EP1628786A1 - Method for separating cropped layers from plated strips by roll bonding - Google Patents
Method for separating cropped layers from plated strips by roll bondingInfo
- Publication number
- EP1628786A1 EP1628786A1 EP04767217A EP04767217A EP1628786A1 EP 1628786 A1 EP1628786 A1 EP 1628786A1 EP 04767217 A EP04767217 A EP 04767217A EP 04767217 A EP04767217 A EP 04767217A EP 1628786 A1 EP1628786 A1 EP 1628786A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plates
- layers
- plated
- strips
- different
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 15
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 17
- 239000000956 alloy Substances 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 229910052751 metal Inorganic materials 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims abstract description 11
- 238000010008 shearing Methods 0.000 claims abstract description 8
- 239000002131 composite material Substances 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 238000005097 cold rolling Methods 0.000 claims abstract description 5
- 238000007747 plating Methods 0.000 claims abstract description 5
- 238000000926 separation method Methods 0.000 claims description 12
- 150000002739 metals Chemical class 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 4
- 239000011707 mineral Substances 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 229920002050 silicone resin Polymers 0.000 claims description 3
- 230000000181 anti-adherent effect Effects 0.000 claims description 2
- 238000000227 grinding Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000005098 hot rolling Methods 0.000 abstract description 5
- 239000000047 product Substances 0.000 description 9
- 238000005266 casting Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 239000012074 organic phase Substances 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229920004482 WACKER® Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B47/00—Auxiliary arrangements, devices or methods in connection with rolling of multi-layer sheets of metal
- B21B47/04—Auxiliary arrangements, devices or methods in connection with rolling of multi-layer sheets of metal for separating layers after rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B15/0007—Cutting or shearing the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/38—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
- B21B2001/383—Cladded or coated products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
- B21B2003/001—Aluminium or its alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12535—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
- Y10T428/12583—Component contains compound of adjacent metal
Definitions
- the invention relates to a method for separating the different layers of scrap from plated strips, the plating of which is carried out by co-laminating. More particularly, the falls result from the shearing of the edges and of the ends of the plated strip at the various stages of their manufacturing range.
- metal strips consisting of two or more layers of different metals or alloys plated one on top of the other by simultaneous hot and / or cold rolling.
- metal alloys there is a significant production of strips of AlMn or AlFe alloy plated with AISi alloy; these bands are especially intended for the manufacture of brazed heat exchangers, the plating alloy AISi serving as a brazing alloy.
- One known means for achieving this separation is to bring the plated scrap to a temperature between the melting temperatures of the two metals or alloys to be separated.
- Such a method is described for example in US patent 4203762 for steel-aluminum clad strips, and in patent applications WO 99/32260 and WO 00/67942 for strips of aluminum alloy AlMn plated with an AISi alloy intended for the manufacture of brazed heat exchangers, the thermal separation being accompanied by a mechanical separation, by abrasion or shearing.
- a method of this type requires high energy consumption and expensive investments in ovens.
- the object of the invention is to provide a simple, economical and easily industrializable separation process.
- the subject of the invention is a process for manufacturing plated strips comprising at least two layers of different metals or alloys, allowing the subsequent separation of the different layers from the scraps resulting from the shearing of the plated strips, comprising the preparation of plates corresponding to each of the layers of the plating, the superimposition and the assembly of these plates to form a composite plate, the hot and possibly cold rolling of this composite plate to obtain a plated strip, and the shearing of the zones to be dropped during or after the lamination, a process in which, before superimposing the various plates, an anti-adhesive product is deposited on the areas intended to be dropped from at least one of the surfaces of the plates which will be in contact with one another.
- the non-stick product is preferably a slip comprising a ceramic oxide in an aqueous or organic solvent.
- the manufacture of plated metal strips involves the preparation, by casting and possibly rolling, of plates of different thickness, corresponding to the different layers of the product to be produced.
- the plates are then superimposed and fixed to the adjacent plate, for example by points or weld beads.
- the assembly is then hot rolled, and optionally, if the final thickness to be reached requires it, cold rolled.
