EP1658645A2 - Illuminating unit comprising a light guiding body and an integrated optical lens - Google Patents
Illuminating unit comprising a light guiding body and an integrated optical lensInfo
- Publication number
- EP1658645A2 EP1658645A2 EP04786199A EP04786199A EP1658645A2 EP 1658645 A2 EP1658645 A2 EP 1658645A2 EP 04786199 A EP04786199 A EP 04786199A EP 04786199 A EP04786199 A EP 04786199A EP 1658645 A2 EP1658645 A2 EP 1658645A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- light
- lighting unit
- guide body
- light guide
- light source
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 230000003287 optical effect Effects 0.000 title claims abstract description 42
- 238000005286 illumination Methods 0.000 claims description 11
- 238000011144 upstream manufacturing Methods 0.000 abstract 1
- 230000007704 transition Effects 0.000 description 10
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 239000003570 air Substances 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/52—Encapsulations
- H01L33/54—Encapsulations having a particular shape
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/58—Optical field-shaping elements
- H01L33/60—Reflective elements
Definitions
- Illumination unit with light guide body and integrated optical lens
- the invention relates to a lighting unit with at least one light source and at least one light guide body connected downstream of the light source.
- the problem underlying the present invention is to construct a lighting unit that can be repeatedly and precisely manufactured.
- the lighting unit comprises at least one light source and at least one light guide body connected downstream of the light source, which has at least one light exit side facing away from the light source, the light output comprises at least one optical lens, which is delimited by a groove and is surrounded by at least one annular surface.
- the light exit side of the light guide body comprises at least three surfaces.
- An optical lens is delimited by a fillet, which in turn is surrounded by at least one annular surface.
- the optical lens can thus be manufactured with high accuracy without influencing the other functional surfaces.
- a separate axially movable stamp can produce the shape of the optical lens.
- the lighting unit is, for example, a complete part, which comprises a light-emitting or luminescent diode with an integrated optical light guiding and distributing device.
- Such lighting units are e.g. used in motor vehicles.
- the lighting unit can comprise a single light source, but several light-emitting diodes can also be combined into one unit, for example in a rear light unit. In such a lighting unit, which is a design element of the vehicle, the
- Light-emitting diodes for example, can be integrated in a common light-guiding body.
- the light source is assumed to be a point light source. However, it can also include, for example, a light-emitting surface, a sphere, a pyramid, a light-emitting cuboid, etc. Further details of the invention emerge from the subclaims and the following description of schematically illustrated embodiments.
- Figure 1 Section through an illumination unit with a light source and a light guide
- Figure 2 Section through an illumination unit with several light exit surfaces
- Figure 3 Section through an illumination unit according to Figure 2 with two light sources
- Figure 4 View of a lighting unit with two light guide bodies.
- FIG. 1 shows a section through an illumination unit with a light source (10) and a light guide body (20).
- the light emitted by the light source (10) is passed through the light guide body (20) connected downstream of it and emitted into the environment (1) by the light guide body (20).
- the light guide body (20) comprises an optical lens (27).
- the optical axis (5) of the lighting unit is normal to the optical lens (27).
- the light source (10) is, for example, a light-emitting diode (10) which is arranged on the optical axis (5) of the lighting unit.
- the light emitting diode (10) consists of electronic parts, for example a light emitting chip (13) and at least two electrical connections (12) connected to the chip (13).
- the light emitting diode (10) is surrounded by the light guide body (20).
- the light guide body (20) is an injection molded plastic part, for example made of PMMA or another optically clear thermoplastic. It comprises a base (25) and a paraboloid stump (24), between which there is a transition edge (23).
- the base (25) has a contact flange (36) to which a cylindrical section (37) connects.
- the cylindrical section (37) is oriented in the circumferential direction
- the light emitting diode (10) lies, for example, in the base (25) such that a straight line through the transition edge (23) and the light emitting diode (10) forms an angle of approximately 10 degrees with a plane through the light emitting diode (10) normal to the optical axis (5 ) of the lighting unit.
- the paraboloid stump (24) comprises a lateral surface (28) and a light exit side (22). Its diameter increases continuously from the transition edge (23) on the base (25) to the light exit side (22).
