EP1644121B2 - Separator disc and centrifuge comprising such separator discs - Google Patents

Separator disc and centrifuge comprising such separator discs Download PDF

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Publication number
EP1644121B2
EP1644121B2 EP04740786.1A EP04740786A EP1644121B2 EP 1644121 B2 EP1644121 B2 EP 1644121B2 EP 04740786 A EP04740786 A EP 04740786A EP 1644121 B2 EP1644121 B2 EP 1644121B2
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EP
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Prior art keywords
separating plates
centrifuge
separator
surface energy
separating
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EP04740786.1A
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German (de)
French (fr)
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EP1644121A1 (en
EP1644121B1 (en
Inventor
Detlef Ullmann
Knud SCHÖNEBERG
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GEA Mechanical Equipment GmbH
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GEA Westfalia Separator GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B1/00Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles
    • B04B1/04Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles with inserted separating walls
    • B04B1/08Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles with inserted separating walls of conical shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B7/00Elements of centrifuges
    • B04B7/08Rotary bowls
    • B04B7/12Inserts, e.g. armouring plates
    • B04B7/14Inserts, e.g. armouring plates for separating walls of conical shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B1/00Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles
    • B04B1/20Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles discharging solid particles from the bowl by a conveying screw coaxial with the bowl axis and rotating relatively to the bowl
    • B04B2001/2066Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles discharging solid particles from the bowl by a conveying screw coaxial with the bowl axis and rotating relatively to the bowl with additional disc stacks