- the rolling is done in a certain number of passes with, if necessary, one or more intermediate anneals between certain passes. It is usual, after leaving hot rolling, and again after cold rolling, to shear the edges, the ends or other areas of the strips which may have defects or cracks. This operation is even more necessary for the plated strips, the different layers possibly having a different edge or end profile.
- the invention consists, in its most general scope, of allowing easy separation of the different layers of the falls from the plated strips by depositing, on the areas to be dropped, in particular the edges, of at least one of the plates to be superimposed on the one on the other, a non-stick product, that is to say a product which, after having undergone the thermo-mechanical treatments corresponding to hot rolling and possibly cold, and any intermediate annealing, locally avoids the welding of one layer on the other, and thus allows easy separation of the layers.
- a particularly suitable type of deposit consists of a slip consisting of a mineral powder, in particular an oxide or a boride, and of a silicone resin in solution in an organic phase or in suspension in an aqueous phase.
- Patent application FR 2830857 describes such products in the organic phase for obtaining protective coatings for materials or pieces of equipment intended to be exposed to an oxidizing environment, to liquid metal or to a molten salt.
- This slip can be deposited by any suitable means, for example by brush, roller or spray gun. It can also be done by electrostatic powdering. After deposition, the deposited product is polymerized by heating to a temperature of the order of 500 ° C. This heating can be achieved using for example a projection with a heating gun.
- the separation according to the invention with the other techniques of the prior art, that is to say the thermal separation at an intermediate temperature between the solidus temperatures of the superimposed alloys, or the mechanical separation using abrasive or shear tools.
- a plate of alloy 3003 of format 350 x 500 mm and thickness 120 mm was poured and prepared by casting and rolling a plate of alloy 4343 of slightly smaller format and thickness 13 mm.
- the plates were degreased with xylene.
- An alumina slip dispersed in the aqueous phase was produced.
- Alumina is the product P152SB from Aluminum Pechiney with a particle size d 50 of 1.5 ⁇ m and a BET specific surface of approximately 3 m / g. 100 g of this alumina, 17 g of silicone resin (poly-methyl-siloxane) MK from the company Wacker Chemie and 50 g of permuted water were mixed. The mixture is stirred for one hour.
- a layer of this slip of width 50 mm was deposited with a brush on the two edges of the plate at 3003, this zone representing the width of the edges which it is desired to shear.
- the deposit is then polymerized by heating with slow rise to 500 ° C, then holding for 4 h in an air oven.
- the cover plate at 4343 is then placed on the plate at 3003 and the two plates are welded using a few MIG solder points.
- the assembly is then hot rolled, in a conventional manner, to a thickness of 3 mm.
- the two edges were then sheared over a width of 50 mm each.
- the strip was then cold rolled to the final thickness of 0.5 mm, which corresponds to a usual thickness for plated strips intended for the manufacture of brazed heat exchangers used in the automobile.
