EP1478800A1 - Anti-microbial fabric treatment - Google Patents
Anti-microbial fabric treatmentInfo
- Publication number
- EP1478800A1 EP1478800A1 EP03704490A EP03704490A EP1478800A1 EP 1478800 A1 EP1478800 A1 EP 1478800A1 EP 03704490 A EP03704490 A EP 03704490A EP 03704490 A EP03704490 A EP 03704490A EP 1478800 A1 EP1478800 A1 EP 1478800A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- polymer
- groups
- amino
- aqueous solution
- quaternary amino
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004744 fabric Substances 0.000 title claims description 22
- 230000000845 anti-microbial effect Effects 0.000 title description 13
- 239000004599 antimicrobial Substances 0.000 title description 3
- 229920000642 polymer Polymers 0.000 claims abstract description 35
- 238000000034 method Methods 0.000 claims abstract description 15
- 239000007864 aqueous solution Substances 0.000 claims abstract description 10
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical group NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000010348 incorporation Methods 0.000 claims abstract description 3
- 239000003153 chemical reaction reagent Substances 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 102000004169 proteins and genes Human genes 0.000 claims description 6
- 108090000623 proteins and genes Proteins 0.000 claims description 6
- CYJBWQFWXJKKMS-UHFFFAOYSA-N 1-amino-3-chloropropan-2-ol Chemical group NCC(O)CCl CYJBWQFWXJKKMS-UHFFFAOYSA-N 0.000 claims description 5
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 125000003277 amino group Chemical group 0.000 claims description 4
- 239000000758 substrate Substances 0.000 claims description 4
- 239000004952 Polyamide Substances 0.000 claims description 3
- 125000000129 anionic group Chemical group 0.000 claims description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 3
- 239000010985 leather Substances 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 3
- 241001465754 Metazoa Species 0.000 claims description 2
- 125000001931 aliphatic group Chemical group 0.000 claims description 2
- 238000004043 dyeing Methods 0.000 claims description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims description 2
- 238000011065 in-situ storage Methods 0.000 claims description 2
- 238000009992 mercerising Methods 0.000 claims description 2
- 125000000962 organic group Chemical group 0.000 claims description 2
- 229920002994 synthetic fiber Polymers 0.000 claims description 2
- 229920002678 cellulose Polymers 0.000 claims 1
- 239000001913 cellulose Substances 0.000 claims 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- -1 alkylamino silane Chemical compound 0.000 description 7
- 239000000243 solution Substances 0.000 description 6
- 238000011056 performance test Methods 0.000 description 5
- 235000018102 proteins Nutrition 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- HNNLFNCNYGQNQW-UHFFFAOYSA-N 3-methyloxiran-2-amine Chemical compound CC1OC1N HNNLFNCNYGQNQW-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 150000002924 oxiranes Chemical class 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 150000003512 tertiary amines Chemical class 0.000 description 2
- UZUMQQZPGOFJBQ-UHFFFAOYSA-N 1-aminopropane-1,2-diol Chemical compound CC(O)C(N)O UZUMQQZPGOFJBQ-UHFFFAOYSA-N 0.000 description 1
- 241000251468 Actinopterygii Species 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 241000271566 Aves Species 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 102000008186 Collagen Human genes 0.000 description 1
- 108010035532 Collagen Proteins 0.000 description 1
- 241000938605 Crocodylia Species 0.000 description 1
- 241000588747 Klebsiella pneumoniae Species 0.000 description 1
- 241000124008 Mammalia Species 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000003899 bactericide agent Substances 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000005018 casein Substances 0.000 description 1
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
- 235000021240 caseins Nutrition 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229920001436 collagen Polymers 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M potassium hydroxide Substances [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/22—Effecting variation of dye affinity on textile material by chemical means that react with the fibre
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B11/00—Preparation of cellulose ethers
- C08B11/02—Alkyl or cycloalkyl ethers
- C08B11/04—Alkyl or cycloalkyl ethers with substituted hydrocarbon radicals
- C08B11/14—Alkyl or cycloalkyl ethers with substituted hydrocarbon radicals with nitrogen-containing groups
- C08B11/145—Alkyl or cycloalkyl ethers with substituted hydrocarbon radicals with nitrogen-containing groups with basic nitrogen, e.g. aminoalkyl ethers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08H—DERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
- C08H1/00—Macromolecular products derived from proteins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08H—DERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
- C08H1/00—Macromolecular products derived from proteins
- C08H1/06—Macromolecular products derived from proteins derived from horn, hoofs, hair, skin or leather
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/11—Compounds containing epoxy groups or precursors thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/46—Compounds containing quaternary nitrogen atoms
- D06M13/463—Compounds containing quaternary nitrogen atoms derived from monoamines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/22—Effecting variation of dye affinity on textile material by chemical means that react with the fibre
- D06P5/225—Aminalization of cellulose; introducing aminogroups into cellulose
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2650/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G2650/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterized by the type of post-polymerisation functionalisation
- C08G2650/06—Epoxy-capping
Definitions
- the invention relates to a method of modifying polymers so as to impart an antimicrobial finish to fabrics or other polymeric materials and to the modified polymers produced thereby.
