EP1485972B1 - Switched mains socket - Google Patents
Switched mains socket Download PDFInfo
- Publication number
- EP1485972B1 EP1485972B1 EP03708347A EP03708347A EP1485972B1 EP 1485972 B1 EP1485972 B1 EP 1485972B1 EP 03708347 A EP03708347 A EP 03708347A EP 03708347 A EP03708347 A EP 03708347A EP 1485972 B1 EP1485972 B1 EP 1485972B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- operating member
- plug
- socket outlet
- shutter
- switch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- 230000002441 reversible effect Effects 0.000 claims abstract description 3
- 238000000465 moulding Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 238000009416 shuttering Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/66—Structural association with built-in electrical component
- H01R13/70—Structural association with built-in electrical component with built-in switch
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/44—Means for preventing access to live contacts
- H01R13/447—Shutter or cover plate
- H01R13/453—Shutter or cover plate opened by engagement of counterpart
- H01R13/4534—Laterally sliding shutter
Definitions
- This invention relates to socket for mains voltage supply circuits, and particularly to sockets incorporating switches, and having improved safety features.
- the invention is especially (although not exclusively) applicable to the construction of "twin sockets", that is to say, outlets which incorporate two circuits in a single unit. These are usually intended to be wall mounted, each of the outlets having a respective control switch which is adapted to connect it to, or isolate it from, the mains supply circuit.
- twin socket outlets incorporate a pair of rocker style switch members, which are mounted on the front plate just above, and between, the positions of the sockets themselves, as illustrated in Figure 1.
- the arrangement of the two switches in the adjacent positions can lead to the user accidentally actuating the wrong switch, and thus, (for example) switching off an appliance which was intended to be left switched on.
- one aim of the present invention is to provide a switch/socket mechanism which is easily reconfigurable, so that the or each actuating switch can be arranged to the left or right of its respective socket, that is to say, in the case of a twin socket outlet, in either a "inboard” or a "outboard” position.
- EP-A-0 125 141 discloses a switched socket outlet according to the preamble of claim 1.
- a switched socket outlet comprising a housing containing at least one switch contact mechanism in a predetermined position, and a corresponding actuating mechanism including an operating member which is adapted to be mounted in alternative locations relative to the housing.
- the arrangement is such that, when the plug is removed, the switch automatically reverts to the "off" position.
- FIG. 3 the illustration shows the internal face of a moulding 2 which, in use, will be mounted behind a front plate of the general kind illustrated in Figure 1.
- the moulding includes formations indicated generally at 4 and 6, which provide shuttered socket outlets, as well as respective mountings 8 and 10, above each of the sockets, for the operating members of rocker switch assemblies referenced generally as 12 and 14 respectively.
- the moulding includes recesses 16 and 18 to receive the live and neutral pins of a mains plug, in a conventional side-by-side arrangement, as well as a corresponding recess 20 for the earth pin.
- each socket is a recess for a switch mechanism of a generally known kind, incorporating metal blades, which is not illustrated in detail, but is adapted to be actuated by a plunger 22 which is mounted on a rocker arm 24.
- Each rocker arm carries a pair of spaced apart projections 26 and 28 which are adapted to cooperate with mating recesses on the rear face of the front plate of the socket assembly, and the operating member 14 is mounted on one end of the rocker arm, so that the mechanism can be toggled between the on and off switch positions in the usual way, by pressure on the upper or lower parts of the front face of the member 14.
- each rocker arm 24 is located in a suitably shaped inboard bracket member 30 (only the one for the lefthand rocker arm 24 being visible in the view of Figure 3) so that in the assembled condition as shown, the rocker arm and the actuating member are accurately located by a combination of the inboard bracket 30 at the inner end of the assembly, and the two projections 26 and 28 along the length of the rocker arm.
- a corresponding outboard bracket 32 is also arranged at each of the extreme left and right-hand sides of the housing, and the arrangement is such that during assembly, the rocker arm 24 can either be positioned as shown in Figure 3, with its operating member 14 or 12 closest to the centre of the assembly, or, in effect by rotating it through 180° about the position of the actuating plunger 22, to an alternative "mirror image" position, in which each operating member 12 or 14 is outboard of the plunger 22.
- Figure 4 illustrates the corresponding arrangement, in which the two rocker arms 24 have been mounted in the housing, so that the operating members 12 and 14 are in the "outboard" positions.
- rocker projections 26 and 28 are symmetrically arranged relative to the position of the plunger 22, as are their co-operating recesses in the rear surface of the front plate, so that the projections and the recesses will still co-operate in the same way.
