EP1664659B1 - Oil module for an internal combustion engine - Google Patents
Oil module for an internal combustion engine Download PDFInfo
- Publication number
- EP1664659B1 EP1664659B1 EP04765448A EP04765448A EP1664659B1 EP 1664659 B1 EP1664659 B1 EP 1664659B1 EP 04765448 A EP04765448 A EP 04765448A EP 04765448 A EP04765448 A EP 04765448A EP 1664659 B1 EP1664659 B1 EP 1664659B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- oil
- oil cooler
- bypass channel
- cooler bypass
- base plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 239000011324 bead Substances 0.000 claims description 3
- 239000003921 oil Substances 0.000 description 255
- 238000013461 design Methods 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000012546 transfer Methods 0.000 description 5
- 230000001419 dependent effect Effects 0.000 description 3
- 239000010687 lubricating oil Substances 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000003685 thermal hair damage Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M11/00—Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
- F01M11/03—Mounting or connecting of lubricant purifying means relative to the machine or engine; Details of lubricant purifying means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M5/00—Heating, cooling, or controlling temperature of lubricant; Lubrication means facilitating engine starting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
- F01P11/08—Arrangements of lubricant coolers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
- F28F27/02—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus for controlling the distribution of heat-exchange media between different channels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2250/00—Arrangements for modifying the flow of the heat exchange media, e.g. flow guiding means; Particular flow patterns
- F28F2250/06—Derivation channels, e.g. bypass
Definitions
- the present invention relates to an oil module for an internal combustion engine, with a support member flangeable to an engine block of the internal combustion engine, which carries at least one oil filter and an oil cooler, wherein in the oil module channels for the guidance of oil and water are provided, of which one channel is an oil cooler bypass passage is that connects an oil inlet of the oil cooler with an oil outlet of the oil cooler.
- An oil module of the type mentioned is out EP 0 816 645 B1 known.
- this known oil module is provided that in the support part a running exclusively within the support part bypass channel for a throttled bypass to the oil passage is integrated by the oil cooler.
- This bypass ensures that when cold and therefore viscous oil, a relatively large part of the oil flows bypassing the oil cooler to the lubrication points of the engine to ensure adequate lubrication even with still cold lubricating oil.
- an increasing proportion of the oil flows through the oil cooler, thereby reducing the temperature of the oil to prevent thermal damage to the engine oil due to excessive oil temperatures.
- the document DE 19654365 describes an oil cooler for an internal combustion engine with an attachable to an engine block of the internal combustion engine support member and with an oil cooler bypass passage extending through a between the oil cooler and the support member sealingly arranged intermediate plate.
- the object is to provide an oil module of the type mentioned, which avoids the disadvantages and in which an adaptation to different requirements, in particular a change in the passage cross section of the bypass channel, with less effort and thereby at lower cost possible is.
- the oil cooler bypass passage in the oil cooler base plate or in the intermediate plate by at least one oil cooler base plate or the intermediate plate over the entire Thick penetrating slot is formed, the oil cooler side is sealed by the remaining oil cooler and carrier part side by the support member to the outside environment.
- the oil cooler bypass passage in the oil cooler base plate or in the intermediate plate by at least one carrier part side or oil cooler side, pressed into the oil cooler base plate or the intermediate plate bead or milled groove is formed, the carrier part side by the support member or oil cooler side through the remaining oil cooler is sealed to the outside environment.
- the oil cooler bypass duct is already closed on one side, which simplifies the sealing.
- the oil cooler bypass channel runs over its entire length in the oil cooler base plate or in the intermediate plate.
- This embodiment of the oil module has the advantage that the carrier part can obtain a simplified shape, because it is not involved in the leadership of the oil cooler bypass channel.
- An alternative embodiment of the oil module provides that a lying in the oil cooler base plate or in the intermediate plate part of the oil cooler bypass passage forms a central portion of the oil cooler bypass passage and that two shorter end portions of the oil cooler bypass passage respectively pass through the carrier part.
- This embodiment has the advantage that the oil cooler base plate or intermediate plate has a higher stability and dimensional stability, because the lying in the oil cooler base plate or intermediate plate part of the oil cooler bypass passage does not occupy the entire length between an oil inlet and an oil outlet in the form of openings in the oil cooler base plate or intermediate plate. Rather, each remain in the vicinity of the openings for the oil inlet and the oil outlet in the oil cooler base plate or intermediate plate stabilizing material bridges between the openings on the one hand and the central portion of the oil cooler bypass channel on the other.
- a further alternative embodiment of the oil module proposes that a part of the oil cooler bypass passage lying in the intermediate plate forms two end sections of the oil cooler bypass passage and that a shorter middle section of the oil cooler bypass passage runs through the carrier part.
- This embodiment has the advantage that in the region of the middle section of the oil cooler bypass channel, the oil cooler base plate or intermediate plate may have a material bridge, which provides in the same manner as in the embodiment described above for increasing the stability and shape-resistance of the oil cooler base plate or intermediate plate.
- the oil cooler bypass passage has a cross-section having a throttle effect.
- a change in throttle effect can here through a change in the cross section of the oil cooler bypass passage as a whole can be achieved.
- the oil cooler bypass passage in its course may have at least one throttle restriction having cross-sectional constriction.
- the flow resistance of the oil cooler bypass passage can be determined by a suitable design or change of the cross-sectional constriction.
- cross-sectional constriction is formed by at least one protruding into the oil cooler bypass passage nose.
- the cross-sectional constriction is formed by at least one Studentslap-pungs Scheme between one end of the oil cooler bypass passage and a carrier part side, connected to the oil inlet or oil outlet of the oil cooler channel region.
- a change in the flow resistance of the oil cooler bypass channel can be achieved here by changing the overlap area in size, which can be done, for example, by changing the length of the overlap between oil cooler bypass passage on the one hand and channel area in the support part on the other hand.
- the oil cooler base plate or the intermediate plate is a stamped part made of metal, in particular.
- Light metal such as aluminum
- a stamped part is a particularly inexpensive to produce component that contributes to low production costs of the oil module.
- the use of metal, in particular light metal, on the one hand ensures good durability and on the other hand for a low weight with good thermal conductivity.
- Aluminum is particularly suitable here.
- the invention provides that the oil cooler base plate or the intermediate plate is made by means of a punching tool with a replaceable tool insert in the region of the oil cooler bypass channel.
- a uniform basic punching tool can be used for the production of the oil cooler base plate or intermediate plate, in which then when changing the plate only a tool insert must be replaced.
- the valve is formed by a leaf spring, which is arranged facing in the flow direction of the oil in the oil cooler bypass passage in this, wherein the leaf spring in a not or low differential pressure-loaded state obliquely through the oil cooler bypass passage and in a more differential pressure loaded state from its obliquely extending through the oil cooler bypass passage position in an increasingly parallel to the oil cooler bypass passage extending, an increasing cross-section releasing position is automatically adjustable.
- the leaf spring consists of a bimetallic strip or strip comprises a bimetal strip through which the leaf spring in its position in the oil cooler bypass passage is automatically temperature-dependent adjustable, with an increasing temperature to a reduction of the Passage cross section causing adjustment of the leaf spring leads.
- a temperature-dependent adjustment of the leaf spring forming the valve is additionally achieved. This achieves an even more accurate and more appropriate distribution of the oil flow between the oil cooler and the oil cooler bypass duct.
