EP1652643B1 - Method for manufacturing a core drill - Google Patents
Method for manufacturing a core drill Download PDFInfo
- Publication number
- EP1652643B1 EP1652643B1 EP05022545A EP05022545A EP1652643B1 EP 1652643 B1 EP1652643 B1 EP 1652643B1 EP 05022545 A EP05022545 A EP 05022545A EP 05022545 A EP05022545 A EP 05022545A EP 1652643 B1 EP1652643 B1 EP 1652643B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- parent material
- core
- slots
- strip material
- cutting elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D65/00—Making tools for sawing machines or sawing devices for use in cutting any kind of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
- B28D1/041—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs with cylinder saws, e.g. trepanning; saw cylinders, e.g. having their cutting rim equipped with abrasive particles
Definitions
- the invention relates to a method for producing a drill bit according to the preamble of claim 1.
- Such a method is the US 4,667,755 refer to.
- Drill bits for drilling in the construction sector consist of a drill bit tube as a carrier body with a connection component for connection to a drill drive (drill or drill motor) and from the drill bit tube mounted cutting elements (segments or segment rings). of diamonds bound in a metal sinter matrix.
- the cutting elements generally have widths of about 3.0 to 6.0 mm.
- the width depends on the diameter of the drill bit and the power of the drill drive used. For reasons of durability and stability, drill bits (support body) with larger wall thicknesses and correspondingly wider cutting elements must be used for high drive capacities and large diameters.
- the height of the projection of the cutting elements in the axial direction is a maximum of about 10 mm. Larger heights are usable only in a few special cases, since with increasing height, the risk of tearing of the cutting elements or instabilities greatly increases.
- the dimensions of the cutting elements in the circumferential direction of the drill bit is usually about 10 to 25 mm. Shorter cutting elements are very unfavorable for stability reasons, longer cutting elements for manufacturing and geometric reasons.
- the cutting elements are usually optimized for the purpose, e.g. by the choice of appropriate metal powder alloys for the sinter matrix (hardness, diamond bond, wear behavior, etc.), the diamonds embedded therein (concentration, quality, crystallinity, size, fracture behavior, etc.) and the manufacturing parameters (temperature, pressure, time, etc.).
- These cutting elements are produced as individual elements in series or as multiple elements in series, from which individual elements are separated, and manually or automatically soldered or laser welded to the plan ground drill core tube.
- the invention has for its object to increase the number of cutting elements used in the simultaneous stable attachment of the cutting elements on the drill bit without simultaneously increasing the cutting element surface, thereby also the production cost for the production of the cutting elements to be reduced, in so far when only one cutting element size is needed for a variety of drill bit diameters. So it is a general suitability for virtually all common drill bits diameter can be achieved, so that a simple mechanical or manual production is possible, taking into account the Bohrkronenstabiltician and the width of the cutting elements and / or the Bohrkronen wall thickness can be reduced, so that the production of drill bits with smaller cutting widths is possible.
- a straight strip material 1 for example as in Fig. 1a to 1c represented, used, for example, punched out of the slots 2 or cut out by laser.
- Fig. 1a the slots 2 are relatively narrow and have a relatively small distance from each other.
- Fig. 1b the slots 2 are slightly inclined, and after Fig. 1c the slots 2 are larger and have one opposite Fig. 1a greater distance from each other.
- the strip material 1 may consist of steel, other composites or metal alloys. In the simplest case, it consists of the same material as the carrier body 3 (see, eg Fig. 2a to 2c ).
- Cutting elements 4 are fixed on three sides by conventional methods on the strip material 1, and since the attachment to the support body 3 (drill bit tube) is not only on the foot of the cutting element 4, the strip material 1 with the same stable attachment of the cutting elements 4 not only a thickness D. B equal to the wall thickness D w of the tubular support body 3 ( Fig. 2a ), but also a thickness d B which is less than the wall thickness D w of the carrier body 3 (FIG. Fig. 2b ).
- the strip material 1 can also have a trapezoidal cross section ( Fig. 2 ).
- the cutting elements 4 are fixed by sintering, soldering, laser welding, gluing o. The like., That the cutting elements 4 are supported on three sides by the strip material 1.
- the strip material 1 is bent cylindrically with the cutting elements 4 into a drill bit, it can be provided with lateral notches 5 (see Fig. 3 to 5 ).
- the strip material 1 can be tuned by varying various parameters, for example, on the field of use of the drill bit, on the processing method of the same or the band properties (eg elastic or plastic deformability, etc.). By choosing, for example, corresponding steel grades in conjunction with corresponding strip thicknesses, the plastic or elastic behavior of the strip material 1 can be adjusted. By the aforementioned notches 5, a strip material 1 which is difficult to deform per se can be modified such that it can easily be bent.
