EP1567702A1 - Process for hydrodynamic inclusion of a multitude of three-dimensional products of finite dimensions by water jets - Google Patents
Process for hydrodynamic inclusion of a multitude of three-dimensional products of finite dimensions by water jetsInfo
- Publication number
- EP1567702A1 EP1567702A1 EP03812181A EP03812181A EP1567702A1 EP 1567702 A1 EP1567702 A1 EP 1567702A1 EP 03812181 A EP03812181 A EP 03812181A EP 03812181 A EP03812181 A EP 03812181A EP 1567702 A1 EP1567702 A1 EP 1567702A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fleece
- finite
- hydrodynamic
- covering
- goods
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
- D04H1/495—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet for formation of patterns, e.g. drilling or rearrangement
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
Definitions
- the invention has for its object to find a method with which even finite goods such as prefabricated cushion and / or absorbent pads for diapers, wound dressings, compresses, pillows, possibly also plasters or the like. Finished products can be packaged continuously, without the products losing inadmissible volume and the cover fleeces connecting to the products during packaging needling.
- the invention consists in that the middle layer later covering fleece first solidified with water jets, on this solidified fleece the middle layer to be enclosed, the finite, three-dimensional material applied, then these two layers are covered with another fleece, which was pre-consolidated in the same way, and all together to connect the hydrodynamic needles, in turn, are applied to the two covering fleeces lying on top of one another evenly over the working width.
- the pre-consolidated cover fleeces have a density, load-bearing capacity and strength which do not adversely affect the products after the cover fleeces have been connected by means of the hydrodynamic needling.
- the products can remain voluminous and in particular do not combine with the surface of the nonwovens that is already solidified in the structure of the nonwovens. It is a particular advantage that the cover fleeces have their own strength and do not roughen when in use, i.e. they have sufficient abrasion resistance.
- the pre-consolidated nonwovens are provided with a perforated structure during consolidation, which occurs when the hydrodynamic consolidation takes place with a hole spacing in the nozzle strip of 5-20 hpi and a water pressure of at least 100 bar. This ensures good integration of the fibers of the cover fleece. If these so pre-consolidated nonwovens are placed on top of one another and provided with the finite products in between, and the further connection of the nonwovens for the final packaging of the products is preferably also carried out with a nozzle bar, the nozzle strips of which have holes of 5-20 hpi and the water pressure does not increase than 200 bar, then bond, then the fibers of the cover fleece intertwine in the areas around the products, but the products remain essentially unchanged in volume, each
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Sealing Material Composition (AREA)
- Packages (AREA)
- Physical Water Treatments (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
Description
Verfahren zum hydrodynamischen Einschließen einer Vielzahl von endlichen, dreidimensionalen Produkten mit WasserstrahlenProcess for hydrodynamically enclosing a variety of finite three-dimensional products with water jets
Durch die WO 00/63479 ist es bekannt, auch dreidimensionale Güter wie auch Voroder Zwischenprodukte zwischen zwei Warenbahnen wie Vliese zu lagern, durch hydrodynamische Vernadelung die Vliese durch Verfilzen derer Fasern zu verbinden, zu verfestigen und dadurch die Güter auch einzuschließen.From WO 00/63479 it is known to store three-dimensional goods as well as preliminary or intermediate products between two webs such as nonwovens, to connect the nonwovens by felting their fibers by means of hydrodynamic needling, to solidify them and thereby also to enclose the goods.
