,

b) the said dihalophosphoric acid monoester is reacted with an alcohol selected from the group consisting of R ¹ OH, R ² OH, R ³ OH and R ⁴ OH or mixtures thereof to give a monohalophosphoric acid diester and

c) the monohalophosphoric diester mentioned is reacted with an alcohol selected from the group consisting of R ¹ OH, R ² OH, R ³ OH and R ⁴ OH or mixtures thereof to give a phosphite of the formula I b.

The implementation can be carried out in three separate steps. Two of the three steps can also be combined, i.e. a) with b) or b) with c). Alternatively, all of steps a), b) and c) can be combined with one another.

Suitable parameters and amounts of the alcohols selected from the group consisting of R ¹ OH, R ² OH, R ³ OH and R ⁴ OH or their mixtures can easily be determined by a few simple preliminary tests.

Suitable phosphorus trihalides are in principle all phosphorus trihalides, preferably those in which Cl, Br, I, in particular Cl, is used as the halide, and mixtures thereof. Mixtures of different identical or different halogen-substituted phosphines can also be used as the phosphorus trihalide. PCI ₃ is particularly preferred. Further details on the reaction conditions in the preparation of the phosphites Ib and on the workup can be found in DE-A 199 53 058.

The phosphites Ib can also be used as a ligand in the form of a mixture of different phosphites Ib. Such a mixture can occur, for example, in the production of the phosphites Ib.

However, it is preferred that the phosphorus-containing ligand is multidentate, in particular bidentate. The ligand used therefore preferably has the formula II

on what mean

X ¹¹ , X ¹² , X ¹³ , X ²¹ , X ²² , X ²³ independently of one another oxygen or single bond

^• R ¹ \ R ¹² independently of one another, identical or different, individual or bridged organic radicals

R ²¹ , R ²² independently of one another are identical or different, individual or bridged organic radicals,

Y bridge group

For the purposes of the present invention, compound II is understood to mean a single compound or a mixture of different compounds of the abovementioned formula.

In a preferred embodiment, X ¹¹ , X ¹² , X ¹³ , X ²¹ , X ²² , X ²³ can represent oxygen. In such a case, the bridge group Y is linked to phosphite groups.

In another preferred embodiment, X ¹¹ and X ¹² oxygen and X ^{13 can be} a single bond or X ¹¹ and X ¹³ oxygen and X ^{12 can be} a single bond, so that the phosphorus atom surrounded by X ¹¹ , X ¹² and X ^{13 is the} central atom of a phosphonite. In such a case, X ²¹ , X ²² and X ²³ oxygen or X ²¹ and X ²² oxygen and X ²³ a single bond or X ²¹ and X ²³ oxygen and X ²² a single bond or X ²³ oxygen and X ²¹ and X ²² a single bond or X ²¹ oxygen and X ²² and X ^{23 represent} a single bond or X ²¹ , X ²² and X ^{23 represent} a single bond, so that the phosphorus atom surrounded by X ²¹ , X ²² and X ²³ preferably represents a phosphite, phosphonite, phosphinite or phosphine a phosphonite.

In another preferred embodiment, X ¹³ oxygen and X ¹¹ and X ^{12 can be} a single bond or X ¹¹ oxygen and X ¹² and X ^{13 can be} a single bond, so that the phosphorus atom surrounded by X ¹¹ , X ¹² and X ^{13 is a} central atom

Is phosphonite. In such a case, X ²¹ , X ²² and X ²³ oxygen or X ²³ oxygen and X ²¹ and X ^ a single bond or X ²¹ oxygen and X ²² and X ²³ a single bond or X ²¹ , X ²² and X ²³ a single bond , so that the phosphorus atom surrounded by X ²¹ , X ²² and X ^{23 can be the} central atom of a phosphite, phosphinite or phosphine, preferably a phosphinite. In another preferred embodiment, X ¹¹ , X ¹² and X ^{13 can represent} a single bond, so that the phosphorus atom surrounded by X ¹¹ , X ¹² and X ^{13 is the} central atom of a phosphine. In such a case, X ²¹ , X ²² and X ²³ oxygen or X ²¹ , X ²² and X ^{23 represent} a single bond, so that the phosphorus atom surrounded by X ²¹ , X ²² and X ^{23 is the} central atom of a phosphite or phosphine, preferably a phosphine , can be.