- the shutters 34 of the three pin socket are of a generally conventional kind, in which the insertion of the earth pin caused the shutter to slide upwardly, in a pair of guide channels 36, against the action of a centrally mounted spring (not shown). This moves the wings 38 of the shutter upwardly, so as to open the apertures for the insertion of the live and neutral pins of the plug.
- the housing is also formed with additional pairs of guide grooves 40 to allow the incorporation of a more sophisticated shutter mechanism of the kind illustrated in Figure 6. This is designed to provide an interlock between the shutter member 42 and an alternative form of rocker arm 44, so that the mains switch will be automatically returned to the "off' position, if the plug is removed without the user switching off the supply first. Similarly, the supply cannot be switched on again, unless a plug has been inserted.
- the shutter in addition to conventional "wings" 38 for closing the live and neutral pin apertures, the shutter also comprises a frame structure 46 which extends upwardly and outwardly from each side of the shutter and cooperates with the guide grooves 40, and also with a separate interlock member 48 which is adapted to engage beneath the lower edge of the corresponding end of the rocker member 44.
- the rocker arm 44 of the Figure 6 embodiment is considerably longer than the rocker arm 24 of the embodiment shown in Figure 3 to 5, so that one end fits into each of its associated end brackets 30 and 32, rather than being “reversible” as in the case of rocker arm 24.
- the rocker arm 44 is provided with a pair of upwardly and downwardly extending wings 50, 52 at each end.
- a suitably formed operating member (not shown) which has co-operating downwardly and upwardly extending channels on its rear surface, can be slid onto the wings, from the "inboard” side, to occupy an actuating position at the desired end of the rocker arm 44. It will be appreciated that in use, the actuating member will then be effectively located in position, by a correspondingly shaped aperture in the front plate, after assembly of the complete socket.
- the outwardly extending structures 46 of the shutter are each arranged to co-operate with an interlocking member 48 which, in turn, engages with the operating member 12 or 14, in such a way that the operating member can only be moved to the on position when a plug has been inserted, that is to say, when the interlocking members 48 are in their disengaged positions, as explained in more detail below.
- the shutter mechanism moves downwardly, under its spring loading, and the corresponding movement of the interlocking members 48 causes the rocker arm 44, which is also spring loaded, to revert to the "off" position.
- this construction can also provide a single socket having alternative actuator member positions at either side of the socket, together with an interlocking mechanism between the shutter and the actuator member. Because of the symmetrical construction of the actuator member 44 the interlocking mechanism is particularly reliable, and unlikely to become jammed, because the operating forces on the sliding and rotating parts are completely balanced, relative to the centreline of the socket, and the correspondingly centrally mounted switch mechanism 54.
- FIGS 7 to 11 illustrate the operation of the switch contacts and interlock mechanism in more detail.
- Figure 7 shows the switch mechanism in the 'ON' position, in which movable contact 50 is brought into contact with fixed contact 52 by a conventional overcentre action, when the rocker arm 44 has moved the plunger 22 to its upper rotational position. Similarly, when plunger 22 is moved to its lower rotational position by movement of the rocker arm in the opposite direction, the movable contact 50 is disengaged from the fixed contact as shown in Figure 8 so that the switch is "OFF".
- Figure 9 shows the position of the interlock mechanism in the "OFF" condition, i.e. with the shutter closed.
- the shutter frame 46 carries an enlarged extension 54 at its upper end forming an abutment which faces a corresponding projection 56 on the interlock member 48 when the shutter is down. This blocks the movement of the lower end of the operating member 12 towards the "ON" position.
Landscapes
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Harvester Elements (AREA)
- Lasers (AREA)
- Percussion Or Vibration Massage (AREA)
- Push-Button Switches (AREA)
- Switches With Compound Operations (AREA)
Abstract
Description
- This invention relates to socket for mains voltage supply circuits, and particularly to sockets incorporating switches, and having improved safety features.
- The invention is especially (although not exclusively) applicable to the construction of "twin sockets", that is to say, outlets which incorporate two circuits in a single unit. These are usually intended to be wall mounted, each of the outlets having a respective control switch which is adapted to connect it to, or isolate it from, the mains supply circuit. Conventionally, such "twin socket outlets" incorporate a pair of rocker style switch members, which are mounted on the front plate just above, and between, the positions of the sockets themselves, as illustrated in Figure 1.