Solange der Verfestigungsvorgang fortlaufend über die Länge der vorlaufenden Sandwichbahn erfolgen soll - gleichgütig ob nun die dreidimensionalen Güter parallel zur Transportrichtung der Warenbahn verlaufen oder senkrecht dazu - besteht kein Unterschied zum vorbekannten Verfestigungsverfahren mittels der Vernadelung nach z. B. der US-A-3 508 308. Sind jedoch die Güter endlich und sollen sie nur rundum verpackt, verschlossen werden, so können die Güter mit den vorbekannten Verfahren mit der kontinuierlichen Wasservernadelung nicht nur teilweise über die Fläche verfestigt oder eingepackt werden.As long as the consolidation process is to take place continuously over the length of the leading sandwich web - regardless of whether the three-dimensional goods run parallel to the transport direction of the web or perpendicular to it - there is no difference to the previously known consolidation process by means of needling according to e.g. B. US-A-3 508 308. However, if the goods are finite and should only be packed all around, be closed, the goods can not only be partially solidified or packed over the surface using the previously known methods with continuous water needling.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren zu finden, mit dem auch solche endliche Güter wie bereits vorgefertigte Polster- und/oder Saugeinlagen für Windeln, Wundauflagen, Kompressen, Kissen, evtl. auch Pflaster od. dgl. Fertigprodukte kontinuierlich verpackt werden können, ohne dass die Produkte unzulässig an Volumen verlieren und die Abdeckvliese sich beim verpackenden Vernadeln mit den Produkten verbinden.The invention has for its object to find a method with which even finite goods such as prefabricated cushion and / or absorbent pads for diapers, wound dressings, compresses, pillows, possibly also plasters or the like. Finished products can be packaged continuously, without the products losing inadmissible volume and the cover fleeces connecting to the products during packaging needling.
Ausgehend von einem Verfahren zum hydrodynamischen Einschließen einer Schicht aus einer Vielzahl von dreidimensionalen endlichen Produkten von zumindest zwei, teilweise drei oder mehr aufeinander liegenden Vliesen, Tissue, evtl. zusätzlichen Geweben oder Gewirken mittels kontinuierlich und gleichmäßig über eine Arbeitsbreite Proceeding from a method for hydrodynamically enclosing a layer of a multitude of three-dimensional finite products of at least two, sometimes three or more nonwovens, tissue, possibly additional fabrics or knitted fabrics by means of continuously and evenly over a working width
aus einem Düsenbalken austretenden Fiüssigkeitsstrahlen, indem mit Druck eine Flüssigkeit aus feinen, in Reihe angeordneten Düsenöffnungen aus zumindest einem über die Arbeitsbreite sich erstreckenden Düsenstreifen zumindest eines Düsenbalkens gegen die gegenüber dem Düsenbalken vorlaufende Warenbahn gespritzt wird, besteht die Erfindung darin, dass ein die mittlere Schicht später abdeckendes Vlies zunächst vollflächig mit Wasserstrahlen verfestigt, auf dieses verfestigte Vlies die einzuschließende mittlere Schicht, das endliche, dreidimensional auftragende Material gelegt, dann diese beiden Schichten mit einem weiteren Vlies, das auf gleiche Weise vorverfestigt wurde, abgedeckt wird und alles zusammen zum Verbinden der beiden aufeinanderliegenden Abdeckvliese wiederum mit hydrodynamischen Nadeln gleichmäßig über die Arbeitsbreite beaufschlagt wird.Liquid jets emerging from a nozzle bar, by spraying a liquid from fine nozzle openings arranged in series from at least one nozzle strip extending over the working width of at least one nozzle bar against the web of material advancing relative to the nozzle bar, the invention consists in that the middle layer later covering fleece first solidified with water jets, on this solidified fleece the middle layer to be enclosed, the finite, three-dimensional material applied, then these two layers are covered with another fleece, which was pre-consolidated in the same way, and all together to connect the hydrodynamic needles, in turn, are applied to the two covering fleeces lying on top of one another evenly over the working width.
