EP1699059B1 - Solenoid - Google Patents

Solenoid Download PDF

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Publication number
EP1699059B1
EP1699059B1 EP05025920A EP05025920A EP1699059B1 EP 1699059 B1 EP1699059 B1 EP 1699059B1 EP 05025920 A EP05025920 A EP 05025920A EP 05025920 A EP05025920 A EP 05025920A EP 1699059 B1 EP1699059 B1 EP 1699059B1
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EP
European Patent Office
Prior art keywords
coil
magnet
housing
coil wire
retention means
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP05025920A
Other languages
German (de)
French (fr)
Other versions
EP1699059A2 (en
EP1699059A3 (en
Inventor
Thomas Groetzinger
Patrick Oelkers
Dirk Mund
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nass Magnet GmbH
Original Assignee
Nass Magnet GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nass Magnet GmbH filed Critical Nass Magnet GmbH
Publication of EP1699059A2 publication Critical patent/EP1699059A2/en
Publication of EP1699059A3 publication Critical patent/EP1699059A3/en
Application granted granted Critical
Publication of EP1699059B1 publication Critical patent/EP1699059B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00—Coils
    • H01F5/04—Arrangements of electric connections to coils, e.g. leads
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00—Magnets
    • H01F7/06—Electromagnets; Actuators including electromagnets
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00—Magnets
    • H01F7/06—Electromagnets; Actuators including electromagnets
    • H01F2007/062—Details of terminals or connectors for electromagnets
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00—Details of transformers or inductances, in general
    • H01F27/02—Casings
    • H01F27/022—Encapsulation
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/10—Connecting leads to windings
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/5833—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being forced in a tortuous or curved path, e.g. knots in cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00—Connectors or connections adapted for particular applications
    • H01R2201/22—Connectors or connections adapted for particular applications for transformers or coils

Definitions

  • the invention relates to a magnetic coil with a magnet housing and a winding with coil wire and a connector housing with connection contacts, wherein the two led out of the coil ends of the coil wire are connected to the connection contacts.
  • a solenoid coil according to the preamble of claim 1 is known. It has a magnet housing and a winding with coil wire and a connector housing with connection contacts, wherein the two out of the coil led out ends of the coil wire are connected to the terminal contacts.
  • the invention is based on the object to ensure a simple secure contacting of the ends of the coil wire with the connection contacts.
  • the magnet coil according to the invention has a magnet housing and a winding with coil wire and a plug housing with connection contacts, wherein the two out of the coil led out ends of the coil wire are connected to the connection contacts. Furthermore, elastic holding means are provided which are in contact with the lead-out ends of the coil wire in a region between the magnet housing and the terminal contact such that the Coil wire is held in tension between the magnet housing and the holding means or holding means and the connection contact.
  • the holding means are designed as cantilevered bending tongues, which are connected at their free ends under bias to the coil wire.
  • the free ends of the bending tongues can in this case in particular be hook-shaped.
  • the plug housing is suitably connected by means of a plug holder with the magnet housing.
  • the plug holder is usually made of metal, it is provided in a further embodiment of the invention that the elastic holding means have paragraphs which keep the holding elements in the region of the contact points with the coil wires at a distance from the plug holder.
  • magnetic coil consists essentially of a magnet housing 1 with a winding with coil wire 2 and a connector housing. 3 with connection contacts 4, 5, wherein the two led out of the coil ends 2a, 2b of the coil wire 2 with the connection contacts 4, 5 are connected.
  • elastic holding means 6, 7 are provided which are in contact with the lead-out ends 2a, 2b of the coil wire in a region between the magnet housing 1 and connection contacts 4 or 5 in such a way that the coil wire in the region between the magnet housing and holding means or holding means and terminal contact kept on tension.
  • the holding means 6, 7 are formed in the illustrated embodiment as cantilevered bending tongues, which are hook-shaped at their free ends 6a, 7a, as in particular from the Figures 2 and 3 evident.
  • the free ends 2a, 2b of the coil wire are bent slightly upward when contacting the connection contacts 4, 5, so that they are connected under prestress to the coil wires.
  • the elastic holding means 6, 7 are made of plastic, in particular as an injection molded part, wherein they are expediently formed integrally with the plug housing (see Fig. 3 ). Furthermore, a plug holder 8 is provided which serves to connect the plug housing 3 with the magnet housing 1.
  • the plug holder 8 Since the plug holder 8 is usually made of metal, it must be ensured in the region of the contact point of the holding elements 6, 7 with the coil wires that no electrical contact between coil wire and plug holder is formed. This can be ensured in a simple manner, that the holding means are bent slightly upwards during assembly, so that then a sufficient distance is guaranteed.
  • the elastic holding means 6, 7 are additionally provided with paragraphs 9, 10, the safe distance between the coil wire 2 and Ensure connector holder 8 in the contact area between the holding element and the coil wire.
  • connection contacts 4 After contacting the ends 2a, 2b of the coil wire with the connection contacts 4, 5, the lead out of the magnet housing 1 coil wire, the elastic holding means 6, 7 and the connection contacts 4, 5 with a sheath of Kunststoffvergussmaterial surrounded (see Fig. 4 ).

