EP1585839B1 - Method for degreasing animal skins at ultralow interfacial surface tension - Google Patents
Method for degreasing animal skins at ultralow interfacial surface tension Download PDFInfo
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- EP1585839B1 EP1585839B1 EP04700692.9A EP04700692A EP1585839B1 EP 1585839 B1 EP1585839 B1 EP 1585839B1 EP 04700692 A EP04700692 A EP 04700692A EP 1585839 B1 EP1585839 B1 EP 1585839B1
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- 238000000034 method Methods 0.000 title claims description 33
- 238000005238 degreasing Methods 0.000 title description 55
- 241001465754 Metazoa Species 0.000 title description 10
- 239000000203 mixture Substances 0.000 claims description 72
- 239000012071 phase Substances 0.000 claims description 69
- 239000003925 fat Substances 0.000 claims description 64
- 239000004094 surface-active agent Substances 0.000 claims description 58
- 239000008346 aqueous phase Substances 0.000 claims description 52
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 44
- 239000010985 leather Substances 0.000 claims description 32
- 125000004432 carbon atom Chemical group C* 0.000 claims description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 31
- 150000003839 salts Chemical class 0.000 claims description 25
- 238000004519 manufacturing process Methods 0.000 claims description 23
- 239000000758 substrate Substances 0.000 claims description 23
- 150000001875 compounds Chemical class 0.000 claims description 22
- 239000004367 Lipase Substances 0.000 claims description 19
- 102000004882 Lipase Human genes 0.000 claims description 19
- 108090001060 Lipase Proteins 0.000 claims description 19
- 235000019421 lipase Nutrition 0.000 claims description 19
- 229910052799 carbon Inorganic materials 0.000 claims description 15
- 238000005237 degreasing agent Methods 0.000 claims description 14
- 239000000654 additive Substances 0.000 claims description 13
- 239000013527 degreasing agent Substances 0.000 claims description 12
- 239000002736 nonionic surfactant Substances 0.000 claims description 11
- 125000000217 alkyl group Chemical group 0.000 claims description 9
- 229920001400 block copolymer Polymers 0.000 claims description 8
- 238000009987 spinning Methods 0.000 claims description 8
- 238000001966 tensiometry Methods 0.000 claims description 8
- 125000002947 alkylene group Chemical group 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 5
- -1 alkaline earth metal salts Chemical class 0.000 claims description 4
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 3
- 125000003158 alcohol group Chemical group 0.000 claims description 2
- 229910052783 alkali metal Inorganic materials 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 239000013067 intermediate product Substances 0.000 claims 5
- 125000000008 (C1-C10) alkyl group Chemical group 0.000 claims 1
- 150000001340 alkali metals Chemical class 0.000 claims 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims 1
- 235000002639 sodium chloride Nutrition 0.000 description 25
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 21
- 230000008569 process Effects 0.000 description 15
- 239000000543 intermediate Substances 0.000 description 13
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 11
- 239000003995 emulsifying agent Substances 0.000 description 11
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 10
- 235000014113 dietary fatty acids Nutrition 0.000 description 10
- 235000019625 fat content Nutrition 0.000 description 10
- 229930195729 fatty acid Natural products 0.000 description 10
- 239000000194 fatty acid Substances 0.000 description 10
- 150000004665 fatty acids Chemical class 0.000 description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 8
- 239000002253 acid Substances 0.000 description 8
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 7
- 150000002191 fatty alcohols Chemical class 0.000 description 7
- 150000001298 alcohols Chemical class 0.000 description 6
- 238000005227 gel permeation chromatography Methods 0.000 description 6
- 230000002209 hydrophobic effect Effects 0.000 description 6
- 150000007513 acids Chemical class 0.000 description 5
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- 150000002894 organic compounds Chemical class 0.000 description 4
- 239000004435 Oxo alcohol Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 239000004064 cosurfactant Substances 0.000 description 3
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- 238000001035 drying Methods 0.000 description 3
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- 238000002474 experimental method Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 229920000847 nonoxynol Polymers 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 229920002552 poly(isobornyl acrylate) polymer Polymers 0.000 description 3
- 239000011780 sodium chloride Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- JSPLKZUTYZBBKA-UHFFFAOYSA-N trioxidane Chemical compound OOO JSPLKZUTYZBBKA-UHFFFAOYSA-N 0.000 description 3
- IEORSVTYLWZQJQ-UHFFFAOYSA-N 2-(2-nonylphenoxy)ethanol Chemical compound CCCCCCCCCC1=CC=CC=C1OCCO IEORSVTYLWZQJQ-UHFFFAOYSA-N 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 206010000496 acne Diseases 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
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- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
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- 230000000694 effects Effects 0.000 description 2
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- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 2
- YLQLIQIAXYRMDL-UHFFFAOYSA-N propylheptyl alcohol Chemical compound CCCCCC(CO)CCC YLQLIQIAXYRMDL-UHFFFAOYSA-N 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000600 sorbitol Substances 0.000 description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 241000283690 Bos taurus Species 0.000 description 1
- 241000283707 Capra Species 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 241001494479 Pecora Species 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical class C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- 239000004280 Sodium formate Substances 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000001447 alkali salts Chemical class 0.000 description 1
- 150000008051 alkyl sulfates Chemical class 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 230000008953 bacterial degradation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 150000007942 carboxylates Chemical class 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
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- 230000008021 deposition Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 235000013861 fat-free Nutrition 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- MTNDZQHUAFNZQY-UHFFFAOYSA-N imidazoline Chemical compound C1CN=CN1 MTNDZQHUAFNZQY-UHFFFAOYSA-N 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000223 polyglycerol Polymers 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 150000004671 saturated fatty acids Chemical class 0.000 description 1
- 235000003441 saturated fatty acids Nutrition 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- HLBBKKJFGFRGMU-UHFFFAOYSA-M sodium formate Chemical compound [Na+].[O-]C=O HLBBKKJFGFRGMU-UHFFFAOYSA-M 0.000 description 1
- 235000019254 sodium formate Nutrition 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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- 238000003860 storage Methods 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
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- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 230000002110 toxicologic effect Effects 0.000 description 1
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- 238000005406 washing Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C1/00—Chemical treatment prior to tanning
- C14C1/08—Deliming; Bating; Pickling; Degreasing
Definitions
- the present invention relates to compositions used in the removal of fats from substrates selected from the group consisting of hides, skins, pelts and other intermediates in leather and fur manufacture, a process for removing fats from said substrates, use said compositions in the removal of fats from the substrates.
- the removal of natural fat from animal skins is essential for the production of high quality leather and fur skins, especially for skins with medium and high natural fat content.
- the distribution of performance chemicals in the degreasing following stages of leather and fur production is significantly improved by the degreasing, so that e.g. a uniform tanning and dyeing is possible.
- the end product is spotty in the case of leather and / or obtained by bacterial degradation of fats and crystallization of high molecular weight saturated fatty acids during storage fatty spikes that can affect the leather optically and physically negative.
- Fur skins show a unevenly colored velor side, in addition local hardening with risk of breakage of the fur leather can occur.
- the solvent degreasing is a degreasing with organic solvents. It can either without addition of water (dry degreasing) or in the presence of water (Wet degreasing) done. Due to the use of organic solvents, solvent degreasing leads to considerable environmental pollution, which is already unsustainable in many countries today.
- nonionic surfactants are suitable as emulsifiers in this process, since they have no binding power to the skin or leather fibers. Thus, they can optimally solubilize the natural fat of the animal skins without being hindered by interactions with the animal skin.
- Known nonionic emulsifiers are addition compounds of ethylene oxide and / or propylene oxide with alkylphenols, alcohols or fatty acids. The most commonly used nonionic surfactants for decades are the alkylphenol ethoxylates.
- EP-A 0 281 486 refers to biologically stabilized ungrafted skins and a method of making these skins. According to EP-A 0 281 486 Degreasing of pickled hides is carried out by adding a certain amount of emulsifier whose determined hydrophilic-lipophilic balance (HLB) is identical to the required hydrophilic-lipophilic balance (RHLB) of the natural fats contained in the skins, together with a cosurfactant in the presence of Salts at a temperature above the melting point of the fats.
- HLB hydrophilic-lipophilic balance
- RHLB hydrophilic-lipophilic balance
- a mixture of emulsifier and cosurfactant in an amount of about 4 wt .-% is used for degreasing, wherein the emulsifier 60 (Examples 2 and 4) and 95 (Example 6) parts of the mixture accounts.
- Poré (Ind. Ciur, 1986, 5, pages 22 to 25 ) concerns a treatise on the degreasing of pickled and pre-tanned hides.
- the degreasing takes place while Walkung a mixture of emulsifiers and cosurfactants, with the exact mixture according to the type directed to the fats to be withdrawn. No liquor is used, but the mixture applied directly to the drained pickled skins or pimpled skins. In this case, a saturation, whereby the hydrophobic portion of the emulsifiers comes into contact with the fats in order to promote the emulsification during rinsing.
- rinse the pickled skins with a saline solution in a short liquor.
- the degreasing without liquor is carried out with 2 to 4% of a suitable emulsifier.
- the suitable emulsifier depends on the type of fat of the skins to be degreased.
- DE-A 100 05 669 relates to a process for degreasing hides in which pickled hides are degreased by treatment with a nonionic surfactant comprising an adduct of 4 to 16 moles of ethylene oxide with a C 10 to C 16 fatty alcohol.
- the surfactant is used in a concentration of 10 to 50 g / l liquor.
- WO 00/12660 relates to a method for increasing the efficiency of surfactants, wherein surfactant mixtures are used, which additionally contain block copolymers with a water-soluble block A and a water-insoluble block B as an additive (efficiency booster). About the amount of surfactant or to surfactant and additive are used in WO 00/12660 no statements made.
- the object of the present application is therefore to provide compositions which can be used in the removal of fats from animal skins and other substrates, as well as a method for degreasing animal skins and other substrates, wherein excellent degreasing results are achieved and, in particular, low Surfactant quantities are used.
- Such compositions and methods are desirable from an economical and ecological point of view.
- the task is solved by a degreasing agent for the treatment of hides, skins, pelts and other intermediates in the leather and fur production based on nonionic surfactants of the alcohol alkoxylate type, using one or more alcohol alkoxylates obtained by reacting at least one alcohol ROH with n moles of at least one Alkylene oxides are obtained per mole of alcohol ROH, wherein R is an alkyl radical of 5 to 30 carbon atoms having a main chain which is the longest alkyl chain of the radical R having 4 to 29 carbon atoms which are in the middle of the chain, starting with the carbon atom C # 2, wherein the numbering of the carbon atom ( C # 1) bound directly to the oxygen atom adjacent to R and ending with the carbon atom ⁇ -2, where ⁇ is the terminal carbon atom of the main chain, including C # 2 and the carbon atom ⁇ -2 at least one branched C 1 - to C 10 -alkyl radical; the alkylene oxide has 2 to 6 carbon atoms and
- the interfacial tension between the fatty phase and the aqueous phase is preferably 0.5 mNm -1 to 10 -9 mNm -1 , particularly preferably 10 -1 mNm -1 to 10 -9 mNm -1 .
- This interfacial tension is achieved at a temperature of 15 to 45 ° C, preferably 20 to 45 ° C, particularly preferably 25 to 40 ° C.
- the temperatures are those temperatures which are optimum for carrying out a process for removing fats from the aforementioned hides, skins, pelts or other intermediates in leather and fur manufacture.
- bovine skins have a fat content of 0 to 2 wt .-%, goat skins a fat content of 0.5 to 3.5 wt .-% and sheep skins a fat content of 1.5 to 10 wt .-%, based on the pelt weight.
- the nakedness usually contains between 60 and 80 wt .-% water.
- anionic, cationic, amphoteric or nonionic surfactants or mixtures thereof it is possible to use anionic, cationic, amphoteric or nonionic surfactants or mixtures thereof.
- Suitable anionic surfactants are C 10 to C 20 , preferably C 12 to C 16 alkyl sulfates, for example sodium dodecyl sulfate; C 10 - to C 20 -, preferably C 12 - to C 16 -alkyl polyether sulfates, for example Natriumdodecyloxypolyethoxysulfate; Alkali salts of diisooctylsulfosuccinic acid; Alkali metal salts of alkylbenzenesulfonic acids, for example sodium dodecylbenzenesulfonate, of dialkyl phosphates and of carboxylates, for example of fatty alkyl ether carboxylates.
- Suitable cationic surfactants are, for example, alkyltrimethylammonium halides having alkyl chain lengths of about 8 to 12 carbon atoms and / or quaternized imidazolinium or pyridinium salts.
- Suitable nonionic surfactants which are preferably used in the composition according to the invention are addition compounds of ethylene oxide and / or propylene oxide with alkylphenols, alcohols or fatty acids.
- the most commonly used nonionic surfactants for decades are the alkylphenol ethoxylates.
- the nonylphenol ethoxylate having an average of 9 EO (ethylene oxide) units was used.
