EP1615732A1 - Low pressure injection module and method for low pressure injection cleaning with residual dirt analysis of components - Google Patents
Low pressure injection module and method for low pressure injection cleaning with residual dirt analysis of componentsInfo
- Publication number
- EP1615732A1 EP1615732A1 EP04722795A EP04722795A EP1615732A1 EP 1615732 A1 EP1615732 A1 EP 1615732A1 EP 04722795 A EP04722795 A EP 04722795A EP 04722795 A EP04722795 A EP 04722795A EP 1615732 A1 EP1615732 A1 EP 1615732A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spray
- flushing medium
- particles
- compressed air
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/026—Cleaning by making use of hand-held spray guns; Fluid preparations therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/02—Details of machines or methods for cleaning by the force of jets or sprays
- B08B2203/0229—Suction chambers for aspirating the sprayed liquid
Definitions
- the invention relates to a method for low-pressure spray cleaning and residual dirt analysis of components using a low-pressure spray module.
- cleaning stations are also used for cleaning, in which cleaning medium is pumped through the component in a closed circuit using an adapter at high pressures.
- a low-pressure spraying module that solves the above task is that particle-free pressure generation without a pump is carried out with a storage container that is pressurized with compressed air and an exchangeable spray lance with variable diameter, shape and length is attached to the outlet side of the storage tank, which is coupled to a metering diaphragm valve can be;
- nozzles external cleaning of the components is also possible, and that the particle-laden rinsing medium which arises during spray cleaning is also collected in a collecting container in which a
- Analysis filter is installed, which filters out the particles from the rinsing medium and stores them for subsequent analysis.
- a method for low-pressure spray cleaning and residual dirt analysis of components working with such a low-pressure spray module has the following steps: A: Provide one filled with a flushing medium
- Analysis filter, and H residual dirt analysis based on the particles filtered out by the analysis filter.
- the filtering out of the particles is assisted by suctioning off the flushing medium by means of a vacuum pump arranged on the outflow side of the collecting container downstream of the analysis filter.
- the residual dirt analysis of the filtered particles can be carried out using light microscopy or scanning electron microscopy.
- FIG. 1 shows the components essential to the invention on the basis of a process flow diagram, an exemplary embodiment of the method according to the invention for low-pressure spray cleaning and residual dirt analysis, and a low-pressure spray module used therefor.
- a low-pressure spraying module is used according to the invention, the main components of which consist of a supply container Bl which is pressurized with compressed air from a compressed air source (line 1) and which is filled with a flushing medium (via a line 2), on the output side of the supply container Bl a pre-filter F1 connected and via lines 3 and 4 in rinsing medium communication with the supply container Bl spray lance S1, a collecting container B2, an in-line analysis filter F2, which is connected to the collecting container B2 via a line 5, and that from the after Flushing the component from the particle-loaded rinsing medium collected in the collecting container B2 filters out particles and stores them for their subsequent analysis, and there is a vacuum pump connected (not shown) connected via a line 6. All system parts are preferably made of stainless steel and are optimized for dead space.
- the reservoir B1 is filled with filtered rinsing medium via line 2. It can be operated as a compressed air source with a maximum pressure of about 6 bar by connecting to a factory compressed air network (line 1). The supply pressure is controlled or regulated by a valve VI located in the compressed air supply line 1. Via the injection unit Sl with
- Lance can also be used to feed the flushing medium into long through holes. So that the necessary mobility of the flushing lance S1 is ensured, the flushing lance S1 is connected to the prefilter F1 via a flexible hose 4. Between prefilter Fl and the
- Storage container Bl is located in line 3, a second control / control valve V2 for needs-based control / adjustment of the pressure and / or the amount of flushing medium to the prefilter Fl or to the flushing lance S1. Due to the exchangeable spray lance Sl, whose
- Diameter and length can vary depending on the component, and the flexible line 4 can also be used to design complex components, i.e. also through holes and blind holes drilled into the component from different sides, i.e. be sprayed out.
- the rinsing medium loaded with particles is collected in the collecting container B2 after the components have been sprayed out.
- the upper opening of the collecting container B2 advantageously widens upwards in the shape of a funnel.
- the particle-laden medium collected by the collecting container B2 is removed using the in-line analysis filter F2 the vacuum pump (not shown). The generated filter can then be examined immediately and evaluated for residual dirt determination.