- FIG. 1 and FIG. 2 show an oil module 1 in a first embodiment, in FIG. 1 in longitudinal section and in FIG. 2 in plan view, partly in a sectional view.
- the oil module 1 consists of a support member 2, which is a die casting ofchtme-tall, such as aluminum.
- the carrier part 2 is here by means of two connecting flanges 20, 20 'connected to an internal combustion engine, not shown, wherein in the flange 20 an oil supply cage 22 and in the flange 20' an oil drainage channel 24 are connected to the internal combustion engine. Furthermore, passes through the support member 2, an oil transfer passage 23 which in FIG. 1 cut is visible.
- the support member 2 has a ⁇ lkühlerflansch 29, to which an oil cooler 3 flanged sealingly is.
- a circumferential sealing groove 29 ' In a circumferential sealing groove 29 ', a not specifically shown seal is arranged, which ensures a liquid-tight flange connection.
- the oil cooler 3 is of conventional design. On its side facing the carrier part 2, the oil cooler 3 has a base plate 30.
- the base plate 30 has a plurality of fastening bores 31, which are in FIG. 2 can be seen in the plan view.
- the oil inlet 32 is in fluid communication with the ⁇ lzu Switzerlandüngskanal 22.
- the oil outlet 33 of the oil cooler 3 is in fluid communication with the oil transfer passage 23rd
- the support part 2 has a filter receptacle 28, which serves to accommodate a replaceable oil filter insert and which is liquid-tightly closed by means of a screw cap, not shown here.
- the oil module 1 has an oil cooler bypass passage 4, which connects the oil inlet 32 of the oil cooler 3 with the oil outlet 33, bypassing the oil cooler 3.
- bypass channel 4 is formed as the oil cooler base plate 30 through the entire thickness enforcing slot and preferably produced together with the rest of the base plate 30 in a stamping process ,
- the oil cooler bypass passage 4 has approximately in its middle between oil inlet 32 and oil outlet 33 here a cross-sectional constriction 40 which is formed by two mutually facing lugs in the base plate 30.
- a cross-sectional constriction 40 which is formed by two mutually facing lugs in the base plate 30.
- a defined flow resistance of the bypass channel 4 is set. If a different flow resistance is desired, this can be effected by a corresponding change in the cross-sectional constriction 40.
- only the oil cooler base plate 30 must be adapted in its contour of the bypass channel 4. This can be easily done by replacing a tool bit in one used for the manufacture of the base plate 30. Punching tool done.
- the oil cooler 3 has ever a water inlet 36 and water outlet 37, which provide for the supply and discharge of cooling water, which occurs with the oil: in the oil cooler 3 for cooling the oil in heat exchange.
- the cooling water is supplied here through a water supply channel 26 and discharged through a water discharge channel 27, which in FIG. 2 are each partially recognizable on the right in the background and which are connected in the installed state on an accompanying Brenhkraftmaschine with continuing water pipes.
- the mounting holes 31, through which screws in the support member 2 and provided there threaded holes can be performed.
- the oil module 1 in total can then be connected with other screws with the internal combustion engine, not shown, these screws through fastening holes 21 which pass through the support member 2, are performed.
- lubricating oil coming from the oil pump of the internal combustion engine flows via the connecting flange 20 through the oil feed channel 22 into the oil module 1.
- the oil flows to the oil inlet 32 of the oil cooler 3.
- the oil flows, wherein a first partial flow of the oil flows through the oil cooler 3 and a second partial flow of the oil through the oil cooler bypass passage 4.
- the two partial flows of the oil reunite and flow together through the oil transfer channel 23 into the filter holder 28.
- Both flange 20, 20 ' are sealed by in their shape to the flanges 20, 20' and the channels 22 and 24 and 25 adapted, not specifically numbered seals.
- FIGS. 3 and 4 show a second embodiment of the oil module 1.
- the oil module 1 is characteristic, in that parallel to the oil cooler base plate 30, an intermediate plate 5 is provided, which is sealingly arranged between the oil cooler base plate 30 and the oil cooler flange 29 of the carrier part 2.
- the oil cooler 3 is here of conventional design, whereby the oil cooler base plate 30 is of conventional design, in which the base plate 30 has only the openings for the formation of oil inlet 32, oil outlet 33, water inlet 36 and water outlet 37.
- the intermediate plate 5 has in the example according to the FIGS. 3 and 4 an outline corresponding to the outline of the oil cooler base plate 30. Furthermore, the intermediate plate 5 with the. Openings in the oil cooler base plate 30 dekkungs Dermats, and water perforations, each forming a portion of oil inlet 32, oil outlet 33, water inlet 36 and water outlet 37.
- the oil cooler bypass passage 4 is in the example of Figure 3 and FIG. 4 completely provided within the intermediate plate 5.
- the intermediate plate 5 is provided with an over its entire thickness reaching, preferably punched-out slot, which connects the openings, which form the oil inlet 32 and the oil outlet 33 together.
- a cross-sectional constriction 40 is also provided here, which defines a defined flow resistance of the bypass channel 4. If another flow resistance of the oil cooler bypass passage 4 is required, a simple and inexpensive change of the intermediate plate 5 suffices. The oil cooler 3 and the support part 2 of the oil module 1 then do not need to be changed.
- FIGS. 5 and 6 show the oil module 1 in a third embodiment.
- the oil cooler bypass passage 4 is divided into a plurality of channel sections.
- a longer central portion 41 of the oil cooler bypass passage 4 extends through the oil cooler base plate 30.
- two end portions 42, 43 of the bypass passage 4 which are each substantially shorter in relation to the central portion 41 and which are each formed in the support member 2.
- a desired flow resistance of the oil cooler bypass duct 4 can here preferably be determined by the dimensions of the middle section 41, in particular its width, and, if necessary, selectively changed by changing the width of the central section 41.
- the oil module 1 corresponds to the previously explained embodiments according to FIGS FIGS. 1 to 4 ,
- FIGS. 7 and 8 show an oil module 1 in a relation to the FIGS. 5 and 6 modified version. Also in the example according to the FIGS. 7 and 8 The oil cooler bypass passage 4 extends for the most part through the oil cooler base plate 30 and to a lesser extent through the support part 2. Here, the division is chosen so that two generally longer end portions 42, 43 extend through the base plate 30 of the oil cooler 3 and a comparatively shorter center section 41 of the bypass channel 4 extends through the support part 2.
- a desired flow resistance of the oil cooler bypass passage 4 can preferably be determined by setting a specific cross section of the end section 42, 43 or one of these two end sections 42, 43.
- the oil module 1 corresponds to the previously explained embodiments.
- FIGS. 9 and 10 show a fifth embodiment of the oil module 1, which in its basic design the oil module according to the FIGS. 5 and 6 corresponds, but has an additional component.
- This additional component is a valve 6, which is arranged in the oil cooler bypass duct 4.
- the valve 6 is designed as a leaf valve with a leaf spring 60 and disposed in the inner half of the oil cooler base plate 30 extending middle portion 41 of the oil cooler bypass passage 4 pointing in the flow direction of the oil.
- This valve 6 serves to divide the oil flow, which flows through the oil supply passage 22, in a suitable manner to the oil cooler 3 and the oil cooler bypass passage 4.
- the valve 6 forming the leaf spring 60 is here designed so that it is at a high differential pressure between the oil supply passage 22 and the oil transfer passage 23, as is the case in particular at low oil temperatures and high oil viscosity, due to the adjusting pressure difference on the two sides of the valve 6 in an extended position, in which the valve 6 releases a larger cross section of the oil cooler bypass duct 4.