- Alcohol ethoxylates in particular alcohol alkoxylates having alkyl chain lengths of C 7 to C 18 , preferably C 7 to C 16 , and 2 to 50, preferably 3 to 20 Oxialkylen- especially -ethylene, -propylene and / or Butylene units, or block copolymers of these units.
- nonionic surfactants having an HLB value of> 8, preferably> 10, very particularly> 12 (the HLB value was calculated ( Poré, Ind. Ciur, 1987, 4, pages 21 to 23 )).
- Guerbet alcohol alkoxylates and their use as degreasing agents are in the non-prepublished application with the file number: PCT / EP02 / 07245 entitled "Leather degreaser".
- Particular preference is given to Guerbet alcohol alkoxylates based on 2-propylheptanol, in particular those containing both ethylene oxide units and propylene oxide units, such Guerbet alcohol alkoxylates which are first alkoxylated with propylene oxide and then with ethylene oxide in block mode, are very particularly preferred.
- N in the alcohol alkoxylates mentioned is particularly preferably 1 to 50, very particularly preferably 1 to 30.
- composition according to the invention is that excellent degreasing results are achieved even at low surfactant application rates.
- the surfactants in the compositions of the invention in an amount of generally> 0 parts by weight to 500 parts by weight, preferably> 0 parts by weight to 100 parts by weight, particularly preferably> 0 parts by weight to 50 parts by weight, very particularly preferably> 0 to 25 parts by weight, based on the mass of the fatty phase used.
- compositions according to the invention are given in parts by weight in the present application.
- tanner uses partial wt .-% for such information.
- the composition according to the invention contains an aqueous phase containing water.
- This may additionally contain at least one salt selected from alkali and alkaline earth salts.
- Particularly preferred salts are sodium chloride, potassium chloride, sodium formate and sodium acetate. Very particular preference is given to using sodium chloride.
- the salt or salts are in the aqueous phase - if they are contained in the aqueous phase - in an amount of generally> 0 parts by weight to 1000 parts by weight, preferably> 0 parts by weight to 500 wt ., Parts, particularly preferably> 0 parts by weight to 200 parts by weight, based on the fatty phase before.
- the aqueous phase may contain further compounds which influence the hydrophilic-lipophilic balance, in particular the aqueous phase.
- Such compounds are for.
- hydrophilic organic compounds such as short chain alcohols or acids, e.g. Alcohols having 1 to 6, preferably 1 to 3 carbon atoms, such as ethanol, or acids having 1 to 6, preferably 1 to 3 carbon atoms in the alkyl radical of the acid, such as acetic acid, or polyacids, such as glycerol, polyglycerol, polyvinyl alcohols and sorbitol.
- Other compounds which affect the hydrophilicity or hydrophobicity of the aqueous phase are e.g.
- hydrophobic organic compounds such as longer-chain fatty alcohols or fatty acids, preferably fatty alcohols or fatty acids having 7 to 50, particularly preferably 10 to 30 carbon atoms in the alkyl or alkenyl radical of the fatty alcohols or fatty acids.
- These further compounds, which influence the hydrophilic-lipophilic balance, in particular the aqueous phase, when present in the aqueous phase, are present in an amount of generally> 0 parts by weight to 1000 parts by weight, preferably> 0 Parts by weight to 500 parts by weight, more preferably> 0 parts by weight to 200 parts by weight, based on the fatty phase used.
- compositions of the invention may contain other auxiliaries and additives.
- Suitable further auxiliaries and additives are preferably selected from the group consisting of efficiency boosters and lipases.
- Efficiency boosters are known to the person skilled in the art.
- Efficiency boosters are preferably used, built up from a block copolymer having at least one water-soluble block A and at least one water-insoluble block B.
- the block copolymers preferably have a structure according to the pattern AB, ABA or BAB.
- Block A is particularly preferably a polyethylene oxide and block B is a polydiene or an at least partially hydrogenated polydiene.
- Such efficiency boosters are eg in WO 00/12660 disclosed.
- the efficiency booster when contained in the composition according to the invention, in an amount of generally> 0 parts by weight to 250 parts by weight, preferably> 0 parts by weight to 30 parts by weight, more preferably> 0 parts by weight to 10 parts by weight, based on the fatty phase used.
- compositions of the invention may contain lipases.
- lipases builds fats up and down in many ways with the help of lipases.
- fatty acids, mono- and diglycerides are formed, which affect the interfacial tension between the fatty phase and the aqueous phase, since they are surface-active.
- the fatty acids formed in the decomposition have an amphiphilic character due to their hydrophilic head group and their hydrophobic tail, as do the mono- and diglycerides formed. Assuming now that form in the decomposition of fats amphiphiles, this brings about a significant effect on the interfacial tension in the compositions of the invention, since the decomposition of a fat effectively one or more surface-active compounds.
- compositions according to the invention therefore contain lipases which can degrade the fats contained in the composition to form surface-active compounds which exert a beneficial influence on the interfacial tension. Due to the (partial) conversion of the fat into surface-active ingredients, the amount of surfactant to be used can be considerably reduced.
- the lipases when contained in the composition of the invention, in an amount of generally> 0 to 250 parts by weight, preferably> 0 to 30 parts by weight, particularly preferably> 0 to 10 parts by weight, based to the fatty phase, used in the compositions of the invention.
- lipases When using lipases, it should be noted that the interfacial tension changes in a composition containing a given surfactant. It is thus necessary, in order to achieve optimum degreasing results, to match the optionally used lipase and the surfactants used according to the invention to one another. The appropriate combinations can be easily determined by routine experimentation by a person skilled in the art.
- the use of lipases requires the use of e.g. higher alkoxylated alcohol alkoxylates having a degree of ethoxylation n of preferably n> 8, more preferably n> 15.
- compositions according to the invention generally have a pH of 1 to 14, preferably 2 to 12, particularly preferably 5 to 9.
- compositions of the invention are excellent for degreasing hides, skins, pelts and / or other intermediates in the leather and Fur production or wool suitable.
- the substrates mentioned are used in uncoiled form.
- a rinsing step (step d) subsequent to step c) is conceivable in which rinsing is preferably carried out with a surfactant-containing mixture.
- the exact composition of the surfactant-containing mixture used in the rinsing step and the performance of the rinsing step is known to the person skilled in the art.
- the surfactants used are preferably the abovementioned surfactants.
- the rinsing step can be carried out once or optionally repeated once or several times.
- steps a) to c) and optionally d) of the degreasing process according to the invention are carried out under conditions known to those skilled in the art.
- the degreasing of the substrates mentioned in accordance with the process according to the invention can take place in different process stages in leather and fur production.
- step a) The subsequent contacting of the degreasing substrates with a degreasing agent (step a)) may be carried out in any suitable and suitable apparatus known to those skilled in the art, e.g. in a tannery, done.
- Step a) takes place at a temperature of 15 to 45 ° C, preferably 20 to 45 ° C, particularly preferably 25 to 45 ° C.
- a temperature of 15 to 45 ° C preferably 20 to 45 ° C, particularly preferably 25 to 45 ° C.
- an increase in temperature leads to an increase in the degree of degreasing.
- the duration of step a) of the process according to the invention is generally 0.5 hours to 10 hours, preferably 0.5 hours to 5 hours, more preferably 0.5 hours to 3 hours.
- the surfactants used in the process according to the invention correspond to the statements made with respect to the composition of the invention.
- step a) The degreasing process according to the invention (step a)) can be carried out in the liquor or without a liquor, that is, only with the inner liquor of the nakedness. If the process is carried out without a liquor, there is generally an addition of the degreasing agent to the substrates to be degreased and subsequent casting.
- the interfacial tension of the composition formed in step b) between the fatty phase and the aqueous phase is preferably 0.5 mNm -1 to 10 -9 mNm -1 , particularly preferably 10 -1 mNm -1 to 10 -9 mNm -1 .
- This interfacial tension is particularly preferred at a temperature of 15 to 45 ° C, preferably 20 to 45 ° C 25 to 40 ° C reached.
- the temperatures are those temperatures which are optimum for carrying out a process for removing fats from the aforementioned hides, skins, pelts or other intermediates in leather and fur manufacture.
- the increase in interfacial tension between the fat phase and the aqueous phase of the composition can be accomplished in a number of ways.
- the interfacial tension of the composition formed in step b) is increased by lowering the concentration of the salt present in the aqueous phase if the aqueous phase contains at least one salt in step a).
- the lowering of the concentration of the salt present in the aqueous phase is most easily achieved by dilution with water.
- the salt concentration is generally reduced to ⁇ 5 parts by weight to ⁇ 3 parts by weight, preferably ⁇ 2 parts by weight.
- the interfacial tension of the composition formed in step b) is increased by changing the temperature of the composition formed in step b).
- step b) it is also possible to increase the interfacial tension of the composition formed in step b) by a combination of several of the said procedures increase. For example, a temperature change may occur simultaneously with a lowering of the salt concentration of the composition.
- the aqueous surfactant phase can be used again in step a) of the process according to the invention.
- an economic and ecological implementation of the method according to the invention is possible because the amount of surfactant to be used can be further reduced by this recycling.
- efficiencies difference in fat content before degreasing and after degreasing
- Another object of the present invention is the use of the composition of the invention in the removal of fats from substrates selected from the group consisting of skins, fats, pelts and other intermediates in leather and fur manufacture.
- emulsions with high emulsion stability ie fat-carrying capacity, are obtained which allow excellent removal of the fat (step c)) so that subsequent deposition of the fat dissolved out of the nakedness in step b) is avoided becomes.
- Guerbet alcohol alkoxylates based on 2-propylheptanol in particular those containing both ethylene oxide units and propylene oxide units, such Guerbet alcohol alkoxylates which are first alkoxylated with propylene oxide and then with ethylene oxide in block mode, are very particularly preferred.
- Preferred embodiments of the degreasing agents and of components in the degreasing agents are in PCT / EP02 / 07245 disclosed.
- the degreasing agents according to the invention contain, in addition to the alcohol alkoxylates according to the present application, one or more lipases and / or one or more efficiency boosters. Suitable Lipases and Efficiency Booster are called projecting.
- the alcohol alkoxylates contained in the abovementioned degreasing agents are contained in degreased substrates selected from the group consisting of hides, skins, pelts and other intermediates in leather and fur manufacture.
- the alcohol alkoxylates are present in the degreased substrates in an amount of generally> 0 to 3 parts by weight, preferably> 0 to 2 parts by weight, more preferably> 0 to 1 parts by weight, based on the defatted pelt ,
- the attached Table 2 lists the degreaser formulation used in the process according to the examples.
- V1 to V3 give well-degreased leather with a high surface tension in the first fleet.
- E1 with lower interfacial tension leads to a better result.
- the combination of (ultra) low interfacial tension and the use of surfactants or surfactant mixtures with a broad molecular weight distribution the result improves again (E2) or allows a further reduction of the amount of surfactant used (E3). Due to the broader molecular weight distribution, a better emulsion stability of the diluted 1st liquor and the 2nd liquor is achieved for the removal of the fat, ie the fat-carrying stability is increased, whereby an improved removal of the fat is achieved.
- the interfacial tensions were measured with a Krüss SITE 04 "spinning-drop" tensiometer.
- This tensiometer type was reported by Cayias et al. [2] and modified by Burkowsky and Marx [3]. It allows to measure interfacial tensions in a range of 10 1 ⁇ 6 / mNm -1 / ⁇ 10 -4 . It consists of a thermostatable glass capillary, which can rotate around its longitudinal axis with a maximum of 10,000 rpm. At the respective measurement temperature, after adjustment of the phase equilibrium, the fat phase was injected into the rotating capillary, which was filled with the water phase, to the interfacial tension between these two phases.
- the temperature inaccuracy is approx. ⁇ 0.1 ° C.
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Description
Die vorliegende Erfindung betrifft Zusammensetzungen, die bei der Entfernung von Fetten aus Substraten ausgewählt aus der Gruppe bestehend aus Häuten, Fellen, Blößen und weiteren Zwischenprodukten in der Leder- und Pelzherstellung eingesetzt werden, ein Verfahren zur Entfernung von Fetten aus den genannten Substraten, die Verwendung der genannten Zusammensetzungen bei der Entfernung von Fetten aus den Substraten.The present invention relates to compositions used in the removal of fats from substrates selected from the group consisting of hides, skins, pelts and other intermediates in leather and fur manufacture, a process for removing fats from said substrates, use said compositions in the removal of fats from the substrates.