- An alternative that is not covered by the invention would be the generation of pressure for the flushing medium by means of pumps, which necessitates a complex filter technology for the flushing medium in order to guarantee its high purity. Furthermore, there is a higher pressure loss, which is kept in the pump capacity.
- the process used according to the invention uses an open circuit in which the pressure can be varied in a simple manner and no complex filter technology is necessary.
- the proposed method for low-pressure spray cleaning and residual dirt analysis of components and the low-pressure spray module used for it have so far been successfully tested on components with clean-critical interior areas, e.g. Tried and tested on high-pressure pumps for diesel injection systems, injection nozzles, hydraulic units for ABS systems and on other components of motor vehicle injection systems.
Landscapes
- Sampling And Sample Adjustment (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Nozzles (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention relates to a method for low pressure injection cleaning and residual dirt analysis of components. Said method consists in preparing a presentation container (B1) which is filled with a rinsing medium, impinging the inlet side of the presentation container (B1) with compressed air, guiding the rinsing medium which had been impinged upon by compressed air to an injection lance (S1), injection cleaning a component by injecting the rinsing medium injected from the injection lance (S1), collecting the rinsing medium charged with particles in a collecting container (B2) after the injection cleaning process, providing an in-line-analysis filter (F2) arranged on an outlet side of the collecting container (B2) in such a manner that is cross-flown by the rinsing medium which is charged with particles, filtering the particles from the rinsing medium by means of the analysis filter (F2) and finally, analysing the impurities with the aid of the particles filtered by the analysis filter. The invention also relates to a low pressure injection module which is suitable for use with said method.
Description
NIEDERDRUCKSPRITZMODUL UND VERFAHREN ZUR NIEDERDRUCKSPRITZREINIGUNG MIT RESTSCHMUTZANALYSE VON LOW PRESSURE SPRAY MODULE AND METHOD FOR LOW PRESSURE SPRAY CLEANING WITH RESIDUAL DIRT ANALYSIS OF
BAUTEILENCOMPONENTS
Stand der TechnikState of the art
Die Erfindung befasst sich mit einem Verfahren zur Niederdruck-Spritzreinigung und Restschmutzanalyse von Bauteilen mittels eines Niederdruck-Spritzmoduls.The invention relates to a method for low-pressure spray cleaning and residual dirt analysis of components using a low-pressure spray module.
Derzeit wird in bekannten Fällen eine Restreinigung und Restschmutzbestimmung von Bauteilen im Tauchverfahren gegebenenfalls mit Ultraschalluntersuchung durchgeführt. Mit einem derartigen Verfahren kann insbesondere die Abreinigung der Außenflächen der Bauteile gewährleistet werden. Dagegen ist die Reinigungswirkung inIn known cases, residual cleaning and residual dirt determination of components is currently carried out using the immersion method, optionally with ultrasound examination. With such a method, in particular the cleaning of the outer surfaces of the components can be guaranteed. In contrast, the cleaning effect is in
Innenbereichen von Bauteilen, z.B. Durchgangs- oder Sacklochbohrungen, nicht in jedem Fall sichergestellt. In einigen Fällen kommen zur Reinigung auch Spülstände zum Einsatz, in denen mittels Adapter bei hohen Drücken Reinigungsmedium durch das Bauteil in geschlossenem Kreislauf gepumpt wird.Interior areas of components, e.g. Through holes or blind holes, not always guaranteed. In some cases, cleaning stations are also used for cleaning, in which cleaning medium is pumped through the component in a closed circuit using an adapter at high pressures.
Die geschilderten bekannten Verfahren zur Restreinigung und RestSchmutzbestimmung von Bauteilen haben demnach die Nachteile, dass sich Durchgangs- und Sacklochbohrungen in vielen Fällen nicht oder nur schwer reinigen lassen, dass die zum Einsatz kommenden Reinigungsmodule zumeist nur an bestimmte Bauteilegeometrien angepasst sind und häufig
auch durch den geschlossenen Kreislauf des Spülmediums eine aufwendige Filtertechnik benötigen.The known methods described for residual cleaning and residual dirt determination of components therefore have the disadvantages that in many cases through holes and blind holes cannot be cleaned or can only be cleaned with difficulty, and that the cleaning modules used are mostly only adapted to specific component geometries and frequently also require complex filter technology due to the closed circuit of the flushing medium.