- the valve 6 reduces the cross section of the oil cooler bypass passage 4 due to the restoring force of the leaf spring 60, as in FIGS. 9 and 10 shown, so that then a greater proportion of the oil flow is passed through the oil cooler 3 and cooled.
- FIG. 11 finally that shows in FIG. 9 circled detail from the oil module 1 in an enlarged view.
- the valve 6 in the form of the leaf spring 60 can be seen.
- the leaf spring 60 is connected to the support member 2, for example, pressed or riveted or welded.
- FIG. 11 shows a state of the valve 6, as it is present at a small pressure difference on the two sides of the valve 6.
- the valve 6 assumes a closed or approximately closed position, whereby the entire or at least the major part of the oil flow is then guided through the oil cooler 3.
- the valve 6 may additionally consist either of a bimetallic strip or comprise a bimetallic strip in its course. With such a bimetal strip can be additionally achieved that the valve 6 is adjusted automatically depending on the temperature of the oil. In this case, the valve 6 is designed with a bimetallic spring so that at low temperature, the valve 6 releases a larger cross section and at a higher temperature a smaller cross section of the oil cooler bypass duct 4.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Lubrication Of Internal Combustion Engines (AREA)
- Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft ein Ölmodul für eine Brennkraftmaschine, mit einem an einen Motorblock der Brennkraftmaschine anflanschbaren Trägerteil, das zumindest einen Ölfilter und einen Ölkühler trägt, wobei in dem Ölmodul Kanäle für die Führung von Öl und Wasser vorgesehen sind, von denen ein Kanal ein Ölkühlerbypasskanal ist, der einen Öleinlaß des Ölkühlers mit einem Ölauslaß des Ölkühlers verbindet.The present invention relates to an oil module for an internal combustion engine, with a support member flangeable to an engine block of the internal combustion engine, which carries at least one oil filter and an oil cooler, wherein in the oil module channels for the guidance of oil and water are provided, of which one channel is an oil cooler bypass passage is that connects an oil inlet of the oil cooler with an oil outlet of the oil cooler.
Ein Ölmodul der eingangs genannten Art ist aus
Insbesondere in der Automobilindustrie ist es ein allgemeines Bestreben, unterschiedliche Ausführungen einer Brennkraftmaschine modular produzieren zu können.. Dabei sollen möglichst viele gleiche Bauteile für unterschiedliche Ausführungen der Brennkraftmaschine Verwendung finden. Die Brennkraftmaschinen unterscheiden dann voneinander z. B. dadurch, daß eine Ausführung einen Turbolader aufweist und eine andere Ausführung keinen Turbolader hat. Die Brennkraftmaschinen unterscheiden sich in ihren verschiedenen Versionen üblicherweise in ihrer Leistung, was zur Folge hat, daß an das Ölmodul und an den darin vorgesehenen Ölkühler je nach Ausführung der Brennkraftmaschine unterschiedliche Anforderungen gestellt werden. Diesen unterschiedlichen Anforderungen kann beispielsweise dadurch entsprochen werden, daß je nach Ausführung der Brennkraftmaschine, mit der das Ölmodul verbunden wird, der Bypass unterschiedlich gestaltet wird, insbesondere mit unterschiedlichem Durchlaßquerschnitt. Wenn bei dem Trägerteil gemäß dem vorstehend zitierten Stand der Technik der Durchlaßquerschnitt des Bypasskanals verändert werden soll, ist es erforderlich, entweder die Spritzform für das als Druckgußteil hergestellten Trägerteil zu ver-ändern oder an jedem hergestellten Trägerteil nachträglich eine mechanische Bearbeitung vorzunehmen. Beide Wege sind technisch aufwendig und führen zu hohen Kosten, die sich auf die Wirtschaftlichkeit negativ auswirken.In particular, in the automotive industry, it is a general desire to be able to produce different versions of an internal combustion engine modular .. It should be as many identical components for different versions of the internal combustion engine use. The internal combustion engines then differentiate z. B. in that one embodiment has a turbocharger and another embodiment has no turbocharger. The internal combustion engines usually differ in their different versions in their performance, with the result that different requirements are placed on the oil module and the oil cooler provided therein depending on the design of the internal combustion engine. These different requirements can, for example, be met in that, depending on the design of the internal combustion engine with which the oil module is connected, the bypass is designed differently, in particular with different flow cross-section. If in the carrier part according to the above-cited prior art, the passage cross section of the bypass channel to be changed, it is necessary either ver-change the injection mold for the support member produced as a diecast or subsequently make a mechanical processing on each support member produced. Both approaches are technically complex and lead to high costs, which have a negative impact on profitability.
Das Dokument
Für die vorliegende Erfindung stellt sich deshalb die Aufgabe, ein Ölmodul der eingangs genannten Art zu schaffen, das die dargelegten Nachteile vermeidet und bei dem eine Anpassung an unterschiedliche Erfordernisse, insbesondere eine Veränderung des Durchlaßquerschnitts des Bypasskanals, mit geringerem Aufwand und dadurch zu niedrigeren Kosten möglich ist.For the present invention, therefore, the object is to provide an oil module of the type mentioned, which avoids the disadvantages and in which an adaptation to different requirements, in particular a change in the passage cross section of the bypass channel, with less effort and thereby at lower cost possible is.
Die Lösung dieser Aufgabe gelingt erfindungsgemäß mit einem Ölmodul der eingangs genannten Art, das dadurch gekennzeichnet ist, daß der.Ölkühlerbypasskanal über zumindest den größeren Teil seiner Länge durch eine den Ölkühler trägerteilseiting abschließende Ölkühlergrundplatte oder durch eine zwischen dem Ölkühler und dem Trägerteil dichtend angeordnete Zwischenplatte verläuft.The solution of this object is achieved according to the invention with an oil module of the type mentioned, which is characterized in that the.Oil cooler bypass passage over at least the greater part of its length by a oil cooler trägerteilseiting final oil cooler base plate or by a between the oil cooler and the support member sealingly arranged intermediate plate ,
Erfindungswesentlich liegt bei dem anmeldungsgemäßen Ölmodul der Ölkühlerbypasskanal über den zumindest größeren Teil seiner Länge in der Ölkühlergrundplatte oder in einer Zwischenplatte, nicht aber in dem als Druckgußteil hergestellten Trägerteil. Sowohl die Ölkühlergrundplatte als auch die Zwischenplatte sind im Vergleich zu einem Druckgußteil sehr einfache Bauteile, die kostengünstig hergestellt werden können und bei denen kleinere Formänderungen ebenfalls mit geringem Aufwand und damit kostengünstig vorgenommen werden können. Damit kann für unterschiedliche Ausführungen der zugehörigen Brennkraftmaschine stets das gleiche Trägerteil eingesetzt werden; die gegebenenfalls erforderliche Anpassung erfolgt dann durch eine einfache Änderung bzw. Auswahl der passenden Ölkühlergrundplatte oder Zwischenplatte. Aufwendige und teure Änderungen an der Spritzform für das' Trägerteil werden so gänzlich vermieden. Bei Einsatz der Zwischenplatte kann auch der Ölkühler unverändert bleiben, was die Herstellung verschiedener Ölkühlerausführungen erspart. Lediglich unterschiedliche Zwischenplatten müssen dann je nach Ausführung der zugehörigen Brennkraftmaschine hergestellt und eingebaut werden.Essential to the invention in the oil module according to the application of the oil cooler bypass passage over the at least greater part of its length in the oil cooler base plate or in an intermediate plate, but not in the carrier part produced as a die-cast part. Both the oil cooler base plate and the intermediate plate are compared to a die casting very simple components that can be produced inexpensively and where minor changes in shape also with little effort and thus can be made inexpensively. Thus, the same carrier part can always be used for different versions of the associated internal combustion engine; Any necessary adjustment then takes place by simply changing or selecting the appropriate oil cooler base plate or intermediate plate. Elaborate and expensive changes to the injection mold for the 'carrier part are thus completely avoided. When using the intermediate plate and the oil cooler can remain unchanged, which saves the production of different oil cooler designs. Only different intermediate plates must then be manufactured and installed depending on the design of the associated internal combustion engine.
