The present invention relates to a prefabricated
flue system as described in the preamble of claim 1.
Prefabricated flue systems comprise at least one
first outer tubular casing element and at least one
second inner tubular element for conducting flue gas,
which two elements are disposed the latter inside the
former and with their longitudinal axes essentially
parallel and/or coincident.
Particularly, the invention relates to
prefabricated flue systems composed of a plurality of
prefabricated sections that can be tightly fitted one
into the other. In these flue systems one end of the
second inner tubular element of each flue section has a
bell joint, whereas the opposite end is shaped like a
terminal complementary to said bell joint. Also, the
two opposite ends of the outer tubular casing element
are shaped like complementary connection or press-fit
terminals. The whole is designed in such a manner that,
when the sections of the second inner tubular element
are coupled together, the sections of the first outer
tubular casing element are also coupled.
In these prior art flues, the outer tubular casing
element is a one-piece tubular element, i.e. stably
closed on itself. This arrangement involves
construction problems during fabrication of the flue or
flue sections and, when a flue section breaks, the
whole section, i.e. both the outer tubular casing
element and the inner element, needs to be replaced.
Further, the prefabricated sections, including both the
outer casing element and the inner element in a single
prefabricated and preassembled element have a heavy
weight, which makes assembly and/or maintenance thereof
inconvenient and dangerous, as such operations have to
be performed at a considerable height.
Typically, the whole of such flue systems, or a
part of them, e.g. the outer tubular casing element or
the inner tubular element, are made of metal, e.g.
stainless steel sheet or other suitable metals. This
material may be also obviously used for the flue
according to this invention, as one of the options,
among several different metal or non-metal materials.
For the maintenance or renovation of building
fronts, changing of prior art flues is only limited to
the external color. However, no change is possible on
the material of the outer tubular element of these
flues, not even for the exposed portion, hence a number
of different and often complex manual tools are
required, to ensure safe fastening of external finishes.
The invention has the object of providing a flue
system like the one described hereinbefore that, by
using simple and inexpensive arrangements, may obviate
the above drawbacks, while allowing an easier and
faster installation thereof, and adding versatility
thereto, in terms both of technical features and of
aesthetic adaptation.
The invention fulfils the above objects by
providing a flue system which, in combination with the
characteristics of the preamble of claim 1, also has
the characteristics of the characterizing part of claim
1.
Particularly, the first outer casing element is
formed by two parts, adapted to be coupled to and
uncoupled from each other, means being provided for
removably securing the second element to one of said
two parts of the outer casing element, whereas the
second part of said first outer casing element acts as
for externally covering and/or closing the housing of
the inner element, therefore the fabrication of the
flue system is easier and less expensive, and the parts
thereof to be installed have a lighter weight.
Especially, when multiple flue sections are
provided, to be fitted one inside the other, the flue
system of the present invention also has press-fit
and/or connection terminals at the ends of both the
sections of the second inner tubular element and the
first and second part of the first outer tubular casing
element.
As better shown by the description hereafter, the
press-fit and/or connection ends of the sections of the
second inner tubular element and of the two parts of
the first outer tubular casing element have such a size
that the press-fit stroke of two adjacent sections of
the second tubular element is defined by and
corresponds to the connection or press-fit distance of
two adjacent sections of the corresponding first and
second parts of the outer tubular casing element, which
are themselves defined in terms of both length and
relative position by the press-fit stroke of the
corresponding adjacent sections of the second tubular
element.
In terms of assembly of a flue system according to
the invention, in a first embodiment, the sections of
the first parts of the first outer tubular casing
element need only be assembled, by sequentially
fastening them to a wall, e.g. the outer wall of a
building, i.e. by placing the connection or press-fit
terminals of the sections of the first part of the
outer tubular casing element in the proper coupling
position, thereby forming a continuous element for
housing and securing the second tubular element.
In the second step, each section of the second
tubular element is mounted in its respective section of
the first parts of the outer tubular casing element,
and is sequentially secured to the corresponding first
part in its predetermined relative position, by using
removable fastener means.
Once the first section of the second tubular
element has been fastened in the corresponding first
section of the first part of the first outer tubular
casing element, the next section of the second tubular
element simply has to be fitted in the corresponding
press-fit end of the first section of the second
tubular element and locked to the corresponding section
of the first part of the first outer tubular casing
element. In fact, since the section of the second
tubular element is already fastened to the
corresponding first part section, the next section of
the second tubular element is supported by the first
section and the operating personnel can fasten it in an
easy and safe manner.