Aufgabe und Vorteile Es ist deshalb Aufgabe der Erfindung, die geschildertenOBJECT AND ADVANTAGES It is therefore an object of the invention, the described
Nachteile zu vermeiden und ein Verfahren zur Niederdruck- Spritzreinigung und Restschmutzanalyse sowie ein Niederdruck-Spritzmodul so anzugeben, dass eine gezielte Innenreinigung auch von schwer zugänglichen Stellen, wie Durchgangs- und Sacklochbohrungen mit einer einfachen Filtertechnik und kompatibel für verschiedene Bauteilegeometrien durchführbar ist.To avoid disadvantages and to specify a method for low-pressure spray cleaning and residual dirt analysis as well as a low-pressure spray module so that targeted interior cleaning of hard-to-reach places such as through-holes and blind holes can be carried out using simple filter technology and is compatible with different component geometries.
Der Kern eines die obige Aufgabe lösenden Niederdruck- Spritzmoduls besteht darin, dass eine partikelfreie Druckerzeugung ohne Pumpe mit einem ein Spülmedium enthaltenden druckluftbeaufschlagten Vorlagebehälter durchgeführt wird, ausgangsseitig des Vorlagebehälters eine auswechselbare Spritzlanze mit variablem Durchmesser, Form und Länge angebracht ist, die mit einem Dosiermembranventil gekoppelt werden kann; bei der Verwendung von Düsen ist auch eine Außenreinigung der Bauteile möglich, und dass weiterhin das bei der Spritzreinigung entstehende partikelbelastete Spülmedium in einem Auffangbehälter aufgefangen wird, in dem einThe essence of a low-pressure spraying module that solves the above task is that particle-free pressure generation without a pump is carried out with a storage container that is pressurized with compressed air and an exchangeable spray lance with variable diameter, shape and length is attached to the outlet side of the storage tank, which is coupled to a metering diaphragm valve can be; When using nozzles, external cleaning of the components is also possible, and that the particle-laden rinsing medium which arises during spray cleaning is also collected in a collecting container in which a
Analysefilter eingebaut ist, welches die Partikel aus dem Spülmedium ausfiltert und zur nachträglichen Analyse derselben aufbewahrt.Analysis filter is installed, which filters out the particles from the rinsing medium and stores them for subsequent analysis.
Ein mit einem derartigen Niederdruck-Spritzmodul arbeitendes Verfahren zur Niederdruck-Spritzreinigung und Restschmutzanalyse von Bauteilen weist folgende Schritte auf:
A: Bereitstellen eines mit einem Spülmedium befülltenA method for low-pressure spray cleaning and residual dirt analysis of components working with such a low-pressure spray module has the following steps: A: Provide one filled with a flushing medium
Vorlagebehälters; B: eingangsseitige Beaufschlagung des Vorlagebehälters mit Druckluft von einer Druckluftquelle; C: Leiten des druckbeaufschlagten Spülmediums vomOriginal container; B: Actuation of the supply container with compressed air from a compressed air source; C: Discharge the pressurized flushing medium from
Vorlagebehälter zu einer Spritzlanze; D: Spritzreinigung des Bauteils durch Ausspritzen mit dem aus der Spritzlanze gespritzten Spülmedium; E: Auffangen des nach der Spritzreinigung mit Partikeln belasteten Spülmediums in einem Auffangbehälter; F: Bereitstellen eines an einer Ausströmseite desStorage container to a spray lance; D: Spray cleaning of the component by spraying with the flushing medium sprayed from the spray lance; E: collecting the flushing medium contaminated with particles after spray cleaning in a collecting container; Q: Providing one on an outflow side of the
Auffangbehalters angeordneten Analysefilters so, dass es von dem partikelbelasteten Spülmedium durchströmt wird; G: Ausfiltern der Partikel aus dem Spülmedium mit demCollecting container arranged analysis filter so that the particle-laden rinsing medium flows through it; G: Filter out the particles from the flushing medium with the
Analysefilter, und H: Restschmutzanalyse anhand der vom Analysefilter ausgefilterten Partikel.Analysis filter, and H: residual dirt analysis based on the particles filtered out by the analysis filter.