In weiterer Ausgestaltung der Erfindung ist vorgesehen, daß der Ölkühlerbypasskanal in der Ölkühlergrundplatte oder in der Zwischenplatte durch mindestens einen die Ölkühlergrundplatte oder die Zwischenplatte über deren gesamte Dicke durchsetzenden Schlitz gebildet ist, der ölkühlerseitig durch den übrigen Ölkühler und trägerteilseitig durch das Trägerteil zur äußeren Umgebung hin abgedichtet ist. Die Ausgestaltung des Ölkühlerbypasskanals als Schlitz, der die Ölkühlergrundplatte oder die Zwischenplatte über deren gesamte Dicke durchsetzt, macht die Herstellung besonders einfach, da ein solcher Schlitz mit geringen Aufwand hergestellt und auch mit geringen Aufwand in seiner Kontur bei Bedarf verändert werden kann.In a further embodiment of the invention it is provided that the oil cooler bypass passage in the oil cooler base plate or in the intermediate plate by at least one oil cooler base plate or the intermediate plate over the entire Thick penetrating slot is formed, the oil cooler side is sealed by the remaining oil cooler and carrier part side by the support member to the outside environment. The design of the oil cooler bypass duct as a slot, which passes through the oil cooler base plate or the intermediate plate over its entire thickness, makes the production particularly simple, since such a slot can be made with little effort and changed with little effort in its contour as needed.
Als Alternative zu der vorstehend beschriebenen Ausführung wird vorgeschlagen, daß der Ölkühlerbypasskanal in der Ölkühlergrundplatte oder in der Zwischenplatte durch mindestens eine trägerteilseitige oder ölkühlerseitige, in die Ölkühlergrundplatte oder die Zwischenplatte eingepreßte Sicke oder eingefräste Nut gebildet ist, die trägerteilseitig durch das Trägerteil oder ölkühlerseitig durch den übrigen Ölkühler zur äußeren Umgebung hin abgedichtet ist. Hier ist der Ölkühlerbypasskanal auf seiner einen Seite schon geschlossen, was die Abdichtung vereinfacht.As an alternative to the embodiment described above, it is proposed that the oil cooler bypass passage in the oil cooler base plate or in the intermediate plate by at least one carrier part side or oil cooler side, pressed into the oil cooler base plate or the intermediate plate bead or milled groove is formed, the carrier part side by the support member or oil cooler side through the remaining oil cooler is sealed to the outside environment. Here, the oil cooler bypass duct is already closed on one side, which simplifies the sealing.
Weiter ist bevorzugt vorgesehen, daß der Ölkühlerbypass-kanal über seine gesamte Länge in der Ölkühlergrundplatte oder in der Zwischenplatte verläuft. Diese Ausgestaltung des Ölmoduls hat den Vorteil, daß das Trägerteil eine vereinfachte Formgebung erhalten kann, weil es an der Führung des Ölkühlerbypasskanals nicht beteiligt ist.Further, it is preferably provided that the oil cooler bypass channel runs over its entire length in the oil cooler base plate or in the intermediate plate. This embodiment of the oil module has the advantage that the carrier part can obtain a simplified shape, because it is not involved in the leadership of the oil cooler bypass channel.
Eine alternative Ausgestaltung des Ölmoduls sieht vor, daß ein in der Ölkühlergrundplatte oder in der Zwischen-platte liegender Teil des Ölkühlerbypasskanals einen Mittelabschnitt des Ölkühlerbypasskanals bildet und daß zwei kürzere Endabschnitte des Ölkühlerbypasskanals jeweils durch das Trägerteil verlaufen. Diese Ausführung hat den Vorteil, daß die Ölkühlergrundplatte oder Zwischenplatte eine höherer Stabilität und Formbeständigkeit aufweist, weil der in der Ölkühlergrundplatte oder Zwischenplatte liegende Teil des Ölkühlerbypasskanals nicht die gesamt Länge zwischen einem Öleinlaß und einem Ölauslaß in Form von Durchbrechungen in der Ölkühlergrundplatte oder Zwischenplatte einnimmt. Vielmehr verbleiben jeweils in der Nähe der Durchbrechungen für den Öleinlaß und den Ölauslaß in der Ölkühlergrundplatte oder Zwischenplatte stabilisierende Materialbrücken zwischen den Durchbrechungen einerseits und dem Mittelabschnitt des Ölkühlerbypasskanals andererseits.An alternative embodiment of the oil module provides that a lying in the oil cooler base plate or in the intermediate plate part of the oil cooler bypass passage forms a central portion of the oil cooler bypass passage and that two shorter end portions of the oil cooler bypass passage respectively pass through the carrier part. This embodiment has the advantage that the oil cooler base plate or intermediate plate has a higher stability and dimensional stability, because the lying in the oil cooler base plate or intermediate plate part of the oil cooler bypass passage does not occupy the entire length between an oil inlet and an oil outlet in the form of openings in the oil cooler base plate or intermediate plate. Rather, each remain in the vicinity of the openings for the oil inlet and the oil outlet in the oil cooler base plate or intermediate plate stabilizing material bridges between the openings on the one hand and the central portion of the oil cooler bypass channel on the other.
Eine weitere alternative Ausgestaltung des Ölmoduls schlägt vor, daß ein in der Zwischenplatte liegender Teil des Ölkühlerbypasskanals zwei Endabschnitte des Ölkühler-bypasskanals bildet und daß ein kürzerer Mittelabschnitt des Ölkühlerbypasskanals durch das Trägerteil verläuft. Diese Ausführung hat den Vorteil, daß im Bereich des Mittelabschnitts des Ölkühlerbypasskanals die Ölkühlergrund-platte oder Zwischenplatte eine Materialbrücke aufweisen kann, die in gleicher Weise wie bei der zuvor beschriebenen Ausführung für eine Erhöhung der Stabilität und Form-beständigkeit der Ölkühlergrundplatte oder Zwischenplatte sorgt.A further alternative embodiment of the oil module proposes that a part of the oil cooler bypass passage lying in the intermediate plate forms two end sections of the oil cooler bypass passage and that a shorter middle section of the oil cooler bypass passage runs through the carrier part. This embodiment has the advantage that in the region of the middle section of the oil cooler bypass channel, the oil cooler base plate or intermediate plate may have a material bridge, which provides in the same manner as in the embodiment described above for increasing the stability and shape-resistance of the oil cooler base plate or intermediate plate.