Suitable bridging groups Y are preferably substituted, for example with CC ₄ -alkyl, halogen, such as fluorine, chlorine, bromine, halogenated alkyl, such as trifluoromethyl, aryl, such as phenyl, or unsubstituted aryl groups, preferably those having 6 to 20 carbon atoms in the aromatic system , in particular pyrocatechol, bis (phenol) or bis (naphthol).

The radicals R ¹¹ and R ¹² can independently represent the same or different organic radicals. R ¹¹ and R ¹² are advantageously aryl radicals, preferably those having 6 to 10 carbon atoms, which may be unsubstituted or mono- or polysubstituted, in particular by C 1 -C ₄ -alkyl, halogen, such as fluorine, chlorine, bromine, halogenated alkyl such as trifluoromethyl, aryl such as phenyl or unsubstituted aryl groups.

The radicals R ²¹ and R ²² can independently represent the same or different organic radicals. R ²¹ and R ²² are advantageously aryl radicals, preferably those having 6 to 10 carbon atoms, which may be unsubstituted or mono- or polysubstituted, in particular by CrC ₄ -alkyl, halogen, such as fluorine, chlorine, bromine or halogenated alkyl , such as trifluoromethyl, aryl, such as phenyl, or unsubstituted aryl groups.

The radicals R ¹¹ and R ¹² can be individually or bridged. The radicals R ²¹ and R ²² can also be individual or bridged. The radicals R ¹¹ , R ¹² , R ²¹ and R ²² can all be individually, two bridged and two individually or all four bridged in the manner described.

In a particularly preferred embodiment, the compounds of the formula I, II, III, IV and V mentioned in US Pat. No. 5,723,641 are suitable. In a particularly preferred embodiment, the compounds of the formula I, II, III, IV, V, VI and VII mentioned in US Pat. No. 5,512,696, in particular the compounds used there in Examples 1 to 31, come into consideration. In a particularly preferred embodiment, the compounds of the formula I, II, III, IV, V mentioned in US Pat. No. 5,821,378 VI, VII, VIII, IX, X, XI, XII, XIII, XIV and XV, in particular the compounds used there in Examples 1 to 73, into consideration.

In a particularly preferred embodiment, the compounds of the formula I, II, III, IV, V and VI mentioned in US Pat. No. 5,512,695, in particular the compounds used there in Examples 1 to 6, come into consideration. In a particularly preferred embodiment, the compounds of the formula I, II, III, IV, V, VI, VII, VIII, IX, X, XI, XII, XIII and XIV mentioned in US Pat. No. 5,981,772, in particular those in the examples 1 to 66 compounds used.

In a particularly preferred embodiment, the compounds mentioned in US Pat. No. 6,127,567 and the compounds used there in Examples 1 to 29 are suitable. In a particularly preferred embodiment, the compounds of the formula I, II, III, IV, V, VI, VII, VIII, IX and X mentioned in US Pat. No. 6,020,516, in particular the compounds used there in Examples 1 to 33, come into consideration. In a particularly preferred embodiment, the compounds mentioned in US Pat. No. 5,959,135 and the compounds used there in Examples 1 to 13 are suitable.

In a particularly preferred embodiment, the compounds of the formula I, II and III mentioned in US Pat. No. 5,847,191 are suitable. In a particularly preferred embodiment, the compounds mentioned in US Pat. No. 5,523,453, in particular those in formulas 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20 and 21 connections shown. In a particularly preferred embodiment, the compounds mentioned in WO 01/14392, preferably those there in the formulas V, VI, VII, VIII, IX, X, XI, XII, XIII, XIV, XV, XVI, XVII, XXI, XXII, XXIII compounds shown.