- the Fig. 6 to 8 show an embodiment of the strip material 1 with both trapezoidal cross-section as well as notches 5.
- a thinner strip material 1 to the thickness of the wall of the carrier body. 3 to be brought.
- the strip properties can be adapted to the diverse requirements.
- the individual cutting elements 4 are usually not deformable. In order for the stated principle to work, they should be designed so that all diameters of the drill bit can be covered with one cutting element length and shape. This is achieved by making them much shorter than before. As a result, they adapt optimally to the radius of the drill bit to be produced.
- the lengths of the cutting elements 4 should be only about 3 to 5 mm. Depending on the type of drill bit, lengths of up to approx. 10 mm would also be possible.
- the stocked with cutting elements 4 strip material 1 ( Fig. 12a ) is then bent to any diameter ( Fig. 12b and 12c ). If necessary, the strip material 1 with the cutting elements 4 can be automatically cut to length, bent and joined together to form a ring, ie, welded to the abutting edges, for example.
- the resulting drill bit is then simply placed on the carrier body 3 (FIG. Fig. 2a-c ) of any diameter placed by soldering, laser welding, gluing or positive locking, for example, by the embodiment according to Fig. 9 is reached, where the stocked strip material 1 with a gradation 8 positively secured in a complementary gradation 9 of the support body 3.
- such a combination could also be used, for example, as a band saw or gang saw.
Abstract
Description
Die Erfindung bezieht sich auf ein Verfahren zur Herstellung einer Bohrkrone nach dem Oberbegriff des Patentanspruchs 1. Ein solches Verfahren ist der
Bohrkronen für Bohrungen im Baubereich, d.h. in Beton, Mauerwerk, Asphalt, Natursteine oder im Bereich Bergbau, Straßenbau usw., bestehen aus einem Bohrkronenrohr als Trägerkörper mit einem Anschlussbauteil zum Verbinden mit einem Bohrantrieb (Bohrmaschine oder Bohrmotor) und aus am Bohrkronenrohr angebrachten Schneidelementen (Segmente oder Segmentringe) z.B. aus in einer Metallsintermatrix gebundenen Diamanten.Drill bits for drilling in the construction sector, i. in concrete, masonry, asphalt, natural stones or mining, road construction, etc., consist of a drill bit tube as a carrier body with a connection component for connection to a drill drive (drill or drill motor) and from the drill bit tube mounted cutting elements (segments or segment rings). of diamonds bound in a metal sinter matrix.
Die Schneidelemente weisen in der Regel Breiten von ca. 3,0 bis 6,0 mm auf. Die Breite ist vom Durchmesser der Bohrkrone und von der Leistung des verwendeten Bohrantriebs abhängig. Bei hohen Antriebsleistungen und großen Durchmessern müssen aus Gründen der Haltbarkeit und Stabilität Bohrkronenrohre (Trägerkörper) mit größeren Wanddicken und dementsprechend breitere Schneidelemente eingesetzt werden.The cutting elements generally have widths of about 3.0 to 6.0 mm. The width depends on the diameter of the drill bit and the power of the drill drive used. For reasons of durability and stability, drill bits (support body) with larger wall thicknesses and correspondingly wider cutting elements must be used for high drive capacities and large diameters.
Die Höhe des Überstandes der Schneidelemente in Axialrichtung beträgt maximal ca. 10 mm. Größere Höhen sind nur in wenigen speziellen Fällen verwendbar, da mit steigender Höhe die Gefahr von Abrissen der Schneidelemente oder von Instabilitäten stark zunimmt.The height of the projection of the cutting elements in the axial direction is a maximum of about 10 mm. Larger heights are usable only in a few special cases, since with increasing height, the risk of tearing of the cutting elements or instabilities greatly increases.
Die Abmessungen der Schneidelemente in Umfangsrichtung der Bohrkrone beträgt in der Regel ca. 10 bis 25 mm. Kürzere Schneidelemente sind aus Stabilitätsgründen, längere Schneidelemente aus fertigungstechnischen und geometrischen Gründen sehr ungünstig.The dimensions of the cutting elements in the circumferential direction of the drill bit is usually about 10 to 25 mm. Shorter cutting elements are very unfavorable for stability reasons, longer cutting elements for manufacturing and geometric reasons.