Definitions

  • the invention relates to a centrifuge according to the preamble of claim 1.
  • Separator plates are commonly made of stainless steel.
  • the achievable selectivity for the separation of a product into two liquid phases, such as water or oil, can be improved.
  • the invention solves this problem by the feature combination of claim 1.
  • the separation efficiency or selectivity is significantly increased or optimized in a structurally simple manner, because by means of the surface energy changing surface treatment, the separation efficiency or selectivity can be precisely adapted to the respective product by specifically the surface energy of the separation plate is changed so that set, for example, at the same time an oil-friendly and a water-friendly surface.
  • the surface treatment also improves the cleanability of the separation plates.
  • the separating plates consist of a first material which, at least in sections, is provided with at least one coating of at least one other material which changes the surface energy compared to the first material. This measure is easy to implement procedurally and offers the advantages mentioned.
  • the separation plates consist of a first material, into which at least in sections a material which changes the surface energy compared to the first material has diffused, e.g. with methods similar to surface treatment methods of semiconductor technology, i. e.g. with the aid of a plasma jet or the like.
  • a material which changes the surface energy compared to the first material has diffused, e.g. with methods similar to surface treatment methods of semiconductor technology, i. e.g. with the aid of a plasma jet or the like.
  • the surface treatment can thus lead to chemical and / or physical bonds between the surface and the applied or introduced material.
  • the separator plates - also for reasons of easier manufacturability - on the top and / or bottom completelyrapnenergyver Snd surface-treated, i. e.g. provided with the coating.
  • each separating plate is preferably subdivided into a plurality of functional regions in order to achieve an optimization of the value phase.
  • the surface treatments, e.g. the coating materials are preferably adapted to the surface energy of the light or heavy phase to be separated.
  • FIG. 1a, b a schematic diagram of the operation of a separation plate according to the invention and a representation of the principle of the invention in comparison to the separation plate according to the prior art using the example of a coating on the separation plate.
  • This figure is purely exemplary. Instead of coatings, the areas of other surface energy could also be generated by other types of surface treatment.
  • FIG. 1 In FIG. 1 are two conical separating plates 1, 2 of a separator plate 3 not shown here for a separator to recognize.
  • the separation plates 1, 2 each have openings 4, which form a climbing channel 5 in interaction.
  • the separating plates 1, 2 are arranged axially spaced from each other, so that in each case a gap 6 is formed between them.
  • Trenntellerver show, for example, the DE 36 07 526 A1 or the DE-OS 19 09 996 .
  • the separating plates 1, 2 are generally made of stainless steel.
  • Surfaces 7, 8 of the separation plates 1, 2 are completely or substantially, ie preferably more than 50 percent of their surface, provided with a coating 9, 10 which changes the surface energy relative to a metal plate.
  • This may be formed, for example, ceramic and / or Teflon-based and / or as a lacquer (eg silicon-containing, silicone lacquer or the like.) And be applied depending on the purpose on the top and / or bottom of the separation plate, there also either completely or each sections.
  • the dispersion When a dispersion flows into the separator plate gap 6, the dispersion separates into the two phases “water” left of the center M of the riser channel 5 and “oil” right of the center M of the riser channel 5.
  • the water contains one more small residual amount of "oil” in the form of drops to be removed in the Trenntellerver 3.
  • the oil droplets on contact stick better than the other phase and coalesce with other drops to form an oil film. Due to the centrifugal force some oil moves to the side of the light phase (oil).
  • the separating plates 1, 2 can be divided into a plurality of functional surfaces or into sections with different coatings (here 9 and 10).
  • the coating 9, 10 divided into different areas, i. the coating is matched in the lighter phase on this, so that in the first place this adheres to the separation plates 1, 2, while it is tuned in the heavy phase on the heavy phase, so that here rather this phase at the separation plates. 1 , 2 clings.
  • Fig. 1b shows in the left figure, the flattened shape of a wider water droplet on an uncoated separation plate and the right figure a corresponding drop of water on a corresponding coated separation plate, which is narrower and significantly higher, but has an equal volume, which favors by the appropriately selected coating of the separation plate becomes.
  • a criterion for adhesions is the surface energy in addition to the surface structure. The treatment of the separation plates by polishing only slightly changes the surface energy. A so-called non-stick layer is not produced by this. A reduction in the adhesions can be explained by the structural change made.
  • the surface energy of the separation plates 1, 2 is in a range of an adhesive layer and is water-friendly (Trennseparator eg water / oil).
  • Each atom or molecule has dispersive forces, which are due to the local and temporary fluctuation of the electron shell density.
  • the non-dispersive (polar) forces are a plus that contributes to the overall interaction due to specific (e.g., functional) groups.
  • the surface energy of the solid for a given liquid is the desired value for Determination of the surface energy.
  • the adhesion can be explained in most cases directly with the surface energies of the two bonding partners.
  • knowledge of the polar portion is necessary for this purpose.
  • complete compatibility in terms of energy is required as well as the presence of as large a polar portion as possible on both sides. It follows that the total surface energies - both the dispersive and especially the polar portions of both phases - should be identical in order to achieve complete wetting of the oil.
  • the lowest possible surface energy is necessary, with a low polar content.

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  • Centrifugal Separators (AREA)

Abstract

The present disclosure relates to a method of increasing the separation effect of a centrifuge having separator discs in a disc stack. Also, the present disclosure relates to a separator disc and a centrifuge.

Description

Die Erfindung betrifft eine Zentrifuge nach dem Oberbegriff des Anspruches 1.The invention relates to a centrifuge according to the preamble of claim 1.

Separatorenteller werden gängigerweise aus Edelstahl gefertigt. Verbesserungswürdig ist insbesondere die erzielbare Trennschärfe bei der Trennung eines Produktes in zwei flüssige Phasen wie Wasser oder Öl.Separator plates are commonly made of stainless steel. In particular, the achievable selectivity for the separation of a product into two liquid phases, such as water or oil, can be improved.

Es ist bekannt, die Metalloberfläche des Standardmaterials der Trennteller vorzubehandeln, z.B. durch einen elektrischen oder manuellen Poliervorgang. Diese Maßnahmen wirken aber zwar einer Verschmutzung der Trennteller entgegen, sie erzielen aber keine nennenswerte Erhöhung der Trennschärfe.It is known to pretreat the metal surface of the standard material of the separator discs, e.g. by an electrical or manual polishing process. Although these measures counteract contamination of the separation plates, but they do not achieve any appreciable increase in selectivity.