- For falling edges of hot-rolled strips it is very easy to separate the layer of alloy 3003 from the layer of 4343, for example using a simple screwdriver. This separation is also easy on the falling edges of the strips cold rolled, but the layer of 4343 is too thin and too brittle, and it tears to shreds.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Metal Rolling (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0306781A FR2855774B1 (en) | 2003-06-05 | 2003-06-05 | METHOD FOR SEPARATING THE FALL LAYERS OF PLATED BANDS BY COLAMINING |
PCT/FR2004/001342 WO2005002750A1 (en) | 2003-06-05 | 2004-06-01 | Method for separating cropped layers from plated strips by roll bonding |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1628786A1 true EP1628786A1 (en) | 2006-03-01 |
EP1628786B1 EP1628786B1 (en) | 2006-11-22 |
Family
ID=33443152
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04767217A Expired - Lifetime EP1628786B1 (en) | 2003-06-05 | 2004-06-01 | Method for separating cropped layers from plated strips by roll bonding |
Country Status (6)
Country | Link |
---|---|
US (1) | US8210421B2 (en) |
EP (1) | EP1628786B1 (en) |
DE (1) | DE602004003371T2 (en) |
FR (1) | FR2855774B1 (en) |
WO (1) | WO2005002750A1 (en) |
ZA (1) | ZA200509842B (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2931713B1 (en) * | 2008-06-02 | 2010-05-14 | Alcan Int Ltd | ALUMINUM ALLOY STRIPS FOR THERMAL HEAT EXCHANGER PIPES |
CN104492810A (en) * | 2014-10-27 | 2015-04-08 | 南京钢铁股份有限公司 | Preparation method of wide and thin hot-rolled steel plates with width-to-thickness ratio being greater than or equal to 500 |
CN104551673B (en) * | 2014-12-23 | 2017-09-12 | 山东钢铁股份有限公司 | A kind of method that ply rolling produces plate in ultra-thin specification wide cut |
DE102015011804B3 (en) * | 2015-09-09 | 2016-06-23 | Wieland-Werke Ag | Two procedures for the treatment of material residues |
CN109317515B (en) * | 2018-10-19 | 2021-04-27 | 太原钢铁(集团)有限公司 | Rolling method for obtaining multiple hot rolled plates at one time |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2957230A (en) * | 1955-08-01 | 1960-10-25 | Olin Mathieson | Method of making plate or sheet metal articles having hollow sections |
US3015157A (en) * | 1959-03-10 | 1962-01-02 | Olin Mathieson | Metal fabrication |
US3195333A (en) * | 1963-01-07 | 1965-07-20 | Inland Steel Co | Method of rolling strips of metal |
US3981753A (en) * | 1968-04-30 | 1976-09-21 | Kennecott Copper Corporation | Stop-weld composition and the method of using it |
US3938723A (en) * | 1972-01-03 | 1976-02-17 | Slaughter Edward R | Method for rolling thin metal films |
US4203762A (en) * | 1978-12-11 | 1980-05-20 | Federal-Mogul Corporation | Process for separating and recovering aluminum and steel from bimetal scrap |
JPH0910965A (en) * | 1995-06-30 | 1997-01-14 | Japan Steel Works Ltd:The | Separating agent for clad steel and production of clad steel plate |
US5994666A (en) * | 1996-01-12 | 1999-11-30 | The Boeing Company | Multisheet metal sandwich structures |
ATE235346T1 (en) | 1997-12-19 | 2003-04-15 | Corus Aluminium Walzprod Gmbh | METHOD FOR REMOVAL A METALLIC COATING FROM METALLIC SCRAP |
GB2349891B (en) * | 1999-05-10 | 2001-06-06 | Alcan Int Ltd | Recovery method |
AU2002362826B2 (en) * | 2001-10-15 | 2007-10-18 | Aluminium Pechiney | Coating precursor and method for coating a substrate with a refractory layer |
FR2830857B1 (en) * | 2001-10-15 | 2004-07-30 | Pechiney Aluminium | COATING PRECURSOR AND METHOD FOR COATING A SUBSTRATE WITH A REFRACTORY LAYER |
-
2003
- 2003-06-05 FR FR0306781A patent/FR2855774B1/en not_active Expired - Fee Related
-
2004
- 2004-06-01 WO PCT/FR2004/001342 patent/WO2005002750A1/en active IP Right Grant
- 2004-06-01 US US10/558,753 patent/US8210421B2/en active Active
- 2004-06-01 DE DE602004003371T patent/DE602004003371T2/en not_active Expired - Lifetime
- 2004-06-01 EP EP04767217A patent/EP1628786B1/en not_active Expired - Lifetime
- 2004-06-01 ZA ZA200509842A patent/ZA200509842B/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2005002750A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP1628786B1 (en) | 2006-11-22 |
WO2005002750A1 (en) | 2005-01-13 |
US20070031695A1 (en) | 2007-02-08 |
US8210421B2 (en) | 2012-07-03 |
FR2855774B1 (en) | 2005-07-08 |
ZA200509842B (en) | 2007-03-28 |
DE602004003371D1 (en) | 2007-01-04 |
DE602004003371T2 (en) | 2007-10-18 |
FR2855774A1 (en) | 2004-12-10 |
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