Dabei ist zu bevorzugen, dass das Ausfiltern der Partikel durch Absaugen des Spülmediums mittels einer an der Ausströmseite des Auffangbehalters stromabwärts des Analysefilters angeordneten Vakuumpumpe unterstützt wird. Die Restschmutzanalyse der ausgefilterten Partikel kann lichtmikroskopisch oder rasterelektronenmikroskopisch ausgeführt werden. Mit diesen Merkmalen ergeben sich folgende Vorteile des erfindungsgemäßen Verfahrens und des erfindungsgemäßen Niederdruck-Spritzmoduls: gezielte Innenreinigung von schwer zugänglichen Stellen der Bauteile, wie Durchgangs- oderIt is preferable that the filtering out of the particles is assisted by suctioning off the flushing medium by means of a vacuum pump arranged on the outflow side of the collecting container downstream of the analysis filter. The residual dirt analysis of the filtered particles can be carried out using light microscopy or scanning electron microscopy. These features result in the following advantages of the method according to the invention and of the low-pressure spray module according to the invention: targeted internal cleaning of parts of the components that are difficult to access, such as passage or
Sacklochbohrungen durch Einsatz von auswechselbaren Spritzlanzen mit angepasster Geometrie;
- variabler Druck (z.B. 2 bis 6 bar), je nach Bauteil einstell- oder regelbar;Blind holes through the use of interchangeable spray lances with adapted geometry; - variable pressure (eg 2 to 6 bar), depending on the component adjustable or adjustable;
- Keine aufwendige Filtertechnik durch offenen Spülkreislauf; - Direkte Filtererzeugung zur Sauberkeitsanalytik für Rasterelektronenmikroskop oder Lichtmikroskop;- No complex filter technology due to an open rinsing circuit; - Direct filter generation for cleanliness analysis for scanning electron microscope or light microscope;
- einsetzbar für verschiedene Bauteilegeometrien;- Can be used for different component geometries;
- totraumfreie, partikelarme Anlagentechnik.- Dead space-free, low-particle system technology.
Ausführungsbeispielembodiment
Die nachstehende Beschreibung beschreibt bezugnehmend auf die einzige Figur 1, welche die erfindungswesentlichen Komponenten anhand eines Verfahrensfließbilds darstellt, ein Ausführungsbeispiel des erfindungsgemäßen Verfahrens zur Niederdruck-Spritzreinigung und Restschmutzanalyse sowie ein dafür eingesetztes Niederdruck-Spritzmodul.The following description describes, with reference to the only FIG. 1, which shows the components essential to the invention on the basis of a process flow diagram, an exemplary embodiment of the method according to the invention for low-pressure spray cleaning and residual dirt analysis, and a low-pressure spray module used therefor.
Gemäß Figur 1 kommt erfindungsgemäß ein Niederdruck- Spritzmodul zum Einsatz, dessen Hauptkomponenten aus einem mit Druckluft von einer Druckluftquelle (Leitung 1) mit Druckluft beaufschlagten Vorlagebehälter Bl, welcher mit einem Spülmedium (über eine Leitung 2) gefüllt wird, einer ausgangsseitig des Vorlagebehälters Bl über ein Vorfilter Fl angeschlossenen und über die Leitungen 3 und 4 in Spülmediumkommunikation mit dem Vorlagebehälter Bl stehenden Spritzlanze Sl, einem Auffangbehälter B2, einem In-Line-Analysefilter F2, welches am Auffangbehälter B2 über eine Leitung 5 angeschlossen ist, und das aus dem nach dem Spülen des Bauteils vom Auffangbehälter B2 aufgefangenen partikelbelasteten Spülmedium Partikel ausfiltert und diese zu ihrer nachträglichen Analyse aufbewahrt, und einer über eine Leitung 6 angeschlossenen (nicht gezeigten) Vakuumpumpe bestehen. Alle Anlagenteile
bestehen bevorzugt aus Edelstahl und sind totraum- optimiert .According to FIG. 1, a low-pressure spraying module is used according to the invention, the main components of which consist of a supply container Bl which is pressurized with compressed air from a compressed air source (line 1) and which is filled with a flushing medium (via a line 2), on the output side of the supply container Bl a pre-filter F1 connected and via lines 3 and 4 in rinsing medium communication with the supply container Bl spray lance S1, a collecting container B2, an in-line analysis filter F2, which is connected to the collecting container B2 via a line 5, and that from the after Flushing the component from the particle-loaded rinsing medium collected in the collecting container B2 filters out particles and stores them for their subsequent analysis, and there is a vacuum pump connected (not shown) connected via a line 6. All system parts are preferably made of stainless steel and are optimized for dead space.