Zur Erzielung der gewünschten Funktion des Ölkühlerbypasskanals ist die Einhaltung eines definierten Strömungswiderstandes des Ölkühlerbypasskanals wesentlich. Um diese Forderung zu erfüllen, ist in einer weiteren Ausgestaltung des Ölmoduls vorgesehen, daß der Ölkühlerbypasskanal einen eine Drosselwirkung aufweisenden Querschnitt hat. Eine Veränderung der Drosselwirkung kann hier durch eine Veränderung des Querschnitts des Ölkühlerbypasskanals insgesamt erzielt werden.To achieve the desired function of the oil cooler bypass duct adherence to a defined flow resistance of the oil cooler bypass duct is essential. In order to meet this requirement, it is provided in a further embodiment of the oil module, that the oil cooler bypass passage has a cross-section having a throttle effect. A change in throttle effect can here through a change in the cross section of the oil cooler bypass passage as a whole can be achieved.
Alternativ dazu kann der Ölkühlerbypasskanal in seinem Verlauf mindestens eine eine Drosselwirkung aufweisende Querschnittsverengung haben. Bei dieser Ausführung kann der Strömungswiderstand des Ölkühlerbypasskanals durch eine geeignete Ausführung oder Veränderung der Querschnittsverengung festgelegt werden.Alternatively, the oil cooler bypass passage in its course may have at least one throttle restriction having cross-sectional constriction. In this embodiment, the flow resistance of the oil cooler bypass passage can be determined by a suitable design or change of the cross-sectional constriction.
Eine Weiterbildung sieht dazu vor, daß die Querschnittsverengung durch mindestens eine in den Ölkühlerbypasskanal ragende Nase gebildet ist. Eine solche Formgebung ist einfach herstellbar und auch einfach veränderbar, so daß eine einfache und preiswerte Herstellung gewährleistet ist.A further development provides that the cross-sectional constriction is formed by at least one protruding into the oil cooler bypass passage nose. Such a shape is easy to prepare and easy to change, so that a simple and inexpensive production is guaranteed.
Gemäß einer weiteren Alternative ist vorgesehen, daß die Querschnittsverengung durch mindestens einen Überlap-pungsbereich zwischen einem Ende des Ölkühlerbypasskanals und einem trägerteilseitigen, mit dem Öleinlaß oder Ölauslaß des Ölkühlers verbundenen Kanalbereich gebildet ist. Eine Veränderung des Strömungswiderstandes des Ölkühlerbypasskanals kann hier dadurch erreicht werden, daß man den Überlappungsbereich in seiner Größe verändert, was beispielsweise dadurch geschehen kann, daß man die Länge der Überlappung zwischen Ölkühlerbypasskanal einerseits und Kanalbereich im Trägerteil andererseits verändert.According to a further alternative it is provided that the cross-sectional constriction is formed by at least one Überlap-pungsbereich between one end of the oil cooler bypass passage and a carrier part side, connected to the oil inlet or oil outlet of the oil cooler channel region. A change in the flow resistance of the oil cooler bypass channel can be achieved here by changing the overlap area in size, which can be done, for example, by changing the length of the overlap between oil cooler bypass passage on the one hand and channel area in the support part on the other hand.
Für alle zuvor beschriebenen Ausführungen des Ölmoduls ist bevorzugt vorgesehen, daß die Ölkühlergrundplatte oder die Zwischenplatte ein Stanzteil aus Metall, insbesondere. Leichtmetall, wie Aluminium, ist.. Ein Stanzteil ist ein besonders preisgünstig herstellbares Bauteil, das zu niedrigen Herstellungskosten des Ölmoduls beiträgt. Die Verwendung von Metall, insbesondere Leichtmetall, sorgt einerseits für eine gute Haltbarkeit und andererseits für ein geringes Gewicht bei gleichzeitig guter Wärmeleitfähigkeit. Besonders gut eignet sich hier Aluminium.For all previously described embodiments of the oil module is preferably provided that the oil cooler base plate or the intermediate plate is a stamped part made of metal, in particular. Light metal, such as aluminum, is .. A stamped part is a particularly inexpensive to produce component that contributes to low production costs of the oil module. The use of metal, in particular light metal, on the one hand ensures good durability and on the other hand for a low weight with good thermal conductivity. Aluminum is particularly suitable here.
Weiter ist erfindungsgemäß vorgesehen, daß die Ölkühlergrundplatte oder die Zwischenplatte mittels eines Stanzwerkzeugs mit einem austauschbaren Werkzeugeinsatz im Bereich des Ölkühlerbypasskanals hergestellt ist. In dieser Ausführung kann ein einheitliches Grund-stanzwerkzeug für die Herstellung der Ölkühlergrundplatte oder Zwischenplatte eingesetzt werden, bei dem dann bei einer Änderung der Platte lediglich ein Werkzeugeinsatz ausgetauscht werden muß.Further, the invention provides that the oil cooler base plate or the intermediate plate is made by means of a punching tool with a replaceable tool insert in the region of the oil cooler bypass channel. In this embodiment, a uniform basic punching tool can be used for the production of the oil cooler base plate or intermediate plate, in which then when changing the plate only a tool insert must be replaced.
Für solche Fälle, bei denen allein durch den Ölkühlerby-passkanal noch nicht die gewünschte temperaturabhängige Aufteilung des Ölstromes auf den Ölkühler und den Ölkühlerbypasskanal erreicht werden kann, schlägt die Erfin-dung vor, daß im Verlauf des Ölkühlerbypasskanals ein Ventil angeordnet ist, das abhängig von einer Druckdiffe-renz zwischen dem Öleinlaß und dem Ölauslaß des Ölkühlers einen veränderlichen Durchlaßquerschnitt freigibt, wobei bei niedrigerem Differenzdruck der Durchlaßquerschnitt kleiner und bei höherem Differenzdruck der Durchlaßquerschnitt größer ist'. Ein niedriger Differenzdruck stellt sich insbesondere dann ein, wenn das Öl warm ist, so daß dann ein höherer Kühlbedarf für das Öl besteht und dementsprechend ein größerer Anteil des Öls durch den Ölkühler zu leiten ist. Umgekehrt wird bei kaltem Öl ein höherer Differenzdruck auftreten, der dazu führt, daß ein größerer Anteil des Öls durch den Ölkühlerbypasskanal geleitet wird.For such cases, in which alone through the Ölkühlerby passport not the desired temperature-dependent distribution of the oil flow to the oil cooler and the oil cooler bypass passage can be achieved, suggests the inven tion that in the course of the oil cooler bypass passage a valve is arranged, which depends on a pressure difference between the oil inlet and the oil outlet of the oil cooler releases a variable passage cross-section, wherein at lower differential pressure, the passage cross-section is smaller and at a higher differential pressure of the passage cross section is greater '. A low differential pressure arises in particular when the oil is warm, so that then there is a higher cooling requirement for the oil and, accordingly, a larger proportion of the oil is to be passed through the oil cooler. Conversely, with cold oil, a higher differential pressure will occur, resulting in a greater proportion of the oil passing through the oil cooler bypass passage.