- the diameter of the light guide body (20) on the light exit side (22) in the lighting unit shown in FIG. 1 is approximately equal to the length of the lighting unit.
- the outer surface (28) of the light guide body (20) is, for example, a closed surface.
- a straight line on which the light-emitting diode (10) and any point (29) of the lateral surface (28) lies intersects the normal to the lateral surface (28) at this point (29) at an angle that is greater than the critical angle of the Total reflection at the interface (31) of the material of the light guide body (20) with the ambient air (1).
- the critical angle is approximately 42 degrees.
- the light exit side (22) comprises, for example, a flat, annular surface (43) which is arranged normal to the optical axis (5) of the lighting unit.
- the area of this annular surface (43) is, for example, approximately three quarters of the cross-sectional area of the light exit side (22).
- the converging lens (27) has the shape of a spherical section.
- the diameter of the base (26) of the e.g. aspherical spherical section is approximately four times the height of the spherical section.
- the distance between the base surface (26) and the light source (10) is approximately half the length of the light guide body (20). It is greater than the distance between the base surface (26) and its focal point (33).
- the base area (26) and the surface of the converging lens (27) intersect in a boundary edge (34).
- a fillet (41) is arranged around this boundary edge (34).
- the fillet (41) has, for example, a constant cross section over its length.
- a horizontal throat base (42) which is arranged normal to the optical axis (5).
- the fillet (41) is delimited by the hollow cylinder (47).
- the fillet (42) merges into transition fillets (51, 52) into the adjacent surfaces.
- the boundary edge (34) of the converging lens (27) and the transition edge (23) between the base (25) and the paraboloid stump (24) are circumferential lines on the jacket of an imaginary cylinder, the axis of which the optical axis (5) of the lighting unit coincides.
- This lighting unit is manufactured, for example, in one step in an injection mold.
- the injection mold then has, for example, a nose near the inserted light-emitting diode.
- This nose acts as a flow brake during injection in order to reduce the speed of the injection molding material flowing onto the electronic parts.
- This nose is shown on the workpiece as a flow notch (38).
- a stamp presses and shapes the e.g. the shape of the converging lens (27).
- the material is compressed in the light guide body.
- the converging lens (27) can thus be produced with a high surface quality.
- the fillet (41) prevents damage to the surrounding surfaces of the component.
- lighting units can thus be repeatedly and precisely manufactured within narrow tolerances of the optical properties.
- the converging lens (27) of the finished lighting unit lies within the outer contour of the light guide body (20). It is therefore e.g. well protected against damage.
- the light rays (61) which are emitted within a cone at an angle of 38 degrees to the optical axis (5), penetrate the homogeneous light guide body (20) and meet at an angle between, for example, 0 degrees and 15 degrees to the normal to the converging lens (27).
- the light rays (61) are refracted, for example, in the direction of the optical axis (5) such that the light rays (61) are parallel to each other after exiting the converging lens (27).
- Rays of light (63) which are at an angle of e.g. about 75 degrees to the optical axis (5) are emitted by the light source (10), impinge on the lateral surface (28) in the vicinity of the transition edge (23). Here they are reflected and enter the environment (1) through the valley (42).
- the lighting unit can also be designed with a converging lens (27) which is at a greater distance from the light-emitting diode (10).
- the light guide body (20) used in this design is longer than the light guide body (20) shown in FIG. 1. If the distance between the converging lens (27) and the light-emitting diode (10) is reduced, the light guide body (20) of the lighting unit can accordingly be made shorter.
- the converging lens (27) is made with a smaller diameter
- the light guide body (20) should be made longer than in FIG. 1. Conversely, it can be made shorter with a converging lens (27) with a larger diameter.
- the lighting unit can also have a light guide body (20) which has a smaller outer diameter than the light guide body (20) in FIG. 1. This can then be shorter than the light-guiding body (20) shown in FIG. 1.
- the illumination area of this lighting unit is e.g. brighter in the edge area than the illumination of the lighting unit shown in FIG. 1.
- light rays (61) which are emitted by the light-emitting diode (10) within a cone at an angle of approximately 35 degrees to the optical axis (5) can strike the converging lens (27).