Damit wird der Wunsch, derartige dreidimensional in ihrer Höhe und in ihren Produkteigenschaften empfindlichen Produkte kontinuierliche zu verpacken, gelöst. Die vorverfestigen Abdeckvliese haben eine Dichte, Tr gfähigkeit und Festigkeit, die die Produkte nach dem Verbinden der Abdeckvliese mittels der hydrodynamischen Vernadelung nicht nachteilig beeinflusst. Die Produkte können voluminös bleiben und verbinden sich insbesondere nicht mit der bereits in der Struktur der Vliese verfestigen Oberfläche der Vliese. Es ist der besondere Vorteil, dass die Abdeckvliese eine eigene Festigkeit haben und nicht bei Gebrauch aufrauen, also eine genügende Abriebfestigkeit haben.This solves the desire to continuously pack such products that are sensitive three-dimensionally in height and in their product properties. The pre-consolidated cover fleeces have a density, load-bearing capacity and strength which do not adversely affect the products after the cover fleeces have been connected by means of the hydrodynamic needling. The products can remain voluminous and in particular do not combine with the surface of the nonwovens that is already solidified in the structure of the nonwovens. It is a particular advantage that the cover fleeces have their own strength and do not roughen when in use, i.e. they have sufficient abrasion resistance.
Dies alles gilt insbesondere, wenn die vorverfestigten Vliese beim Verfestigen mit einer Lochstruktur versehen werden, die entsteht, wenn die hydrodynamische Verfestigung mit einem Lochabstand in dem Düsenstreifen vom 5 - 20 hpi und einem Wasserdruck von mindestens 100 bar erfolgt. Damit ist eine gute Einbindung der Fasern der Abdeckvliese erreicht. Wenn jetzt diese so vorverfestigten Vliese aufeinandergelegt und mit den endlichen Produkten dazwischen versehen werden, und nunmehr die weitere Verbindung der Vliese zum endgültigen Verpacken der Produkte vorzugsweise ebenfalls mit einem Düsenbalken erfolgt, dessen Düsenstreifen mit Löchern von 5 - 20 hpi versehen und der Wasserdruck nicht höher als 200 bar ist, dann verbinden sich zwar, dann verflechten sich die Fasern der Abdeckvliese in den Bereichen rund um die Produkte, aber die Produkte bleiben im wesentlichen unverändert im Volumen, jeden- All this applies in particular if the pre-consolidated nonwovens are provided with a perforated structure during consolidation, which occurs when the hydrodynamic consolidation takes place with a hole spacing in the nozzle strip of 5-20 hpi and a water pressure of at least 100 bar. This ensures good integration of the fibers of the cover fleece. If these so pre-consolidated nonwovens are placed on top of one another and provided with the finite products in between, and the further connection of the nonwovens for the final packaging of the products is preferably also carried out with a nozzle bar, the nozzle strips of which have holes of 5-20 hpi and the water pressure does not increase than 200 bar, then bond, then the fibers of the cover fleece intertwine in the areas around the products, but the products remain essentially unchanged in volume, each
falls verbinden sie sich nicht bei der verpackenden Wasservernadelung mit den Vliesen. if they do not bind to the fleeces during the packaging water needling.
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10256138 | 2002-11-29 | ||
| DE10256138A DE10256138A1 (en) | 2002-11-29 | 2002-11-29 | Process for hydrodynamically enclosing a variety of finite, three-dimensional products with water jets |
| PCT/EP2003/050862 WO2004050977A1 (en) | 2002-11-29 | 2003-11-21 | Process for hydrodynamic inclusion of a multitude of three-dimensional products of finite dimensions by water jets |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1567702A1 true EP1567702A1 (en) | 2005-08-31 |