In a particularly preferred embodiment, the compounds mentioned in WO 98/27054 are suitable. In a particularly preferred embodiment, the compounds mentioned in WO 99/13983 are suitable. In a particularly preferred embodiment, the compounds mentioned in WO 99/64155 come into consideration.

In a particularly preferred embodiment, the compounds mentioned in German patent application DE 100 380 37 come into consideration. In a particularly preferred embodiment, the compounds mentioned in German patent application DE 100460 25 come into consideration. In a particularly preferred embodiment, the compounds mentioned in German patent application DE 101 50285 come into consideration. In a particularly preferred embodiment, the compounds mentioned in German patent application DE 101 502 86 come into consideration. In a particularly preferred embodiment, the compounds mentioned in German patent application DE 102 071 65 come into consideration. In a further particularly preferred embodiment of the present invention, the phosphorus-containing chelate ligands mentioned in US 2003/0100442 A1 come into consideration.

In a further particularly preferred embodiment of the present invention, the phosphorus-containing chelate ligands mentioned in the unpublished German patent application file number DE 10350999.2 dated October 30, 2003 come into consideration.

The compounds I, I a, I b and II described and their preparation are known per se. Mixtures containing at least two of the compounds I, I a, I b and II can also be used as the phosphorus-containing ligand.

In a particularly preferred embodiment of the process according to the invention, the phosphorus-containing ligand of the nickel (0) complex and / or the free phosphorus-containing ligand is selected from tritolylphosphite, bidentate phosphorus-containing chelate ligands, and the phosphites of the formula Ib

P (OR ¹ ) _x (OR ² ) _y (OR ³ ) _z (OR ⁴ ) _p (I b)

wherein R ¹ , R ² and R ^{3 are} independently selected from o-isopropyl-phenyl, m-tolyl and p-tolyl, R ^{4 is} phenyl; x is 1 or 2 and y, z, p are independently 0, 1 or 2 with the proviso that x + y + z + p = 3; and their mixtures.

The hydrocyanation according to the first and second embodiment can be carried out in any suitable device known to the person skilled in the art. Conventional apparatus, such as that described, for example, in: Kirk-Othmer, Encyclopedia of Chemical Technology, 4th Ed. Vol. 20, John Wiley & Sons, New York 1996, pages 1040 to 1055, such as stirred tank reactors, loop reactors, gas circulation reactors, bubble column reactors or tubular reactors, each optionally with devices for dissipating heat of reaction. The reaction can be carried out in several, such as 2 or 3, apparatus.

In a preferred embodiment of the method according to the invention

Reactors with backmixing characteristics or cascades of reactors with backmixing characteristics have proven to be advantageous. Has been particularly advantageous Cascades from reactors with backmixing characteristics have been found to operate in cross-flow mode in relation to the metering of hydrogen cyanide.

The hydrocyanation can be carried out in batch mode, continuously or in semi-batch mode.

The hydrocyanation is preferably carried out continuously in one or more stirred process steps. If a plurality of method steps are used, it is preferred that the method steps are connected in series. The product is transferred directly from one process step to the next process step. The hydrogen cyanide can be fed directly into the first process step or between the individual process steps.

If the hydrocyanation is carried out in semibatch operation, it is preferred that the catalyst components and 1,3-butadiene are introduced into the reactor while hydrogen cyanide is metered into the reaction mixture over the reaction time.

The hydrocyanation can be carried out in the presence or absence of a solvent. If a solvent is used, the solvent should be liquid at the given reaction temperature and the given reaction pressure and inert to the unsaturated compounds and the at least one catalyst. In general, hydrocarbons, for example benzene or xylene, or nitriles, for example acetonitrile or benzonitrile, are used as solvents. However, a ligand is preferably used as the solvent.