- the maximum diameter of the light guide body (20) is then e.g. 1.3 to 1.5 times the length of the light guide body (20).
- the maximum wall thickness can be approximately one third of the diameter of the light exit side (22).
- the light guide body (20) can also be dome-shaped on its end facing the light exit side (22).
- FIG. 2 shows a section through an illumination unit, the light guide body (20) of which has a plurality of light exit surfaces. chen (43-46).
- This lighting unit also comprises a light source (10) in the form of a light-emitting diode (10). This is integrated in the light guide body (20), so that only the base (15) with the electrical connections (12) protrudes from the light guide body (20).
- An electronic protective body (14) surrounding the light-emitting diode (10) is part of the light-guiding body (20) and forms a homogeneous unit with it.
- the light guide body (20) has the shape of a rotationally symmetrical paraboloid stump (24) with two end faces (21, 22) arranged parallel to one another.
- the light-emitting diode (10) is arranged in the focal point of the paraboloid stump (24).
- the cross section of the light guide body (20) increases e.g. steadily from the end face (21), from which the base (15) of the light-emitting diode (10) protrudes, to the light exit side (22).
- the diameter of the light exit side (22) is, for example, approximately 2.7 times the diameter of the opposite end face (21).
- the diameter of the light exit side (22) is approximately 70% larger than the length of the light guide body (20).
- the light exit side (22) comprises, for example, four annular surfaces (43, 44, 45, 46) arranged concentrically with respect to one another and arranged in relation to the optical axis (5).
- the surface (43) is the surface furthest from the optical axis (5) and the surface (46) is the surface closest to the optical axis (5).
- the inner diameter of an outer surface (43, 44, 45) corresponds, for example, to the outer diameter of the next inner surface (44, 45, 46).
- the transitions between the stages are hollow cylinders (47, 48, 49), the axes of which coincide with the optical axis (5) of the lighting unit.
- the outermost (43) of the annular surfaces (43-46) adjoins the outer surface (28) of the paraboloid stump (24).
- the size of this area Before (43) is about 29% of the cross section of the light exit side (22).
- the second light exit surface (44), its area is about 24% of the cross section of the light exit side (22), is offset from the first light exit surface (43) by about 6% of the length of the light guide body (20) in the direction of the light source (10).
- the area of the third light exit surface (45) is approximately 16% of the cross section of the light exit side (22). This surface (45) is offset by approximately 22% of the length of the light-guiding body (20) relative to the second light-emitting surface (44) in the direction of the light source (10).
- the fourth light exit surface (46) is arranged offset by a further 13% of the length of the light guide body (20) in the direction of the light source (10).
- This fourth annular light exit surface (46) delimits a further hollow cylinder (53), the length of which is approximately 14% of the length of the light guide body (20).
- the bottom of this hollow cylinder (53) is formed by the fillet (41) and the optical lens (27) surrounded by it.
- the fillet (41) has a rectangular cross section. Its base area (42), which is arranged normal to the optical axis (5) of the lighting unit, is approximately 3% of the cross-sectional area of the light exit side (22).
- the optical lens (27) is, for example, a converging lens (27) in the form of a Fresnel lens.
- This lighting unit can be manufactured in one or two stages.
- the electronic protective body (14) can be produced in a first manufacturing step, for example.
- the light exit surfaces can be produced precisely within narrow tolerances.
- the light beams (61, 62) emitted from the light-emitting diode (10) are guided either in the direction of the Fresnel lens (27) or in the direction of the lateral surface (28).
- the light beams (61) are refracted, for example, in such a way that they are parallel in the environment (1).
- the light rays (62) are reflected on the lateral surface (28) and enter the environment (1) unbroken as parallel light rays (62).
- FIG. 3 shows an illumination unit with two light sources (10) and a light guide body (20) in the shape of a paraboloid stump (24).
- the light sources (10) are, for example, light-emitting diodes. They are e.g. arranged outside the focal point of the light guide body (20) on its small end face (21).
- the structure of the light guide body (20) is similar to the structure of the light guide body (20) shown in FIG.
- the lateral surface (28) of the light guide body (20) is mirrored, for example.
- FIG. 4 shows an illumination unit with two light guide bodies (20) and a light source (10).