Es ist die Aufgabe der Erfindung, die Trennschärfe der Zentrifuge der gattungsgemäßen Art bei der Trennung eines Produkte in wenigstens zwei Phasen auf konstruktiv einfache Weise zu erhöhen und vorzugsweise auch das Reinigungsverhalten der Trennteller zu verbessern.It is the object of the invention to increase the selectivity of the centrifuge of the generic type in the separation of a product in at least two phases in a structurally simple manner and preferably to improve the cleaning behavior of the separation plate.

Die Erfindung löst diese Aufgabe durch die Merkmalskombination des Anspruchs 1.The invention solves this problem by the feature combination of claim 1.

Durch diese Maßnahme wird die Trennleistung bzw. Trennschärfe auf konstruktiv einfache Weise wesentlich erhöht bzw. optimiert, denn mittels der die Oberflächenenergie verändernden Oberflächenbehandlung kann die Trennleistung bzw. Trennschärfe genau an das jeweilige Produkt angepasst werden, indem gezielt die Oberflächenenergie der Trennteller so verändert wird, daß sich beispielsweise gleichzeitig eine ölfreundliche und eine wasserunfreundliche Oberfläche einstellen. Durch die Oberflächenbehandlung wird auch die Reinigungsfähigkeit der Trennteller verbessert.By this measure, the separation efficiency or selectivity is significantly increased or optimized in a structurally simple manner, because by means of the surface energy changing surface treatment, the separation efficiency or selectivity can be precisely adapted to the respective product by specifically the surface energy of the separation plate is changed so that set, for example, at the same time an oil-friendly and a water-friendly surface. The surface treatment also improves the cleanability of the separation plates.

Die Trennteller bestehen aus einem ersten Material, das zumindest abschnittsweise mit wenigstens einer die Oberflächenenergie gegenüber dem ersten Material verändernden Beschichtung aus wenigstens einem anderen Material versehen sind. Diese Maßnahme ist einfach verfahrenstechnisch zu realisieren und bietet dabei die genannten Vorteile.The separating plates consist of a first material which, at least in sections, is provided with at least one coating of at least one other material which changes the surface energy compared to the first material. This measure is easy to implement procedurally and offers the advantages mentioned.

Gemäß einer Alternativlösung bestehen die Trennteller aus einem ersten Material, in das zumindest abschnittsweise ein die Oberflächenenergie gegenüber dem ersten Material veränderndes anderes Material eindiffundiert ist, z.B. mit Verfahren, welche zu oberflächenbehandelnden Verfahren der Halbleitertechnik ähnlich sind, d.h. z.B. mit Hilfe eines Plasmastrahles oder dgl.. Hier ergeben sich auf alternative Weise ebenfalls die Vorteile des Anspruchs 1.According to an alternative solution, the separation plates consist of a first material, into which at least in sections a material which changes the surface energy compared to the first material has diffused, e.g. with methods similar to surface treatment methods of semiconductor technology, i. e.g. with the aid of a plasma jet or the like. Here, the advantages of claim 1 also arise in an alternative manner.

Denkbar sind auch Kombinationen der beiden vorgenannten Verfahren.Also conceivable are combinations of the two aforementioned methods.

Die Oberflächenbehandlung kann somit zu chemischen und/oder physikalischen Bindungen zwischen der Oberfläche und dem auf- bzw. eingebrachten Material führen.The surface treatment can thus lead to chemical and / or physical bonds between the surface and the applied or introduced material.

Vorzugsweise sind die Trennteller - auch aus Gründen der einfacheren Herstellbarkeit - an der Ober- und/oder Unterseite vollständig oberflächenenergieverändernd oberflächenbehandelt, d.h. z.B. mit der Beschichtung versehen.Preferably, the separator plates - also for reasons of easier manufacturability - on the top and / or bottom completely Oberflächenenergieverändernd surface-treated, i. e.g. provided with the coating.

