EP1613454A1 - Blade and tie-rod assembly for stone material sawing machinery - Google Patents
Blade and tie-rod assembly for stone material sawing machineryInfo
- Publication number
- EP1613454A1 EP1613454A1 EP04725473A EP04725473A EP1613454A1 EP 1613454 A1 EP1613454 A1 EP 1613454A1 EP 04725473 A EP04725473 A EP 04725473A EP 04725473 A EP04725473 A EP 04725473A EP 1613454 A1 EP1613454 A1 EP 1613454A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blade
- tie
- rod
- holes
- sawing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B3/00—Gang saw mills; Other sawing machines with reciprocating saw blades, specially designed for length sawing of trunks
- B27B3/28—Components
- B27B3/30—Blade attachments, e.g. saw buckles; Stretching devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/06—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with reciprocating saw-blades
- B28D1/068—Components, e.g. guiding means, vibrations damping means, frames, driving means, suspension
Definitions
- Blade and tie-rod assembly for stone material sawing machinery
- the present invention relates to gangsaws for sawing stone material, in particular blocks of stone material for the production of rough slabs which must undergo subsequent finishing operations.
- the present invention relates to assembly and fixing of the sawing blades to the supports or tie-rods used for fastening to the gangsaw.
- Figures 1 and 2 show a side view and a partially sectioned view, at right angles to the first view, of an example of a sawing machine (more precisely the model "Alcione” which is manufactured and marketed by the company Barsanti Macchine S.p.A.).
- the machine consists of four vertical columns 10 on which a carriage 12 is mounted, said carriage, during sawing, as the cutting depth increases, being displaced vertically along the columns in a controlled manner and over a desired distance.
- the carriage 12 has, pivotably mounted thereon, two arms 14 carrying at the bottom a blade-carrying frame 16 performing the aforementioned oscillating movement in the direction indicated by the double arrow F.
- FIG. 1 shows the connecting rod 18 which is operated by means of a motorized flywheel 20 actuated by an electric drive system
- Each blade-carrying frame which has a substantially rectangular shape, is formed, on two opposite sides, ' by two sections or plates 22 having, mounted between them, a plurality of sawing blades which are made of ferrous material (normally varying from 100 to 200 in number) and mounted, parallel to each other and in an adjustable manner, at a variable mutual distance of between a few millimetres and a few centimetres: each blade is fixed to the two opposite sides of the frame by means of coupling elements or tie-rods, called respectively "connecting-rod side tie- rod” and “tensioning side tie-rod”; the latter also function as tensioning elements so as to, keep the blade at a predefined tension.
- coupling elements or tie-rods called respectively "connecting-rod side tie- rod” and “tensioning side tie-rod”
- tensioning side tie-rod the latter also function as tensioning elements so as to, keep the blade at a predefined tension.
- sets of oil pistons are used, being mounted so that each piston acts on the "tensioning side
- the abovementioned blades in reality do not have a cutting edge, but, depending on the type of sawing blade (grit frames and diamond frames) , have the function of keeping in contact and pressing abrasive elements (such as an aqueous suspension containing lime and abrasive particles in the former case) against the groove formed in the surface of the material to be sawn.
- abrasive elements such as an aqueous suspension containing lime and abrasive particles in the former case
- the blade has, fixed thereto, diamond-coated inserts consisting of sintered blocks of highly abrasive material.
- the blade-carrying frame As each groove formed in the surface of the block to be sawn deepens, the blade-carrying frame, as already mentioned, is lowered along the columns (descent) : depending on the nature and in particular the hardness of the stone material forming the block to be sawn into slabs, the lowering speed varies from 2 to 8 cm/hour, so that sawing of an entire block, usually having a height of 1.5 - 2 metres, involves many hours of machining.
- each blade has a length in the region of 3 to 5 metres and that each time from 100 to 200 blades must be disassembled and replaced with the same number of new blades (each of which must also be tensioned) , it is obvious that this operation results in a considerable amount of downtime which obviously affects the productivity and consequently the profitability of the industrial process in question.
- FIGS. 3 and 4 of the accompanying drawings show a detail of the system for fastening the end of the blade to the connecting-rod side tie-rod (Fig. 3) and tensioning side tie-rod (Fig. 4).