Die Schneidelemente werden in der Regel auf den Einsatzzweck optimiert z.B. durch die Wahl entsprechender Metallpulver- Legierungen für die Sintermatrix (Härte, Diamantbindung, Abnutzungsverhalten usw.), der darin eingebetteten Diamanten (Konzentration, Qualität, Kristallinität, Größe, Bruchverhalten usw.) und der Herstellungsparameter (Temperatur, Druck, Zeit usw.).The cutting elements are usually optimized for the purpose, e.g. by the choice of appropriate metal powder alloys for the sinter matrix (hardness, diamond bond, wear behavior, etc.), the diamonds embedded therein (concentration, quality, crystallinity, size, fracture behavior, etc.) and the manufacturing parameters (temperature, pressure, time, etc.).
Diese Schneidelemente werden als Einzelelemente in Serie oder als Mehrfachelemente in Serie, von denen Einzelelemente abgetrennt werden, hergestellt und manuell oder automatisch auf das plan geschliffene Bohrkronenrohr aufgelötet oder lasergeschweißt.These cutting elements are produced as individual elements in series or as multiple elements in series, from which individual elements are separated, and manually or automatically soldered or laser welded to the plan ground drill core tube.
Der Erfindung liegt die Aufgabe zugrunde, die Anzahl der im Einsatz befindlichen Schneidelemente bei gleichzeitiger stabiler Befestigung der Schneidelemente auf der Bohrkrone zu erhöhen, ohne gleichzeitig die Schneidelementenfläche zu erhöhen, wobei damit auch der Produktionsaufwand für die Herstellung der Schneidelemente verringert werden soll, und zwar insofern, als nur noch eine Schneidelementgröße für eine Vielzahl von Bohrkronen-Durchmessern gebraucht wird. Es soll also eine generelle Eignung für praktisch alle gängigen Bohrkronen-Durchmesser erreicht werden, so daß eine einfache maschinelle oder manuelle Fertigung ermöglicht wird, wobei unter Berücksichtigung der Bohrkronenstabilität auch die Breite der Schneidelemente und/oder die Bohrkronen-Wandstärke verringert werden kann, so daß die Herstellung von Bohrkronen mit geringeren Schnittbreiten möglich ist.The invention has for its object to increase the number of cutting elements used in the simultaneous stable attachment of the cutting elements on the drill bit without simultaneously increasing the cutting element surface, thereby also the production cost for the production of the cutting elements to be reduced, in so far when only one cutting element size is needed for a variety of drill bit diameters. So it is a general suitability for virtually all common drill bits diameter can be achieved, so that a simple mechanical or manual production is possible, taking into account the Bohrkronenstabilität and the width of the cutting elements and / or the Bohrkronen wall thickness can be reduced, so that the production of drill bits with smaller cutting widths is possible.
Diese Aufgabe wird erfindungsgemäß durch ein Verfahren zur Herstellung einer Bohrkrone gemäß dem Patentanspruch 1 gelöst.This object is achieved by a method for producing a drill bit according to
Zweckmäßige Weiterbildungen des erfindungsgemäßen Verfahrens sind in den Unteransprüchen gekennzeichnet.Advantageous developments of the method according to the invention are characterized in the subclaims.
Die Bohrkrone und deren erfindungsgemäßes Herstellungsverfahren sollen nunmehr mit Bezug auf die teils schematischen Zeichnungen näher erläutert werden. Dabei zeigt bzw. zeigen die
- Fig. 1a bis 1c
- in Seitenansicht jeweils ein Stück des Bandmaterials mit unterschiedlichen Schlitzen, die
- Fig. 2a bis 2c
- jeweils Querschnitte oder Frontansichten der Trägerkörperwandung mit Ausführungsbeispielen für das Bandmaterial und die Schneidelemente,
- Fig. 3
- eine Seitenansicht einer abgewandelten Ausführungsform des Bandmaterials,
- Fig. 4
- eine Stirnansicht des Bandmaterials nach
Fig. 3 , - Fig. 5
- eine Draufsicht auf das Bandmaterial nach
Fig. 3 und 4 , - Fig. 6
- eine weitere Ausführungsform des Bandmaterials in Seitenansicht,
- Fig. 7
- das Bandmaterial nach
Fig. 6 als Stirnansicht, - Fig. 8
- das Bandmaterial nach
Fig. 6 und 7 in Draufsicht, - Fig. 9
- eine alternative Art der Befestigung des Bandmaterials am Trägerkörper,
- Fig. 10
- eine weitere Ausführungsform des Bandmaterials als Sandwichaufbau in Draufsicht,
- Fig. 11
- die Stirnansicht des Bandmaterials nach
Fig. 10 und die - Fig. 12a bis 12c
- schematisch das mit Schneidelementen bestückte Bandmaterial gestreckt und in zwei unterschiedliche Radien gebogen.