Zunächst wird der Vorlagebehälter Bl mit gefiltertem Spülmedium über die Leitung 2 befüllt. Er kann durch den Anschluss an ein werksseitiges Druckluftnetz (Leitung 1) als Druckluftquelle mit einem maximalen Druck von etwa 6 bar betrieben werden. Die Steuerung oder Regelung des Vorlagedrucks erfolgt durch ein in der Druckluftzuleitung 1 liegendes Ventil VI. Über die Spritzeinheit Sl mitFirst, the reservoir B1 is filled with filtered rinsing medium via line 2. It can be operated as a compressed air source with a maximum pressure of about 6 bar by connecting to a factory compressed air network (line 1). The supply pressure is controlled or regulated by a valve VI located in the compressed air supply line 1. Via the injection unit Sl with
Lanze kann das Spülmedium auch langen Durchgangsbohrungen zugeführt werden. Damit die notwendige Beweglichkeit der Spüllanze Sl gewährleistet ist, ist die Spüllanze Sl über einen flexiblen Schlauch 4 an dem Vorfilter Fl angeschlossen. Zwischen Vorfilter Fl und demLance can also be used to feed the flushing medium into long through holes. So that the necessary mobility of the flushing lance S1 is ensured, the flushing lance S1 is connected to the prefilter F1 via a flexible hose 4. Between prefilter Fl and the
Vorlagebehälter Bl befindet sich in der Leitung 3 ein zweites Regel/Stellventil V2 zur bedarfsgerechten Regelung/Einstellung des Drucks und/oder der Menge des Spülmediums zum Vorfilter Fl bzw. zur Spüllanze Sl. Aufgrund der auswechselbaren Spritzlanze Sl, derenStorage container Bl is located in line 3, a second control / control valve V2 for needs-based control / adjustment of the pressure and / or the amount of flushing medium to the prefilter Fl or to the flushing lance S1. Due to the exchangeable spray lance Sl, whose
Durchmesser und Länge je nach Bauteil variieren kann, und durch die flexible Leitung 4 können auch kompliziert gestaltete Bauteile, d.h. auch Durchgangs- und Sacklochbohrungen, die von verschiedenen Seiten in das Bauteil eingebracht sind, gespült, d.h. ausgespritzt werden.Diameter and length can vary depending on the component, and the flexible line 4 can also be used to design complex components, i.e. also through holes and blind holes drilled into the component from different sides, i.e. be sprayed out.
Im Auffangbehälter B2 wird das mit Partikeln belastete Spülmedium nach dem Ausspritzen der Bauteile gesammelt. Dazu weitet sich die obere Öffnung des Auffangbehalters B2 vorteilhafterweise trichterf rmig nach oben auf. Das vom Auffangbehälter B2 gesammelte partikelbelastete Medium wird über den In-Line-Analysefilter F2 mit Hilfe
der (nicht gezeigten) Vakuumpumpe abgesaugt. Das erzeugte Filter kann danach sofort untersucht und für die Restschmutzbestimmung ausgewertet werden.The rinsing medium loaded with particles is collected in the collecting container B2 after the components have been sprayed out. For this purpose, the upper opening of the collecting container B2 advantageously widens upwards in the shape of a funnel. The particle-laden medium collected by the collecting container B2 is removed using the in-line analysis filter F2 the vacuum pump (not shown). The generated filter can then be examined immediately and evaluated for residual dirt determination.
Eine nicht von der Erfindung umfasste Alternative wäre die Druckerzeugung für das Spülmedium über Pumpen, was eine aufwendige Filtertechnik für das Spülmedium nötig macht, um hohe Reinheit desselben zur garantieren. Ferner entsteht ein höherer Druckverlust, der in der Pumpen- leistung vorgehalten werden uss. Dagegen wird bei dem erfindungsgemäß eingesetzten Verfahren mit einem offenen Kreislauf gearbeitet, bei dem der Druck in einfacher Weise variabel und keine aufwendige Filtertechnik nötig ist .An alternative that is not covered by the invention would be the generation of pressure for the flushing medium by means of pumps, which necessitates a complex filter technology for the flushing medium in order to guarantee its high purity. Furthermore, there is a higher pressure loss, which is kept in the pump capacity. In contrast, the process used according to the invention uses an open circuit in which the pressure can be varied in a simple manner and no complex filter technology is necessary.