Es sind zur Abstimmung an die jeweiligen Phasen eines zu trennenden Schleudergutes bzw. Produktes in verschiedenen Bereichen der Trennteller -bevorzugt aus Edelstahl - verschiedene Oberflächenbehandlungen vorgenommen.There are made to vote on the respective phases of a centrifugal product or product to be separated in various areas of the separation plate - preferably made of stainless steel - various surface treatments.

Bei einem Trennseparator wird jeder Trennteller derart vorzugsweise in mehrere Funktionsbereiche unterteilt, um eine Optimierung der Wertphase zu erzielen. Dabei können die Oberflächenbehandlungen, z.B. die Beschichtungsmaterialien, bevorzugt an die Oberflächenenergie der zu trennenden leichten bzw. schweren Phase angepasst werden.In the case of a separating separator, each separating plate is preferably subdivided into a plurality of functional regions in order to achieve an optimization of the value phase. The surface treatments, e.g. the coating materials are preferably adapted to the surface energy of the light or heavy phase to be separated.

Es ist auch ergänzend denkbar, oberhalb und unterhalb der Trennteller verschiedene Oberflächenbehandlungen vorzunehmen oder radial innerhalb und außerhalb der Trennzone, insbesondere radial innerhalb und außerhalb eines Steigekanals, der oftmals so angeordnet ist, dass die Trennzone in seiner Mitte liegt.It is also conceivable to make different surface treatments above and below the separation plates or radially inside and outside the separation zone, in particular radially inside and outside of a riser channel, which is often arranged so that the separation zone is in its center.

Weitere vorteilhafte Ausgestaltungen sind den übrigen Unteransprüchen zu entnehmen.Further advantageous embodiments can be found in the remaining subclaims.

Nachfolgend wird die Erfindung unter Bezug auf die Zeichnung anhand eines Ausführungsbeispiels näher beschrieben.The invention will be described in more detail with reference to the drawing with reference to an embodiment.

Es zeigt Figur 1a, b eine Prinzipdarstellung der Wirkungsweise eines erfindungsgemäßen Trenntellers und eine Darstellung des Prinzips der Erfindung im Vergleich zum Trennteller nach dem Stand der Technik am Beispiel einer Beschichtung an dem Trennteller. Diese Figur ist rein beispielhaft zu verstehen. Anstelle durch Beschichtungen könnten die Bereiche anderer Oberflächenenergie auch durch andere Arten der Oberflächenbehandlung erzeugt sein.It shows FIG. 1a, b a schematic diagram of the operation of a separation plate according to the invention and a representation of the principle of the invention in comparison to the separation plate according to the prior art using the example of a coating on the separation plate. This figure is purely exemplary. Instead of coatings, the areas of other surface energy could also be generated by other types of surface treatment.

In Figur 1 sind zwei konische Trennteller 1, 2 eines ansonsten hier nicht dargestellten Trenntellerpakets 3 für einen Separator zu erkennen. Die Trennteller 1, 2 weisen jeweils Öffnungen 4 auf, welche im Zusammenspiel einen Steigekanal 5 ausbilden. Die Trennteller 1, 2 sind voneinander axial beabstandet angeordnet, so dass zwischen ihnen jeweils ein Spalt 6 ausgebildet ist.In FIG. 1 are two conical separating plates 1, 2 of a separator plate 3 not shown here for a separator to recognize. The separation plates 1, 2 each have openings 4, which form a climbing channel 5 in interaction. The separating plates 1, 2 are arranged axially spaced from each other, so that in each case a gap 6 is formed between them.

Ein derartiges Trenntellerpaket zeigen beispielsweise die DE 36 07 526 A1 oder die DE-OS 19 09 996 . Die Trennteller 1, 2 bestehen im allgemeinen aus Edelstahl.Such a Trenntellerpaket show, for example, the DE 36 07 526 A1 or the DE-OS 19 09 996 , The separating plates 1, 2 are generally made of stainless steel.

