EP1494825A1 - Method and machine for bending of wire rods, wires, tubes or other material of prismatic cross section - Google Patents
Method and machine for bending of wire rods, wires, tubes or other material of prismatic cross sectionInfo
- Publication number
- EP1494825A1 EP1494825A1 EP03710055A EP03710055A EP1494825A1 EP 1494825 A1 EP1494825 A1 EP 1494825A1 EP 03710055 A EP03710055 A EP 03710055A EP 03710055 A EP03710055 A EP 03710055A EP 1494825 A1 EP1494825 A1 EP 1494825A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bending
- pins
- pin
- fixed
- plane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/10—Bending specially adapted to produce specific articles, e.g. leaf springs
- B21D11/12—Bending specially adapted to produce specific articles, e.g. leaf springs the articles being reinforcements for concrete
Definitions
- the present invention refers to a method and a mechanism for bending in various forms, mainly straightened steel re-bars but also any other straightened material of prismatic cross section.
- the cross section dimensions range today, with rod diameter ranging currently from 6 or 8 mm up to 40mm.
- the produced pieces are mainly used in construction and generally in manufacturing projects as concrete reinforcing material and as structural elements in metal constructions.
- the various product geometries, shown in figure 1 are produced by originally straightened rods, which are undergoing consecutive bending operations at both ends at the appropriate angle, without excluding bending in the middle part.
- the products may be symmetric about an axis, as in figure la, or symmetric about a point, as in figure lc, or asymmetrical, as in figure lb and d.
- the bending angles are usually 90° but they can also vary depending on particular construction requirements.
- the various product geometries, shown in figure 1 are produced by originally straightened rods, undergoing successive bending operations at the desired angles, starting from the rod ends and proceeding towards the inner section but not necessarily the middle of the rod.
- the bending mechanisms are now able to implement bending angles at the opposite direction. Transferring of the semi-finished product is a disadvantage for this method.
- the three grippers which are necessarily required, are located at large distances with each other, and hence lifting, transfer and relocation on the bending mechanisms is implemented slowly and in a complicated manner.
- the purpose of this invention is to present a method, which resolves the problems exhibited by existing methods and machines, and which leads to fabrication of a machine, which allows bending in both directions in a simple, quick and reliable manner.
- the objective of the present invention is the development of a machine, which automates the process for production of various products, allows bending in both directions, is very flexible, very simple in design, user friendly and reliable in operation.
- the method of the present invention is explained in the form of an example, as in figure 3, where the process for production of the piece shown in figure 2 is schematically described.
- the product shown in figure 2 is formed by a straightened part of appropriate length and is characterized by the lengths and angles xl, ⁇ l and x2, ⁇ 2 at the left end and the lengths and angles yl, ⁇ l and y2, ⁇ 2 at the right end.
- the straightened wire (1) is placed on the bending units (6).
- the bending units (6) consist of a fixed pin (2), which is located along the bending mechanism's rotation axis and of a rotating pin (3), able to rotate about the fixed pin.
- the two pins (2) and (3) are placed on a flat disc (4).
- the bending pins alone or with their mechanisms can be withdrawn from the bending plane, where the material to be bent is placed, so that the material to be bent is no more entrapped between the pair of pins (2) and (3).
- the material to be bent (1) is held by a gripper (5), which is located at the interior side of the bending mechanism.
- the grippers (5) can move transversely to the longitudinal axis of the material (1).
- the process for production of the piece of figure 2 is the following :
- the straightened material (1) is placed, as in figure 3a, between the pins (2) and (3) of the two bending units, which are located at distances xl and yl from the left and the right end respectively.
- the bending units and the grippers move towards the inner section of the semifinished product, at x2 for the left one and at x2 for the right one, as in figure 3d.
- the bending pins (2) and (3) and the discs (4) or alternatively, the bending pins (2) and (3) only are withdrawn under the bending plane, as in figure 3e, so that the material to bent is freed.
- the elements under the plane of bending are drawn with a broken line.
- frame (6) executes motion Zl, driven by a motor (13), which drives it via a rack (12) and pinion assembly.
- the machine is presented schematically in figure 5. It consists of two bending mechanisms, which are placed on two moving frames (6a) and (6b) for the left and right carriers, which are placed on the metal structure (7) and can move along guides.
- the moving frames are relocated at the appropriate locations for performing the first bending operation at the left and right ends.
- the material to be bent (1) is placed manually or automatically on the bending mechanisms. Next, both the two bending mechanisms perform bending. The bending mechanisms return to their initial position and the process of the successive bending operations follows, as presented in the explanation of the present method.