Um das Ölmodul bei einer Ausführung mit einem Ventil ebenfalls möglichst kostengünstig herstellen zu können, ist weiter vorgesehen, daß das Ventil durch eine Blattfeder gebildet ist, die in Strömungsrichtung des Öls im Ölkühlerbypasskanal weisend in diesem angeordnet ist, wobei die Blattfeder in einem nicht oder gering differenzdruck-belasteten Zustand schräg durch den Ölkühlerbypasskanal verläuft und in einem stärker differenzdruckbelasteten Zustand aus ihrer schräg durch den Ölkühlerbypasskanal verlaufenden Lage in eine zunehmend in Parallelrichtung zum Ölkühlerbypasskanal verlaufende, einen zunehmenden Querschnitt freigebende Lage selbsttätig verstellbar ist.In order to produce the oil module in an embodiment with a valve also as inexpensively as possible, it is further provided that the valve is formed by a leaf spring, which is arranged facing in the flow direction of the oil in the oil cooler bypass passage in this, wherein the leaf spring in a not or low differential pressure-loaded state obliquely through the oil cooler bypass passage and in a more differential pressure loaded state from its obliquely extending through the oil cooler bypass passage position in an increasingly parallel to the oil cooler bypass passage extending, an increasing cross-section releasing position is automatically adjustable.
Schließlich kann bei dem erfindungsgemäßen Ölmodul mit Ventil noch ergänzend vorgesehen sein, daß die Blattfeder aus einem Bimetallstreifen besteht oder einen Bimetall-streifen umfaßt, durch den die Blattfeder in ihrer Lage im Ölkühlerbypasskanal selbsttätig temperaturabhängig verstellbar ist, wobei eine ansteigende Temperatur zu einer eine Verkleinerung des Durchlaßquerschnitts bewirkenden Verstellung der Blattfeder führt. Mit dieser Ausgestaltung der Blattfeder wird zusätzlich noch eine tempe-raturabhängige Verstellung der das Ventil bildenden Blattfeder erzielt. Hiermit wird eine noch genauere und bedarfsgerechtere Aufteilung des Ölstroms zwischen Ölküh-ler und Ölkühlerbypasskanal erzielt.Finally, in the oil module according to the invention with valve can be additionally provided that the leaf spring consists of a bimetallic strip or strip comprises a bimetal strip through which the leaf spring in its position in the oil cooler bypass passage is automatically temperature-dependent adjustable, with an increasing temperature to a reduction of the Passage cross section causing adjustment of the leaf spring leads. With this embodiment of the leaf spring, a temperature-dependent adjustment of the leaf spring forming the valve is additionally achieved. This achieves an even more accurate and more appropriate distribution of the oil flow between the oil cooler and the oil cooler bypass duct.
Im folgenden werden. Ausführungsbeispiele der Erfindung anhand einer Zeichnung erläutert. Die Figuren der Zeich-nung zeigen:
Figur 1- ein Ölmodul in einer ersten Ausführung im Längsschnitt,
Figur 2- das Ölmodul aus
in Draufsicht, teils geschnitten,Figur 1 Figur 3- und
das Ölmodul in einer zweiten Ausführung in einer Darstellungsweise entsprechend denFigur 4 ,Figuren 1 und 2 Figur 5- und
das Ölmodul in einer dritten Ausfüh-rung, wieder in gleicher Darstellungsweise wie in denFigur 6 ,Figuren 1 und 2 - Figur 7
- und
Figur 8 das Ölmodul in einer vierten Ausführung, wieder in gleicher Darstellungsweise wie inden Figuren 1 und 2 , - Figur 9
- und
Figur 10 das Ölmodul in einer fünften Ausfüh-rung, wieder in gleicher Darstellungsweise wie inden Figuren 1 und 2 , und, - Figur 11
- das in
Figur 9 eingekreiste Detail in vergrößerter Ausschnittsdarstellung.
- FIG. 1
- an oil module in a first embodiment in longitudinal section,
- FIG. 2
- the oil module off
FIG. 1 in plan view, partly cut, - FIG. 3
- and
FIG. 4 the oil module in a second embodiment in a representation according to theFigures 1 and 2 . - FIG. 5
- and
FIG. 6 the oil module in a third embodiment, again in the same representation as in theFigures 1 and 2 . - FIG. 7
- and
FIG. 8 the oil module in a fourth embodiment, again in the same representation as in theFigures 1 and 2 . - FIG. 9
- and
FIG. 10 the oil module in a fifth embodiment, again in the same representation as in theFigures 1 and 2 , and, - FIG. 11
- this in
FIG. 9 circled detail in enlarged detail.
Wie die
An seiner in
Der Ölkühler 3 ist von herkömmlicher Bauart. An seiner dem Trägerteil 2 zugewandten Seite besitzt der Ölkühler 3 eine Grundplatte 30. Die Grundplatte 30 besitzt mehrere Befestigungsbohrungen 31, die in
Durch den Ölkühler 3 und seine Grundplatte 30 verlaufen je ein Öleinlaß 32 und ein Ölauslaß 33 als weitere Kanäle des Ölmoduls 1. Der Öleinlaß 32 steht in Strömungsverbindung mit dem Ölzuführüngskanal 22. Der Ölauslaß 33 des Ölkühlers 3 steht in Strömungsverbindung mit dem Ölüberleitungskanal 23.The
Ganz links in den
Weiterhin besitzt das Ölmodul 1 einen Ölkühlerbypasskanal 4, der den Öleinlaß 32 des Ölkühlers 3 mit dessen Ölauslaß 33 unter Umgehung des Ölkühlers 3 verbindet.Furthermore, the
Bei dem in den
Wie die
Neben dem Öleinlaß 32 und dem Ölauslaß 33 besitzt der Ölkühler 3 noch je einen Wassereinlaß 36 und Wasserauslaß 37, die für die Zu- und Abführung von Kühlwasser sorgen, das mit dem Öl :im Ölkühler 3 zur Kühlung des Öls in Wärmeaustausch tritt. Das Kühlwasser wird hier durch einen Wasserzuführungskanal 26 zugeführt und durch einen Wasserabführungskanal 27 abgeführt, die in
Zur dichtenden Verbindung des Ölkühlers 3 mit dem Trägerteil 2 dienen die Befestigungsbohrungen 31, durch die hindurch Schrauben in das Trägerteil 2 und in dort vorgesehene Gewindebohrungen geführt werden können. Das Ölmodul 1 insgesamt kann dann mit weiteren Schrauben mit der nicht dargestellten Brennkraftmaschine verbunden werden, wobei diese Schrauben durch Befestigungsbohrungen 21, die das Trägerteil 2 durchsetzen, geführt werden.For sealing connection of the
Im Betrieb der Brennkraftmaschine strömt von der Ölpumpe der Brennkraftmaschine kommendes Schmieröl über den Anschlußflansch 20 durch den Ölzuführungskanal 22 in das Ölmodul 1 ein. Innerhalb des Trägerteils 2 strömt das Öl zum Öleinlaß 32 des Ölkühlers 3. Dort verzweigt sich der Ölstrom, wobei ein erster Teilstrom des Öls durch den Ölkühler 3 und ein zweiter Teilstrom des Öls durch den Ölkühlerbypasskanal 4 strömt. Am Ölauslaß 33 des Ölkühlers 3 vereinigen sich die beiden Teilströme des Öls wieder und strömen gemeinsam durch den Ölüberleitungskanal 23 in die Filteraufnahme 28. Bei vervollständigtem Ölmodul mit in die Filteraufnahme 28 eingesetztem Filterelement und mit aufgeschraubtem Filterdeckel strömt das durch den Öl-überleitungskanal 23 zuströmende Öl radial von außen nach innen durch den Filtereinsatz und dann durch den Ölabführungskanal 24 über den zweiten Anschlußflansch 20' wieder zur Brennkraftmaschine und in dieser zu den mit Öl zu versorgenden Schmierstellen.During operation of the internal combustion engine, lubricating oil coming from the oil pump of the internal combustion engine flows via the connecting