Es sind die oberen und unteren (nach Fig. 1) Oberflächen 7, 8 der Trennteller 1, 2 vollständig oder zu einem wesentlichen Anteil, d.h. vorzugsweise zu mehr als 50 Prozent ihrer Oberfläche, mit einer Beschichtung 9, 10 versehen sind, welche relativ zu einem Metallteller die Oberflächenenergie verändert. Diese kann z.B. keramisch und/oder auf Teflonbasis und/oder als Lack (z.B. Siliziumhaltig, Silikonlack oder dgl.) ausgebildet sein und je nach Einsatzzweck an der Ober- und/oder Unterseite der Trennteller aufgebracht sein, und zwar dort ebenfalls entweder vollständig oder jeweils abschnittsweise.It is the upper and lower (after Fig. 1 ) Surfaces 7, 8 of the separation plates 1, 2 are completely or substantially, ie preferably more than 50 percent of their surface, provided with a coating 9, 10 which changes the surface energy relative to a metal plate. This may be formed, for example, ceramic and / or Teflon-based and / or as a lacquer (eg silicon-containing, silicone lacquer or the like.) And be applied depending on the purpose on the top and / or bottom of the separation plate, there also either completely or each sections.

Durch die Beschichtung 9, 10 der Trennteller 1, 2 ist deren Oberfläche z.B. wasserunfreundlich aber ölfreundlich ausgestaltbar.Through the coating 9, 10 of the separating plates 1, 2 whose surface is e.g. water-friendly but oil-friendly ausgestaltbar.

Beim Einströmen einer Dispersion in den Trenntellerspalt 6 trennt sich die Dispersion in die beiden Phasen "Wasser" links der Mitte M des Steigekanals 5 und "Öl" rechts der Mitte M des Steigekanals 5. Das Wasser enthält noch einen geringen Restanteil "Öl" in Form von Tropfen, der in dem Trenntellerpaket 3 entfernt werden soll. Auf der ölfreundlichen Trenntelleroberfläche bleiben die Öltropfen bei Berührung besser als die andere Phase haften und koaleszieren mit anderen Tropfen und bilden einen Ölfilm. Durch die Zentrifugalkraft wandert etwas Öl zur Seite der leichten Phase (Öl).When a dispersion flows into the separator plate gap 6, the dispersion separates into the two phases "water" left of the center M of the riser channel 5 and "oil" right of the center M of the riser channel 5. The water contains one more small residual amount of "oil" in the form of drops to be removed in the Trenntellerpaket 3. On the oil-friendly separator disc surface, the oil droplets on contact stick better than the other phase and coalesce with other drops to form an oil film. Due to the centrifugal force some oil moves to the side of the light phase (oil).

Bei der Trennung im Trenntellerspalt 6 bilden sich auf der Wasserseite Öltropfen und auf der Ölseite Wassertropfen. Es werden somit an die Oberfläche unterschiedliche Anforderungen gestellt. Die Wasserseite muß ölfreundlich sein, damit die restlichen Öltropfen an der Oberfläche besser koaleszieren, während die Ölseite genau die gegenteiligen Eigenschaften haben muß. Hieraus läßt sich ableiten, daß sich die Trennteller 1, 2 in mehrere Funktionsoberflächen bzw. in Abschnitte mit verschiedenen Beschichtungen (hier 9 und 10) einteilen lassen.During the separation in the separator plate gap 6, oil droplets form on the water side and water droplets on the oil side. Thus, different demands are placed on the surface. The water side must be oil-friendly, so that the remaining oil drops on the surface better coalesce, while the oil side must have exactly the opposite properties. It can be deduced from this that the separating plates 1, 2 can be divided into a plurality of functional surfaces or into sections with different coatings (here 9 and 10).

Es ist die Beschichtung 9, 10 in verschiedenen Bereiche aufgeteilt, d.h. die Beschichtung wird im Bereich der leichteren Phase auf diese abgestimmt, so daß in erster Linie diese an den Trenntellern 1, 2 anhaftet, während sie im Bereich des schweren Phase auf die schwere Phase abgestimmt ist, so daß hier eher diese Phase an den Trenntellern 1, 2 anhaftet.It is the coating 9, 10 divided into different areas, i. the coating is matched in the lighter phase on this, so that in the first place this adheres to the separation plates 1, 2, while it is tuned in the heavy phase on the heavy phase, so that here rather this phase at the separation plates. 1 , 2 clings.