The hydrocyanation reaction can be carried out by loading all reactants into the device. However, it is preferred if the device is filled with the at least one catalyst, 1, 3-butadiene and optionally the solvent. The gaseous hydrogen cyanide preferably hovers over the surface of the reaction mixture or is preferably passed through the reaction mixture. Another procedure for loading the device is to fill the device with the at least one catalyst, hydrogen cyanide and, if appropriate, the solvent and slowly add the 1,3-butadiene to the reaction mixture. Alternatively, it is also possible for the reactants to be introduced into the reactor and for the reaction mixture to be brought to the reaction temperature at which the hydrogen cyanide is added to the mixture in liquid form. In addition, the hydrogen cyanide can also be added before heating to the reaction temperature become. The reaction is carried out under conventional hydrocyanation conditions for temperature, atmosphere, reaction time, etc.

The hydrocyanation is preferably carried out at pressures of 0.1 to 500 MPa, particularly preferably 0.5 to 50 MPa, in particular 1 to 5 MPa. The reaction is preferably carried out at temperatures from 273 to 473 K, particularly preferably 313 to 423 K, in particular at 333 to 393 K. Average average residence times of the liquid reactor phase in the range from 0.001 to 100 hours, preferably 0.05 to 20 hours, particularly preferably 0.1 to 5 hours, have proven advantageous per reactor.

In one embodiment, the hydrocyanation can be carried out in the liquid phase in the presence of a gas phase and, if appropriate, a solid suspended phase. The starting materials hydrogen cyanide and 1,3-butadiene can each be metered in in liquid or gaseous form.

In a further embodiment, the hydrocyanation can be carried out in the liquid phase, the pressure in the reactor being such that all starting materials such as 1,3-butadiene, hydrogen cyanide and the at least one catalyst are metered in liquid and in the reaction mixture in the liquid phase available. A solid suspended phase can be present in the reaction mixture, which can also be metered in together with the at least one catalyst, for example consisting of degradation products of the catalyst system containing, inter alia, nickel (M) compounds.

The microporous solid obtained after the treatment of the 1,3-butadiene and / or hydrogen cyanide, or the microporous solid used in the hydrocyanation, can, after use, be heated by reduced pressure in an atmosphere which is formed by gases selected from the group consisting of consisting of noble gases, air and nitrogen. This means that the microporous solid can be used again.

In both embodiments of the method according to the invention, it is preferred that the 1,3-butadiene has an acetylene content which is less than 1000 ppm, particularly preferably less than 100 ppm, in particular less than 50 ppm.

The at least one microporous solid used in the process according to the invention is preferably selected from the group consisting of aluminum oxides and molecular sieves, and preferably has a particle size of 0.01 to 20 mm, particularly preferably 0.1 to 10 mm, in particular 1 to 5 mm , on. The porosity of the Shaped body is between 0 and 80% in terms of particle volume. Both strand-shaped and round particles or particles shaped indefinitely by breaking can be used.

If aluminum oxide is used as the microporous solid in the process according to the invention, the aluminum oxide can be contaminated with rare earth metal compounds, alkali metal compounds or alkaline earth metal compounds in the range from 0 to 20% by weight, particularly preferably 0 to 10% by weight, based in each case on the solid mass used his.

If a molecular sieve is used as the microporous solid in the process according to the invention, reference is made to molecular sieves with an average pore radius of 0.1 to 20 A, preferably 1 to 10 A.

If the 1,3-butadiene is brought into contact with the at least one microporous solid on the at least one nickel (0) -phosphorus catalyst before the actual hydrocyanation, then the storage and transport is subsequently carried out before the actual hydrocyanation of the 1,3 -Butadiene at temperatures of less than 50 ° C., particularly preferably less than 20 ° C., in particular less than 0 ° C. is advantageous in order to avoid polymerizations.

By treating the feed streams according to the invention for the hydrocyanation described above with molecular sieve or aluminum oxide, residual water contents in the reaction mixture of less than 1000 ppm, particularly preferably less than 100 ppm, in particular less than 10 ppm, of water are achieved.

By treating the feed streams according to the invention for the hydrocyanation described above with aluminum oxide, residual contents in the reaction mixture of less than 500 ppm, particularly preferably less than 100 ppm, in particular less than 10 ppm, of tert-butyl catechol (TBC) are achieved.