- the two light guide bodies (20) have the shape of rotational paraboloids cut in a central longitudinal plane, cf. Figure 2. This imaginary sectional plane is a flat surface (35).
- the two light guide bodies (20) are arranged in mirror image to one another, the smaller end faces (21) of the two light guide bodies (20) abutting one another.
- the light source (10) is arranged in the parting line. Both light-guiding bodies (20) surround the light source (10) in half.
- the light beams emitted by the light source (10) strike the converging lens (27), the flat surface (35) and the lateral surface (28) of the two light guide bodies (20). Depending on the angle of incidence, they are reflected or penetrate the interface.
- Such a lighting unit can e.g. can be used as a position lamp of a motor vehicle. It then lies, for example, with the flat surface (35) on the body. The light is then e.g. radiated both forward and backward.
- the light-guiding body (20) can, for example, also be an elliptical paraboloid or have another shape.
- the lateral surface (28) can also have discontinuous areas.
- the light exit surfaces (43 - 46) can also be arranged inclined with respect to the optical axis (5) of the lighting unit.
- Each light exit surface (43 - 46) can be composed of many individual, for example adjacent surface elements.
- the individual surface element is then, for example, a surface area of a curved spatial body.
- the surface elements can be surface areas of ellipsoids, barrels, cylinders, cones, gates, or other arbitrarily curved spatial bodies. They can also be surface areas of combinations of different bodies and have continuous and discontinuous areas, etc. These individual surface elements are then, for example, regularly arranged in a cartesian manner on the light exit surface (43-46).
- the optical lens (27) can also be a diffusion lens, a plane lens, etc. It can have areas of different curvature.
- the optical lens (27) can have regularly or irregularly arranged, adjoining surface elements, e.g. Surface areas are curved spatial bodies.
- the focal point (33) of the optical lens (27) can lie between the lens (27) and the light source (10), but it can also be arranged outside this area.
- the lighting unit can also have one or more other light sources such as include a laser diode, halogen lamp, light bulb, etc.
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Optical Couplings Of Light Guides (AREA)
- Led Device Packages (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10340040A DE10340040A1 (en) | 2003-08-28 | 2003-08-28 | Lighting unit with light guide and integrated optical lens |
PCT/DE2004/001923 WO2005022031A2 (en) | 2003-08-28 | 2004-08-30 | Illuminating unit comprising a light guiding body and an integrated optical lens |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1658645A2 true EP1658645A2 (en) | 2006-05-24 |
Family
ID=34223236
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04786199A Withdrawn EP1658645A2 (en) | 2003-08-28 | 2004-08-30 | Illuminating unit comprising a light guiding body and an integrated optical lens |
Country Status (6)
Country | Link |
---|---|
US (1) | US20060285351A1 (en) |
EP (1) | EP1658645A2 (en) |
JP (1) | JP2007504602A (en) |
KR (1) | KR20060131721A (en) |
DE (2) | DE10340040A1 (en) |
WO (1) | WO2005022031A2 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7410275B2 (en) * | 2004-09-21 | 2008-08-12 | Lumination Llc | Refractive optic for uniform illumination |
JP5523204B2 (en) * | 2010-05-26 | 2014-06-18 | 株式会社小糸製作所 | Vehicle lighting |
DE102010062900A1 (en) | 2010-12-13 | 2012-06-14 | Evonik Röhm Gmbh | Process for producing light-conducting bodies and their use in lighting units |
US8427877B2 (en) | 2011-02-11 | 2013-04-23 | Freescale Semiconductor, Inc. | Digital method to obtain the I-V curves of NVM bitcells |