| EP1567702B1 EP1567702B1 (en) | 2007-10-17 |
Family
ID=32318884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03812181A Expired - Lifetime EP1567702B1 (en) | 2002-11-29 | 2003-11-21 | Process for hydrodynamic inclusion of a multitude of three-dimensional products of finite dimensions by water jets |
Country Status (11)
| Country | Link |
|---|---|
| US (1) | US7398583B2 (en) |
| EP (1) | EP1567702B1 (en) |
| JP (1) | JP2006508275A (en) |
| CN (1) | CN100564639C (en) |
| AT (1) | ATE376088T1 (en) |
| BR (1) | BR0316543A (en) |
| CA (1) | CA2502203A1 (en) |
| DE (2) | DE10256138A1 (en) |
| EA (1) | EA007021B1 (en) |
| ES (1) | ES2293097T3 (en) |
| WO (1) | WO2004050977A1 (en) |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3508308A (en) * | 1962-07-06 | 1970-04-28 | Du Pont | Jet-treatment process for producing nonpatterned and line-entangled nonwoven fabrics |
| US4808467A (en) * | 1987-09-15 | 1989-02-28 | James River Corporation Of Virginia | High strength hydroentangled nonwoven fabric |
| FR2645180B1 (en) * | 1989-03-31 | 1991-10-25 | Picardie Lainiere | |
| US6314627B1 (en) * | 1998-06-30 | 2001-11-13 | Polymer Group, Inc. | Hydroentangled fabric having structured surfaces |
| FR2781818B1 (en) * | 1998-07-31 | 2000-09-01 | Icbt Perfojet Sa | PROCESS FOR THE PRODUCTION OF A COMPLEX NON-WOVEN MATERIAL AND NEW TYPE OF MATERIAL THUS OBTAINED |
| US6177370B1 (en) * | 1998-09-29 | 2001-01-23 | Kimberly-Clark Worldwide, Inc. | Fabric |
| DE10008746A1 (en) * | 2000-02-24 | 2001-08-30 | Fleissner Maschf Gmbh Co | Method and device for producing composite nonwovens by means of hydrodynamic needling |
| EP1292729B1 (en) * | 2000-04-18 | 2004-07-14 | Lohmann GmbH & Co. KG | Non woven textile structure incorporating stabilized filament assemblies |
| DE10064687A1 (en) * | 2000-12-22 | 2002-07-04 | Fleissner Maschf Gmbh Co | Process for the hydrodynamic application of a product web, also provided with finite products, with water jets and a nozzle device for producing liquid jets |
-
2002
- 2002-11-29 DE DE10256138A patent/DE10256138A1/en not_active Withdrawn
-
2003
- 2003-11-21 AT AT03812181T patent/ATE376088T1/en not_active IP Right Cessation
- 2003-11-21 BR BR0316543-4A patent/BR0316543A/en not_active IP Right Cessation
- 2003-11-21 CA CA002502203A patent/CA2502203A1/en not_active Abandoned
- 2003-11-21 EP EP03812181A patent/EP1567702B1/en not_active Expired - Lifetime
- 2003-11-21 JP JP2004556319A patent/JP2006508275A/en active Pending
- 2003-11-21 CN CNB2003801014529A patent/CN100564639C/en not_active Expired - Fee Related
- 2003-11-21 DE DE50308432T patent/DE50308432D1/en not_active Expired - Lifetime
- 2003-11-21 ES ES03812181T patent/ES2293097T3/en not_active Expired - Lifetime
- 2003-11-21 EA EA200500890A patent/EA007021B1/en not_active IP Right Cessation
- 2003-11-21 WO PCT/EP2003/050862 patent/WO2004050977A1/en not_active Ceased
- 2003-11-21 US US10/536,722 patent/US7398583B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2004050977A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2293097T3 (en) | 2008-03-16 |
| BR0316543A (en) | 2005-10-04 |
| US7398583B2 (en) | 2008-07-15 |
| DE10256138A1 (en) | 2004-06-17 |
| ATE376088T1 (en) | 2007-11-15 |
| DE50308432D1 (en) | 2007-11-29 |
| EA200500890A1 (en) | 2005-10-27 |
| CA2502203A1 (en) | 2004-06-17 |
| CN100564639C (en) | 2009-12-02 |
| CN1705780A (en) | 2005-12-07 |
| WO2004050977A1 (en) | 2004-06-17 |
| JP2006508275A (en) | 2006-03-09 |
| EA007021B1 (en) | 2006-06-30 |
| EP1567702B1 (en) | 2007-10-17 |
| US20060064858A1 (en) | 2006-03-30 |
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