Neben dem Ölabführungskanal 24 verläuft durch den zweiten Anschlußflansch 20' noch ein Ölablaßkanal 25. Dieser Ölablaßkanal 25 dient dazu,' bei einem Wechsel des Filtereinsatzes die. Filteraufnahme 28 von Öl zu entleeren. Der Ölablaßkanal 25 mündet innerhalb der Brennkraftmaschine in einen drucklosen Bereich, beispielsweise in die Ölwanne.In addition to the
Beide Flanschverbindungen 20, 20' sind durch in ihrer Form an die Flansche 20, 20' sowie die Kanäle 22 bzw. 24 und 25 angepaßte, nicht eigens bezifferte Dichtungen abgedichtet.Both
Die
Die Zwischenplatte 5 hat im Beispiel gemäß den
Der Ölkühlerbypasskanal 4 ist bei dem Beispiel gemäß Figur 3 und
In seinen übrigen Teilen und in seiner Funktion entspricht das Ölmodul 1 gemäß den
Die
Ein gewünschter Strömungswiderstand des Ölkühlerbypasskanals 4 kann hier bevorzugt durch die Abmessungen des Mittelabschnitts 41, insbesondere dessen Breite, festgelegt werden und bei Bedarf durch Veränderung der Breite des Mittelabschnitts 41 gezielt verändert werden.A desired flow resistance of the oil
In seinen übrigen Teilen und in seiner Funktion entspricht das Ölmodul 1 den zuvor erläuterten Ausführungsbeispielen gemäß den
Die
Bei dieser Ausführung des Ölmoduls 1 kann ein gewünschter Strömungswiderstand des Ölkühlerbypasskanals 4 vorzugsweise durch Einstellung eines bestimmten Querschnitts der Endabschnitt 42, 43 oder eines dieser beiden Endabschnitte 42, 43 festgelegt werden.In this embodiment of the
In den übrigen Teilen und in seiner Funktion entspricht das Ölmodul 1 den zuvor erläuterten Ausführungsbeispielen.In the remaining parts and in its function, the
Die
Dieses Ventil 6 dient dazu, den Ölstrom, der durch den Ölzuführungskanal 22 zuströmt, in einer geeigneten Weise auf den Ölkühler 3 und den Ölkühlerbypasskanal 4 aufzuteilen. Die.das Ventil 6 bildende Blattfeder 60 ist dabei so ausgelegt, daß sie bei einem hohen Differenzdruck zwischen dem Ölzuführungskanal 22 und dem Ölüberleitungskanal 23, wie dies insbesondere bei niedrigen Öltemperaturen und hoher Ölviskosität der Fall ist, aufgrund der sich einstellenden Druckdifferenz auf den beiden Seiten des Ventils 6 in eine gestreckte Stellung gebracht wird, in der das Ventil 6 einen größeren Querschnitt des Ölkühlerbypasskanals 4 freigibt. Bei geringerer Druckdifferenz verkleinert das Ventil 6 aufgrund der Rückstellkraft der Blattfeder 60 den Querschnitt des Ölkühlerbypasskanals 4, wie in
In seinen, übrigen Elementen und in seiner übrigen Funktion entspricht das Ölmodul 1 gemäß den
Die
Die
Außer seiner Eigenschaft als Blattfeder kann das Ventil 6 zusätzlich entweder aus einem Bimetallstreifen bestehen oder einen Bimetallstreifen in seinem Verlauf umfassen. Mit einem solchen Bimetallstreifen kann zusätzlich erreicht werden, daß sich das Ventil 6 zusätzlich abhängig von der Temperatur des Öls selbsttätig verstellt. Dabei ist das Ventil 6 mit Bimetallfeder so ausgelegt, daß bei niedriger Temperatur das Ventils 6 einen größeren Querschnitt und bei höherer Temperatur einen kleineren Querschnitt des Ölkühlerbypasskanals 4 freigibt.In addition to its characteristic as a leaf spring, the
Claims (15)
- Oil module (1) for an internal combustion engine, comprising a carrier element (2) that can be flanged onto an engine block of the internal combustion engine and carries at least one oil filter and an oil cooler (3); said oil module (1) being provided with channels (22, 23, 24, 25; 26, 27; 4) for guiding oil and water, one of said channels being an oil cooler bypass channel (4) connecting an oil inlet (32) of the oil cooler (3) to an oil outlet (33) of the oil cooler (3), characterized in that at least the main part of the oil cooler bypass channel (4) extends through an oil cooler base plate (30) occluding the oil cooler (3) on the carrier element side, or through an intermediate plate (5) arranged between the oil cooler (3) and the carrier element (2) in a sealing manner.
- Oil module according to claim 1, characterized in that the oil cooler bypass channel (4) is formed in the oil cooler base plate (30) or in the intermediate plate (5) by at least one slit extending over the entire thickness of the oil cooler base plate (30) or the intermediate plate (5), said slit being sealed towards the outside environment on the oil cooler side by the remaining oil cooler (3) and on the carrier element side by the carrier element (2).
- Oil module according to claim 1, characterized in that the oil cooler bypass channel (4) in the oil cooler base plate (30) or in the intermediate plate (5) is formed by at least one pressed-in bead or milled groove in the oil cooler base plate (30) or the intermediate plate (5) on the carrier element side or the oil cooler side, said bead or groove being sealed towards the outside environment by the carrier element (2) on the carrier element side or by the remaining oil cooler (3) on the oil cooler side.
- Oil module according to any one of the claims 1 to 3, characterized in that the oil cooler bypass channel (4) extends over its entire length in the oil cooler base plate (30) or in the intermediate plate (5).
- Oil module according to any one of the claims 1 to 3, characterized in that one part of the oil cooler bypass channel (4) lying in the oil cooler base plate (30) or in the intermediate plate (5) forms a middle section (41) of the oil cooler bypass channel (4) and that two shorter end sections (42, 43) of the oil cooler bypass channel (4) each extend through the carrier element (2).
- Oil module according to any one of the claims 1 to 3, characterized in that one part of the oil cooler bypass channel (4) lying in the oil cooler base plate (30) or in the intermediate plate (5) forms two end sections (42, 43) of the oil cooler bypass channel (4) and that a shorter middle section (41) of the oil cooler bypass channel (4) extends through the carrier element (2.
- Oil module according to any one of the claims 1 to 6, characterized in that the oil cooler bypass channel (4) has a cross section comprising a throttling effect.
- Oil module according to any one of the claims 1 to 6, characterized in that the oil cooler bypass channel (4) has, in its course, at least one cross- sectional narrowing (40) having a throttling effect.
- Oil module according to claim 8, characterized in that the cross-sectional narrowing (40) is formed by at least one nose protruding into the oil cooler bypass channel (4).
- Oil module according to claim 8 or 9, characterized in that the cross-sectional narrowing (40) is formed by at least one overlapping area between one end of the oil cooler bypass channel (4) and a channel area (22, 23) on the carrier element side being connected with the oil inlet (32) or oil outlet (33) of the oil cooler (3).
- Oil module according to any one of the preceding claims, characterized in that the oil cooler base plate (30) or the intermediate plate (5) is a stamping of metal, particularly light metal, such as aluminum.
- Oil module according to claim 11, characterized in that the oil cooler base plate (30) or the intermediate plate (5) is manufactured by means of a stamping tool with an exchangeable tool insert in the area of the oil cooler bypass channel (4).