The last step is the installation of second
covering and closing part of the first outer tubular
casing element, which are mounted in exactly the same
manner as the previous parts.
Intermediate steps may be also provided for
inserting intermediate elements to cover the sections
of the second inner tubular element. These intermediate
elements may be also provided in multiple parts, of
such sizes and shapes as to fit the length and the
shape of the sections of the second inner tubular
element, as well as the internal shape of the first
outer tubular casing element.
Thus, operations are apparently carried out in a
totally safe manner.
The assembly method also provides considerable
advantages when transverse deflected or branched
portions of the second inner tubular element must pass
across the masonry. In this case, the above method has
a very simple operation, thanks to the structure of the
flue system of the invention. In fact, once the
sections of the first part of the outer tubular casing
element have been mounted, holes may be formed in
proper positions of the wall that supports them or said
first parts may be properly positioned in previously
formed holes. To this end, an opening may be already
provided in the wall of the sections of the first part
of the first outer tubular casing member, or said first
part may be provided in the form of a frame, with an
open wall portion, or a hole may be also newly formed
in the wall of said first part. Furthermore, regarding
the installation of the second inner tubular element,
all desired adaptations may be simply made to properly
center the pre-formed openings or newly formed holes
with the transverse branched or deflected portions.
Please note that flue systems according to this
invention especially find application in the renovation
of existing buildings, where the adaptation to existing
conditions is of the utmost importance.
Regarding the second part of the outer tubular
casing element, thanks to the fact that it may be
easily coupled to and uncoupled from the first part,
which is fastened to or carries the second inner
tubular element, aesthetic arrangements and servicing
on the flue system become very easy, fast and flexible.
In fact, several different materials may be used at
least for the exposed face of said first part, and at
least the exposed outer layer of said second part of
the outer tubular casing element may be replaced
without dismantling the whole flue system, which keeps
its features unaltered. The invention apparently also
allows to make maintenance and replacement of damaged
and worn parts easier and less expensive.
It shall be noted that, while the embodiment as
shown in the figures relates to a flue system having
one second inner tubular element, the flue may also
have two, three or more inner tubular elements.
Furthermore, the flue system according to the
invention may have any sectional shape, in addition to
the square section that is shown in the figures, e.g. a
round, polygonal, circular, elliptical, semicircular,
semielliptical shape or the like.
Also, regarding the materials for flue systems,
any type of suitable material may be used, i.e. any
material having a sufficient heat resistance.
It shall be further noted that the claimed
structure may be used for any type of tubular piping,
such as drainage pipes for storm and/or sanitary waters
or pipes for aeration systems, or other pipes.
Further improvements of the invention will form
the subject of the dependent claims.
The characteristics of the invention will appear
more clearly from the following description of one
embodiment, which is shown by way of non-limiting
example in the annexed drawings, in which:
Figs. 1 and 2 show two elevational assembly views,
as seen from the front side and perpendicular to the
front side respectively, of a flue system according to
the invention, which is formed by a plurality of
prefabricated sections. Figs. 3 and 4 are front and side sectional views
respectively of the flue system of the previous figures,
the second covering or closing part of the first outer
tubular casing element. Figs. 5 and 6 are views like the previous Figures
3 and 4 of the flue system of the previous figures in
the assembled condition. Figs. 7 and 8 are two cross-sectional views of the
flue system as shown in the previous figures, the
former showing the condition in which the second
covering or closing part of the outer tubular casing
element is removed from the first part, and the latter
showing the condition in which said parts are assembled. Fig. 9 is a view similar to that of Figure 8, in
which an intermediate layer is provided for covering
the second inner tubular element.
Figures 1 and 2 show a prefabricated flue system
composed of a plurality of prefabricated sections
having essentially the same construction, except a few
variants to be described hereafter.
In the first section, the second tubular element
has a T shape, with a transverse branched portion which
is connected to the outlet of a boiler and passes
through a peripheral wall.
Under such first section, another section is
provided, which has the function of a condensate
discharge and inspection terminal, and has a door for
opening and accessing the inner space of the flue.
The second section has a window for accessing flue
gas collection apertures for flue gas analysis. Cases
may be further provided for containing measuring
instruments, e.g. temperature or pressure measuring
instruments.