Die Entfernung des Naturfetts aus Tierhäuten ist wesentlich für die Herstellung qualitativ hochwertiger Leder und Pelzfelle, insbesondere bei Tierhäuten mit mittlerem und hohem Naturfettanteil. Die Verteilung von Veredlungschemikalien in den der Entfettung folgenden Stufen der Leder- und Pelzherstellung wird durch die Entfettung deutlich verbessert, so dass z.B. ein gleichmäßiges Gerben und Färben möglich ist. Erfolgt keine Entfernung des Naturfetts, so ist das Endprodukt im Falle von Leder fleckig und/oder erhält durch bakteriellen Abbau der Fette und Kristallisation der hochmolekularen gesättigten Fettsäuren während der Lagerung Fettausschläge, die die Leder optisch und physikalisch negativ beeinflussen können. Bei Pelzfellen zeigt sich eine ungleichmäßig gefärbte Veloursseite, zusätzlich können örtliche Verhärtungen mit Bruchgefahr des Pelzleders auftreten.The removal of natural fat from animal skins is essential for the production of high quality leather and fur skins, especially for skins with medium and high natural fat content. The distribution of performance chemicals in the degreasing following stages of leather and fur production is significantly improved by the degreasing, so that e.g. a uniform tanning and dyeing is possible. If there is no removal of natural fat, then the end product is spotty in the case of leather and / or obtained by bacterial degradation of fats and crystallization of high molecular weight saturated fatty acids during storage fatty spikes that can affect the leather optically and physically negative. Fur skins show a unevenly colored velor side, in addition local hardening with risk of breakage of the fur leather can occur.
Gemäß dem Stand der Technik werden im wesentlichen zwei Verfahren zur Entfettung von Tierhäuten angewendet: die Lösemittelentfettung und die Emulgatorentfettung.According to the prior art, essentially two methods are used for degreasing animal skins: solvent degreasing and emulsifier degreasing.
Die Lösemittelentfettung ist eine Entfettung mit organischen Lösungsmitteln. Sie kann entweder ohne Wasserzugabe (Trockenentfettung) oder in Gegenwart von Wasser (Naßentfettung) erfolgen. Aufgrund der Verwendung von organischen Lösungsmitteln führt die Lösemittelentfettung zu erheblichen Umweltbelastungen, die bereits heute in vielen Ländern nicht mehr tragbar sind.The solvent degreasing is a degreasing with organic solvents. It can either without addition of water (dry degreasing) or in the presence of water (Wet degreasing) done. Due to the use of organic solvents, solvent degreasing leads to considerable environmental pollution, which is already unsustainable in many countries today.
Aus diesen vorwiegend ökologischen Gründen wird heute überwiegend die Emulgatorenentfettung durchgeführt, die vollständig auf den Einsatz organischer Lösungsmittel verzichtet. Als Emulgatoren sind in diesem Verfahren insbesondere nichtionische Tenside geeignet, da diese kein Bindungsvermögen an die Haut- oder Lederfaser aufweisen. Somit können sie das Naturfett der Tierhäute optimal solubilisieren, ohne durch Wechselwirkungen mit der Tierhaut behindert zu werden. Bekannte nichtionische Emulgatoren sind Additionsverbindungen von Ethylenoxid und/oder Propylenoxid an Alkylphenole, Alkohole oder Fettsäuren. Die über Jahrzehnte am häufigsten eingesetzten nichtionischen Tenside sind die Alkylphenolethoxylate. Es bestehen jedoch ökologische und toxikologische Bedenken gegen die Tensidklasse der Alkylphenolethoxylate, so dass in Deutschland und einigen anderen Ländern freiwillig auf den Einsatz der Alkylphenolethoxylate verzichtet wird. Als Ersatz für die Alkylphenolethoxylate werden überwiegend Alkoholethoxylate eingesetzt.For these predominantly ecological reasons, emulsifier degreasing, which completely dispenses with the use of organic solvents, is predominantly carried out today. In particular, nonionic surfactants are suitable as emulsifiers in this process, since they have no binding power to the skin or leather fibers. Thus, they can optimally solubilize the natural fat of the animal skins without being hindered by interactions with the animal skin. Known nonionic emulsifiers are addition compounds of ethylene oxide and / or propylene oxide with alkylphenols, alcohols or fatty acids. The most commonly used nonionic surfactants for decades are the alkylphenol ethoxylates. However, there are environmental and toxicological concerns against the surfactant class of alkylphenol ethoxylates, so that in Germany and some other countries voluntarily dispensed with the use of Alkylphenolethoxylate. As a substitute for the Alkylphenolethoxylate predominantly alcohol ethoxylates are used.
Zwar ist das mit den Verfahren gemäß dem Stand der Technik erreichte Arbeitsergebnis bezüglich der Entfernung von Fetten aus Tierhäuten und anderen Substraten zufriedenstellend, jedoch ist es wünschenswert, Zusammensetzungen und Verfahren bereitzustellen, womit das Entfettungsergebnis weiter verbessert werden kann, insbesondere ohne den Einsatz der Tensidmenge zu erhöhen, bzw. ein gleiches oder besseres Entfettungsergebnis wie mit den Verfahren des Standes der Technik bei Einsatz geringerer Tensidmengen zu erreichen.While the work done with the prior art methods is satisfactory in removing fats from animal hides and other substrates, it is desirable to provide compositions and methods whereby the degreasing result can be further improved, especially without the use of the amount of surfactant increase, or achieve the same or better degreasing result as with the methods of the prior art when using lower amounts of surfactant.
Aufgabe der vorliegenden Anmeldung ist daher die Bereitstellung von bei der Entfernung von Fetten aus Tierhäuten und anderen Substraten einsetzbaren Zusammensetzungen sowie eines Verfahrens zur Entfettung von Tierhäuten und anderen Substraten, wobei hervorragende Entfettungsergebnisse erzielt werden und insbesondere geringe Tensidmengen eingesetzt werden. Solche Zusammensetzungen und Verfahren sind aus ökonomischer und ökologischer Sicht wünschenswert.The object of the present application is therefore to provide compositions which can be used in the removal of fats from animal skins and other substrates, as well as a method for degreasing animal skins and other substrates, wherein excellent degreasing results are achieved and, in particular, low Surfactant quantities are used. Such compositions and methods are desirable from an economical and ecological point of view.
Die Aufgabe wird gelöst durch
ein Entfettungsmittel für die Behandlung von Häuten, Fellen, Blößen und weiteren Zwischenprodukten in der Leder- und Pelzherstellung auf der Basis nichtionischer Tenside vom Typ der Alkoholalkoxylate, wobei ein oder mehrere Alkoholalkoxylate eingesetzt werden, die durch Umsetzung mindestens eines Alkohols ROH mit n Mol mindestens eines Alkylenoxids pro Mol Alkohol ROH erhalten werden, worin
R ein Alkylrest mit 5 bis 30 Kohlenstoffatomen ist, der eine Hauptkette, die die längste Alkylkette des Rests R ist, mit 4 bis 29 Kohlenstoffatomen aufweist, die in der Kettenmitte, beginnend mit dem Kohlenstoffatom C#2, wobei die Nummerierung von dem Kohlenstoffatom (C#1) ausgeht, das direkt an das dem Rest R benachbarte Sauerstoffatom gebunden ist, und endend mit dem Kohlenstoffatom ω-2, wobei ω das endständige Kohlenstoffatom der Hauptkette ist, wobei C#2 und das Kohlenstoffatom ω-2 eingeschlossen sind, mit mindestens einem C1- bis C10-Alkylrest verzweigt ist;
das Alkylenoxid 2 bis 6 Kohlenstoffatome aufweist
und
n ein ganzzahliger Wert zwischen 1 und 100 ist,
mit einer Polydispersität D der einzelnen Alkoholalkoxylate oder einer Mischung
von Alkoholalkoxylaten von D >1,22,
wobei das Entfettungsmittel eine oder mehrere Lipasen und/oder einen oder mehrere Efficiency Booster, aufgebaut aus einem Blockcopolymer mit mindestens einem wasserlöslichen Block A und mindestens einem wasserunlöslichen Block B, enthält.The task is solved by
a degreasing agent for the treatment of hides, skins, pelts and other intermediates in the leather and fur production based on nonionic surfactants of the alcohol alkoxylate type, using one or more alcohol alkoxylates obtained by reacting at least one alcohol ROH with n moles of at least one Alkylene oxides are obtained per mole of alcohol ROH, wherein
R is an alkyl radical of 5 to 30 carbon atoms having a main chain which is the longest alkyl chain of the radical R having 4 to 29 carbon atoms which are in the middle of the chain, starting with the carbon atom C # 2, wherein the numbering of the carbon atom ( C # 1) bound directly to the oxygen atom adjacent to R and ending with the carbon atom ω-2, where ω is the terminal carbon atom of the main chain, including C # 2 and the carbon atom ω-2 at least one branched C 1 - to C 10 -alkyl radical;
the alkylene oxide has 2 to 6 carbon atoms
and
n is an integer value between 1 and 100,
with a polydispersity D of the individual alcohol alkoxylates or a mixture
of alcohol alkoxylates of D> 1.22,
wherein the degreasing agent contains one or more lipases and / or one or more efficiency booster composed of a block copolymer having at least one water-soluble block A and at least one water-insoluble block B.
Des Weiteren wird diese Aufgabe gelöst durch eine Zusammensetzung enthaltend
- a) eine Fettphase, die Fette aus Häuten, Fellen, Blößen oder weiteren Zwischenprodukten in der Leder- und Pelzherstellung enthält;
- b) mindestens ein Alkoholalkoxylat wie vorstehend definiert,
- c) eine wässrige Phase, und
- d) gegebenenfalls weitere Hilfs- und Zusatzstoffe;
- a) a fatty phase containing fats of hides, skins, pelts or other intermediates in leather and fur manufacture;
- b) at least one alcohol alkoxylate as defined above,
- c) an aqueous phase, and
- d) optionally further auxiliaries and additives;
Mit dieser erfindungsgemäßen Zusammensetzung werden hervorragende Entfettungsergebnisse erzielt, wobei zur Erzielung dieser hervorragenden Ergebnisse im allgemeinen bereits geringe Tensidmengen ausreichen.With this composition according to the invention, excellent degreasing results are achieved, with small amounts of surfactant generally being sufficient to achieve these excellent results.
Bevorzugt beträgt die Grenzflächenspannung zwischen der Fettphase und der wässrigen Phase 0,5 mNm-1 bis 10-9 mNm-1, besonders bevorzugt 10-1 mNm-1 bis 10-9 mNm-1. Diese Grenzflächenspannung wird bei einer Temperatur von 15 bis 45°C, bevorzugt 20 bis 45 °C, besonders bevorzugt 25 bis 40 °C erreicht. Bei den Temperaturen handelt es sich um die zur Durchführung eines Verfahrens zur Entfernung von Fetten aus den vorstehend genannten Häuten, Fellen, Blößen oder weiteren Zwischenprodukten in der Leder- und Pelzherstellung optimale Temperaturen.The interfacial tension between the fatty phase and the aqueous phase is preferably 0.5 mNm -1 to 10 -9 mNm -1 , particularly preferably 10 -1 mNm -1 to 10 -9 mNm -1 . This interfacial tension is achieved at a temperature of 15 to 45 ° C, preferably 20 to 45 ° C, particularly preferably 25 to 40 ° C. The temperatures are those temperatures which are optimum for carrying out a process for removing fats from the aforementioned hides, skins, pelts or other intermediates in leather and fur manufacture.
Es wurde gefunden, dass bei der erfindungsgemäßen Grenzflächenspannung zwischen Fettphase und wässriger Phase hervorragende Entfettungsergebnisse erzielt werden.It has been found that excellent degreasing results are achieved in the interfacial tension of the invention between the fatty phase and the aqueous phase.
Der Fettanteil der Haut der verschiedenen Tierrassen aber auch innerhalb der Tierrassen variiert zum Teil erheblich. So haben Rinderhäute einen Fettgehalt von 0 bis 2 Gew.-%, Ziegenhäute einen Fettgehalt von 0,5 bis 3,5 Gew.-% und Schafshäute einen Fettgehalt von 1,5 bis 10 Gew.-%, bezogen auf das Blößengewicht. Die Blöße enthält in der Regel zwischen 60 und 80 Gew.-% Wasser.The fat content of the skin of the different animal breeds but also within the animal breeds varies considerably. Thus, bovine skins have a fat content of 0 to 2 wt .-%, goat skins a fat content of 0.5 to 3.5 wt .-% and sheep skins a fat content of 1.5 to 10 wt .-%, based on the pelt weight. The nakedness usually contains between 60 and 80 wt .-% water.
Die als Substrate genannten Häute, Felle, Blößen und weiteren Zwischenprodukte in der Leder- und Pelzherstellung weisen Fette mit unterschiedlichen Zusammensetzungen auf. Es ist daher schwierig, exakte Angaben darüber zu machen, welche Tenside in den erfindungsgemäßen Zusammensetzungen am besten geeignet sind. Die optimalen Tenside kann der Fachmann jedoch durch einfache Routineversuche ermitteln.The hides, skins, pelts and other intermediates in leather and fur production, called substrates, have fats with different compositions. It is therefore difficult to give precise information about which surfactants are most suitable in the compositions of the invention. However, the skilled person can determine the optimum surfactants by simple routine experiments.
Grundsätzlich ist es möglich, anionische, kationische, amphothere oder nichtionische Tenside oder deren Gemische einzusetzen.In principle, it is possible to use anionic, cationic, amphoteric or nonionic surfactants or mixtures thereof.