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Electromagnets (AREA)
  • Battery Mounting, Suspending (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

The coil has a winding with a coil wire (2) and a plug housing having connection contacts (4). Both ends (2a, 2b) of the wire are led out from the coil and are connected to the contacts. Elastic retaining units (6, 7) stand in contact with the ends in an area between a magnet housing (1) and the contacts such that the wire is held at a voltage in an area between the magnet housing and retaining units or retaining units and contacts.

Description

Die Erfindung betrifft eine Magnetspule mit einem Magnetgehäuse und einer Wicklung mit Spulendraht sowie einem Steckergehäuse mit Anschlusskontakten, wobei die beiden aus der Spule herausgeführten Enden des Spulendrahtes mit den Anschlusskontakten verbunden sind.The invention relates to a magnetic coil with a magnet housing and a winding with coil wire and a connector housing with connection contacts, wherein the two led out of the coil ends of the coil wire are connected to the connection contacts.

Aus der US-A-4 935 713 ist eine Magnetspule gemäß dem Oberbegriff des Anspruchs 1 bekannt. Sie weist ein Magnetgehäuse und eine Wicklung mit Spulendraht sowie ein Steckergehäuse mit Anschlusskontakten auf, wobei die beiden aus der Spule herausgeführten Enden des Spulendrahtes mit den Anschlusskontakten verbunden sind.From the US-A-4,935,713 a solenoid coil according to the preamble of claim 1 is known. It has a magnet housing and a winding with coil wire and a connector housing with connection contacts, wherein the two out of the coil led out ends of the coil wire are connected to the terminal contacts.

Bei der Kontaktierung des Spulendrahtes mir den Anschlusskontakten muss sorgfältig gearbeitet werden, damit bei der nachfolgenden Ummantelung keine Drahtschleifen aus dem Verguss herausschauen. Außerdem muss darauf geachtet werden, dass die Spulendrähte bei der Kontaktierung nicht abreißen.When contacting the coil wire with the connection contacts, care must be taken to ensure that no wire loops stick out of the encapsulation during the subsequent sheathing. In addition, care must be taken to ensure that the coil wires do not break during contact.

Der Erfindung liegt nun die Aufgabe zugrunde, eine einfache sichere Kontaktierung der Enden des Spulendrahtes mit dem Anschlusskontakten sicherzustellen.The invention is based on the object to ensure a simple secure contacting of the ends of the coil wire with the connection contacts.

Erfindungsgemäß wird diese Aufgabe durch die Merkmale des Anspruches 1 gelöst.According to the invention, this object is solved by the features of claim 1.

Weitere Ausgestaltungen der Erfindung sind Gegenstand der Unteransprüche.Further embodiments of the invention are the subject of the dependent claims.