Then, a predetermined number of identical
successive flue sections follow up to a chimney top
module having a rain cap terminal.
The next figures show the construction of one of
the base module sections of the flue system as shown in
Figures 1 and 2.
Each base module section has a section of a first
outer tubular casing element 1, which contains a
section of a second inner tubular element 2, the latter
forming the flue gas conduit.
Each section of the outer tubular casing element 1
is formed by the corresponding sections of two parts
101, 201, which may be coupled to and uncoupled from
each other.
A first part 101 forms a section of a frame for
securing a corresponding section of a second inner
tubular element 2 and is designed to be attached to a
wall or the like. This section of the first part 101 is
a support frame, which is essentially flat but may also
have a round or polygonal cross section, with flat
portions for attachment thereof to the wall, i.e.
flattened wall portions or flat wall attachment
brackets.
In the embodiment of the figures, in which the
cross section of the outer tubular casing element 1 has
a quadrilateral, particularly square shape, the first
part 101 forms one side of said square cross section.
At least two tabs 501 project out of the upper side of
the section of the first part, and have through holes
therein, e.g. for hooks attached to the wall or for
fastener means such as screw, bolts, or the like.
Further tabs and through holes, not shown, may be
also provided within the surface of this section of the
first part 101 of the outer casing element 1.
A bracket at one end of the section of the first
part acts as a cradle for housing and fastening the
corresponding section of the second inner tubular
element 2. Particularly, the bracket has a concave
surface 104 on the side to be coupled to the
corresponding section of the second tubular element 2,
whose shape is complementary to the shape of the second
tubular element and which extends over an angular width
of about 180°. Two flat portions are provided at the
two sides of the cradle, for engagement of the threads
of two bolt fasteners, or the like, of a half-collar
204. Thus, the section of the second inner tubular
element 2 is clamped between the concave portion 104 of
the cradle 4 and the half collar 204.
In this embodiment, the section of the inner
tubular element 2 is only retained at its upper end 102,
which forms a bell joint for the terminal 202 of
another flue section, identical to the one described
above, and also having a section of the second tubular
element 2. It is apparent that, while another
combination of a cradle 4 and a half collar 204 may be
provided in at least one more location of the
longitudinal extension of the section of the second
inner tubular element 2, one of such combinations is
sufficient, at the bell joint 102, to ensure that each
section of the second inner tubular element 2 is
retained in the proper position by the bell joint of
the preceding, i.e. underlying section of the second
inner tubular element 2. This allows to considerably
reduce the time and material required to couple the
section of the second inner tubular element 2 to the
corresponding section of the first part 101 of the
first outer tubular casing element 1.
The second part 201 of the outer tubular casing
element 1 is also divided into sections, which
correspond to first part sections 101 and to inner
tubular element sections 2.
Each section of the second part 201 of the outer
tubular casing element 1 has a concave shape and has a
front wall extending by two side branches which are
designed to lie over essentially the whole side
thickness of the corresponding section of the first
part 101 or the side tabs 201 of said first part
section.
The embodiment of the figures, which shall be
intended without limitation, relates to a square shape,
and the sections of the second part 201 have a U shape,
i.e. with a front wall parallel to the first part 101
and the two side walls perpendicular to the front wall
and to the first part 101.
As mentioned above, several different cross
sectional shapes may be provided, which may be
quadrilateral, e.g. rectangular, trapezoidal,
rhomboidal shapes, or round, circular, elliptical,
polygonal shapes, or combinations thereof. Also, even
when the sections of the second part 201 do not extend
to the attachment wall of the section of the first part
101 of the first outer tubular casing element 1, this
may provide advantages, because the sections of the
second part may have advantageous aesthetic functions,
in that they add versatility to the inventive flue
system, allowing it to be easily adapted to the overall
aesthetic aspect of the building in which the flue
system is provided.
The side walls of the sections of the second
covering or closing part 201 of the outer tubular
casing element 1 lie, by their longitudinal terminal
portions, over the thickness of the corresponding
section of the first part 101 or over the side tabs 501
of the latter. These side tabs 501, which may be
continuous or discontinuous and/or the longitudinal
side edges of the sections of the first part 101 extend
in a fashion that is coplanar or corresponding to the
side walls of the section of the second covering or
closing part 201, which lies over them.