Dabei ist es nicht nur möglich, die Beschichtung bzw. die Oberflächenenergie der Beschichtung der Trennteller 1, 2 in den verschiedenen Bereichen an die verschiedenen voneinander zu trennenden Phasen anzupassen, sondern es ist auch möglich, die Oberflächenenergie an das zu verarbeitende Schleudergut an sich anzupassen, so daß die Beschichtung beispielsweise zur Trennung eines Wasser-Öl-Gemisches anders gewählt werden muß als bei der Auftrennung anderer Flüssigkeiten.It is not only possible to adapt the coating or the surface energy of the coating of the separation plates 1, 2 in the different areas to the different phases to be separated from one another, but it is also possible to adapt the surface energy to the centrifuged material to be processed per se, so that the coating must be chosen differently, for example, for the separation of a water-oil mixture than in the separation of other liquids.

Als Vorteile sind zu nennen die hiermit erzielbare Verschleißminderung sowie geringere Reibwerte und Erhöhung der Korrosionsbeständigkeit.The advantages that can be achieved are the reduction in wear that can be achieved as well as lower coefficients of friction and increased corrosion resistance.

Ein Versuch zeigt, daß eine Bilgewasser-Trennung in Öl und Wasser - wie sie an Bord eines Schiffes durchgeführt wird, eine deutliche Leistungssteigerung erzielbar ist.An experiment shows that a bilge water separation in oil and water - as carried out on board a ship, a significant increase in performance is achievable.

Fig. 1b zeigt in der linken Abbildung die abgeflachte Form eines breiteren Wassertropfens auf einem unbeschichteten Trennteller und die rechte Abbildung einen entsprechenden Wassertropfen auf einem entsprechend beschichteten Trennteller, der schmaler und deutlich höher ist, aber ein gleiches Volumen aufweist, was durch die entsprechend gewählte Beschichtung des Trenntellers begünstigt wird.
Zur Theorie der Beschichtungen sei hier ergänzend folgendes angemerkt. Ein Kriterium für Anhaftungen ist neben der Oberflächenstruktur die Oberflächenenergie. Die Behandlung der Trennteller durch Polieren verändert nur gering die Oberflächenenergie. Eine so genannte Antihaftschicht wird hierdurch nicht erzeugt. Eine Verringerung der Anhaftungen lässt sich durch die vorgenommene Strukturänderung erklären. Die Oberflächenenergie der Trennteller 1, 2 liegt in einem Bereich einer Haftschicht und ist wasserfreundlich (Trennseparator z.B. Wasser/Öl).
Fig. 1b shows in the left figure, the flattened shape of a wider water droplet on an uncoated separation plate and the right figure a corresponding drop of water on a corresponding coated separation plate, which is narrower and significantly higher, but has an equal volume, which favors by the appropriately selected coating of the separation plate becomes.
As regards the theory of coatings, the following should be mentioned in addition. A criterion for adhesions is the surface energy in addition to the surface structure. The treatment of the separation plates by polishing only slightly changes the surface energy. A so-called non-stick layer is not produced by this. A reduction in the adhesions can be explained by the structural change made. The surface energy of the separation plates 1, 2 is in a range of an adhesive layer and is water-friendly (Trennseparator eg water / oil).

Eine Möglichkeit der Beschreibung des Phänomens der freien Grenzflächenenergie kann über einen thermodynamischen Weg erfolgen. Für ein gegebenes System ist der Proportionalitätsfaktor zwischen seiner Energie und seiner Grenzfläche die so genannte Grenzflächenspannung oder präziser die "freie Grenzflächenenergie". Um die Grenzfläche eines Systems zu vergrößern, muss Arbeit verrichtet werden. Die freie Oberflächenenergie setzt sich additiv aus den dispersiven und nicht dispersiven (polaren) Energien oder Wechselwirkungen zusammen. σ = σ P + σ D