- Fig. 5 shows, schematically also in this case, but on a larger scale, the already mentioned system for fixing together tie-rod 26 and blade 24, an identical system also being used for fixing the end of the blade 24 and the tie-rod 28.
- the end of the tie-rod 26 is shaped in the manner of a bracket comprising two flanges 23 forming a seat for the end of the blade 24.
- the cylindrical pin 30 is inserted into the holes 31 which are axially aligned and formed in the two flanges 23 and in the terminal portion of the blade 24.
- a locking wedge 32 is provided in the region of the tie-rod 28, being inserted between the outer end of the tie-rod and the perimetral structure of the blade-carrying frame.
- Figures 6 and 7 show again, but in schematic form, a tie-rod/blade/tie-rod assembly according to the known art in the situation where the blade is new (Fig. 6) and the blade is worn (Fig. 7) .
- the sawing blades wear rapidly: however, their wear, precisely owing to the abovementioned oscillating movement of the sawing frame, has a very particular progression, as shown in Fig. 7, in which it is possible appreciate in qualitative terms the condition of a blade and in particular its bottom edge 25 (its "cutting" edge in the sense of the edge engaged with the groove which is formed in the block being sawn) after one or two sawing cycles, namely with considerable wear of material in the central portion of the blade.
- the blades used hitherto (except in special cases) have a maximum height of 110 mm and a thickness of not less than 4.2 mm.
- blades with a height greater than 110 mm taking into account their length which on average is about 4 metres or more, would tend to deviate, along their edges and therefore their bottom edge (i.e. the edge which engages with the cutting groove) , from a perfectly straight condition, with negative effects on the characteristics of the resultant cut slabs.
- blades with thicknesses smaller than that indicated above tend to buckle in the sense that the top and bottom edges curve inwards with a concavity directed upwards.
- this deformation is to the detriment of the quality of the cut slabs and in any case of the cutting speed.
- each tie-rod has its outer end fixed in a known manner to the frame and its other end fastened to the end of the blade by means of a pin passing through concentric holes formed in the superimposed parts of said blade and said tie-rod, characterized in that said holes have a non-circular shape and said pin has a shape suitable for engagement in said holes so as to prevent a relative rotation of tie-rod and blade about the axis of said holes.
- said pin has an oval shape so that said concentric holes also have a correspondingly oval- shaped form.
- Fig. 8 is a side view of a blade according to the present invention.
- Figs. 9 and 10 are views, similar to those of Figs. 3 and 4, but simplified, of the tie-rods according to the present invention on the connecting rod side and the tensioning side respectively;
- Fig. 11 is a view, similar to that of Fig. 5, of the tie-rod and blade assembly according to the present invention.
- Figs. 12 a, b, c, d, e, f, g and h show a cross- sectional view of variations of embodiment of the pin for assembling the blade with the tie-rod.
- the blade 24 is provided at its two ends with an eyelet hole 33 having a non- circular shape, suitable for receiving a pin 34 of corresponding shape, which also engages with an eyelet hole of corresponding shape 36 or 38 respectively formed in the end of the tie-rod to be coupled with the end of the blade.
- the blade 24 is fastened at its two ends to the tie-rods 26 and 28 which, in the shaped bracket ends, have coaxial holes 3.6 and 38 able to receive the pin 34 which, as can be easily appreciated, has a non-circular cross-section and in particular an oval or elliptical shape.
- Fig. 11 shows how .in the preferred embodiment the end of the tie-rod, in this case the tie-rod 26 (but the same is also applicable to the tie-rod 28) is shaped in the form of a bracket having two parallel flanges 23, each of which is provided with the respective eyelet hole 36 intended to be arranged coaxially with the eyelet hole 33 formed in the end of the blade 24 so as to allow insertion, preferably with a slight forcing action, of the pin 34.
- Fig. 12 shows other possible embodiments of the pin 34 (identified by the reference numbers 34A-H respectively) : it is obvious that in this case also the shape of the eyelet holes 33, 36 and 38 must be correspondingly modified.