- Oil module according to any one of the preceding claims, characterized in that a valve (6) is arranged in the course of the oil cooler bypass channel (4) which - depending on a pressure difference between the oil inlet (32) and the oil outlet (33) of the oil cooler (3) - releases a modifiable passage cross section, with the passage cross section being smaller at a lower differential pressure and the passage cross section being larger at a higher differential pressure.
- Oil module according to claim 13, characterized in that the valve (6) is formed by a leaf spring (60) which is arranged in the oil cooler bypass channel (4) pointing into the direction of flow of the oil, with the leaf spring (60) - in a non-loaded or lightly loaded differential pressure condition - obliquely extending through the oil cooler bypass channel (4) and - in a more strongly loaded differential pressure condition - being automatically adjustable from its obliquely extending position through the oil cooler bypass channel (4) into a position increasingly extending in parallel direction to the oil cooler bypass channel (4), releasing an increasing cross section.
- Oil module according to claim 13 or 14, characterized in that the leaf spring (60) consists of a bimetal strip or comprises a bimetal strip, by which the leaf spring (60) in its position in the oil cooler bypass channel (4) is automatically adjustable depending on the temperature, with an increasing temperature resulting in an adjustment of the leaf spring (60) effecting a reduction of the passage cross section.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE20314687U DE20314687U1 (en) | 2003-09-23 | 2003-09-23 | Oil module for an internal combustion engine |
PCT/EP2004/010572 WO2005031128A2 (en) | 2003-09-23 | 2004-09-21 | Oil module for an internal combustion engine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1664659A2 EP1664659A2 (en) | 2006-06-07 |
EP1664659B1 true EP1664659B1 (en) | 2008-11-12 |
Family
ID=34202476
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04765448A Expired - Lifetime EP1664659B1 (en) | 2003-09-23 | 2004-09-21 | Oil module for an internal combustion engine |
Country Status (9)
Country | Link |
---|---|
US (1) | US8104581B2 (en) |
EP (1) | EP1664659B1 (en) |
JP (1) | JP4385051B2 (en) |
KR (1) | KR100866004B1 (en) |
CN (2) | CN101915141B (en) |
AT (1) | ATE414254T1 (en) |
BR (1) | BRPI0414692B1 (en) |
DE (2) | DE20314687U1 (en) |
WO (1) | WO2005031128A2 (en) |
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JP4548351B2 (en) * | 2006-01-25 | 2010-09-22 | トヨタ自動車株式会社 | Oil cooler mounting structure |
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DE102006026629A1 (en) * | 2006-06-08 | 2007-12-13 | Bayerische Motoren Werke Ag | Water/oil heat exchanger, with a bypass, has a dome at one cover plate to accommodate the bypass control valve sealed in an opening through the other cover plate |
US20080314572A1 (en) * | 2007-06-25 | 2008-12-25 | Gm Global Technology Operations, Inc. | Lubrication system and oil cooler with bypass |
DE102009041525A1 (en) * | 2009-09-15 | 2011-03-24 | Mahle International Gmbh | Oil filter module |
CN101705853B (en) * | 2009-11-27 | 2013-05-22 | 奇瑞汽车股份有限公司 | Automotive engine lubrication cooling device |
DE102010021990A1 (en) * | 2010-05-29 | 2011-12-01 | Mahle International Gmbh | Filtering and cooling device |
DE102011100385A1 (en) * | 2011-05-04 | 2012-11-08 | Volkswagen Aktiengesellschaft | Fluid cooling and filtering module for conduit device of cooling and/or lubricating system for internal combustion engine of motor car, has fluid cooler whose bypass channel defines predetermined leakage during normal operation of module |
DE102011076961A1 (en) * | 2011-06-06 | 2012-12-06 | Mahle International Gmbh | Filtering and cooling device |
CN102997025A (en) * | 2011-09-19 | 2013-03-27 | 珠海格力电器股份有限公司 | Oil temperature control structure and oil temperature control method |
US9016245B2 (en) | 2012-12-31 | 2015-04-28 | Caterpillar Inc. | Engine fluid cooling assembly |
CN103527285A (en) * | 2013-10-23 | 2014-01-22 | 中国北方发动机研究所(天津) | Simple bypass structure of engine oil heat exchanger |
KR102228203B1 (en) * | 2014-07-31 | 2021-03-17 | 한온시스템 주식회사 | Oil Cooler |
US10934905B2 (en) | 2018-01-26 | 2021-03-02 | Kohler Co. | Residual oil drainage system and related method for replacing an oil filter of an engine |
CN110552754B (en) * | 2019-09-18 | 2024-05-10 | 广西玉柴机器股份有限公司 | Oil cooler assembly with resistance reducing structure |
US11635005B2 (en) * | 2020-08-21 | 2023-04-25 | RB Distribution, Inc. | Oil filter assembly |
CN114575957B (en) * | 2022-03-31 | 2023-10-13 | 东风商用车有限公司 | Oil quantity adjusting method of diesel engine lubricating oil duct assembly |
CN220522650U (en) * | 2023-08-25 | 2024-02-23 | 温州德鑫机车部件有限公司 | Automobile engine oil filter seat assembly and automobile engine oil filter radiator assembly |
US12078090B1 (en) | 2024-02-29 | 2024-09-03 | Skyward Automotive Products LLC | Oil filter housing and assembly |
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-
2003
- 2003-09-23 DE DE20314687U patent/DE20314687U1/en not_active Expired - Lifetime
-
2004
- 2004-09-21 US US10/573,119 patent/US8104581B2/en not_active Expired - Fee Related
- 2004-09-21 CN CN2010102604192A patent/CN101915141B/en not_active Expired - Lifetime
- 2004-09-21 JP JP2006527335A patent/JP4385051B2/en not_active Expired - Lifetime
- 2004-09-21 DE DE502004008454T patent/DE502004008454D1/en not_active Expired - Lifetime
- 2004-09-21 WO PCT/EP2004/010572 patent/WO2005031128A2/en active Search and Examination
- 2004-09-21 BR BRPI0414692A patent/BRPI0414692B1/en not_active IP Right Cessation
- 2004-09-21 CN CN2004800275850A patent/CN1871492B/en not_active Expired - Lifetime
- 2004-09-21 EP EP04765448A patent/EP1664659B1/en not_active Expired - Lifetime
- 2004-09-21 KR KR1020067007325A patent/KR100866004B1/en active IP Right Grant
- 2004-09-21 AT AT04765448T patent/ATE414254T1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
EP1664659A2 (en) | 2006-06-07 |
KR20070020190A (en) | 2007-02-20 |
WO2005031128A2 (en) | 2005-04-07 |
WO2005031128A3 (en) | 2005-06-23 |
DE20314687U1 (en) | 2005-02-10 |
CN1871492A (en) | 2006-11-29 |
BRPI0414692A (en) | 2006-12-19 |
US8104581B2 (en) | 2012-01-31 |
CN101915141A (en) | 2010-12-15 |
CN101915141B (en) | 2013-03-27 |
JP2007506035A (en) | 2007-03-15 |
CN1871492B (en) | 2010-08-25 |
BRPI0414692B1 (en) | 2015-12-29 |
US20070068737A1 (en) | 2007-03-29 |
ATE414254T1 (en) | 2008-11-15 |
KR100866004B1 (en) | 2008-10-29 |
DE502004008454D1 (en) | 2008-12-24 |
JP4385051B2 (en) | 2009-12-16 |
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