Geeignete anionische Tenside sind C10- bis C20-, bevorzugt C12- bis C16-Alkylsulfate, z.B. Natriumdodecylsulfat; C10- bis C20-, bevorzugt C12- bis C16-Alkylpolyethersulfate, z.B. Natriumdodecyloxypolyethoxysulfate; Alkalisalze von Diisooctylsulfobernsteinsäure; Alkalisalze von Alkylbenzolsulfonsäuren, z.B. Natriumdodekylbenzolsulfonat, von Dialkylphosphaten und von Carboxylaten, z.B. von Fettalkylethercarboxylaten.Suitable anionic surfactants are C 10 to C 20 , preferably C 12 to C 16 alkyl sulfates, for example sodium dodecyl sulfate; C 10 - to C 20 -, preferably C 12 - to C 16 -alkyl polyether sulfates, for example Natriumdodecyloxypolyethoxysulfate; Alkali salts of diisooctylsulfosuccinic acid; Alkali metal salts of alkylbenzenesulfonic acids, for example sodium dodecylbenzenesulfonate, of dialkyl phosphates and of carboxylates, for example of fatty alkyl ether carboxylates.
Als kationische Tenside sind beispielsweise Alkyltrimethylammoniumhalogenide mit Alkylkettenlängen von etwa 8 bis 12 C-Atomen und/oder quarternierte Imidazolinium- oder Pyridiniumsalze geeignet.Suitable cationic surfactants are, for example, alkyltrimethylammonium halides having alkyl chain lengths of about 8 to 12 carbon atoms and / or quaternized imidazolinium or pyridinium salts.
Geeignete nichtionische Tenside, die bevorzugt in der erfindungsgemäßen Zusammensetzung eingesetzt werden, sind Additionsverbindungen von Ethylenoxid und/oder Propylenoxid an Alkylphenole, Alkohole oder Fettsäuren. Die über Jahrzehnte am häufigsten eingesetzten nichtionischen Tenside sind die Alkylphenolethoxylate. Dabei kam insbesondere das im Mittel 9 EO (Ethylenoxid)-Einheiten aufweisende Nonylphenolethoxylat zum Einsatz. Weiterhin geeignet und umweltverträglicher als die Alkylphenolethoxylate sind Alkoholethoxylate, insbesondere Alkoholalkoxylate mit Alkylkettenlängen von C7 bis C18, bevorzugt C7 bis C16, und 2 bis 50, bevorzugt 3 bis 20 Oxialkylen- insbesondere -ethylen-, -propylen- und/oder -butyleneinheiten, oder Blockcopolymere aus diesen Einheiten.Suitable nonionic surfactants which are preferably used in the composition according to the invention are addition compounds of ethylene oxide and / or propylene oxide with alkylphenols, alcohols or fatty acids. The most commonly used nonionic surfactants for decades are the alkylphenol ethoxylates. In particular, the nonylphenol ethoxylate having an average of 9 EO (ethylene oxide) units was used. Also suitable and environmentally compatible as the Alkylphenolethoxylate are alcohol ethoxylates, in particular alcohol alkoxylates having alkyl chain lengths of C 7 to C 18 , preferably C 7 to C 16 , and 2 to 50, preferably 3 to 20 Oxialkylen- especially -ethylene, -propylene and / or Butylene units, or block copolymers of these units.
Besonders bevorzugt werden nichtionische Tenside mit einem HLB-Wert von >8, bevorzugt >10, ganz besonders >12 eingesetzt (der HLB-Wert wurde rechnerisch ermittelt (
Als Tenside werden Alkoholalkoxylate eingesetzt, die eine Polydispersität D von im Allgemeinen D > 1,22, bevorzugt >1,25 aufweisen. Dabei kann ein einzelnes Tensid eingesetzt werden, das die genannte Polydispersität aufweist, oder eine Tensidmischung, wobei die Mischung die genannte Polydispersität aufweist. (D = Polydispersität = Mw / Mn, wobei Mw und Mn mittels Gelpermeationschromatographie (GPC) ermittelt werden:
GPC- Bedingungen:
- Laufmittel: THF 1,0 ml/min.
- Interner Standard: Toluol
- Detektor: DURATEC RI 2000
- Säule (3 Stk.): 8 x 300mm PSS SDV 105A 5 µm, 1000 A 5µ, 100 A 5µm + Vorsäule SDV 5µ (8 x 50mm)
- 20µl Einspritzvolumen
- Messtemperatur: Raumtemperatur.
GPC conditions:
- Eluent: THF 1.0 ml / min.
- Internal standard: toluene
- Detector: DURATEC RI 2000
- Column (3 pcs.): 8 x 300mm PSS SDV 105A 5μm, 1000A 5μ, 100A 5μm + guard column SDV 5μ (8 x 50mm)
- 20μl injection volume
- Measuring temperature: room temperature.
In der erfindungsgemäßen Zusammensetzung eingesetzte nichtionische Tenside sind Alkoholalkoxylate, die durch Umsetzung mindestens eines Alkohols ROH mit n Mol mindestens eines Alkylenoxids pro Mol Alkohol ROH erhalten werden, worin
- R ein Alkylrest mit 5 bis 30 Kohlenstoffatomen ist, der eine Hauptkette, die die längste Alkylkette des Rests R ist, mit 4 bis 29 Kohlenstoffatomen aufweist, die in der Kettenmitte, beginnend mit dem Kohlenstoffatom C2, wobei die Nummerierung von dem Kohlenstoffatom (C1) ausgeht, das direkt an das dem Rest R benachbarte Sauerstoffatom gebunden ist, und endend mit dem Kohlenstoffatom ω-2, wobei ω das endständige Kohlenstoffatom der Hauptkette ist, wobei C2 und das Kohlenstoffatom ω-2 eingeschlossen sind, mit mindestens einem C1- bis C10-Alkylrest verzweigt ist;
- das Alkylenoxid 2 bis 6 Kohlenstoffatome aufweist, und
- n ein Wert zwischen 1 und 100 ist,
- R is an alkyl radical of 5 to 30 carbon atoms which has a main chain which is the longest alkyl chain of the radical R having 4 to 29 carbon atoms which are in the middle of the chain starting with the carbon atom C2, the numbering of the carbon atom (C1) which is bonded directly to the oxygen atom adjacent to the radical R and ending with the carbon atom ω-2, where ω is the terminal carbon atom of the main chain, wherein C2 and the carbon atom ω-2 are included, with at least one C 1 - to Branched C 10 alkyl;
- the alkylene oxide has 2 to 6 carbon atoms, and
- n is a value between 1 and 100,
Solche sogenannten Guerbet-Alkoholalkoxylate und deren Einsatz als Entfettungsmittel sind in der nicht vorveröffentlichten Anmeldung mit dem Aktenzeichen:
Besonders bevorzugt ist n in den genannten Alkoholalkoxylaten 1 bis 50, ganz besonders bevorzugt 1 bis 30.N in the alcohol alkoxylates mentioned is particularly preferably 1 to 50, very particularly preferably 1 to 30.
Ein besonderer Vorteil der erfindungsgemäßen Zusammensetzung ist, dass bereits bei geringen Tensideinsatzmengen hervorragende Entfettungsergebnisse erzielt werden. Somit werden die Tenside in den erfindungsgemäßen Zusammensetzungen in einer Menge von im Allgemeinen >0 Gew.-Teile bis 500 Gew.-Teile, bevorzugt >0 Gew.-Teile bis 100 Gew.-Teile, besonders bevorzugt >0 Gew.-Teile bis 50 Gew.-Teile, ganz besonders bevorzugt >0 bis 25 Gew.-Teile, bezogen auf die Masse der Fettphase, eingesetzt.A particular advantage of the composition according to the invention is that excellent degreasing results are achieved even at low surfactant application rates. Thus, the surfactants in the compositions of the invention in an amount of generally> 0 parts by weight to 500 parts by weight, preferably> 0 parts by weight to 100 parts by weight, particularly preferably> 0 parts by weight to 50 parts by weight, very particularly preferably> 0 to 25 parts by weight, based on the mass of the fatty phase used.
Die Mengen der Komponenten in den erfindungsgemäßen Zusammensetzungen werden in der vorliegenden Anmeldung in Gew.-Teilen angegeben. In der Praxis verwendet der Gerber für entsprechende Angaben teilweise Gew.-%.The amounts of the components in the compositions according to the invention are given in parts by weight in the present application. In practice, the tanner uses partial wt .-% for such information.
Neben der Fettphase und dem mindestens einen Tensid enthält die erfindungsgemäße Zusammensetzung eine wässrige Phase enthaltend Wasser. Diese kann zusätzlich mindestens ein Salz ausgewählt aus Alkali- und Erdalkalisalzen enthalten. Besonders bevorzugte Salze sind Natriumchlorid, Kaliumchlorid, Natriumformiat und Natriumacetat. Ganz besonders bevorzugt wird Natriumchlorid eingesetzt.In addition to the fat phase and the at least one surfactant, the composition according to the invention contains an aqueous phase containing water. This may additionally contain at least one salt selected from alkali and alkaline earth salts. Particularly preferred salts are sodium chloride, potassium chloride, sodium formate and sodium acetate. Very particular preference is given to using sodium chloride.
Das Salz bzw. die Salze liegen in der wässrigen Phase - wenn sie in der wässrigen Phase enthalten sind - in einer Menge von im Allgemeinen >0 Gew.-Teile bis 1000 Gew.-Teile, bevorzugt >0 Gew.-Teile bis 500 Gew.-Teile, besonders bevorzugt >0 Gew.-Teile bis 200 Gew.-Teile, bezogen auf die Fettphase, vor.The salt or salts are in the aqueous phase - if they are contained in the aqueous phase - in an amount of generally> 0 parts by weight to 1000 parts by weight, preferably> 0 parts by weight to 500 wt ., Parts, particularly preferably> 0 parts by weight to 200 parts by weight, based on the fatty phase before.
Des Weiteren kann die wässrige Phase weitere Verbindungen enthalten, die die hydrophile-lipophile Balance, insbesondere der wässrigen Phase beinflussen. Solche Verbindungen sind z. B. hydrophile organische Verbindungen wie kurzkettige Alkohole oder Säuren, z.B. Alkohole mit 1 bis 6, bevorzugt 1 bis 3 Kohlenstoffatomen, wie Ethanol, oder Säuren mit 1 bis 6, bevorzugt 1 bis 3 Kohlenstoffatomen im Alkylrest der Säure, wie Essigsäure, oder Polyakohole, wie Glycerin, Polyglycerin, Polyvinylakohole und Sorbit. Weitere Verbindungen, die die Hydrophilie bzw. die Hydrophobie der wässrigen Phase beinflussen, sind z.B. hydrophobe organische Verbindungen, wie längerkettige Fettalkohole oder Fettsäuren, bevorzugt Fettalkohole oder Fettsäuren mit 7 bis 50, besonders bevorzugt 10 bis 30 Kohlenstoffatomen im Alkyl- oder Alkenylrest der Fettalkohole oder Fettsäuren.Furthermore, the aqueous phase may contain further compounds which influence the hydrophilic-lipophilic balance, in particular the aqueous phase. Such compounds are for. For example, hydrophilic organic compounds such as short chain alcohols or acids, e.g. Alcohols having 1 to 6, preferably 1 to 3 carbon atoms, such as ethanol, or acids having 1 to 6, preferably 1 to 3 carbon atoms in the alkyl radical of the acid, such as acetic acid, or polyacids, such as glycerol, polyglycerol, polyvinyl alcohols and sorbitol. Other compounds which affect the hydrophilicity or hydrophobicity of the aqueous phase are e.g. hydrophobic organic compounds, such as longer-chain fatty alcohols or fatty acids, preferably fatty alcohols or fatty acids having 7 to 50, particularly preferably 10 to 30 carbon atoms in the alkyl or alkenyl radical of the fatty alcohols or fatty acids.
Diese weiteren Verbindungen, die die hydrophile-lipophile Balance, insbesondere der wässrigen Phase beinflussen, werden - wenn sie in der wässrigen Phase enthalten sind - in einer Menge von im Allgemeinen >0 Gew.-Teile bis 1000 Gew.-Teile, bevorzugt >0 Gew.-Teile bis 500 Gew.-Teile, besonders bevorzugt >0 Gew.-Teile bis 200 Gew.-Teile, bezogen auf die Fettphase, eingesetzt.These further compounds, which influence the hydrophilic-lipophilic balance, in particular the aqueous phase, when present in the aqueous phase, are present in an amount of generally> 0 parts by weight to 1000 parts by weight, preferably> 0 Parts by weight to 500 parts by weight, more preferably> 0 parts by weight to 200 parts by weight, based on the fatty phase used.