Figure imgb0001

  • σP: nicht dispersive (polare Anteile der Grenzflächenenergie)
    • Dipol - Dipol- Interaktion
    • Wasserstoffbrückenbindung
    • aLewis Säure / Base-Wechselwirkung
    • Charge - Transfer-Wechselwirkung
  • σD: dispersiver Anteil der Grenzflächenenergie
    • Van der Waals Interaktion
One way of describing the phenomenon of free surface energy can be via a thermodynamic pathway. For a given system, the proportionality factor between its energy and its interface is the so-called interfacial tension or, more precisely, the "free interface energy". To increase the interface of a system, work has to be done. The surface free energy is composed of the dispersive and non-dispersive (polar) energies or interactions. σ = σ P + σ D
Figure imgb0001
  • σ P : non-dispersive (polar parts of the interfacial energy)
    • Dipole - dipole interaction
    • Hydrogen bonding
    • aLis acid / base interaction
    • Charge - transfer interaction
  • σ D: dispersive fraction of the interfacial energy
    • Van der Waals interaction

Jedes Atom oder Molekül besitzt dispersive Kräfte, die aufgrund der lokalen und temporären Fluktuation der Elektronenhüllendichte zustande kommen. Die nicht - dispersiven (polaren) Kräfte sind ein Plus, welche aufgrund spezieller (z.B. funktioneller) Gruppen zur Gesamtwechselwirkung beiträgt.Each atom or molecule has dispersive forces, which are due to the local and temporary fluctuation of the electron shell density. The non-dispersive (polar) forces are a plus that contributes to the overall interaction due to specific (e.g., functional) groups.

Soll der behandelte Festkörper mit einer Flüssigkeit in Kontakt gebracht werden, wie dies beim Lackieren, dem Verkleben, dem Reinigen, dem Benetzen einer Flüssigkeit auf einer Oberfläche etc. der Fall ist, so ist die Oberflächenenergie des Festkörpers bei einer gegebenen Flüssigkeit der gesuchte Wert zur Ermittlung der Oberflächenenergie. So ist es nach der Erfindung auch im Bereich der Trennteller 1, 2 vorteilhaft, wenn eine Flüssigkeit in ihrer Oberflächenspannung genau zu den entsprechenden Parametern des Feststoffes passt, da es im Fall zu niedriger Energie des Festkörpers zu einer geringeren Benetzung von Flächenteilen kommt.If the treated solid is to be brought into contact with a liquid, as is the case during painting, bonding, cleaning, wetting of a liquid on a surface, etc., the surface energy of the solid for a given liquid is the desired value for Determination of the surface energy. Thus, according to the invention, it is also advantageous in the area of the separating plates 1, 2 if a liquid in its surface tension fits exactly to the corresponding parameters of the solid, since in the case of too low energy of the solid there is less wetting of surface parts.

Die Adhäsion kann in den meisten Fällen direkt mit den Oberflächenenergien der beiden Haftpartner erklärt werden. Hierzu ist insbesondere die Kenntnis des polaren Anteils notwendig. Als einfaches Kriterium für optimale Adhäsion ist eine vollkommene Kompatibilität in energetischer Hinsicht sowie das Vorhandensein eines möglichst großen polaren Anteils auf beiden Seiten erforderlich. Hieraus folgt, daß die gesamten Oberflächenenergien - sowohl die dispersiven als auch besonders die polaren Anteile beider Phasen - identisch sein sollten, um eine vollkommene Benetzung des Öles zu erzielen. Für eine Antihaftung ist eine möglichst geringe Oberflächenenergie notwendig, mit einem geringen polaren Anteil.The adhesion can be explained in most cases directly with the surface energies of the two bonding partners. In particular, knowledge of the polar portion is necessary for this purpose. As a simple criterion for optimum adhesion, complete compatibility in terms of energy is required as well as the presence of as large a polar portion as possible on both sides. It follows that the total surface energies - both the dispersive and especially the polar portions of both phases - should be identical in order to achieve complete wetting of the oil. For an anti-adhesion, the lowest possible surface energy is necessary, with a low polar content.