Das vorgeschlagene Verfahren zur Niederdruck-Spritzreinigung und Restschmutzanalyse von Bauteilen und das dafür eingesetzte Niederdruck-Spritzmodul wurden bislang erfolgreich an Bauteilen mit sauberkeitskritischen Innenbereichen erprobt, wie z.B. an Hochdruckpumpen für Dieseleinspritzsysteme, Einspritzdüsen, Hydroaggregaten für ABS-Systeme und an sonstigen Komponenten von Kraftfahrzeug-Einspritzsystemen erprobt .
The proposed method for low-pressure spray cleaning and residual dirt analysis of components and the low-pressure spray module used for it have so far been successfully tested on components with clean-critical interior areas, e.g. Tried and tested on high-pressure pumps for diesel injection systems, injection nozzles, hydraulic units for ABS systems and on other components of motor vehicle injection systems.
Claims
1. Niederdruck-Spritzmodul zur Spritzreinigung von Bauteilen mit - einem Vorlagebehälter (Bl) zur Aufnahme eines1.Low-pressure spray module for spray cleaning components with - a reservoir (Bl) to hold one
Spülmediums, der eingangsseitig mit Druckluft von einer Druckluftquelle beaufschlagbar und ausgangsseitig mit einer Spritzlanze (Sl) zum druckbeaufschlagten Ausspritzen eines Bauteils mit dem Spülmedium verbunden ist, undFlushing medium which can be supplied with compressed air from a compressed air source on the inlet side and connected to the outlet side with a spray lance (S1) for spraying a component with the flushing medium under pressure, and
- einem Auffangbehälter (B2), der zum Auffangen des nach der Spritzreinigung des Bauteils mit Partikeln belasteten Spülmediums angeordnet und in dessen Ausströmseite ein Analysefilter (F2) so eingebaut ist, dass es die Partikel aus dem mit Hilfe einer Vakuumpumpe abgesaugten- A collecting container (B2), which is arranged to collect the flushing medium loaded with particles after the spray cleaning of the component and in the outflow side of which an analysis filter (F2) is installed in such a way that it sucks the particles out of it with the aid of a vacuum pump
Spülmedium ausfiltert und zur nachträglichen Analyse desselben aufbewahrt.Filtering out the rinsing medium and storing it for subsequent analysis.
2. Niederdruck-Spritzmodul nach Anspruch 1, dadurch gekennzeichnet, dass die Spritzlanze (Sl) auswechselbar am Vorlagebehälter (Bl) anbringbar ist.2. Low-pressure spray module according to claim 1, characterized in that the spray lance (Sl) is replaceably attachable to the reservoir (Bl).
3. Niederdruck-Spritzmodul nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass eine von einer Druckluftquelle zum Vorlagebehälter (Bl) führende3. Low-pressure spray module according to claim 1 or 2, characterized in that one leading from a compressed air source to the reservoir (B1)
Druckluftzufuhr ein erstes Regel/Stellventil (VI) durch bedarfsgerechten Regelung/Einstellung des Drucks der Druckluft aufweist. Compressed air supply has a first control / control valve (VI) by regulating / adjusting the pressure of the compressed air as required.
4. Niederdruck-Spritzmodul nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass zwischen dem Vorlagebehälter (Bl) und der Spritzlanze (Sl) ein Vorfilter (Fl) für das Spülmedium eingesetzt ist.4. Low-pressure spray module according to one of the preceding claims, characterized in that a prefilter (Fl) for the flushing medium is inserted between the reservoir (Bl) and the spray lance (Sl).