Diese weiteren Verbindungen üben einen wesentlichen Effekt auf die Grenzflächenspannung in den erfindungsgemäßen Zusammensetzungen aus. Dies muss bei der Auswahl des Tensids berücksichtigt werden. Die Ermittlung von für die erfindungsgemäßen Zusammensetzungen geeigneten Kombinationen von Tensiden und weiteren Verbindungen, die die Hydrophilie bzw. die Hydrophobie der wässrigen Phase beinflussen, kann in wenigen, dem Fachmann geläufigen, Routineversuchen erfolgen.These further compounds exert a significant effect on the interfacial tension in the compositions of the invention. This must be taken into account when selecting the surfactant. The determination of combinations of surfactants and other compounds which are suitable for the compositions according to the invention and which influence the hydrophilicity or the hydrophobicity of the aqueous phase can be carried out in a few routine experiments familiar to the person skilled in the art.
Des weiteren können die erfindungsgemäßen Zusammensetzungen weitere Hilfs- und Zusatzstoffe enthalten.Furthermore, the compositions of the invention may contain other auxiliaries and additives.
Geeignete weitere Hilfs- und Zusatzstoffe sind bevorzugt ausgewählt aus der Gruppe bestehend aus Efficiency Boostern und Lipasen.Suitable further auxiliaries and additives are preferably selected from the group consisting of efficiency boosters and lipases.
Geeignete Efficiency Booster sind dem Fachmann bekannt. Bevorzugt werden Efficiency Booster eingesetzt, aufgebaut aus einem Blockcopolymer mit mindestens einem wasserlöslichen Block A und mindestens einem wasserunlöslichen Block B. Bevorzugt weisen die Blockcopolymere eine Struktur nach dem Muster AB, ABA oder BAB auf. Besonders bevorzugt wird als Block A ein Polyethylenoxid und als Block B ein Polydien oder ein mindestens teilweise hydriertes Polydien eingesetzt. Solche Efficiency Booster sind z.B. in
Die Efficiency Booster werden - wenn sie in der erfindungsgemäßen Zusammensetzung enthalten sind - in einer Menge von im Allgemeinen >0 Gew.-Teile bis 250 Gew.-Teile, bevorzugt >0 Gew.-Teile bis 30 Gew.-Teile, besonders bevorzugt >0 Gew.-Teile bis 10 Gew.-Teile, bezogen auf die Fettphase, eingesetzt.The efficiency booster, when contained in the composition according to the invention, in an amount of generally> 0 parts by weight to 250 parts by weight, preferably> 0 parts by weight to 30 parts by weight, more preferably> 0 parts by weight to 10 parts by weight, based on the fatty phase used.
Des weiteren können die erfindungsgemäßen Zusammensetzungen Lipasen enthalten. Die Natur baut Fette z.B. mit Hilfe von Lipasen in vielfältiger Weise auf und ab. Bei der Zersetzung der Fette bilden sich Glyzerin, Fettsäuren, Mono- und Diglyzeride, die die Grenzflächenspannung zwischen der Fettphase und der wässrigen Phase beeinflussen, da sie oberflächenaktiv sind. Die bei der Zersetzung gebildeten Fettsäuren besitzen durch ihre hydrophile Kopfgruppe und ihren hydrophoben Schwanz einen amphiphilen Charakter, ebenso die gebildeten Mono- und Diglyzeride. Geht man nun davon aus, dass sich bei der Zersetzung von Fetten Amphiphile bilden, so bringt dies einen wesentlichen Effekt bezüglich der Grenzflächenspannung in den erfindungsgemäßen Zusammensetzungen, da durch die Zersetzung aus einem Fett effektiv ein oder mehrere oberflächenaktive Verbindungen entstehen.Furthermore, the compositions of the invention may contain lipases. Nature, for example, builds fats up and down in many ways with the help of lipases. In the decomposition of the fats glycerol, fatty acids, mono- and diglycerides are formed, which affect the interfacial tension between the fatty phase and the aqueous phase, since they are surface-active. The fatty acids formed in the decomposition have an amphiphilic character due to their hydrophilic head group and their hydrophobic tail, as do the mono- and diglycerides formed. Assuming now that form in the decomposition of fats amphiphiles, this brings about a significant effect on the interfacial tension in the compositions of the invention, since the decomposition of a fat effectively one or more surface-active compounds.
In einer weiteren Ausführungsform der vorliegenden Erfindung enthalten die erfindungsgemäßen Zusammensetzungen daher Lipasen, die die in der Zusammensetzung enthaltenen Fette zu oberflächenaktiven Verbindungen abbauen können, welche einen vorteilhaften Einfluss auf die Grenzflächenspannung ausüben. Auf Grund der (teilweisen) Umwandlung des Fettes in oberflächenaktive Bestandteile kann die einzusetzende Tensidmenge erheblich reduziert werden.In a further embodiment of the present invention, the compositions according to the invention therefore contain lipases which can degrade the fats contained in the composition to form surface-active compounds which exert a beneficial influence on the interfacial tension. Due to the (partial) conversion of the fat into surface-active ingredients, the amount of surfactant to be used can be considerably reduced.
Die Lipasen werden - wenn sie in der erfindungsgemäßen Zusammensetzung enthalten sind - in einer Menge von im Allgemeinen >0 bis 250 Gew.-Teile, bevorzugt >0 bis 30 Gew.-Teile, besonders bevorzugt >0 bis 10 Gew.-Teile, bezogen auf die Fettphase, in den erfindungsgemäßen Zusammensetzungen eingesetzt.The lipases, when contained in the composition of the invention, in an amount of generally> 0 to 250 parts by weight, preferably> 0 to 30 parts by weight, particularly preferably> 0 to 10 parts by weight, based to the fatty phase, used in the compositions of the invention.
Bei Einsatz von Lipasen ist zu berücksichtigen, dass sich die Grenzflächenspannung in einer Zusammensetzung, enthaltend ein gegebenes Tensid, ändert. Es ist somit erforderlich, um optimale Entfettungsergebnisse zu erzielen, die gegebenenfalls eingesetzte Lipase und die erfindungsgemäß eingesetzten Tenside aufeinander abzustimmen. Die geeigneten Kombinationen können durch Routineversuche leicht von einem Fachmann ermittelt werden. Im Allgemeinen erfordert der Einsatz von Lipasen den Einsatz von z.B. höher alkoxylierten Alkoholalkoxylaten mit einem Ethoxylierungsgrad n von bevorzugt n>8, besonders bevorzugt n > 15.When using lipases, it should be noted that the interfacial tension changes in a composition containing a given surfactant. It is thus necessary, in order to achieve optimum degreasing results, to match the optionally used lipase and the surfactants used according to the invention to one another. The appropriate combinations can be easily determined by routine experimentation by a person skilled in the art. In general, the use of lipases requires the use of e.g. higher alkoxylated alcohol alkoxylates having a degree of ethoxylation n of preferably n> 8, more preferably n> 15.
Die erfindungsgemäßen Zusammensetzungen weisen im Allgemeinen einen pH-Wert von 1 bis 14, bevorzugt 2 bis 12, besonders bevorzugt 5 bis 9 auf.The compositions according to the invention generally have a pH of 1 to 14, preferably 2 to 12, particularly preferably 5 to 9.
Die erfindungsgemäßen Zusammensetzungen enthalten in einer besonders bevorzugten Ausführungsform die folgenden Komponenten:
- a) eine Fettphase, die Fette aus Häuten, Fellen, Blößen oder weiteren Zwischenprodukten in der Leder- und Pelzherstellung enthält;
- b) >0 bis 500 Gew.-Teile, bevorzugt >0 bis 100 Gew.-Teile, besonders bevorzugt >0 bis 50 Gew.-Teile, bezogen auf die Fettphase, mindestens eines Tensids, bevorzugt eines nichtionischen Tensids, besonders bevorzugt eines Alkoholalkoxylats;
- c) >0 bis 5000 Gew.-Teile, bevorzugt >0 bis 1000 Gew.-Teile, besonders bevorzugt >0 bis 500 Gew.-Teile, bezogen auf die Fettphase, einer wässrigen Phase, enthaltend Wasser und;
gegebenenfalls entweder- c1) >0 bis 1000 Gew.-Teile, bevorzugt >0 bis 500 Gew.-Teile, besonders bevorzugt >0 bis 200 Gew.-Teile, bezogen auf die Fettphase, mindestens eines Salzes, bevorzugt Natriumchlord;
und/oder - c2) >0 bis 1000 Gew.-Teile, bevorzugt >0 bis 500 Gew.-Teile, besonders bevorzugt >0 bis 200 Gew.-Teile, bezogen auf die Fettphase, weitere Verbindungen, die die hydrophile-lipophile Balance, insbesondere der wässrigen Phase beinflussen, bevorzugt hydrophile organische Verbindungen wie kurzkettige Alkohole oder Säuren, z.B. Alkohole mit 1 bis 6, bevorzugt 1 bis 3 Kohlenstoffatomen, wie Ethanol, oder Säuren mit 1 bis 6, bevorzugt 1 bis 3 Kohlenstoffatomen im Alkylrest der Säure, wie Essigsäure, oder Polyakohole, wie Glycerin, Polyglycerin, Polyvinylakohole und Sorbit; oder hydrophobe organische Verbindungen wie längerkettige Fettalkohole oder Fettsäuren, z.B. Fettalkohole oder Fettsäuren mit 7 bis 50, besonders bevorzugt 10 bis 30 Kohlenstoffatomen im Alkyl- oder Alkenylrest der Fettalkohole oder Fettsäuren,
- c1) >0 bis 1000 Gew.-Teile, bevorzugt >0 bis 500 Gew.-Teile, besonders bevorzugt >0 bis 200 Gew.-Teile, bezogen auf die Fettphase, mindestens eines Salzes, bevorzugt Natriumchlord;
- d) >0 bis 250 Gew.-Teile, bevorzugt >0 bis 30 Gew.-Teile, besonders bevorzugt >0 bis 10 Gew.-Teile, bezogen auf die Fettphase, weitere Hilfs- und Zusatzstoffe, bevorzugt Efficiency Booster und/oder Lipasen.
- a) a fatty phase containing fats of hides, skins, pelts or other intermediates in leather and fur manufacture;
- b)> 0 to 500 parts by weight, preferably> 0 to 100 parts by weight, particularly preferably> 0 to 50 parts by weight, based on the fatty phase, of at least one surfactant, preferably a nonionic surfactant, more preferably an alcohol alkoxylate ;
- c)> 0 to 5000 parts by weight, preferably> 0 to 1000 parts by weight, particularly preferably> 0 to 500 parts by weight, based on the fatty phase, of an aqueous phase containing water and;
if appropriate, either- c1)> 0 to 1000 parts by weight, preferably> 0 to 500 parts by weight, more preferably> 0 to 200 parts by weight, based on the fatty phase, of at least one salt, preferably sodium chloride;
and or - c2)> 0 to 1000 parts by weight, preferably> 0 to 500 parts by weight, particularly preferably> 0 to 200 parts by weight, based on the fatty phase, of further compounds containing the hydrophilic-lipophilic balance, in particular the aqueous Phase influence, preferably hydrophilic organic compounds such as short-chain alcohols or acids, for example alcohols having 1 to 6, preferably 1 to 3 carbon atoms, such as ethanol, or acids having 1 to 6, preferably 1 to 3 carbon atoms in the alkyl radical of the acid, such as acetic acid, or Polyacels such as glycerin, polyglycerin, polyvinyl alcohols and sorbitol; or hydrophobic organic compounds such as relatively long-chain fatty alcohols or fatty acids, for example fatty alcohols or fatty acids having 7 to 50, particularly preferably 10 to 30, carbon atoms in the alkyl or alkenyl radical of the fatty alcohols or fatty acids,
- c1)> 0 to 1000 parts by weight, preferably> 0 to 500 parts by weight, more preferably> 0 to 200 parts by weight, based on the fatty phase, of at least one salt, preferably sodium chloride;
- d)> 0 to 250 parts by weight, preferably> 0 to 30 parts by weight, particularly preferably> 0 to 10 parts by weight, based on the fatty phase, of further auxiliaries and additives, preferably efficiency boosters and / or lipases ,
Diese erfindungsgemäßen Zusammensetzungen sind hervorragend zur Entfettung von Häuten, Fellen, Blößen und/oder weiteren Zwischenprodukten in der Leder- und Pelzherstellung oder Wolle geeignet. Bevorzugt werden die genannten Substrate in entpickelter Form eingesetzt.These compositions of the invention are excellent for degreasing hides, skins, pelts and / or other intermediates in the leather and Fur production or wool suitable. Preferably, the substrates mentioned are used in uncoiled form.