Claims (7)

  1. A centrifuge, in particular a separator or solid-jacket worm centrifuge, comprising a centrifugal drum in which a separating-plate stack consisting of separating plates (1, 2) is arranged, which separating plates consist of a first material, characterized by
    - a surface treatment of the separating plates, which at least varies the surface energy in sections, such that the separating plates (1, 2) are provided at least in sections with at least one coating (9, 10) varying the surface energy with respect to the first material and consisting of at least one other material, or that another material varying the surface energy with respect to the first material is diffused at least in sections into the first material;
    - wherein various zones (9, 10) consisting of various materials are applied to or diffused into various regions of the separating plates (1, 2).
  2. A centrifuge according to claim 1, characterized in that the separating plates (1, 2) are completely surface-treated on the top side and/or the underside.
  3. A centrifuge according to claim 2, characterized in that the surface treatment is adapted to the surface energy of the light or heavy phase to be separated.
  4. A centrifuge according to one of the preceding claims 1 to 3, characterized in that the first material is high-grade steel and the coating is ceramic.
  5. A centrifuge according to one of the preceding claims 1 to 4, characterized in that various surface treatments varying the surface energy are carried out above and below the separating plates (1, 2).
  6. A centrifuge according to one of the preceding claims 1 to 5, characterized in that various surface treatments are carried out radially inside and outside the separating zone.
  7. A centrifuge according to one of the preceding claims 1 to 6, characterized in that various surface treatments on the separating plates (1, 2) are carried out radially inside and outside a riser conduit (5).
EP04740786.1A 2003-07-10 2004-07-08 Separator disc and centrifuge comprising such separator discs Expired - Lifetime EP1644121B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10331424 2003-07-10
DE10358239 2003-12-12
PCT/EP2004/007480 WO2005005050A1 (en) 2003-07-10 2004-07-08 Centrifuge comprising a separator disc stack and separator disc

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EP1644121A1 EP1644121A1 (en) 2006-04-12
EP1644121B1 EP1644121B1 (en) 2008-07-02
EP1644121B2 true EP1644121B2 (en) 2015-07-15

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EP (1) EP1644121B2 (en)
JP (1) JP4856540B2 (en)
AT (1) ATE399594T1 (en)
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WO (1) WO2005005050A1 (en)

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EP2050505B1 (en) 2007-10-17 2016-04-06 GEA Mechanical Equipment GmbH Centrifuge and separator disc
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AU2012344280B2 (en) * 2011-11-28 2015-11-19 Alfa Laval Corporate Ab Centrifugal separator with anti-fouling properties
EP2944391A1 (en) 2014-05-13 2015-11-18 Alfa Laval Corporate AB Centrifugal separator
US11427839B2 (en) 2014-08-29 2022-08-30 Lee Tech Llc Yeast stage tank incorporated fermentation system and method
US11680278B2 (en) 2014-08-29 2023-06-20 Lee Tech Llc Yeast stage tank incorporated fermentation system and method
CN105127013B (en) * 2015-08-13 2018-08-03 南京中船绿洲机器有限公司 A kind of double tapered disc separator
US11166478B2 (en) 2016-06-20 2021-11-09 Lee Tech Llc Method of making animal feeds from whole stillage
US20190119711A1 (en) * 2017-10-20 2019-04-25 Lee Tech Llc Method of and system for producing a syrup with the highest concentration using a dry mill process
US11623966B2 (en) 2021-01-22 2023-04-11 Lee Tech Llc System and method for improving the corn wet mill and dry mill process

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Also Published As

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WO2005005050A1 (en) 2005-01-20
ES2309532T5 (en) 2015-11-26
ES2309532T3 (en) 2008-12-16
US20070066476A1 (en) 2007-03-22
EP1644121A1 (en) 2006-04-12
DE502004007500D1 (en) 2008-08-14
JP4856540B2 (en) 2012-01-18
EP1644121B1 (en) 2008-07-02
JP2009514657A (en) 2009-04-09
ATE399594T1 (en) 2008-07-15

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