CN103899941A (en) * | 2012-12-29 | 2014-07-02 | 欧普照明股份有限公司 | Lighting lamp |
AT513887B1 (en) * | 2013-01-22 | 2016-11-15 | Din - Dietmar Nocker Facilitymanagement Gmbh | Information board, in particular for an emergency lighting system |
US9803834B2 (en) | 2013-02-19 | 2017-10-31 | Philips Lighting Holding B.V. | Arrangement comprising an optical device and a reflector |
CN104100846A (en) * | 2013-04-02 | 2014-10-15 | 欧普照明股份有限公司 | Lighting lamp |
DE102013005988A1 (en) * | 2013-04-08 | 2014-10-09 | Emz-Hanauer Gmbh & Co. Kgaa | Electric home appliance with lighted interior |
US20140362581A1 (en) * | 2013-06-05 | 2014-12-11 | Tom Kim | Light emitting diode assembly with an internal protrusion providing refraction and heat transfer |
CN105674213B (en) * | 2014-02-24 | 2018-10-30 | 京东方光科技有限公司 | A kind of light guide and source of parallel light lighting device |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2215900A (en) * | 1939-10-28 | 1940-09-24 | Ralph E Bitner | Catadioptrical lens |
DE1183455B (en) * | 1962-04-19 | 1964-12-17 | Licentia Gmbh | Headlights, especially for airport ground lights that can be rolled over |
DE2201574A1 (en) * | 1972-01-13 | 1973-07-19 | Siemens Ag | SIGNAL LIGHT |
EP0117606A1 (en) * | 1983-01-28 | 1984-09-05 | Xerox Corporation | Collector for a LED array |
US4767172A (en) * | 1983-01-28 | 1988-08-30 | Xerox Corporation | Collector for an LED array |
US4698730A (en) * | 1986-08-01 | 1987-10-06 | Stanley Electric Co., Ltd. | Light-emitting diode |
US5173810A (en) * | 1991-08-21 | 1992-12-22 | Aisens Co., Ltd. | Light transmitting lens for use with a photoelectric sensor |
EP1045193A1 (en) * | 1999-04-13 | 2000-10-18 | MCDERMOTT, Kevin F. | Lighting device for concentrating axial light with an angled converging reflector |
JP2001229710A (en) * | 2000-02-18 | 2001-08-24 | Stanley Electric Co Ltd | Overlapped combined vehicle lamp unit |
US20020085390A1 (en) * | 2000-07-14 | 2002-07-04 | Hironobu Kiyomoto | Optical device and apparatus employing the same |
TW552726B (en) * | 2001-07-26 | 2003-09-11 | Matsushita Electric Works Ltd | Light emitting device in use of LED |
FR2836208B1 (en) * | 2002-02-21 | 2004-09-03 | Valeo Vision | SIGNALING LIGHT COMPRISING AN OPTICAL PART PROVIDING AN AUTONOMOUS SIGNALING FUNCTION |
DE10392669T5 (en) * | 2002-05-17 | 2005-07-07 | Ccs Inc. | A light emitting diode unit and a method of manufacturing a light emitting diode unit |
US6981784B2 (en) * | 2002-05-30 | 2006-01-03 | Gelcore, Llc | Side projecting LED signal |
US6724543B1 (en) * | 2002-10-23 | 2004-04-20 | Visteon Global Technologies, Inc. | Light collection assembly having mixed conic shapes for use with various light emitting sources |
-
2003
- 2003-08-28 DE DE10340040A patent/DE10340040A1/en not_active Withdrawn
-
2004
- 2004-08-30 US US10/569,896 patent/US20060285351A1/en not_active Abandoned
- 2004-08-30 EP EP04786199A patent/EP1658645A2/en not_active Withdrawn
- 2004-08-30 WO PCT/DE2004/001923 patent/WO2005022031A2/en active Application Filing
- 2004-08-30 KR KR1020067003450A patent/KR20060131721A/en not_active Application Discontinuation
- 2004-08-30 DE DE112004001578T patent/DE112004001578D2/en not_active Expired - Fee Related
- 2004-08-30 JP JP2006524223A patent/JP2007504602A/en not_active Withdrawn
Non-Patent Citations (1)
Title |
---|
See references of WO2005022031A2 * |
Also Published As
Publication number | Publication date |
---|---|
KR20060131721A (en) | 2006-12-20 |
JP2007504602A (en) | 2007-03-01 |
DE112004001578D2 (en) | 2006-06-29 |
DE10340040A1 (en) | 2005-03-31 |
WO2005022031A3 (en) | 2005-08-25 |
US20060285351A1 (en) | 2006-12-21 |
WO2005022031A2 (en) | 2005-03-10 |
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