5. Niederdruck-Spritzmodul nach Anspruch 4, dadurch gekennzeichnet, dass zwischen dem Vorfilter (Fl) und dem Vorlagebehälter (Bl) ein zweites Regel/Stellventil (V2) zur bedarfsgerechten Regelung/Einstellung des Drucks bzw. der Menge des Spülmediums zur Spüllanze (Sl) eingesetzt ist.5. Low-pressure spray module according to claim 4, characterized in that between the pre-filter (Fl) and the storage container (Bl), a second control / control valve (V2) for needs-based control / adjustment of the pressure or the amount of flushing medium to the flushing lance (Sl ) is used.
6. Niederdruck-Spritzmodul nach Anspruch 1, dadurch gekennzeichnet, dass die Spritzlanze (Sl) mit einem6. Low-pressure spray module according to claim 1, characterized in that the spray lance (Sl) with a
Dosierventil verbunden ist.Dosing valve is connected.
7. Verfahren zur Niederdruck-Spritzreinigung und Restschmutzanalyse von Bauteilen mit folgenden Schritten: A: Bereitstellen eines mit einem Spülmedium befüllten Vorlagebehälters (Bl) ; B: eingangsseitige Beaufschlagung des Vorlagebehälters7. Method for low-pressure spray cleaning and residual dirt analysis of components with the following steps: A: Provision of a storage container (B1) filled with a flushing medium; B: Actuation of the supply container on the input side
(Bl) mit Druckluft von einer Druckluftquelle; C: Leiten des druckbeaufschlagten Spülmediums vom Vorlagebehälter (Bl) zu einer Spritzlanze (Sl) ;(Bl) with compressed air from a compressed air source; C: directing the pressurized flushing medium from the reservoir (Bl) to a spray lance (Sl);
D: Spritzreinigung des Bauteils durch Ausspritzen mit dem aus der Spritzlanze (Sl) gespritzten Spülmedium; E: Auffangen des nach der Spritzreinigung mit Partikeln belasteten Spülmediums in einem Auffangbehälter (B2) ; F: Bereitstellen eines an einer Ausströmseite desD: Spray cleaning of the component by spraying with the flushing medium sprayed from the spray lance (S1); E: collecting the flushing medium contaminated with particles after the spray cleaning in a collecting container (B2); Q: Providing one on an outflow side of the
Auffangbehalters (B2) angeordneten Analysefilters (F2) so, dass es von dem partikelbelasteten Spülmedium durchströmt wird; G: Ausfiltern der Partikel aus dem Spülmedium mit demCollecting container (B2) arranged analysis filter (F2) so that the particle-laden rinsing medium flows through it; G: Filter out the particles from the flushing medium with the
Analysefilter (F2), und H: Restschmutzanalyse anhand der vom Analysefilter ausgefilterten Partikel.Analysis filter (F2), and H: residual dirt analysis based on the particles filtered out by the analysis filter.
8. Verfahren nach Anspruch 7, dadurch gekennzeichnet, dass der Druck der Druckluft in Schritt B auf einen gewünschten Wert geregelt oder eingestellt wird.8. The method according to claim 7, characterized in that the pressure of the compressed air in step B is regulated or set to a desired value.
9. Verfahren nach Anspruch 7 oder 8, dadurch gekennzeichnet, dass das in Schritt C zur Spritzlanze (Sl) geleitete Spülmedium durch ein Vorfilter (Fl) vorgefiltert wird.9. The method according to claim 7 or 8, characterized in that the flushing medium passed in step C to the spray lance (S1) is prefiltered by a prefilter (F1).
10. Verfahren nach einem der Ansprüche 7 bis 9, dadurch gekennzeichnet, dass in Schritt D eine je nach Bauteilegeometrie gestaltete auswechselbare Spritzlanze (Sl) eingesetzt wird.10. The method according to any one of claims 7 to 9, characterized in that an interchangeable spray lance (S1) designed according to the component geometry is used in step D.
11. Verfahren nach Anspruch 7, dadurch gekennzeichnet, dass in Schritt G das Ausfiltern der Partikel aus dem Spülmedium durch Absaugen desselben mittels einer an der Ausströmseite des Auffangbehalters stromabwärts des Analysefilters (F2) angeordneten Vakuumpumpe unterstützt wird.11. The method according to claim 7, characterized in that in step G the filtering out of the particles from the flushing medium is supported by suction by means of a vacuum pump arranged downstream of the analysis filter (F2) on the outflow side of the collecting container.