Within the thickness of each section of the first
part 101 of the outer tubular casing element 1 or in
the continuous or discontinuous side tabs 501, at least
in the two end portions, means 301 are provided for
removable coupling to corresponding removable coupling
means 401, located in a corresponding position in the
superimposed portions of the side walls of the sections
of the second covering or closing part 201 of the outer
tubular casing element 1.
In a particular embodiment, the means 301, 401 for
mutually removably coupling the section of the first
part 101 and the corresponding section of the second
part 201 of the outer casing element 1 may be, for
example, hooks with an upturned open side, with
reference to the vertical extension of the flue, in the
first part, and, for each hook 301 of the first part 1,
a transverse engaging member 401 in the second part 201,
i.e. a stirrup projecting inwardly from the
corresponding inner surface of the second part, or
transverse members connecting two opposite edges of an
aperture 601 in which the corresponding hook 301 has to
be inserted, said aperture having such a size has to
wholly accommodate the hook therein, between the
transverse member 401 and a parallel edge of the
aperture 601, particularly the lower edge of the
aperture 601. Thanks to this arrangement, each section
of the second covering or closing part 201 may be
simply hooked to the corresponding section of the first
part 101. When the hooks cooperate with cross members
of apertures, the proper hooked condition may be also
visually checked from the outside. Fastener screw means,
or the like may be also combined with the hooks. The
second part may be simply coupled to the first part, by
placing the second part over the first part in a
position in which the open sides of the hooks are
turned toward the corresponding cross members, and by
downwardly sliding the second part to fit the cross
members into the hooks.
The above is only an example of the means for
removably coupling the first and the second parts of
the outer tubular casing element, and any removable
coupling means may be provided, with a snap, interlock,
clamp engagement operation, or the like.
Regarding the cross section of the outer tubular
casing element 1, this shall not necessarily be a
quadrilateral, and may particularly have an annular
cross section, i.e. closed on itself, e.g polygonal or
circular, and the cross section of the first part 101
of the outer casing element 1 may have an angular
extension of 180° or less, whereas the second covering
or closing part 201 may have an angular extension of
180° or more, i.e. corresponding to the angular
extension of the first part 101.
According to another characteristic, and as
provided in prior art prefabricated flue systems, the
inventive flue system is also composed of a plurality
of prefabricated segments with the above construction,
which are tightly fitted one into the other.
In this case, the sections of the second inner
tubular element 2 of each flue segment have a bell
joint 102, whereas the opposite end is shaped like a
terminal 202 complementary to said bell joint. The two
opposite ends of the outer tubular casing element 1 are
also shaped like complementary connection or press-fit
terminals.
Particularly referring to the embodiment of the
figures, each section of the first part 101 of the
outer casing element 1 has, at the same end as the bell
joint 102 of the second tubular inner element 2, a
terminal 701, to be fitted in a recess formed at the
end of the section of the first part of an adjacent
flue section, which end is associated to the press-fit
terminal 202 of the corresponding section of the second
inner tubular element 2. The insertion stroke of the
press-fit terminal 202 of the second inner tubular
element 2 of a flue section in the bell joint 102 at
the end of the second inner tubular element 2 of an
adjacent flue section essentially corresponds to the
connection distance or insertion stroke of the
corresponding facing ends of the first outer tubular
casing element 1. Particularly, the press-fit terminal
701 of the first part 101 of the outer casing element 1
of a flue section is a narrowing step transverse to the
longitudinal extension of said flue section, which
narrowing step has a length in the axial direction of
the flue section that is essentially equal to the
insertion stroke of two second tubular elements 2 of
two adjacent flue sections. The two tabs 501
projecting out of the upper edge of this press-fit
terminal have a size that corresponds to the recess of
the facing end of the first part 101 of the adjacent
flue section, so that the tabs 501 are housed in said
recess and may be accessed from the outside.
The sections of the second covering or closing
part 201 of the outer casing element 1, also have a
terminal with a narrowing step 801 of such a size that
the opposite end of an adjacent section of the second
covering or closing part 201 lies over said step-like
terminal and whose axial length essentially corresponds
to the insertion stroke between two second inner
tubular elements 2 of two adjacent flue sections and/or
to the axial size of the press-fit terminal 701 of the
first part 101 of the first outer tubular casing
element 1. Therefore, each section of this second part
201 of the first outer casing element 1 is connected at
its two opposite longitudinal ends flush with the
adjacent section of the second part 201.