- Fig. 1a to 1c
- in side view each one piece of the strip material with different slots, the
- Fig. 2a to 2c
- each cross-sections or front views of the carrier body wall with embodiments of the strip material and the cutting elements,
- Fig. 3
- a side view of a modified embodiment of the strip material,
- Fig. 4
- an end view of the strip material after
Fig. 3 . - Fig. 5
- a plan view of the strip material after
3 and 4 . - Fig. 6
- a further embodiment of the strip material in side view,
- Fig. 7
- the band material after
Fig. 6 as an end view, - Fig. 8
- the band material after
6 and 7 in plan view, - Fig. 9
- an alternative way of fastening the strip material to the carrier body,
- Fig. 10
- a further embodiment of the strip material as sandwich construction in plan view,
- Fig. 11
- the front view of the strip material after
Fig. 10 and the - Fig. 12a to 12c
- schematically stretched equipped with cutting elements strip material and bent into two different radii.
In der nachfolgenden Beschreibung werden für die gleichen Teile, welche die gleiche Funktion haben, die gleichen Bezugszeichen verwendet, auch wenn diese Teile eine andere Form oder Anordnung haben.In the following description, the same reference numerals will be used for the same parts having the same function, even if these parts have a different shape or arrangement.
Im Gegensatz zum Stand der Technik, nach dem die Schneidelemente einzeln hergestellt und auf den Trägerkörper direkt aufgelötet oder aufgeschweißt werden, wird nach der Erfindung zunächst ein gradliniges Bandmaterial 1, beispielsweise wie in den
Schneidelemente 4 werden an drei Seiten nach üblichen Verfahren am Bandmaterial 1 befestigt, und da die Befestigung am Trägerkörper 3 (Bohrkronenrohr) nicht nur über den Fuß des Schneidelementes 4 erfolgt, kann das Bandmaterial 1 bei gleicher stabiler Befestigung der Schneidelemente 4 nicht nur eine Dicke DB gleich der Wanddicke Dw der rohrförmigen Trägerkörpers 3 haben (
In den Schlitzen 2 des Bandmaterials 1 werden die Schneidelemente 4 durch Aufsintern, Löten, Laserschweißen, Kleben o. dgl. so befestigt, daß die Schneidelemente 4 an drei Seiten durch das Bandmaterial 1 gestützt werden.In the
Da das Bandmaterial 1 mit den Schneidelementen 4 zu einer Bohrkrone zylindrisch gebogen wird, kann es mit seitlichen Einkerbungen 5 versehen werden (siehe
Das Bandmaterial 1 kann durch Variation verschiedener Parameter z.B. auf das Einsatzgebiet der Bohrkrone, auf die Verarbeitungsweise desselben oder die Bandeigenschaften (z.B. elastische oder plastische Verformbarkeit u.s.w.) abgestimmt werden. Durch die Wahl z.B. entsprechender Stahlsorten in Verbindung mit entsprechenden Banddicken kann das plastische bzw. elastische Verhalten des Bandmaterials 1 eingestellt werden. Durch die vorerwähnten Einkerbungen 5 kann ein an sich nur schwer verformbares Bandmaterial 1 so modifiziert werden, daß es leicht gebogen werden kann. Die
Es ist auch möglich, durch einen Sandwichaufbau nach
Bei der Ausführungsform nach
Die einzelnen Schneidelemente 4 sind in der Regel nicht verformbar. Damit das dargelegte Prinzip funktioniert, sind sie so zu gestalten, daß mit einer Schneidelementlänge und -form alle Durchmesser der Bohrkrone abgedeckt werden können. Dies wird dadurch erreicht, daß sie viel kürzer als bisher gestaltet werden. Dadurch passen sie sich dem Radius der herzustellen Bohrkrone optimal an. Die Längen der Schneidelemente 4 sollen nur ca. 3 bis 5 mm betragen. Je nach Bohrkronentyp wären auch Längen bis ca. 10 mm möglich.The
Das mit Schneidelementen 4 bestückte Bandmaterial 1 (
Alternativ, aber nicht erfindungsgemäß, könnte je nach Ausgestaltung des Bandmaterials 1 und der Schneidelemente 4 eine solche Kombination auch z.B. als Band- oder Gattersäge Verwendung finden.Alternatively, but not according to the invention, depending on the design of the
- 11
- Bandmaterialband material
- 22
- Schlitze in 1Slits in 1
- 33
- Trägerkörpersupport body
- 44
- SchneidelernenteCutting learning duck
- 55
- Einkerbungennotches
- 66
- Bandseitenband pages
- 77
- Kerncore
- 88th
- Abstufung an 1Gradation at 1
- 99
- Abstufung an 3Grading on 3
- DB D B
- Dicke von 1Thickness of 1
- dB d B
- geringere Dicke von 1smaller thickness of 1
- Dw D w
- Wanddicke von 3Wall thickness of 3
Claims (9)
- Method for producing a core drill bit, consisting of a drill bit stem as a core with a connecting component for attaching to an auger drive, and cutting units, characterised by the following steps:a) cutting slots (2) in the un-bent parent material (1);b) setting and fixing cutting units (4) in the parent material or the slots (2) thereof;c) trimming and bending the parent material (1) fitted with cutting units (4) to form a cylindrical drill head of the desired diameter and welding the edges;d) fixing the drill head manufactured in step c) onto the circular end plane of the core (3).