- However, the arrangement of the two switches in the adjacent positions can lead to the user accidentally actuating the wrong switch, and thus, (for example) switching off an appliance which was intended to be left switched on.
- Accordingly, there has recently been a requirement for socket outlets of the kind illustrated in Figure 2, in which the switches are mounted "outboard" of the sockets, so that a user can easily distinguish them, even when the socket is located in relatively inaccessible position (such as behind a piece of furniture) or when the user is elderly or lacking in manual dexterity.
- Unfortunately, however, because of the complexity of the plastic moulding which forms the internal housing for the socket and switch mechanisms, it is expensive for manufacturers to produce such modified mechanisms, so as to enable alternative switch/socket layouts, for example as illustrated in Figure 2, to be easily produced. Accordingly, one aim of the present invention is to provide a switch/socket mechanism which is easily reconfigurable, so that the or each actuating switch can be arranged to the left or right of its respective socket, that is to say, in the case of a twin socket outlet, in either a "inboard" or a "outboard" position.
- The document "
EP-A-0 125 141 " discloses a switched socket outlet according to the preamble of claim 1. - To this end the present invention provides a switched socket outlet comprising a housing containing at least one switch contact mechanism in a predetermined position, and a corresponding actuating mechanism including an operating member which is adapted to be mounted in alternative locations relative to the housing.
- It is a second aim of the present invention to provide a socket outlet with safety shuttering, which is so arranged as to provide an interlock between the shutter and the switch, so that the switch is locked into the "off" position in the absence of the plug. Preferably, the arrangement is such that, when the plug is removed, the switch automatically reverts to the "off" position.
- Some embodiments of the present invention will now be described by way of example, with reference to the accompanying drawings, in which:
- Figure 1 is a perspective view of a twin socket outlet front plate, incorporating "inboard" switches;
- Figure 2 is a perspective view of a twin socket outlet front plate, incorporating "outboard" switches;
- Figure 3 is a perspective view of a reconfigurable switch mechanism in accordance with a first embodiment of the present invention, showing the switches in a "inboard" position;
- Figure 4 shows the same mechanism as Figure 3, but with the switch members arranged in the "outboard" position;
- Figure 5 shows the same mechanism as Figures 3 and 4, but with the switch members arranged in "staggered" positions, that is to say, one "inboard" and one "outboard",
- Figure 6 shows a perspective view of a switch mechanism in accordance with a second embodiment of the invention, including a switch/shutter interlock mechanism.
- Figure 7 is a longitudinal cross-section of a twin socket mechanism, showing the rocker switch and interlock mechanism in a first position; and
- Figures 8 to 11 are cross-sections corresponding to the cross-section of Figure 7, showing the mechanism in different successive positions.
- Referring firstly to Figure 3, the illustration shows the internal face of a moulding 2 which, in use, will be mounted behind a front plate of the general kind illustrated in Figure 1. The moulding includes formations indicated generally at 4 and 6, which provide shuttered socket outlets, as well as
respective mountings 8 and 10, above each of the sockets, for the operating members of rocker switch assemblies referenced generally as 12 and 14 respectively. - As shown in the drawing, the moulding includes
recesses corresponding recess 20 for the earth pin. - Above the position of each socket is a recess for a switch mechanism of a generally known kind, incorporating metal blades, which is not illustrated in detail, but is adapted to be actuated by a
plunger 22 which is mounted on arocker arm 24. - Each rocker arm carries a pair of spaced
apart projections operating member 14 is mounted on one end of the rocker arm, so that the mechanism can be toggled between the on and off switch positions in the usual way, by pressure on the upper or lower parts of the front face of themember 14. The inboard end of eachrocker arm 24 is located in a suitably shaped inboard bracket member 30 (only the one for thelefthand rocker arm 24 being visible in the view of Figure 3) so that in the assembled condition as shown, the rocker arm and the actuating member are accurately located by a combination of theinboard bracket 30 at the inner end of the assembly, and the twoprojections - A
corresponding outboard bracket 32, is also arranged at each of the extreme left and right-hand sides of the housing, and the arrangement is such that during assembly, therocker arm 24 can either be positioned as shown in Figure 3, with itsoperating member plunger 22, to an alternative "mirror image" position, in which eachoperating member plunger 22. Figure 4 illustrates the corresponding arrangement, in which the tworocker arms 24 have been mounted in the housing, so that theoperating members rocker projections plunger 22, as are their co-operating recesses in the rear surface of the front plate, so that the projections and the recesses will still co-operate in the same way. Again, as illustrated in Figure 5, it is also possible to arrange onerocker arm 24 so that its actuatingmember 12 is in the "inboard" position, whilst the other rocker arm is arranged so that itsoperating member 14 is in the "outboard" position. - It will, of course, also be clear from the drawings, that it is possible to construct a single socket outlet, comprising just the left-hand half or the right-hand half of the moulding illustrated in Figures 3 to 5, which similarly allows the switch operating member to be positioned either to the left or to the right of the socket.