Die erfindungsgemäße Magnetspule weist ein Magnetgehäuse und eine Wicklung mit Spulendraht sowie ein Steckergehäuse mit Anschlusskontakten auf, wobei die beiden aus der Spule herausgeführten Enden des Spulendrahtes mit den Anschlusskontakten verbunden sind. Weiterhin sind elastische Haltemittel vorgesehen, die mit den herausgeführten Enden des Spulendrahtes in einem Bereich zwischen Magnetgehäuse und Anschlusskontakt derart in Kontakt stehen, dass der Spulendraht im Bereich zwischen Magnetgehäuse und Haltemittel bzw. Haltemittel und Anschlusskontakt auf Spannung gehalten wird.The magnet coil according to the invention has a magnet housing and a winding with coil wire and a plug housing with connection contacts, wherein the two out of the coil led out ends of the coil wire are connected to the connection contacts. Furthermore, elastic holding means are provided which are in contact with the lead-out ends of the coil wire in a region between the magnet housing and the terminal contact such that the Coil wire is held in tension between the magnet housing and the holding means or holding means and the connection contact.

Durch die elastische Spannung der Haltemittel wird zum einen verhindert, dass Drahtschleifen entstehen, die später aus dem Verguss herausschauen können. Zum anderen können hierdurch etwaige Fertigungstoleranzen ausgeglichen werden.Due to the elastic tension of the holding means, on the one hand, it is prevented that wire loops are formed, which can later emerge from the casting. On the other hand, this can compensate for any manufacturing tolerances.

In einem bevorzugten Ausführungsbeispiel sind die Haltemittel als einseitig eingespannte Biegezungen ausgebildet, die an ihren freien Enden unter Vorspannung mit dem Spulendraht verbunden sind. Die freien Enden der Biegezungen können hierbei insbesondere hakenartig ausgebildet sein.In a preferred embodiment, the holding means are designed as cantilevered bending tongues, which are connected at their free ends under bias to the coil wire. The free ends of the bending tongues can in this case in particular be hook-shaped.

Das Steckergehäuse wird zweckmäßigerweise mittels eines Steckerhalters mit dem Magnetgehäuse verbunden. Nachdem der Steckerhalter üblicherweise aus Metall besteht, ist in einer weiteren Ausgestaltung der Erfindung vorgesehen, dass die elastische Haltemittel Absätze aufweisen, welche die Halteelemente im Bereich der Kontaktstellen mit den Spulendrähten auf Abstand zum Steckerhalter halten.The plug housing is suitably connected by means of a plug holder with the magnet housing. After the plug holder is usually made of metal, it is provided in a further embodiment of the invention that the elastic holding means have paragraphs which keep the holding elements in the region of the contact points with the coil wires at a distance from the plug holder.

Weitere Vorteile und Ausgestaltungen der Erfindung werden anhand der Beschreibung eines Ausführungsbeispieles und der Zeichnung näher erläutert.Further advantages and embodiments of the invention will be explained in more detail with reference to the description of an embodiment and the drawing.

In der Zeichnung zeigenIn the drawing show

Fig. 1Fig. 1
eine dreidimensionale Darstellung der Magnetspule vor der Ummantelung,a three-dimensional representation of the magnetic coil before the casing,
Fig. 2Fig. 2
eine dreidimensionale Detailansicht der Magnetspule im Bereich des Steckergehäuses,a three-dimensional detail view of the magnetic coil in the region of the plug housing,
Fig.3Figure 3
eine dreidimensionale Darstellung des Steckergehäuses mit den elastischen Haltemittel unda three-dimensional view of the connector housing with the elastic retaining means and
Fig.4Figure 4
eine dreidimensionale Darstellung der Magnetspule nach der Ummantelung.a three-dimensional representation of the magnetic coil after the sheath.

Die in Fig. 1 dargestellte Magnetspule besteht im wesentlichen aus einem Magnetgehäuse 1 mit einer Wicklung mit Spulendraht 2 und einem Steckergehäuse 3 mit Anschlusskontakten 4, 5, wobei die beiden aus der Spule herausgeführten Enden 2a, 2b des Spulendrahtes 2 mit den Anschlusskontakten 4, 5 verbunden sind.In the Fig. 1 shown magnetic coil consists essentially of a magnet housing 1 with a winding with coil wire 2 and a connector housing. 3 with connection contacts 4, 5, wherein the two led out of the coil ends 2a, 2b of the coil wire 2 with the connection contacts 4, 5 are connected.