Ein weiterer Gegenstand der vorliegenden Erfindung ist ein Verfahren zur Entfernung von Fetten aus Substraten ausgewählt aus der Gruppe bestehend aus Häuten, Fellen, Blößen, weiteren Zwischenprodukten in der Leder- und Pelzherstellung, umfassend die folgenden Schritte:
- a) in Kontaktbringen der zu entfettenden Substrate mit einem Entfettungsmittel, enthaltend mindestens ein Alkoholalkoxylat gemäß der vorliegenden Anmeldung und eine wässrige Phase, die Wasser, gegebenenfalls mindestens ein Salz und gegebenenfalls weitere Verbindungen, die die hydrophile-lipophile Balance, insbesondere der wässrigen Phase beinflussen, enthält, bei einer Temperatur von 15 bis 45°C;
- b) Ausbildung einer Zusammensetzung enthaltend eine Fettphase, die Fette aus Häuten, Fellen, Blößen oder weiteren Zwischenprodukten in der Leder- und Pelzherstellung enthält, das mindestens eine Tensid und die wässrige Phase, die Wasser und gegebenenfalls mindestens ein Salz und gegebenenfalls weitere Verbindungen, die die hydrophile-lipophile Balance, insbesondere der wässrigen Phase beinflussen, enthält und gegebenenfalls weitere Hilfs- und Zusatzstoffe, wobei die Grenzflächenspannung zwischen der Fettphase und der wässrigen Phase 1 mNm-1 bis 10-9 mNm-1, gemessen mittels "Spinning-Drop" Tensiometrie nach
B. Vonnegut, Rev. Sci. Instr. 13, 6 (1942 - c) Erhöhung der Grenzflächenspannung zwischen der Fettphase und der wässrigen Phase der Zusammensetzung auf eine Grenzflächenspannung von >1 mNm-1, gemessen mittels "Spinning-Drop" Tensiometrie nach
B. Vonnegut, Rev. Sci. Instr. 13, 6 (1942
- a) contacting the degreasing substrates with a degreasing agent containing at least one alcohol alkoxylate according to the present application and an aqueous phase, the water, optionally at least one salt and optionally further compounds which influence the hydrophilic-lipophilic balance, in particular the aqueous phase, contains, at a temperature of 15 to 45 ° C;
- b) forming a composition containing a fatty phase containing fats of hides, skins, pelts or other intermediates in the leather and fur manufacturing, the at least one surfactant and the aqueous phase, the water and optionally at least one salt and optionally other compounds, the the hydrophilic-lipophilic balance, in particular the aqueous phase influence, contains and optionally other auxiliaries and additives, wherein the interfacial tension between the fat phase and the aqueous phase 1 mNm -1 to 10 -9 mNm -1 , measured by "spinning drop" Tensiometry after
B. Vonnegut, Rev. Sci. Instr. 13, 6 (1942 - c) Increasing the interfacial tension between the fat phase and the aqueous phase of the composition to an interfacial tension of> 1 mNm -1 , measured by means of "spinning drop" tensiometry
B. Vonnegut, Rev. Sci. Instr. 13, 6 (1942
Mit dem erfindungsgemäßen Verfahren werden hervorragende Entfettungsergebnisse erzielt und des weiteren ist eine einfache und vollständige Abtrennung des aus den Häuten, Fellen, Blößen, weiteren Zwischenprodukten in der Leder- und Pelzherstellung (Substraten) gewonnenen Fetts möglich.With the method according to the invention excellent degreasing results are achieved and further is a simple and complete separation of the obtained from the hides, skins, pelts, other intermediates in the leather and fur production (substrates) fat possible.
An die Schritte a) bis c) können sich gegebenenfalls weitere Schritte anschließen. Beispielsweise ist ein an Schritt c) anschließender Spülschritt (Schritt d)) denkbar, in dem bevorzugt mit einer tensidhaltigen Mischung gespült wird. Die genaue Zusammensetzung der im Spülschritt eingesetzten tensidhaltigen Mischung sowie die Durchführung des Spülschritts ist dem Fachmann bekannt. Als Tenside werden bevorzugt die vorstehend genannten Tenside eingesetzt. Der Spülschritt kann dabei einmal durchgeführt werden oder gegebenenfalls einmal oder mehrere Male wiederholt werden.If appropriate, further steps can follow steps a) to c). For example, a rinsing step (step d) subsequent to step c) is conceivable in which rinsing is preferably carried out with a surfactant-containing mixture. The exact composition of the surfactant-containing mixture used in the rinsing step and the performance of the rinsing step is known to the person skilled in the art. The surfactants used are preferably the abovementioned surfactants. The rinsing step can be carried out once or optionally repeated once or several times.
Es ist alternativ ebenfalls möglich, die Schritte a) bis c) und gegebenenfalls d) des erfindungsgemäßen Entfettungsverfahrens einmal oder mehrere Male zu wiederholen. Dies ist insbesondere bei Substraten mit hohen Fettanteilen bevorzugt. Die wiederholte Ausführung der Schritte a) bis c) und gegebenenfalls d) erfolgt unter dem Fachmann bekannten Bedingungen.It is alternatively also possible to repeat steps a) to c) and optionally d) of the degreasing process according to the invention once or several times. This is particularly preferred for substrates with high fat contents. The repeated execution of steps a) to c) and optionally d) is carried out under conditions known to those skilled in the art.
Die einzelnen Schritte der Leder- bzw. Pelzherstellung wie Weichen, Äschern, Entfleischen und Spalten, Beizen, Pickeln, Gerben, Abwelken, Sortieren nach Qualitätskriterien, Falzen, Neutralisation, Füllen, Färben, Fetten, Trocknen, Stollen und Zurichten sowie die in diesen Schritten bevorzugten Reaktionsbedingungen und Einsatzstoffe sind dem Fachmann bekannt.The individual steps of leather or fur manufacturing such as switches, ashes, defilement and crevices, stains, pimples, tanning, wilting, sorting by quality criteria, folding, neutralization, filling, dyeing, fats, drying, studs and trimming and in these steps preferred reaction conditions and starting materials are known to the person skilled in the art.
Die gemäß dem erfindungsgemäßen Verfahren erfolgende Entfettung der genannten Substrate kann in unterschiedlichen Prozessstufen bei der Leder- und Pelzherstellung erfolgen.The degreasing of the substrates mentioned in accordance with the process according to the invention can take place in different process stages in leather and fur production.
Bevorzugt erfolgt eine Entfettung der gepickelten Substrate, da dann eine besonders gute und vollständige Entfettung erreicht wird.Preference is given to degreasing the pickled substrates, since then a particularly good and complete degreasing is achieved.
Das anschließende in Kontaktbringen der zu entfettenden Substrate mit einem Entfettungsmittel (Schritt a)) kann in allen dem Fachmann bekannten und geeigneten Vorrichtungen, z.B. in einem Gerbfass, erfolgen.The subsequent contacting of the degreasing substrates with a degreasing agent (step a)) may be carried out in any suitable and suitable apparatus known to those skilled in the art, e.g. in a tannery, done.
Schritt a) erfolgt bei einer Temperatur von 15 bis 45°C, bevorzugt 20 bis 45 °C, besonders bevorzugt 25 bis 45 °C. Im Allgemeinen führt eine Erhöhung der Temperatur zu einer Erhöhung des Entfettungsgrades.Step a) takes place at a temperature of 15 to 45 ° C, preferably 20 to 45 ° C, particularly preferably 25 to 45 ° C. In general, an increase in temperature leads to an increase in the degree of degreasing.
Die Dauer von Schritt a) des erfindungsgemäßen Verfahrens beträgt im allgemeinen 0,5 Stunden bis 10 Stunden, bevorzugt 0,5 Stunden bis 5 Stunden, besonders bevorzugt 0,5 Stunden bis 3 Stunden.The duration of step a) of the process according to the invention is generally 0.5 hours to 10 hours, preferably 0.5 hours to 5 hours, more preferably 0.5 hours to 3 hours.
Die in dem erfindungsgemäßen Verfahren eingesetzten Tenside, die Menge der eingesetzten Tenside, die Menge und Art des gegebenenfalls eingesetzten Salzes, die Menge und Art der gegebenenfalls eingesetzten weiteren Verbindungen, die die hydrophile-lipophile Balance, insbesondere der wässrigen Phase beinflussen, und die eingesetzten Hilfs- und Zusatzstoffe sowie deren Menge entsprechen den bezüglich der erfindungsgemäßen Zusammensetzung gemachten Angaben.The surfactants used in the process according to the invention, the amount of surfactants used, the amount and type of salt optionally used, the amount and type of optionally used further compounds which influence the hydrophilic-lipophilic balance, in particular the aqueous phase, and the auxiliary used - And additives and their amount correspond to the statements made with respect to the composition of the invention.
Das erfindungsgemäße Entfettungsverfahren (Schritt a)) kann in der Flotte oder ohne Flotte, das heißt, lediglich mit der inneren Flotte der Blöße, durchgeführt werden. Wird das Verfahren ohne Flotte durchgeführt, erfolgt im Allgemeinen eine Zugabe des Entfettungsmittels zu den zu entfettenden Substraten und anschließendes Walken.The degreasing process according to the invention (step a)) can be carried out in the liquor or without a liquor, that is, only with the inner liquor of the nakedness. If the process is carried out without a liquor, there is generally an addition of the degreasing agent to the substrates to be degreased and subsequent casting.
Bevorzugt beträgt die Grenzflächenspannung der in Schritt b) gebildeten Zusammensetzung zwischen der Fettphase und der wässrigen Phase 0,5 mNm-1 bis 10-9 mNm-1, besonders bevorzugt 10-1 mNm-1 bis 10-9 mNm-1. Diese Grenzflächenspannung wird bei einer Temperatur von 15 bis 45°C, bevorzugt 20 bis 45 °C, besonders bevorzugt 25 bis 40 °C erreicht. Bei den Temperaturen handelt es sich um die zur Durchführung eines Verfahrens zur Entfernung von Fetten aus den vorstehend genannten Häuten, Fellen, Blößen oder weiteren Zwischenprodukten in der Leder- und Pelzherstellung optimale Temperaturen.The interfacial tension of the composition formed in step b) between the fatty phase and the aqueous phase is preferably 0.5 mNm -1 to 10 -9 mNm -1 , particularly preferably 10 -1 mNm -1 to 10 -9 mNm -1 . This interfacial tension is particularly preferred at a temperature of 15 to 45 ° C, preferably 20 to 45 ° C 25 to 40 ° C reached. The temperatures are those temperatures which are optimum for carrying out a process for removing fats from the aforementioned hides, skins, pelts or other intermediates in leather and fur manufacture.
Die Erhöhung der Grenzflächenspannung zwischen der Fettphase und der wässrigen Phase der Zusammensetzung kann auf verschiedene Weise erfolgen. So ist es zum einen möglich, die Temperatur der in Schritt b) gebildeten Zusammensetzung zu ändern oder die Salzkonzentration in der in Schritt b) gebildeten Zusammensetzung zu erniedrigen oder Menge der gegebenenfalls eingesetzten weiteren Verbindungen, die die hydrophile-lipophile Balance, insbesondere der wässrigen Phase beinflussen, zu ändern oder in Schritt c) solche Verbindungen, die die hydrophile-lipophile Balance, insbesondere der wässrigen Phase beinflussen, zuzugeben und so die Polarität der wässrigen Phase zu ändern.The increase in interfacial tension between the fat phase and the aqueous phase of the composition can be accomplished in a number of ways. Thus, it is possible, on the one hand, to change the temperature of the composition formed in step b) or to lower the salt concentration in the composition formed in step b) or amount of the further compounds which may be used, the hydrophilic-lipophilic balance, in particular the aqueous phase influence or modify in step c) those compounds which influence the hydrophilic-lipophilic balance, in particular the aqueous phase, and thus to change the polarity of the aqueous phase.
In einer bevorzugten Ausführungsform wird die Grenzflächenspannung der in Schritt b) gebildeten Zusammensetzung dadurch erhöht, dass die Konzentration des in der wässrigen Phase vorhandenen Salzes erniedrigt wird, wenn die wässrige Phase in Schritt a) mindestens ein Salz enthält.In a preferred embodiment, the interfacial tension of the composition formed in step b) is increased by lowering the concentration of the salt present in the aqueous phase if the aqueous phase contains at least one salt in step a).
Die Erniedrigung der Konzentration des in der wässrigen Phase vorhandenen Salzes wird am einfachsten durch Verdünnung mit Wasser erreicht. Dabei wird die Salzkonzentration im allgemeinen auf <5 Gew.-Teile bis <3 Gew.-Teile, bevorzugt <2 Gew.-Teile erniedrigt.The lowering of the concentration of the salt present in the aqueous phase is most easily achieved by dilution with water. The salt concentration is generally reduced to <5 parts by weight to <3 parts by weight, preferably <2 parts by weight.
In einer weiteren bevorzugten Ausführungsform wird die Grenzflächenspannung der in Schritt b) gebildeten Zusammensetzung dadurch erhöht, dass die Temperatur der in Schritt b) gebildeten Zusammensetzung geändert wird.In a further preferred embodiment, the interfacial tension of the composition formed in step b) is increased by changing the temperature of the composition formed in step b).
Es ist auch möglich, die Grenzflächenspannung der in Schritt b) gebildeten Zusammensetzung durch eine Kombination mehrerer der genannten Vorgehensweisen zu erhöhen. Zum Beispiel kann gleichzeitig mit einer Erniedrigung der Salzkonzentration der Zusammensetzung eine Temperaturänderung erfolgen.It is also possible to increase the interfacial tension of the composition formed in step b) by a combination of several of the said procedures increase. For example, a temperature change may occur simultaneously with a lowering of the salt concentration of the composition.