- In the embodiment of Figures 3 to 5, the
shutters 34 of the three pin socket are of a generally conventional kind, in which the insertion of the earth pin caused the shutter to slide upwardly, in a pair ofguide channels 36, against the action of a centrally mounted spring (not shown). This moves thewings 38 of the shutter upwardly, so as to open the apertures for the insertion of the live and neutral pins of the plug. However, the housing is also formed with additional pairs ofguide grooves 40 to allow the incorporation of a more sophisticated shutter mechanism of the kind illustrated in Figure 6. This is designed to provide an interlock between theshutter member 42 and an alternative form ofrocker arm 44, so that the mains switch will be automatically returned to the "off' position, if the plug is removed without the user switching off the supply first. Similarly, the supply cannot be switched on again, unless a plug has been inserted. - This arrangement works in the following way: in addition to conventional "wings" 38 for closing the live and neutral pin apertures, the shutter also comprises a
frame structure 46 which extends upwardly and outwardly from each side of the shutter and cooperates with theguide grooves 40, and also with aseparate interlock member 48 which is adapted to engage beneath the lower edge of the corresponding end of therocker member 44. - As will be appreciated from the drawing, the
rocker arm 44 of the Figure 6 embodiment is considerably longer than therocker arm 24 of the embodiment shown in Figure 3 to 5, so that one end fits into each of its associatedend brackets rocker arm 24. In order to enable an actuating member to be positioned at either the "inboard" or the "outboard" position, therocker arm 44 is provided with a pair of upwardly and downwardly extendingwings rocker arm 44. It will be appreciated that in use, the actuating member will then be effectively located in position, by a correspondingly shaped aperture in the front plate, after assembly of the complete socket. - The outwardly extending
structures 46 of the shutter are each arranged to co-operate with an interlockingmember 48 which, in turn, engages with theoperating member members 48 are in their disengaged positions, as explained in more detail below. When the plug is removed, the shutter mechanism moves downwardly, under its spring loading, and the corresponding movement of the interlockingmembers 48 causes therocker arm 44, which is also spring loaded, to revert to the "off" position. - Once again, as in the case of the embodiment of Figures 3 to 5, it will be appreciated that this construction can also provide a single socket having alternative actuator member positions at either side of the socket, together with an interlocking mechanism between the shutter and the actuator member. Because of the symmetrical construction of the
actuator member 44 the interlocking mechanism is particularly reliable, and unlikely to become jammed, because the operating forces on the sliding and rotating parts are completely balanced, relative to the centreline of the socket, and the correspondingly centrally mountedswitch mechanism 54. - Figures 7 to 11 illustrate the operation of the switch contacts and interlock mechanism in more detail.
- Figure 7 shows the switch mechanism in the 'ON' position, in which
movable contact 50 is brought into contact with fixedcontact 52 by a conventional overcentre action, when therocker arm 44 has moved theplunger 22 to its upper rotational position. Similarly, whenplunger 22 is moved to its lower rotational position by movement of the rocker arm in the opposite direction, themovable contact 50 is disengaged from the fixed contact as shown in Figure 8 so that the switch is "OFF". - Figure 9 shows the position of the interlock mechanism in the "OFF" condition, i.e. with the shutter closed. The
shutter frame 46 carries an enlargedextension 54 at its upper end forming an abutment which faces acorresponding projection 56 on theinterlock member 48 when the shutter is down. This blocks the movement of the lower end of theoperating member 12 towards the "ON" position. - When the shutter slides to the upward position shown in Figure 10, on the other hand, following the insertion of a mains plug, a
recess 58 in the extension of the shutter frame is brought into alignment with theprojection 56 so that the extension no longer blocks movement of the interlock member This allows theoperating member 12 to be moved to the "ON" position as shown in Figure 11. - It will also be apparent from Figure 11 that when the plug is subsequently withdrawn from the socket, the switch will be automatically returned to the "OFF" position, because the
recess 58 is shaped so as to provide as slopingcam surface 60 which urges theprojection 56 outwardly, as theshutter frame 46 slides downwardly.