Example 1 for drying with aluminum oxide:

A stainless steel column with an inner diameter of 300 mm was filled with aluminum oxide F200 from Almatis (spheres with an average diameter of approx. 3 mm) so that a 3000 mm high bed was formed. The stainless steel column had a double jacket, which could be flowed through with throttled 35 bar steam or brine from a brine cooling circuit. Thermocouples were inserted into the bed with which the temperature in the fixed bed could be tracked. Both at the entry of the column and after leaving the Column was measured with a suitable measuring device for determining water in butadiene (General Eastern, type AMY 170), the moisture of the butadiene stream.

1,3-butadiene was continuously passed over the bed at an internal temperature of 0 ° C. (brine cooling in the jacket space). Before entering the column, this butadiene contained 367 ppm by weight of water. After leaving the column, the water content after flowing through the bed was at a value of 0 ppm by weight for about 3 days.

Example 2 for drying with aluminum oxide:

The freedom from water of the butadiene at the outlet of the drying tower, which was described in Example 1, was checked with the following test: The cold butadiene from the drying tower was introduced via a dip tube into a container with 10 L of pentenenitrile and tritolyl phosphite of the formula 1 (5% by weight) dissolved therein. % with respect to pentenenitrile). The container was vented to a torch that burned the exhaust gas and was continually mixed by pumping around. Before and after the introduction of 100 L of liquid butadiene, the content of cresols in pentenenitrile was determined by GC analysis (GC: Hewlett Packard 5890, HP50-1 column, calibrated for m- and p-cresol, internal standard benzonitrile). When 100 L of butadiene dried according to Example 1 were introduced (measurement with measuring device according to Example 1: 0 ppm by weight of water), the concentration of the cresol changed from 0.07% by weight before the addition to 0.09% by weight. , Undried butadiene was then passed directly into the container via a circuit around the drying tower. The butadiene had a measured water content of 371 ppm by weight. The cresol content in the pentenenitrile rose from 0.09% by weight to 1.65% by weight.

This example illustrates the need to dry butadiene before using a hydrocyanation catalyst system of Ni (0) complex with e.g. Tritolyl phosphite is brought into contact as a ligand.

Example 3 for the regeneration of loaded aluminum oxide:

The apparatus described in Example 1 with the bed listed there was charged with butadiene until the water content in the outlet stream had risen to a measured value of 50 ppm by weight of water. Then the butadiene feed was stopped. The double jacket was then transferred from brine cooling to heating with throttled 35 bar steam. The bed was then flowed through with 1 m ³ / h of nitrogen and successively raised to 210 ° C. over three days. heated. When the final temperature was reached, the steam heating was switched off and nitrogen was passed through the bed until 60 ° C. had been reached inside the bed. By reclosing the double jacket on brine cooling, the bed was brought back to 0 ° C. and then butadiene was added again. After wetting had ended, the water measurement at the outlet was restarted. The measured values were again 1 ppm by weight of water with respect to butadiene.

Example 4 for drying with molecular sieve:

A container made of boiler plate (diameter 50 mm) was filled with a 200 mm high bed of molecular sieve from Karl Roth GmbH (product number 4062020) and cooled to 0 ° C. via a double jacket. Then butadiene was added at 100 g / h mass flow. At the outlet of the fill, no detectable amounts of water were found over a period of 2 weeks using a measuring device for determining water in butadiene (General Eastern, type AMY 170). Accordingly, the butadiene was dry after flowing through the bed.

Continuous hydrocyanation of BD to 2M3BN / 3PN

All experiments were carried out in a protective gas atmosphere.

Nickel (0) - (m- / p-tolyl phosphite) corresponds to a solution of 0.9% by weight nickel (O) with 19% by weight 3PN and 79.1% by weight m- / p-tolyphosphite

Example 5

2.24 mol of butadiene, 1, 62 mol of HCN and 14 mmol of Ni in the form of nickel (0) - (m- / p-tolylphosphite) dried over a bed of 4 Å molecular sieve, were fed into a stirred pressure reactor per hour (pressure: 15 bar, temperature inside 105 ° C, residence time: approx. 40 min / reactor). The HCN turnover is quantitative according to dimensional analysis (Vollhard titration). The ratio 2M3BN / 3PN of the reaction discharge was determined by GC chromatography (GC area percent). The ratio 2M3BN / 3PN was 1.82 / 1. The loss of Ni (0) based on the value product formed was 0.33 kg Ni (0) / t value product (3PN / 2M3BN).