- bending can be implemented in two ways. They can be successive, with one mechanism restraining and bending, while the other mechanism is moving towards the next bending location.
- a gripper at the interior section can be activated, in order to restrain the material to be bent, while the two bending mechanisms bend simultaneously and move simultaneously towards another location. In this case, the gripper can move transversely to the axis of the material, just like the grippers on the bending mechanisms.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GR2002100165 | 2002-04-02 | ||
GR20020100165A GR1004238B (en) | 2002-04-02 | 2002-04-02 | Method and machine for bending concrete beams, wires, tubes or other material of a prismatic cross section |
PCT/GR2003/000008 WO2003082492A1 (en) | 2002-04-02 | 2003-02-20 | Method and machine for bending of wire rods, wires, tubes or other material of prismatic cross section |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1494825A1 true EP1494825A1 (en) | 2005-01-12 |
EP1494825B1 EP1494825B1 (en) | 2012-06-06 |
Family
ID=28460308
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03710055A Expired - Lifetime EP1494825B1 (en) | 2002-04-02 | 2003-02-20 | Method and machine for bending of wire rods, wires, tubes or other material of prismatic cross section |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1494825B1 (en) |
AU (1) | AU2003214481A1 (en) |
GR (1) | GR1004238B (en) |
WO (1) | WO2003082492A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106794502A (en) * | 2014-06-06 | 2017-05-31 | Mep意大利美普机械制造有限公司 | Perfect bending machine and correlation method |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GR1004760B (en) * | 2003-11-26 | 2004-12-16 | "���������������������������������-������������������������������"�����.�.�"���������.�."�� | Four-direction concrete iron rod-bending mechanism capable of cutting the front and rear extremity of same rod |
GR1005272B (en) | 2005-11-15 | 2006-09-12 | Method and system for bending wires, concrete bars and materials of prismatic cross section | |
GR1005944B (en) * | 2007-02-05 | 2008-06-19 | Γαλανος Αε | Cutting and bending of iron bars via moving heads and rectilinear bar-retaining guides displaceable by parts. |
IT1396456B1 (en) * | 2009-11-24 | 2012-11-23 | Piegatrici Macch Elettr | EQUIPMENT FOR BENDING OBLUNG METAL PRODUCTS, SUCH AS BARS, ROUNDS, OR METAL WIRES, AND RELATIVE BENDING PROCEDURE |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1024224B (en) * | 1974-11-15 | 1978-06-20 | Del Fabbro Remigio | MAOCHINA CONTINUOUS SUPPLY SUPPLY BRACKET WITH MATERIAL RECOVERY AND RELEVANT ME TODO OF OBERARE FOR THE QUSTRUTION OF THE SAID BRACKETS |
CH652947A5 (en) * | 1981-11-18 | 1985-12-13 | O E M B S A | WIRE BENDING MACHINE. |
IT1235177B (en) * | 1989-01-18 | 1992-06-23 | Piegatrici Macch Elettr | DOWNSTREAM DRIVER GROUP FOLDER GROUP AND TAIL BENDING PROCEDURE. |
IT1236462B (en) * | 1989-12-29 | 1993-03-09 | Fabro Giorgio Del | SATELLITE BENDING GROUP |
DE4443518A1 (en) * | 1994-12-07 | 1996-06-13 | Peddinghaus Carl Ullrich Dr | Process for bending steel bars, in particular for bending reinforcing steel bars to reinforcement bars |
US5927132A (en) * | 1998-04-30 | 1999-07-27 | Schnell Spa | Method of bending bars |
-
2002
- 2002-04-02 GR GR20020100165A patent/GR1004238B/en unknown
-
2003
- 2003-02-20 AU AU2003214481A patent/AU2003214481A1/en not_active Abandoned
- 2003-02-20 WO PCT/GR2003/000008 patent/WO2003082492A1/en not_active Application Discontinuation
- 2003-02-20 EP EP03710055A patent/EP1494825B1/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO03082492A1 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106794502A (en) * | 2014-06-06 | 2017-05-31 | Mep意大利美普机械制造有限公司 | Perfect bending machine and correlation method |
Also Published As
Publication number | Publication date |
---|---|
GR1004238B (en) | 2003-05-14 |
EP1494825B1 (en) | 2012-06-06 |
WO2003082492A1 (en) | 2003-10-09 |
AU2003214481A1 (en) | 2003-10-13 |
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