Die dabei erhaltene Fettphase kann gemäß dem Fachmann bekannten Methoden abgetrennt werden. Die Abtrennung erfolgt beispielsweise in einem Phasenabscheider oder durch Zentrifugierung. Dabei entstehen im Allgemeinen drei Phasen: eine Fettphase, eine wässrige Phase und eine wässrige Tensidphase:
- die Fettphase enthält solubilisiertes Fett und gegebenenfalls geinge Mengen darin gelöster hydrophober Tensidkomponenten,
- die wässrige Phase enthält gegebenenfalls mindestens ein Salz und und gegebenenfalls weitere Verbindungen, die die hydrophile-lipophile Balance, insbesondere der wässrigen Phase beinflussen, sowie gegebenenfalls geringe Mengen in der wässrigen Phase gelöster hydrophiler Tensidkomponenten, und
- die wässrige Tensidphase enthält den Hauptteil der Tensidkomponenten und geringe Mengen an Fett.
- the fatty phase contains solubilized fat and optionally some amounts of hydrophobic surfactant components dissolved therein,
- the aqueous phase optionally contains at least one salt and optionally further compounds which influence the hydrophilic-lipophilic balance, in particular of the aqueous phase, and optionally small amounts of hydrophilic surfactant components dissolved in the aqueous phase, and
- the aqueous surfactant phase contains most of the surfactant components and small amounts of fat.
Die wässrige Tensidphase kann erneut in Schritt a) des erfindungsgemäßen Verfahrens eingesetzt werden. Somit ist eine ökonomische und ökologische Durchführung des erfindungsgemäßen Verfahrens möglich, da durch diese Rückführung die Menge des einzusetzenden Tensids weiter verringert werden kann.The aqueous surfactant phase can be used again in step a) of the process according to the invention. Thus, an economic and ecological implementation of the method according to the invention is possible because the amount of surfactant to be used can be further reduced by this recycling.
Mit dem erfindungsgemäßen Verfahren bzw. den erfindungsgemäßen Zusammensetzungen können in der Lederentfettung Wirkungsgrade (Differenz des Fettgehalts vor der Entfettung und nach der Entfettung) x 100/(Fettgehalt vor der Entfettung) von ≥ 50 %, bevorzugt von ≥ 60 %, besonders bevorzugt ≥ 70 % erzielt werden.With the method according to the invention or the compositions according to the invention, efficiencies (difference in fat content before degreasing and after degreasing) x 100 / (fat content before degreasing) of ≥ 50%, preferably ≥ 60%, particularly preferably ≥ 70, can be achieved in the leather degreasing % be achieved.
Ein weiterer Gegenstand der vorliegenden Erfindung ist die Verwendung der erfindungsgemäßen Zusammensetzung bei der Entfernung von Fetten aus Substraten ausgewählt aus der Gruppe bestehend aus Häuten, Fetten, Blößen und weiteren Zwischenprodukten in der Leder- und Pelzherstellung.Another object of the present invention is the use of the composition of the invention in the removal of fats from substrates selected from the group consisting of skins, fats, pelts and other intermediates in leather and fur manufacture.
Durch die erfindungsgemäße Verwendung können hervorragende Entfettungsergebnisse erzielt werden.The inventive use excellent degreasing results can be achieved.
Mit Hilfe der Alkoholalkoxylate oder Alkoholalkoxylatmischungen gemäß der vorliegenden Anmeldung werden Emulsionen mit hoher Emulsionsstabilität, d.h., Fetttragekapazität erhalten, die einen hervorragenden Abtransport des Fettes (Schritt c)) ermöglichen, so dass eine nachträgliche Ablagerung des aus der Blöße in Schritt b) herausgelösten Fettes vermieden wird.With the aid of the alcohol alkoxylates or alcohol alkoxylate mixtures according to the present application, emulsions with high emulsion stability, ie fat-carrying capacity, are obtained which allow excellent removal of the fat (step c)) so that subsequent deposition of the fat dissolved out of the nakedness in step b) is avoided becomes.
Solche sogenannten Guerbet-Alkoholalkoxylate und deren Einsatz als Entfettungsmittel sind in der nicht vorveröffentlichten Anmeldung mit dem Aktenzeichen:
Bevorzugte Ausführungsformen der Entfettungsmittel und von Komponenten in den Entfettungsmitteln sind in
Die erfindungsgemäßen Entfettungsmittel enthalten zusätzlich zu den Alkoholalkoxylaten gemäß der vorliegenden Anmeldung eine oder mehrere Lipasen und/oder einen oder mehrere Efficiency Booster. Geeignete Lipasen und Efficiency Booster sind vorstehen genannt.The degreasing agents according to the invention contain, in addition to the alcohol alkoxylates according to the present application, one or more lipases and / or one or more efficiency boosters. Suitable Lipases and Efficiency Booster are called projecting.
Die in den vorstehend genannten Entfettungsmitteln enthaltenen Alkoholalkoxylate sind in entfetteten Substrate ausgewählt aus der Gruppe bestehend aus Häuten, Fellen, Blößen und weiteren Zwischenprodukten in der Leder- und Pelzherstellung enthalten.The alcohol alkoxylates contained in the abovementioned degreasing agents are contained in degreased substrates selected from the group consisting of hides, skins, pelts and other intermediates in leather and fur manufacture.
Die Alkoholalkoxylate liegen in den entfetteteten Substraten in einer Menge von im Allgemeinen >0 bis 3 Gew.-Teilen, bevorzugt >0 bis 2 Gew.-Teilen, besonders bevorzugt >0 bis 1 Gew.-Teilen, bezogen auf die entfettete Blöße, vor.The alcohol alkoxylates are present in the degreased substrates in an amount of generally> 0 to 3 parts by weight, preferably> 0 to 2 parts by weight, more preferably> 0 to 1 parts by weight, based on the defatted pelt ,
Die nachfolgenden Beispiele erläutern die Erfindung zusätzlich.The following examples further illustrate the invention.
Es wurden Entfettungsexperimente an Schaffellen durchgeführt, die gepickelt und gewaschen vorliegen. Dazu wurden jeweils ca. 2 kg Blöße bei einer Temperatur von 30 °C entfettet.Degreasing experiments were carried out on sheepskins, which are pickled and washed. In each case about 2 kg of nakedness at a temperature of 30 ° C were degreased.
Die wesentlichen Parameter der Entfettungsversuche sind im Folgenden aufgeführt:
- konstante Temperatur, T = 30 °C
- erste kurze Flotte von 30 Gew.-Teile Wasser im ersten Entfettungsschritt inklusive ca. 8 Gew.-Teile Salz mit Tensid gemäß den Angaben in Tabelle 1 (1. Dosierung)
- Verlängerung der ersten Flotte mit 120 Gew.-Teile Wasser, wodurch die Salzkonzentration auf ca. 2 Gew.-Teile erniedrigt wird
- zweite lange Flotte mit 100 Gew.-Teile Wasser und Tensid gemäß den Angaben in Tabelle 1 (zweite Dosierung)
- constant temperature, T = 30 ° C
- first short liquor of 30 parts by weight of water in the first degreasing step, including about 8 parts by weight of salt with surfactant, as indicated in Table 1 (1st dosage)
- Extension of the first liquor with 120 parts by weight of water, whereby the salt concentration is reduced to about 2 parts by weight
- second long liquor containing 100 parts by weight of water and surfactant as indicated in Table 1 (second dosage)
In der beigefügten Tabelle 2 ist die in dem Verfahren gemäß der Beispiele verwendete Entfettungsrezeptur aufgeführt.The attached Table 2 lists the degreaser formulation used in the process according to the examples.
Es wurden folgende Tenside eingesetzt:
- Lutensol AP 9 (Nonylphenolethoxylat mit im Mittel 9 Ethylenoxid-(EO)-Einheiten, D = 1,08)
- Eusapon LD 6031 (verzweigter C10-Alkoholalkoxylat mit zuerst im Mittel 1,5 Propylenoxid-(PO)- und dann 6 EO-Einheiten, D = 1,23)
- Lutensol XL 60 (verzweigter C10-Alkoholalkoxylat mit zuerst im Mittel 1,2 Propylenoxid-(PO)- und dann 6 EO-Einheiten, D = 1,06)
- Lutensol AO4 (C13C15-Oxoalkoholethoxylat mit im Mittel 4 EO-Einheiten, D = 1,07)
- Lutensol AO7 (C13C15-Oxoalkoholethoxylat mit im Mittel 7 EO-Einheiten, D = 1,10)
- Lutensol AO11 (C13C15-Oxoalkoholethoxylat mit im Mittel 11 EO-Einheiten, D = 1,12)
- PIBA 1000 + 11 EO (Polyisobutylenamin mit 11 EO)
- Lutensol AP 9 (nonylphenol ethoxylate with an average of 9 ethylene oxide (EO) units, D = 1.08)
- Eusapon LD 6031 (branched C10 alcohol alkoxylate with first average 1.5 propylene oxide (PO) and then 6 EO units, D = 1.23)
- Lutensol XL 60 (branched C10-alcohol alkoxylate with first average of 1,2 propylene oxide (PO) - and then 6 EO units, D = 1,06)
- Lutensol AO4 (C13C15 oxo alcohol ethoxylate with an average of 4 EO units, D = 1.07)
- Lutensol AO7 (C13C15 oxo alcohol ethoxylate with an average of 7 EO units, D = 1.10)
- Lutensol AO11 (C13C15 oxo alcohol ethoxylate with an average of 11 EO units, D = 1.12)
- PIBA 1000 + 11 EO (polyisobutyleneamine with 11 EO)
D = Polydispersität = Mw / Mn, wobei Mw und Mn mittels Gelpermeationschromatographie (GPC) ermittelt werden:
GPC- Bedingungen:
- Laufmittel: THF 1,0 ml/min.
- Interner Standard: Toluol
- Detektor: DURATEC RI 2000
- Säule (3 Stk.): 8 x 300mm PSS SDV 105A 5 µm, 1000 A 5µ, 100 A 5µm + Vorsäule SDV 5µm (8 x 50mm)
- 20µl Einspritzvolumen
- Messtemperatur: Raumtemperatur
GPC conditions:
- Eluent: THF 1.0 ml / min.
- Internal standard: toluene
- Detector: DURATEC RI 2000
- Column (3 pcs.): 8 x 300mm PSS SDV 105A 5μm, 1000A 5μ, 100A 5μm + precalculator SDV 5μm (8 x 50mm)
- 20μl injection volume
- Measuring temperature: room temperature
In der nachfolgenden Tabelle 1 sind die Ergebnisse der Entfettungsversuche dargestellt.
[%]
[%]
150% Wasser
100% Wasser
0,1
0
0,1
0
0,1
0
2) Fettgehalt der Flotte in Gew.-%, bezogen auf die eingesetzte Menge Wasser
3) die entfetteten Blößen wurden optisch beurteilt:
- 1 = exzellent entfettet (Nacken und Flämen fettfrei)
- 2 = sehr gut entfettet (Nacken fettfrei, Flämen leicht fettig)
- 3 = gut entfettet (Nacken und Flämen leicht fettig)
- 4 = befriedigend entfettet (Nacken und Flämen fettig)
- 5 = schlecht entfettet ("Fettspots")
- 6 = sehr schlecht entfettet ("Fettspots" und teilweise keine Entfettung)
*) = erfindungsgemäß, jedoch erfordert der Einsatz von Lipasen im Allgemeinen den Einsatz von z.B. höher alkoxylierten Alkoholalkoxylaten mit einem Ethoxylierungsgrad n von bevorzugt n>8, besonders bevorzugt n > 15
**) = nicht erfindungsgemäß Table 1 below shows the results of the degreasing tests.
[%]
[%]
150% water
100% water
0.1
0
0.1
0
0.1
0
2) Fat content of the liquor in% by weight, based on the amount of water used
3) the degreased pelts were visually evaluated:
- 1 = excellent degreased (neck and veins fat-free)
- 2 = very good degreased (neck free of fat, greases slightly greasy)
- 3 = well degreased (neck and flakes slightly greasy)
- 4 = satisfactorily degreased (neck and greases greasy)
- 5 = badly degreased ("fat spots")
- 6 = very poorly degreased ("grease spots" and sometimes no degreasing)
*) = According to the invention, however, the use of lipases generally requires the use of, for example, higher alkoxylated alcohol alkoxylates having a degree of ethoxylation n of preferably n> 8, particularly preferably n> 15
**) = not according to the invention
V1 bis V3 ergeben gut entfettete Leder mit einer reltativ hohen Grenzflächenspannung in der 1. Flotte. Im Vergleich dazu führt E1 mit niedrigerer Grenzflächenspannung zu einem besseren Ergebnis. Die Kombination von (ultra)niedriger Grenzflächenspannung und dem Einsatz von Tensiden oder Tensidmischungen mit breiter Molekulargewichtsverteilung verbessert das Ergebnis nochmals (E2) bzw. ermöglicht eine weitere Reduzierung der eingesetzten Tensidmenge (E3). Durch die breitere Molgewichtsverteilung wird eine bessere Emulsionsstabilität der verdünnten 1. Flotte und der 2. Flotte zum Abtransport des Fettes erreicht, d.h. dass die Fetttragestabilität erhöht wird, wodurch ein verbesserter Abtransport des Fettes erreicht wird.V1 to V3 give well-degreased leather with a high surface tension in the first fleet. In comparison, E1 with lower interfacial tension leads to a better result. The combination of (ultra) low interfacial tension and the use of surfactants or surfactant mixtures with a broad molecular weight distribution, the result improves again (E2) or allows a further reduction of the amount of surfactant used (E3). Due to the broader molecular weight distribution, a better emulsion stability of the diluted 1st liquor and the 2nd liquor is achieved for the removal of the fat, ie the fat-carrying stability is increased, whereby an improved removal of the fat is achieved.