Claims (7)
- A switched socket outlet comprising a housing containing at least one switch contact mechanism in a predetermined position, and a corresponding actuating mechanism including an operating member characterised in that the operating member is adapted be mounted in alternative locations relative to the housing.
- A switched socket outlet according to claim 1 in which the actuating mechanism includes a reversible rocker arm carrying the operating member at one end.
- A switched socket outlet according to claim 1 in which the actuating mechanism includes a rocker arm having a mounting for an operating member at at least two alternative positions so that the operating member can be mounted at one of the positions.
- A switched socket outlet according to any preceding claim in which the housing can be fitted with alternative front panels formed with openings corresponding to the different positions of the operating member.
- A switched socket outlet according to any preceding claim further comprising a spring-loaded movable safety shutter which is adapted to co-operate with the pins of a mains plug and also with the switch mechanism in such a way that the operating member is locked into the "off' position in the absence of the plug.
- A switched socket outlet according to claim 5 in which the shutter carries an abutment member which is moved to a position in which it blocks movement of the switch operating member towards the "ON" position when the shutter is closed, in the absence of the plug, and is moved to an alternative position in which it releases the operating member when a plug is inserted so as to open the shutter.
- A switched socket outlet according to claim 5 or claim 6 in which the shutter carries a cam surface which coacts with the operating member to return it to the "OFF" position when the plug is removed.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0206205A GB2386480B (en) | 2002-03-15 | 2002-03-15 | Switched mains socket |
GB0206205 | 2002-03-15 | ||
PCT/GB2003/001055 WO2003079501A1 (en) | 2002-03-15 | 2003-03-12 | Switched mains socket |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1485972A1 EP1485972A1 (en) | 2004-12-15 |
EP1485972B1 true EP1485972B1 (en) | 2007-08-01 |
Family
ID=9933084
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03708347A Expired - Lifetime EP1485972B1 (en) | 2002-03-15 | 2003-03-12 | Switched mains socket |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP1485972B1 (en) |
CN (1) | CN1643745B (en) |
AT (1) | ATE368949T1 (en) |
AU (1) | AU2003212527A1 (en) |
DE (1) | DE60315269D1 (en) |
GB (1) | GB2386480B (en) |
WO (1) | WO2003079501A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB0226552D0 (en) * | 2002-11-14 | 2002-12-18 | Robinson Neville | An electric plug socket |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB8312756D0 (en) * | 1983-05-10 | 1983-06-15 | Electropatent Ltd | Electric sockets |
US4738629A (en) * | 1985-05-07 | 1988-04-19 | Rotaflex Plc | Electric sockets |
JPH061704B2 (en) * | 1985-07-25 | 1994-01-05 | 松下電工株式会社 | Outlet |
GB2266811B (en) * | 1992-04-24 | 1995-10-11 | Nce Electrical | An electrical assembly |
GB9513048D0 (en) * | 1995-06-27 | 1995-08-30 | Crabtree Electrical Ind Ltd | Improvements relating to electric switches |
GB2355862B (en) * | 1999-09-22 | 2003-09-03 | Steven Smith | Safety socket for a mains electric supply |
-
2002
- 2002-03-15 GB GB0206205A patent/GB2386480B/en not_active Expired - Fee Related
-
2003
- 2003-03-12 AT AT03708347T patent/ATE368949T1/en not_active IP Right Cessation
- 2003-03-12 EP EP03708347A patent/EP1485972B1/en not_active Expired - Lifetime
- 2003-03-12 DE DE60315269T patent/DE60315269D1/en not_active Expired - Lifetime
- 2003-03-12 AU AU2003212527A patent/AU2003212527A1/en not_active Abandoned
- 2003-03-12 CN CN03806077.9A patent/CN1643745B/en not_active Expired - Fee Related
- 2003-03-12 WO PCT/GB2003/001055 patent/WO2003079501A1/en active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
GB2386480A (en) | 2003-09-17 |
EP1485972A1 (en) | 2004-12-15 |
GB0206205D0 (en) | 2002-05-01 |
WO2003079501A1 (en) | 2003-09-25 |
CN1643745A (en) | 2005-07-20 |
GB2386480B (en) | 2005-04-13 |
ATE368949T1 (en) | 2007-08-15 |
DE60315269D1 (en) | 2007-09-13 |
CN1643745B (en) | 2010-05-05 |
AU2003212527A1 (en) | 2003-09-29 |
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