- Method according to claim 1, characterised by the slots (2) being stamped out of the unbent parent material (1).
- Method according to claim 1, characterised by the slots (2) being cut out of the unbent parent material (1) using a laser.
- Method according to claims 1 to 3, characterised by the parent material (1) used having a rectangular cross section and a thickness (DB) the same as or greater than the wall thickness (DW) of the tubular core (3).
- Method according to claims 1 to 3, characterised by the parent material (1) used having a rectangular cross section and a thickness (DB) less than the wall thickness (DW) of the tubular core (3).
- Method according to claims 1 to 3, characterised by the parent material (1) used having a trapezoid cross section, the parallel surfaces of which having the same wall thickness (DW) as that of the tubular core (3).
- Method according to claims 1 to 6, characterised by the parent material (1) having one or both sides covered with notches (5).
- Method according to claims 1 to 7, characterised by the use of a sandwich construction (6, 7) for the parent material (1).
- Method according to claims 1 to 8, characterised by the parent material (1) being attached via a gradation (8) with a positive fit to a complementary gradation (9) in the core (3).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004052125A DE102004052125B3 (en) | 2004-10-27 | 2004-10-27 | Production process for drilling crown involves cutting slots in straight strip material, fitting cutting elements in slots, and cutting strip to length and bending it to form crown |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1652643A1 EP1652643A1 (en) | 2006-05-03 |
EP1652643B1 true EP1652643B1 (en) | 2009-08-05 |
Family
ID=35567792
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05022545A Not-in-force EP1652643B1 (en) | 2004-10-27 | 2005-10-15 | Method for manufacturing a core drill |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1652643B1 (en) |
AT (1) | ATE438492T1 (en) |
DE (2) | DE102004052125B3 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007018791B3 (en) * | 2007-04-20 | 2008-08-14 | Atlas Diamant Werkzeuge Gmbh | Making strip connecting cutting segments, used to manufacture core-drilling bit, lays metal strip in sintering mold, adds green molded cutters and completes sintering and bonding in single firing |
EP3501706A1 (en) * | 2017-12-21 | 2019-06-26 | HILTI Aktiengesellschaft | Method for producing a cutting section for a core bit |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3999620A (en) * | 1975-05-30 | 1976-12-28 | Watson, Incorporated | Core barrel |
DE3407427A1 (en) * | 1984-02-29 | 1985-08-29 | Hawera Probst Gmbh + Co, 7980 Ravensburg | DRILL BIT |
GB8717675D0 (en) * | 1987-07-25 | 1987-09-03 | Diamant Boart Ltd | Abrasive tool |
FR2786122B1 (en) * | 1998-11-19 | 2001-07-27 | Legrand Sa | TWO-LEVEL HOLE SAW FOR SHAPING HOUSING IN A DRY PARTITION |
DE10253247B3 (en) * | 2002-11-15 | 2004-01-29 | Gerhard Feustle | drill bit |
-
2004
- 2004-10-27 DE DE102004052125A patent/DE102004052125B3/en not_active Expired - Fee Related
-
2005
- 2005-10-15 AT AT05022545T patent/ATE438492T1/en active
- 2005-10-15 DE DE502005007833T patent/DE502005007833D1/en active Active
- 2005-10-15 EP EP05022545A patent/EP1652643B1/en not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
ATE438492T1 (en) | 2009-08-15 |
EP1652643A1 (en) | 2006-05-03 |
DE102004052125B3 (en) | 2006-02-16 |
DE502005007833D1 (en) | 2009-09-17 |
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