Weiterhin sind elastische Haltemittel 6, 7 vorgesehen, die mit den herausgeführten Enden 2a, 2b des Spulendrahtes in einem Bereich zwischen Magnetgehäuse 1 und Anschlusskontakten 4 bzw. 5 derart in Kontakt stehen, dass der Spulendraht im Bereich zwischen Magnetgehäuse und Haltemittel bzw. Haltemittel und Anschlusskontakt auf Spannung gehalten wird.Furthermore, elastic holding means 6, 7 are provided which are in contact with the lead-out ends 2a, 2b of the coil wire in a region between the magnet housing 1 and connection contacts 4 or 5 in such a way that the coil wire in the region between the magnet housing and holding means or holding means and terminal contact kept on tension.

Die Haltemittel 6, 7 sind im dargestellten Ausführungsbeispiel als einseitig eingespannte Biegezungen ausgebildet, die an ihren freien Enden 6a, 7a hakenartig ausgebildet sind, wie das insbesondere aus den Figuren 2 und 3 hervorgeht. Die freien Enden 2a, 2b des Spulendrahtes werden bei der Kontaktierung mit den Anschlusskontakten 4,5 etwas nach oben gebogen, so dass sie unter Vorspannung mit dem Spulendrähten verbunden sind.The holding means 6, 7 are formed in the illustrated embodiment as cantilevered bending tongues, which are hook-shaped at their free ends 6a, 7a, as in particular from the Figures 2 and 3 evident. The free ends 2a, 2b of the coil wire are bent slightly upward when contacting the connection contacts 4, 5, so that they are connected under prestress to the coil wires.

Die elastischen Haltemittel 6, 7 sind aus Kunststoff, insbesondere als Spritzgussteil, gefertigt, wobei sie zweckmäßigerweise einstückig mit dem Steckergehäuse ausgebildet sind (siehe Fig. 3). Weiterhin ist ein Steckerhalter 8 vorgesehen, der zur Verbindung des Steckergehäuses 3 mit dem Magnetgehäuse 1 dient.The elastic holding means 6, 7 are made of plastic, in particular as an injection molded part, wherein they are expediently formed integrally with the plug housing (see Fig. 3 ). Furthermore, a plug holder 8 is provided which serves to connect the plug housing 3 with the magnet housing 1.

Da der Steckerhalter 8 üblicherweise aus Metall gefertigt ist, muss im Bereich der Kontaktstelle der Halteelemente 6, 7 mit den Spulendrähten sichergestellt werden, dass kein elektrischer Kontakt zwischen Spulendraht und Steckerhalter entsteht. Dies kann auf einfache Weise dadurch gewährleistet werden, dass die Haltemittel bei der Montage etwas nach oben gebogen werden, so dass dann ein ausreichender Abstand gewährleistet ist.Since the plug holder 8 is usually made of metal, it must be ensured in the region of the contact point of the holding elements 6, 7 with the coil wires that no electrical contact between coil wire and plug holder is formed. This can be ensured in a simple manner, that the holding means are bent slightly upwards during assembly, so that then a sufficient distance is guaranteed.

Im dargestellten Ausführungsbeispiel sind die elastischen Haltemittel 6, 7 zusätzlich mit Absätzen 9, 10 versehen, die einen sicheren Abstand zwischen Spulendraht 2 und Steckerhalter 8 im Kontaktbereich zwischen Halteelement und Spulendraht gewährleisten.In the illustrated embodiment, the elastic holding means 6, 7 are additionally provided with paragraphs 9, 10, the safe distance between the coil wire 2 and Ensure connector holder 8 in the contact area between the holding element and the coil wire.

Nach Kontaktierung der Enden 2a, 2b des Spulendrahtes mit den Anschlusskontakten 4, 5 werden der aus dem Magnetgehäuse 1 herausgeführte Spulendraht, die elastischen Haltemittel 6, 7 und die Anschlusskontakte 4, 5 mit einer Ummantelung aus Kunststoffvergussmaterial umgeben (siehe Fig. 4).After contacting the ends 2a, 2b of the coil wire with the connection contacts 4, 5, the lead out of the magnet housing 1 coil wire, the elastic holding means 6, 7 and the connection contacts 4, 5 with a sheath of Kunststoffvergussmaterial surrounded (see Fig. 4 ).