- the blade-carrying frame was fitted with 31 blades according to the present invention, having dimensions of 4066 x 3.9 x 120 mm with an eyelet hole (51 x 20 mm) , and a blade which had the same dimensions, but in which the connection between blade and tie-rods was performed using circular pins with a diameter of 20 mm.
- the maximum speed of descent was 35 mm/h and the power consumption of the motor was 26 kW.
- the choice of the height of the blade and the thickness are also dependent upon the characteristics of the stone material to be sawn; for example in the case of so-called “poor” granites the height of the blade must be reduced to 120 mm or less and the thickness must instead be increased, without varying obviously the main characteristic feature of the invention.
- the present invention may be used equally well in frames using so-called diamond blades, namely blades where the bottom edge has a plurality of diamond-coated inserts.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT2003LU000005A ITLU20030005A1 (en) | 2003-04-10 | 2003-04-10 | MECHANISM FOR FIXING THE STEEL BLADES USED FOR THE SEGMENT OF THE STONES IN THE FRAMES |
PCT/IT2004/000172 WO2004089586A1 (en) | 2003-04-10 | 2004-04-02 | Blade and tie-rod assembly for stone material sawing machinery |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1613454A1 true EP1613454A1 (en) | 2006-01-11 |
EP1613454B1 EP1613454B1 (en) | 2008-08-06 |
Family
ID=29266990
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04725473A Expired - Lifetime EP1613454B1 (en) | 2003-04-10 | 2004-04-02 | Blade and tie-rod assembly for stone material sawing machinery |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP1613454B1 (en) |
AT (1) | ATE403530T1 (en) |
BR (1) | BRPI0409098A (en) |
DE (1) | DE602004015583D1 (en) |
ES (1) | ES2310724T3 (en) |
IT (1) | ITLU20030005A1 (en) |
PT (1) | PT1613454E (en) |
WO (1) | WO2004089586A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITMI20060869A1 (en) * | 2006-05-03 | 2007-11-04 | Michele Calistri | TIE TO SUSPENSION FRAME OF STONE MATERIALS |
ITMI20081719A1 (en) * | 2008-09-29 | 2010-03-30 | Galassy S Company Srl | UNIVERSAL TIE TOOL FOR SAGGING FRAMES OF STONE MATERIALS. |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE551592C (en) * | 1930-02-16 | 1932-06-02 | Erste Puersteiner Saegen Und W | Detachable connection between the saw blade and the fishing bed by means of push-through bolts on gang saws |
DE804861C (en) * | 1948-10-19 | 1951-04-30 | Paul Otto Schacht | Saw frame for gang saws |
DE1966374U (en) * | 1967-02-27 | 1967-08-17 | Wuester & Co | GATE HANGER AND LEAF AS WELL AS DISTANCE GAUGE. |
-
2003
- 2003-04-10 IT IT2003LU000005A patent/ITLU20030005A1/en unknown
-
2004
- 2004-04-02 BR BRPI0409098-5A patent/BRPI0409098A/en not_active IP Right Cessation
- 2004-04-02 AT AT04725473T patent/ATE403530T1/en not_active IP Right Cessation
- 2004-04-02 DE DE602004015583T patent/DE602004015583D1/en not_active Expired - Fee Related
- 2004-04-02 WO PCT/IT2004/000172 patent/WO2004089586A1/en active IP Right Grant
- 2004-04-02 EP EP04725473A patent/EP1613454B1/en not_active Expired - Lifetime
- 2004-04-02 ES ES04725473T patent/ES2310724T3/en not_active Expired - Lifetime
- 2004-04-02 PT PT04725473T patent/PT1613454E/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2004089586A1 * |
Also Published As
Publication number | Publication date |
---|---|
ES2310724T3 (en) | 2009-01-16 |
ATE403530T1 (en) | 2008-08-15 |
EP1613454B1 (en) | 2008-08-06 |
ITLU20030005A1 (en) | 2003-07-09 |
PT1613454E (en) | 2008-10-24 |
DE602004015583D1 (en) | 2008-09-18 |
BRPI0409098A (en) | 2006-04-11 |
WO2004089586A1 (en) | 2004-10-21 |
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