Example 6

2.05 mol of butadiene dried over a bed of aluminum oxide, 1.67 mol of HCN and 14 mmol of Ni in the form of NickeI (0) - (m- / p-tolylphosphite) were mixed in per hour a stirred pressure reactor (pressure: 15 bar, temperature inside 105 ° C, residence time: approx. 45 min / reactor). The HCN turnover is quantitative according to dimensional analysis (Vollhard titration). The ratio 2M3BN / 3PN of the reaction discharge was determined by GC chromatography (GC area percent). The ratio 2M3BN / 3PN was 1.86 / 1. The loss of Ni (0) based on the value product formed was 0.23 kg Ni (0) / t value product (3PN / 2M3BN).

Comparative Example A

2.09 mol moist and stabilized butadiene (100 ppm water, 100 ppm TBC),

1.51 mol of HCN and 14 mmol of Ni in the form of nickel (0) - (m- / p-tolylphosphite) were fed per hour into a stirred pressure reactor (pressure: 15 bar, temperature inside 105 ° C, residence time: approx. 40 min / reactor). The HCN turnover is quantitative according to dimensional analysis (Vollhard titration). The ratio 2M3BN / 3PN of the reaction discharge was determined by GC chromatography (GC area percent). The relationship

2M3BN / 3PN was 1.89 / 1. The loss of Ni (0) based on the value product formed was 0.48 kg Ni (0) / t value product (3PN / 2M3BN).

Claims

claims

1. Process for the preparation of 3-pentenenitrile by hydrocyanation of 1,3-butadiene with hydrogen cyanide over at least one catalyst, characterized in that 1,3-butadiene and / or hydrogen cyanide are brought into contact with at least one microporous solid before the reaction become.

2. The method according to claim 1, characterized in that 1,3-butadiene and hydrogen cyanide are brought into contact together or separately from one another with the at least one microporous solid.

3. The method according to claim 1 or 2, characterized in that 1, 3-butadiene and / or hydrogen cyanide are freed from the at least one microporous solid before the hydrocyanation with the at least one catalyst.

4. The method according to claim 3, characterized in that the at least one microporous solid, which has been freed of 1,3-butadiene and / or hydrogen cyanide, by heating under reduced pressure in an atmosphere which is formed by gases selected from the group consisting of consisting of noble gases, air and nitrogen, is regenerated.

5. The method according to any one of claims 1 to 4, characterized in that the contacting of 1,3-butadiene and / or hydrogen cyanide is carried out with the at least one microporous solid in tubes with beds, the flow conditions of 1,3-butadiene and / or hydrogen cyanide are selected so that a plug-flow characteristic is generated.

6. Process for the preparation of 3-pentenenitrile by hydrocyanation of 1,3-butadiene with hydrogen cyanide over at least one catalyst, characterized in that the hydrocyanation takes place in the presence of at least one microporous solid.

7. The method according to claim 6, characterized in that after the hydrocyanation, the at least one microporous solid is regenerated by heating under reduced pressure in an atmosphere which is formed by gases selected from the group consisting of noble gases, air and nitrogen ,

8. The method according to any one of claims 1 to 7, characterized in that the 1,3-butadiene has an acetylene content which is less than 1000 ppm

9. The method according to any one of claims 1 to 8, characterized in that the at least one microporous solid is selected from the group consisting of aluminum oxides and molecular sieves and has a pore size of 0.01 to 20 mm.

10. The method according to any one of claims 1 to 9, characterized in that the microporous molded body has a porosity that is between 0 and 80% with respect to the particle volume.

11. The method according to any one of claims 1 to 10, characterized in that the microporous molded body is used in the form of a strand, round or undefined by breaking.