12. Verfahren nach Anspruch 7, dadurch gekennzeichnet, dass die Restschmutzanalyse der ausgefilterten Partikel lichtmikroskopisch oder rasterelektronenmikroskopisch ausgeführt wird. 12. The method according to claim 7, characterized in that the residual dirt analysis of the filtered particles is carried out by light microscopy or scanning electron microscopy.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10316644A DE10316644A1 (en) | 2003-04-11 | 2003-04-11 | Low pressure spray module for spray cleaning of component parts has collecting tank for collecting of particle loaded flushing medium after spray cleaning, and in outlet side has analysis filter |
| PCT/DE2004/000603 WO2004091818A1 (en) | 2003-04-11 | 2004-03-24 | Low pressure injection module and method for low pressure injection cleaning with residual dirt analysis of components |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1615732A1 true EP1615732A1 (en) | 2006-01-18 |
| EP1615732B1 EP1615732B1 (en) | 2011-05-25 |
Family
ID=33039016
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP04722795A Expired - Fee Related EP1615732B1 (en) | 2003-04-11 | 2004-03-24 | Method for low pressure injection cleaning with residual dirt analysis of components |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20060231121A1 (en) |
| EP (1) | EP1615732B1 (en) |
| JP (1) | JP2006522675A (en) |
| BR (1) | BRPI0409244B1 (en) |
| DE (1) | DE10316644A1 (en) |
| WO (1) | WO2004091818A1 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080028873A1 (en) * | 2006-08-03 | 2008-02-07 | Yi Zhao Yao | Dispersed spray extraction particulate measurement method |
| CN102069081B (en) * | 2010-12-17 | 2012-05-23 | 广汽本田汽车有限公司 | Flushing and detecting system of triple valve, solvent valve and spray gun of automata |
| CN107684787B (en) * | 2017-10-09 | 2020-03-27 | 青岛海信移动通信技术股份有限公司 | Dust removal method and dust removal device for mobile terminal |
| DE102022108537A1 (en) | 2022-04-08 | 2023-10-12 | Dürr Systems Ag | Operating method for a coating system and corresponding coating system |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4020676A (en) * | 1975-10-02 | 1977-05-03 | The Magnavox Company | Method and apparatus for collecting fluid contaminants |
| DE4004837C1 (en) * | 1990-02-16 | 1991-07-11 | Continental Aktiengesellschaft, 3000 Hannover, De | |
| US5228467A (en) * | 1991-09-23 | 1993-07-20 | Gilliam Jr Clyde H | Filter media cleaning system |
| FR2704780A1 (en) * | 1993-05-03 | 1994-11-10 | Viel Jean Pierre | Cleaning process by micropulverization. |
| US5925193A (en) * | 1995-05-30 | 1999-07-20 | Clyde Bergemann Gmbh | Method for cleaning pre-determinable surfaces of a heatable internal chamber and associated water lance blower |
| US6258177B1 (en) * | 1999-03-29 | 2001-07-10 | Seh America | Apparatus for cleaning the grooves of lapping plates |
| US7063281B2 (en) * | 2001-07-10 | 2006-06-20 | Schommer John E | Water conserving and cleaning apparatus |
| US7100461B2 (en) * | 2002-02-27 | 2006-09-05 | Microbial-Vac Systems, Inc. | Portable contaminant sampling system |
-
2003
- 2003-04-11 DE DE10316644A patent/DE10316644A1/en not_active Withdrawn
-
2004
- 2004-03-24 EP EP04722795A patent/EP1615732B1/en not_active Expired - Fee Related
- 2004-03-24 WO PCT/DE2004/000603 patent/WO2004091818A1/en active Application Filing
- 2004-03-24 US US10/550,052 patent/US20060231121A1/en not_active Abandoned
- 2004-03-24 JP JP2006500483A patent/JP2006522675A/en active Pending
- 2004-03-24 BR BRPI0409244A patent/BRPI0409244B1/en not_active IP Right Cessation
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2004091818A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1615732B1 (en) | 2011-05-25 |
| DE10316644A1 (en) | 2004-10-28 |
| BRPI0409244B1 (en) | 2016-03-29 |
| WO2004091818A1 (en) | 2004-10-28 |
| BRPI0409244A (en) | 2006-03-28 |
| US20060231121A1 (en) | 2006-10-19 |
| JP2006522675A (en) | 2006-10-05 |
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