Definitions

• the present invention relates generally to offshore drilling operations, and more specifically to an apparatus for removing and installing drilling equipment.
• An offshore drilling facility includes a drilling rig for various operations performed while drilling a subsea well.
• a conductor casing extends from the subsea well to an elevation above the surface of the water, where a working platform is connected to an upper portion of the conductor casing for drilling operators to work.
• the drilling rig is often supported by a drilling platform or cantilever that extends from a side of the drilling facility, over the water, to a location above the drilling platform and conductor casing.
• a string of drill pipe is lowered from the drilling rig, through an opening in the cantilever, into the conductor casing for conducting drilling operations.
• a blow out preventer (BOP) typically located within the cantilever, engages the upper end of the conductor casing.
• BOP blow out preventer
• the BOP regulates fluid flow out of the conductor casing from the subsea well.
• BOPs There are numerous types of BOPs. For example, some have rams that clamp down on the conductor casing. Others are annular which contract to enclose around a drill sting.
• the term "BOP" as used in this application is not meant to designate either device, but rather to encompass each type known or foreseeable in the art. BOPs can weigh up to 40,000 lbs., and have large pieces that are cumbersome while being moved between various positions.
• the BOP must be removed. During these operations, the BOP is typically hoisted and slid along rails to another location within the cantilever. Should a BOP need replacing or to be removed from the drilling facility, the upper surface of the cantilever prevents a crane from lifting the BOP from the storage or stowed position. Rather, the BOP must be moved to a location below the opening the drill pipe typically extends through for engaging the conductor casing. [0006] The drilling rig cannot lift the BOP and continue drilling operations through the same opening in the upper surface of the cantilever. Therefore, the drilling rig discontinues drilling operations and discomiects from the conductor casing to lift the BOP out of the cantilever.
• the cantilever and drilling rig must be lifted, or "jacked up", relative to the conductor casing in order to disconnect from the conductor casing and allow room for the BOP over the conductor casing.
• the drilling rig is then slid on the cantilever so that the BOP is at a position that is not directly above the conductor casing. Because the BOP is being lowered from the drilling rig, the vessel is in close proximity to the conductor casing and the supports of the facility. This creates a dangerous environment for the workers and the facilities. During normal weather conditions, this removal process can take two to three days. Under rough weather conditions, the process can take four to six days.
• An offshore well drilling assembly includes a drilling facility or support platform for location at sea.
• a drilling platform is connected to the support platform such that the drilling platform is cantilevered from the support platform.
• the drilling platform extends from the support platform, and is positioned over the sea, for positioning over a subsea well.
• the well drilling assembly includes a staging platform for use in loading and unloading of wellhead equipment.
• the staging platform is mounted to the drilling platform.
• the staging platform moves along a side of the drilling platform in directions toward and away from the support platform to a distance over the sea.
• the drilling assembly can also include a rail for the staging platform to move along.
• the platform can be driven by a motor located on the support platform or on the staging platform.
• the staging platform can be move along the outside of the drilling platform or along an inside of the drilling platform and extend onto the support platform.
• the drilling platform can include an opening for the drilling rig to conduct operations on the subsea well. The platform moves along between the support platform and a distance at least as far away from the support platform as the opening.
• the drilling facility can also include a lower rail to help guide the staging platform along the side of the drilling platform.
• a plurality of columns, extending from a wall located along the drilling platform, can support the rails such that the lower rail is farther away from the drilling platform.
• the lower rail can guide a roller located on the staging platform.
• Figure 1 is a perspective view of an offshore drilling facility constructed in accordance with this invention, with a vessel located adjacent the drilling facility.
• Figure 2 is a top plan schematic view of the drilling facility shown in Figure 1.
• Figure 3 is an enlarged perspective view of a portion of the drilling facility shown in Figure 1, and showing a loading and unloading assembly constructed in accordance with this invention.
• Figure 4 is a top plan schematic view of an alternative embodiment of the drilling facility shown in Figure 2.
• Figure 5 is perspective view of an alternative embodiment of the drilling facility shown in Figure 3.
• Figure 6 is an enlarged perspective view of the platform in the alternative embodiment of Figure 5.
• Figure 7 is an enlarged side view of the platform in the alternative embodiment of Figure 5.
• a support platform or offshore drilling facility 11 is located adjacent a working platform 13 formed toward an upper portion of a conductor casing 14 extending from a subsea well.
• a plurality of legs 15 support facility 11 above the surface of the water.
• a drilling platform or cantilever 17 extends from a side of facility 11 over the water and working platform 13.
• a drilling rig 19 is located on cantilever 17, above working platform 13, for conducting drilling operations.
• Cantilever 17 includes a vertical opening 20 for drilling rig 19 to engage conductor casing 14.
• a string of drill pipe 21 extends from drilling rig 19, through cantilever 17, and enters conductor casing 14 above working platform 13.