Claims (8)

  1. Magnet coil having
    a. a magnet housing (1) and a winding with coil wire (2) and
    b. a socket housing (3) having connection contacts (4, 5), the two ends (2a, 2b) of the coil wire which extend out of the coil being connected to the connection contacts,
    characterised in that there are provided resilient retention means (6, 7) which are in contact with the extending ends (2a, 2b) of the coil wire in a region between the magnet housing and connection contact (4, 5) in such a manner that the coil wire is retained in a tensioned state in the region between the magnet housing and the retention means or the retention means and connection contact.
  2. Magnet coil according to claim 1, characterised in that the retention means (6, 7) are constructed as bending tongues which are clamped at one side and which are connected at the free ends (2a, 2b) thereof to the coil wire with pretensioning.
  3. Magnet coil according to claim 2, characterised in that the free ends (6a, 7a) of the bending tongues are constructed in a hook-like manner.
  4. Magnet coil according to claim 1, characterised in that the socket housing (3) is connected to the magnet housing by means of a socket retention member (8).
  5. Magnet coil according to claim 1, characterised in that the socket housing (3) and the resilient retention means (6, 7) are constructed in an integral manner.
  6. Magnet coil according to claim 4, characterised in that the resilient retention means (6, 7) have steps (9, 10) which ensure safe spacing between the coil wire (2) and socket retention member (8) in the contact region between the retention means (6, 7) and the coil wire (2).
  7. Magnet coil according to claim 1, characterised in that the resilient retention means (6, 7) are produced from plastics material, in particular as an injection-moulded plastics component.
  8. Magnet coil according to one or more of the preceding claims, characterised in that the coil wire (2) which extends out of the magnet housing (1), the resilient retention means (6, 7) and the connection contacts (4, 5) are surrounded with a coating (11) of plastics sealing material.
EP05025920A 2005-03-03 2005-11-28 Solenoid Active EP1699059B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102005010068A DE102005010068A1 (en) 2005-03-03 2005-03-03 solenoid

Publications (3)

Publication Number Publication Date
EP1699059A2 EP1699059A2 (en) 2006-09-06
EP1699059A3 EP1699059A3 (en) 2007-12-26
EP1699059B1 true EP1699059B1 (en) 2011-06-22

Family

ID=36528369

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05025920A Active EP1699059B1 (en) 2005-03-03 2005-11-28 Solenoid

Country Status (3)

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EP (1) EP1699059B1 (en)
AT (1) ATE514170T1 (en)
DE (1) DE102005010068A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008023951A1 (en) * 2008-05-16 2009-11-26 Hydraulik-Ring Gmbh Magnetic coil unit for pressure regulating valve, has contact elements projecting freely perpendicular to coil wire ends and electrical conductively connected with coil wire ends via welding-or soldering-or adhesive connection
ITUA20163423A1 (en) * 2016-05-13 2017-11-13 Eltek Spa Electromagnetic device and relative manufacturing process

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1940184U (en) * 1966-02-10 1966-06-08 Licentia Gmbh STRAIN RELIEF FOR ELECTRIC COILS.
US4935713A (en) * 1989-06-12 1990-06-19 Ford Motor Company Field coil assembly for an electromagnetically actuated clutch
US5426410A (en) * 1992-03-30 1995-06-20 Aisin Seiki Kabushiki Kaisha Coil device
IT1260901B (en) * 1993-03-01 1996-04-29 PROCEDURE FOR THE PRODUCTION OF COILS AND COILS SO OBTAINED.
DE19622634A1 (en) * 1996-06-05 1997-12-11 Nass Magnet Gmbh Solenoid coil and process for its manufacture

Also Published As

Publication number Publication date
EP1699059A2 (en) 2006-09-06
ATE514170T1 (en) 2011-07-15
EP1699059A3 (en) 2007-12-26
DE102005010068A1 (en) 2006-09-07

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