Thanks to the above construction, two assembly
modes may be provided. In a first mode, all the
sections of the first part 101 of the outer tubular
casing element 1 are first sequentially assembled
together, by coupling the facing connection terminals
thereof. Then, all the sections of the second inner
tubular element 2 are coupled together therein, and
finally all the sections of the second covering or
closing part 201 of the outer tubular casing element 1
are mounted thereon. This arrangement allows to reduce
the weight of the parts to be assembled, to properly
position the sections of the first part 101 of the
outer tubular casing element with respect to apertures
or passages for transverse branched or deflected
portions, to monitor the coupling between the sections
of the second tubular element 2 and to mount the second
covering or closing parts 201, which are separated from
the remaining parts and may be made of or covered by
materials of a considerable weight, e.g. exterior
coverings made of a stone material, such as rock,
marble, granite or the like.
In a different mode, the sections of the first
part of the outer tubular casing element 1 may be
assembled together with the corresponding section of
the inner tubular element 2 thereon, while the sections
of the second part 201 of the outer tubular element 1
are always mounted separately, in a last assembly step.
The advantages of the present invention and the
high flexibility of the inventive flue system are self-evident
from the above description.
Hence, for example, in the flue system of the
invention, the second part 201 of the first outer
tubular casing element has one or more preformed
inspection apertures to be closed by corresponding
doors, possibly themselves prefabricated, which
apertures may coincide with one or more closable
inspection apertures formed in the second inner tubular
element 2.
Alternatively to or in combination with the above,
the second part 201 of the first outer tubular casing
element 1 may have one or more prefabricated cases for
housing measuring instruments, whose inner side has
apertures for the wires to sensors, prefabricated or
premounted in or on the second inner tubular element.
As described above, the section of the second
inner tubular element 2 may have at least one
transverse branched portion and/or one curved portion
with a transverse branch 302, said transverse branch
being turned toward the first part 101 or the second
part 201 of said first outer casing element 1 and said
first part 101 or said second part 201 having an
aperture for the passage of said transverse branched
portion or said transverse curved portion 302.
An intermediate covering layer 7 made of an
insulating material may be provided between the first
outer tubular casing element 1 and the second inner
tubular element 2, which covering layer is shaped in
such a manner as to be complementary to the outer side
of the second tubular element 2 and/or to the inner
side of at least a portion of the first part 101 and/or
at least a portion of the second part 201 of the first
outer tubular casing element 1. This intermediate
insulating layer 7 is divided circumferentially into at
least two or more complementary parts 107, 207 and/or
longitudinally to correspond at least to the length of
the flue sections or into pieces whose length is a
submultiple of the length of said flue sections.
Depending on its cross section, the second
covering or closing part 201 of the first outer casing
element 1 may be composed of two or more parts, that
may be removably coupled by complementary interlock or
press-fit and/or clamp engagement means or hinged
together to oscillate about at least one axis parallel
to the longitudinal axis of the flue and/or to one or
more transverse axes.
Furthermore, in combination with a first outer
tubular casing element 1, two or more inner tubular
elements 2 are provided having equal or different
diameters, some or all of them being constructed
according to one or more of the annexed claims. In this
case, the cradles or brackets may be formed as
described in prior art, in DE 3420554.
In this case, a cradle is provided having two,
three or more housings, for two, three or more second
inner tubular elements respectively.
From the aesthetic point of view, at least the
second covering or closing part 201 of the first
tubular casing element 1 is made of metal and/or
plastic and/or of a multilayer material comprising at
least one metal layer and at least one plastic layer.
Hence, this second covering or closing part 201 of the
first tubular casing element 1 acts as an anchorage or
support element for a finishing layer, such as a paint
layer and/or a layer formed by one or more finishing
panels, e.g. made of metal, plastic, concrete, or a
stone material such as rock, granite, marble or the
like, or at least one multilayer panel comprising at
least one support layer made of plastic or concrete,
and one finishing layer made of metal, plastic or a
stone material such as rock, granite, marble or the
like. The sections of the second covering or closing
part 201 of the first tubular casing element 1 may be
also provided in the form of frames having means for
removably fastening wall panels, such as through bolts,
or the like.
The above is without departure from the guiding
principle disclosed above and claimed below.