• a motor or drive unit typically located in drilling rig 19, rotates drill pipe 21 during drilling operations.
• a crane 24 is preferably located on facility 11 for moving equipment and the loading and unloading equipment and supplies.
• a vessel 25 is located adjacent conductor casing 14 opposite from facility 11 for loading and unloading drilling equipment.
• BOP 23 blow out preventer 23 is located within cantilever 17, below drilling rig 19.
• BOP 23 engages an upper end of conductor casing 14 to regulate or prevent fluid flow through the upper end of conductor casing 14 during specific operations, or during emergencies, hi some operations, BOP 23 is removed from conductor casing 14. For example, this may be while a tree is being installed.
• BOP 23 is moved within cantilever 17 to a stowed or storage position away from conductor casing 14, as shown in Figure 1.
• movement of BOP 23 is along an overhead rail 26 because of the weight and size of BOP 23 and its associated parts.
• BOP 23 When BOP 23 is not located within opening 20, BOP 23 is in a storage or stowed position within cantilever 17. As shown in Figure 2, the stowed position can be to a side of opening 20 and conductor casing 14, or aft ⁇ closer to the main portion of facility 11 (not shown). With either stowed position, BOP 23 is within cantilever 17.
• staging platform 27 move along an outside portion of cantilever 17 (Fig. 2) or move along an inside portion of cantilever 17 (Fig. 4).
• Staging platform 27 comprises a side 29 adjacent cantilever 17, a base 31 defining a floor of staging platform 27, and preferably a guardrail 33 extending from the base.
• Staging platform 27 has been made in a manner known in the art for supporting large masses, for example, at least 40,000 lb. weight of BOP 23.
• staging platform 27 includes a plurality of trasses 34 designed to support the loads described above.
• a plurality of rollers 35 are located along side 29 of staging platform 27, adjacent the side of cantilever 17 that staging platform 27 slides.
• At least one rail 37 engages rollers 35 for supporting staging platform 27 from the side of cantilever 17.
• Rollers 35 engage rails 37 for staging platform 27 to more easily slide along the side of cantilever 17.
• cantilever 17 is equipped with rails leading to an opening for loading BOP 23 or other equipment onto staging platform 27.
• a drive assembly comprising a motor 39 and gear assembly 41, engage a tensionable draw line 43 for moving staging platform 27 between aft and bow positions.
• Gear assembly 41 can comprise a toothed end of a shaft extending from motor 39 that directly engages draw line 43, or a plurality of toothed gears that are rotated by a shaft from motor 39 and engage draw line 43.
• motor 39 is a bi-directional motor in order to engage draw line 43 to move staging platform both toward and away from facility 11.
• the toothed surface is rotated by motor 39, and acts as a pinion for engaging draw line 43.
• Draw line 43 can be any l ⁇ iown apparatus for engaging a toothed gear or pinion.
• draw line 43 can be a loop of chain links that loop around gear assembly 41 to pull either the upper or lower portions of the chain loop, depending on the direction of rotation of the pinion, to slide platform between aft and bow positions.
• draw line 43 could also be a metal rod with a toothed profile for tangentially engaging the pinion, so that the rod and staging platform 27 slide between aft and bow positions depending upon the direction of rotation of the pinion.
• staging platform 27 slides along rail 37, with motor 39' and gear 41' being located on staging platform 27.
• a plurality of teeth 51 are formed on rail 37 for gear 41' to engage in order to move staging platform 27 along rail 37.
• a plurality of support columns 53 are connected to the wall 28.
• support columns 53 connect rail 37 to wall 28 via a support member 59 (Fig. 7).
• a base rail 55 is preferably positioned below rail 37 for guiding rollers 35' extending from base 31 of staging platform 27.
• Columns 53 also support base rail 55.
• columns 53 have inclined faces 57 so that base rail 55 extends farther away from wall 28 than rail 37.
• a rear support 61 extends from staging platform 27 over rail 37 to the side of rail 37 closest to wall 28.
• BOP 23 is removed from conductor casing 14 in a manner readily known in the art, and drilling rig 19 can continue with operations.
• BOP 23 is loaded onto staging platform 27 from within cantilever 17. Preferably this is performed with the assistance of rails and a side opening in cantilever 17 near a stowed position for BOP 23.
• motor 39 engages draw line 43 through gear assembly 41, to move staging platform 27 away from facility 11 to the bow of cantilever 17.
• Rollers 35 turn along rails 37 to allow for easier movement of staging platform 27 relative to the side of cantilever 17.
• Staging platform 27 slides along rails 37 and wall 28 to a position farther away from facility 11 than opening 20, rig 19, and conductor casing 14.
• Crane 24 offloads BOP 23 from staging platform 27 to vessel 25.
• Vessel 25 remains a greater distance away from facility 11 than conductor casing 14, which reduces collision dangers previously associated with loading an unloading a BOP from an offshore facility.
• Using crane 24 from vessel 25 allows the operator to continue using rig 19 for drilling operations rather than lifting and lowering BOP 23.
• Using crane 24 also allows vessel 25 to load and unload BOP 23 from a position that is not as close to conductor casing 14 as leg 15 was previously required when using rig 19 to load and unload BOP 23.
• the description and figures are merely illustrative of various embodiments.
• staging platform 27 can be used for transferring a variety of wellhead equipment, like rams and swivels.

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• 2004
  • 2004-10-29 DE DE602004019573T patent/DE602004019573D1/de not_active Expired - Fee Related
  • 2004-10-29 AT AT04796902T patent/ATE423267T1/de not_active IP Right Cessation
  • 2004-10-29 EP EP04796902A patent/EP1706578B1/de not_active Not-in-force

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