Durch Verwendung einer Lipase (V4) wird das sehr gute Ergebnis von E2 schlechter, erklärbar durch die Entstehung von hydrophoben Tensidanteilen aus den Fetten und damit eine Verschiebung der hydrophilen-lipophilen Balance der Phasen, die dazu führt, das die Grenzflächenspannung erhöht wird, was zu einem schlechteren Entfettungsergebnis führt. Wird jedoch, wie in E4 beschrieben, als Tensid ein höher ethoxyliertes Alkoxylat eingesetzt, erhält man wiederum eine sehr niedrige Grenzflächenspannung, die zu einem sehr guten Entfettungsergebnis führt.
- Der Einsatz von Efficieny-booster (E3) führt bei reduzierter Tensidmenge zu dem selben Ergebnis wie V3.
- Erwärmen der 2. Flotte aus E2 auf 65°C führt zu einer Aufspaltung der Emulsion in 3 Phasen. Die Verwendung der wässrigen tensidreichen Phase als 1. Flotte in E6 führt zu dem selben sehr guten Ergebnis wie E2 oder E3. Es kann also ein Drittel der Tensidmenge eingespart werden.
- The use of Efficieny-booster (E3) leads to the same result as V3 with a reduced amount of surfactant.
- Heating the 2nd liquor from E2 to 65 ° C leads to a splitting of the emulsion into 3 phases. The use of the aqueous surfactant-rich phase as the first liquor in E6 leads to the same very good result as E2 or E3. So it can be saved one third of the amount of surfactant.
Das Prinzip der "Spinning-Drop" Tensiometrie wurde 1942 von Vonnegut [1] entwickelt und gehört zu den klassischen Messverfahren, bei denen die Grenzflächenspannung aus der geometrischen Form eines sich im äußeren Feld befindlichen Tropfens abgeleitet wird. Dazu werden die beiden zu untersuchenden Phasen in eine um die horizontale Achse rotierende Kapillare gebracht. Unter dem Einfluss der Zentrifugalkraft sowie der Grenzflächenspannung nimmt die leichtere Phase im Gleichgewicht die Form eines entlang der Rotationsachse gestreckten Tropfens an, dessen Durchmesser als Funktion der Rotationsgeschwindigkeit gemessen wird.The principle of "spinning-drop" tensiometry was developed by Vonnegut [1] in 1942 and is one of the classical measurement methods in which the interfacial tension is derived from the geometric shape of a droplet located in the outer field. For this purpose, the two phases to be examined are brought into a capillary rotating about the horizontal axis. Under the influence of centrifugal force and interfacial tension, the lighter phase in equilibrium takes the form of a droplet stretched along the axis of rotation, the diameter of which is measured as a function of rotational speed.
In den hier durchgeführten Untersuchungen wurden die Grenzflächenspannungen mit einem Krüss SITE 04 "Spinning-Drop" Tensiometer gemessen. Dieser Tensiometer-Typ wurde von Cayias et al. [2] entwickelt und von Burkowsky und Marx [3] modifiziert. Er erlaubt es, Grenzflächenspannungen in einem Bereich von 101<6/mNm-1/< 10-4 zu messen. Er besteht dabei aus einer thermostatisierbaren Glaskapillare, welche mit maximal 10000 rpm um ihre Längsachse rotieren kann. Bei der jeweiligen Messtemperatur wurde nach Einstellung des Phasengleichgewichts die Fettphase in die rotierende Kapillare injiziert, welche mit der Wasserphase befüllt war, um die Grenzflächenspannung zwischen diesen beiden Phasen zu bestimmen. Berechnet wurden die Grenzflächenspannungen nach Vonnegut [1]. Er betrachtete den Tropfen als Zylinder mit einem Radius r, einer Länge 1 und halbkugelförmigen Enden. Für Tropfen, bei denen 1 >> r, kann danach die Grenzflächenspannung durch
Der statistische Fehler beträgt bei den durchgeführten "Spinning Drop" Messungen nur etwa 1-2%. Der systematische Fehler, der durch Temperaturschwankungen oder mögliche Verunreinigungen der Probe beim Abziehen entsteht, liegt jedoch im Bereich von bis zu 10% und liefert somit den Hauptanteil.The statistical error in the "spinning drop" measurements is only about 1-2%. However, the systematic error caused by temperature fluctuations or possible contamination of the sample during stripping lies in the range of up to 10% and thus provides the major part.
Die Temperaturungenauigkeit beträgt ca. ± 0.1 °C.The temperature inaccuracy is approx. ± 0.1 ° C.
-
[1]
B. Vonnegut, Rev. Sci. Instr. 13, 6 (1942 B. Vonnegut, Rev. Sci. Instr. 13, 6 (1942 -
[2]
J.L. Cayias, R.S. Schechter, und W.H. Wade, in: Adsorption at Interfaces, ed. by K.L. Mittal, ACS Symposium Series Vol. 8, Washington, DC, 1975 JL Cayias, RS Schechter, and WH Wade, in: Adsorption at Interfaces, ed. By KL Mittal, ACS Symposium Series Vol. 8, Washington, DC, 1975 -
[3]
M. Burkowsky und C. Marx, Tenside Detergents 15 5, 247 (1978 M. Burkowsky and C. Marx, Tenside Detergents 15 5, 247 (1978 -
[4]
T. Sottmann und R. Strey, Ber. Bunsenges. Phys. Chem. 100, 3, 237 (1996 T. Sottmann and R. Strey, Ber. Bunsenges. Phys. Chem. 100, 3, 237 (1996 -
[5]
T. Sottman, Dissertation, Göttingen (1998 T. Sottman, Dissertation, Göttingen (1998
Im Anschluss an die vorstehend aufgeführten Schritte erfolgt das Nachgerben, Färben und Fetten und anschließendes Trocknen nach dem Fachmann bekannten Verfahren. Nach dem Trocknen erfolgt die Beurteilung.Subsequent to the steps listed above, retanning, dyeing and greasing and subsequent drying are carried out by methods known to the person skilled in the art. After drying, the assessment is carried out.
Claims (11)
- Degreasing agent for the treatment of hides, skins, pelts and other intermediate products in leather and fur production on the basis of non-ionic surfactants of the alcohol alkoxylate type, wherein one or more alcohol alkoxylates are used which are obtained by reacting at least one alcohol ROH with n mol of at least one alkylene oxide per mol of alcohol ROH, wherein- R is an alkyl group having from 5 to 30 carbon atoms and having a main chain, which is the longest alkyl chain of the R group, having from 4 to 29 carbon atoms, which is in the middle of the chain, starting with the carbon atom C#2, wherein the numbering starts from the carbon atom (C#1), directly attached to the oxygen atom adjacent to the R group and ending with the carbon atom ω-2, wherein ω is the terminal carbon atom of the main chain, wherein C#2 and the carbon atom ω-2 is included, branched with at least one C1 - to C10 alkyl group;- the alkylene oxide has 2 to 6 carbon atoms
and- n is an integer value between 1 and 100,having a polydispersity D of the individual alcohol alkoxylate or a mixture of alcohol alkoxylates of D >1.22,
characterised in that the degreasing agent contains one or a plurality of lipases and/or one or a plurality of efficiency boosters composed of a block copolymer having at least one water-soluble block A and at least one water-insoluble block B. - Composition containinga) a fat phase containing fats from hides, skins, pelts or other intermediate products used in the production of leather and fur;b) at least one alcohol alkoxylate as defined in claim 1;c) an aqueous phase, andd) optionally, other auxiliary substances and additives;wherein the interfacial tension between the fat phase and the aqueous phase is 1 mNm-1 to 10-9 mNm-1 at a temperature of 15 to 45°C, measured by means of spinning drop tensiometry according to B. Vonnegut, Rev. Sci. Instr. 13, 6 (1942).
- Composition according to claim 2, characterised in that the interfacial tension is 0.5 mNm-1 to 10-9 mNm-1, preferably 10-1 to 10-9 mNm-1, measured by means of spinning drop tensiometry.
- Composition according to claim 2 or 3, characterised in that the surfactants are used in a concentration of >0 parts by weight to 500 parts by weight, preferably >0 parts by weight to 100 parts by weight, particularly preferably >0 parts by weight to 50 parts by weight, based on the amount of the fat phase.
- Composition according to any one of claims 2 to 4, characterised in that the aqueous phase optionally contains at least one salt selected from alkali metal and alkaline earth metal salts and/or further compounds which influence the hydrophilic-lipophilic balance, in particular the aqueous phase.
- Composition according to any one of claims 2 to 5, characterised in that the auxiliary substances and additives are selected from the group consisting of efficiency boosters composed of a block copolymer having at least one water-soluble block A and at least one water-insoluble block B and lipases.
- Method for removing fats from substrates selected from the group consisting of hides, skins, pelts and other intermediate products in the production of leather and fur comprising the following steps:a) bringing the substrates to be degreased into contact with a degreasing agent containing at least one alcohol alkoxylate according to claim 1 and an aqueous phase containing water, optionally at least one salt and optionally further compounds which influence the hydrophilic-lipophilic balance, in particular aqueous phase, at a temperature of 15 to 45°C;b) formation of a composition comprising a fat phase containing fats from hides, skins, pelts or other intermediate products in the production of leather and fur, wherein the fat phase contains at least one surfactant and the aqueous phase contains water and optionally at least one salt and optionally further compounds which influence the hydrophilic-lipophilic balance, in particular the aqueous phase, and optionally further auxiliary substances and additives, wherein the interfacial tension between the fat phase and the aqueous phase is 1 mNm-1 to 10-9 mNm-1, measured by means of spinning drop tensiometry according to B. Vonnegut, Rev. Sci. Instrument 13, 6 (1942);c) increase of the interfacial tension between the fat phase and the aqueous phase of the composition, preferably to an interfacial tension of >1 mNm-1, measured by spinning drop tensiometry according to B. Vonnegut, Rev. Sci. Instr. 13, 6 (1942), in which a fat phase, an aqueous phase and an aqueous surfactant phase are formed.
- Method according to claim 7, characterised in that the increase in the interfacial tension between the fat phase and the aqueous phase of the composition is achieved by changing the temperature of the composition formed in step b), lowering the concentration of the salt optionally present in the aqueous phase, changing the quantity of further compounds optionally used which influence the hydrophilic-lipophilic balance, in particular the aqueous phase, and/or adding compounds which influence the hydrophilic-lipophilic balance, in particular the aqueous phase, in step c).
- Method according to claim 7 or 8, characterised in that the surfactants are used in a concentration of >0 parts by weight to 500 parts by weight, preferably >0 parts by weight to 100 parts by weight, particularly preferably >0 parts by weight to 50 parts by weight, based on the amount of the fat phase.
- A method according to any of claims 7 to 9, characterised in that the auxiliary substances and additives are selected from the group consisting of efficiency boosters composed of a block copolymer having at least one water-soluble block A and at least one water-insoluble block B and lipases.
- Use of a composition according to any one of claims 2 to 6 in the removal of fats from substrates selected from the group consisting of hides, skins, pelts and other intermediate products in the production of leather and fur.
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2003
- 2003-01-09 DE DE10300479A patent/DE10300479A1/en not_active Withdrawn
-
2004
- 2004-01-08 EP EP04700692.9A patent/EP1585839B1/en not_active Expired - Lifetime
- 2004-01-08 CN CNB2004800020917A patent/CN100523221C/en not_active Expired - Lifetime
- 2004-01-08 ES ES04700692T patent/ES2755381T3/en not_active Expired - Lifetime
- 2004-01-08 AU AU2004204169A patent/AU2004204169A1/en not_active Abandoned
- 2004-01-08 WO PCT/EP2004/000069 patent/WO2004063396A1/en active Application Filing
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
DE10300479A1 (en) | 2004-07-22 |
EP1585839A1 (en) | 2005-10-19 |
ES2755381T3 (en) | 2020-04-22 |
CN100523221C (en) | 2009-08-05 |
WO2004063396A1 (en) | 2004-07-29 |
AU2004204169A1 (en) | 2004-07-29 |
CN1735697A (en) | 2006-02-15 |
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