- An alternative approach is to modify the polymer of the fibre with a reactive compound, which is capable of introducing a bactericidal site into the polymer molecule.
- the main commercial product embodying this principle is a quaternised alkylamino silane, of the type described in US 4 504 541. This product is unstable in water and has to be supplied as a solution in methanol, giving rise to serious health, safety and environmental concerns. Moreover, the product tends to make the fabric hydrophobic, which is undesirable for many applications.
- quaternary alkylamino-2-hydroxy-3-chloropropanes which may be obtained from the acid catalysed reaction of epichlorhydrin with tertiary amines, form stable aqueous solutions under acidic or neutral conditions, which are capable of reacting with the free amino or carboxy groups of protein or polyamide fibres at elevated temperatures. Moreover, they are converted at alkaline pH to epoxides, which react with polymers having epoxy-reactive groups, e.g. hydroxyl-containing polymers.
- polymers modified by the above reactions exhibit strong and lasting anti-microbial properties:
- the invention provides a polymer modified by the incorporation into the molecule thereof of quaternary amino-2-hydroxypropyl- 3 groups.
- our invention provides a method of modifying a polymer having epoxy- reactive groups, which comprises contacting it with an aqueous solution of a quaternary amino-2,3-epoxypropane.
- the invention provides a method of modifying a polymer having free carboxy and / or amino groups, which comprises contacting it with an aqueous solution of a quaternary amino-2-hydroxy-3- chloropropane.
- R, R' and R" are organic groups, which may be the same or different.
- R is an aliphatic group and more preferably a linear or branched chain group, or mixture of groups, having from 6 to 30 carbon atoms, preferably at least 10, more preferably at least 12, most preferably at least 14, but preferably less than 25, more preferably less than 22, most preferably less than 20 carbon atoms.
- R is preferably an alkyl group, but may, optionally be, for example, an alkenyl, polypropoxy, alkylpolyethoxy, alkenylpolyethoxy, polypropoxypolyethoxy or alkylamidopropyl group.
- R' and R" can be the same or different. Either, but preferably not both, could, for example be the same as R, or a benzyl group. However, they are each preferably alkyl or hydroxyalkyl groups with less than five carbon atoms, especially methyl groups, or optionally ethyl or hydroxyethyl groups.
- the polymer is preferably a natural or synthetic fibre, or woven or unwoven fabric manufactured therefrom, especially a cellulosic fibre such as cotton, linen, cellulose acetate or viscose.
- hydroxy-containing polymers normally require a pH high enough to form the aminopropylene oxide in order to react to a commercially acceptable extent
- the fibre may alternatively be a protein, such as wool, silk or casein, or a polyamide.
- Other polymeric materials, which may be treated, include collagen.
- the polymer may, for example, comprise the collagenous and/ or keratinous integuments of animals, e.g. skins, including the skins of mammals, reptiles, fishes or birds, fleeces, woolskins, plumage or leather obtained by tanning any of the foregoing.
- Protein polymers may be damaged by the high pH needed to form the epoxide, but react readily when heated with its amino-2-hydroxy-3-chloropropane precursor.
- the aminopropylene oxide is unstable to storage, being slowly hydrolysed to the corresponding aminopropylene glycol.
- the reagent is therefore preferably formed in situ or immediately prior to use by basif ⁇ cation of the amino-2-hydroxy-3-chloro propane.
- the latter may be prepared by reacting epichlorhydrin with tertiary amine in acid solution.
- the solution is preferably maintained at a pH below 7, e.g. 4 to 6.
- the counter ion of the cationic quaternary amino group is not critical. It will normally be chloride, but could be any other anion, preferably of a strong mineral acid, that does not adversely affect the product.
- the reagent may be applied to a polymer as the acid solution and then basified, if necessary. Alternatively the solution may be basified immediately prior to contacting with the substrate to be treated.
- the pH is raised above 7.5, more preferably above 8, most preferably above 9, especially above 10, typically above 11, e.g. 12 to 13.5.
- the pH is preferably raised close to, but preferably not above, neutral, e.g. 6 to 7.
- Basification is preferably effected by adding alkali such as sodium hydroxide, or any obvious equivalent, such as potassium or ammonium hydroxide.
- the concentration of active ingredient in the solution is preferably greater than 5% by weight, more preferably greater than 10%, even more preferably greater than 15%, more preferably still, greater than 20%, most preferably greater than 25%, e.g. greater than 30%, and up to saturation.
- the reagent is preferably applied at a loading of at least 0.5%, more preferably at least 1%, even more preferably a least 1.5%, most preferably at least 2%, but preferably less than 10%, more preferably less than 5% even more preferably less than 3%, most preferably less than 2.5% by weight based on dry weight of polymer.
- the reagent is applied to cloth at the mercerising stage, thereby avoiding the introduction of an additional step in the manufacturing process.
- the cloth is preferably treated for from 1 to 20, e.g.2 to 10, especially 3 to7 minutes at elevated temperatures, preferably above 50°C, more preferably above 60°C, most preferably above 70 °C, e.g. above 80°C. It is especially preferred, particularly when treating proteins, to heat to temperatures above 100°C, e.g. 110 to 160°C.
- the reagent may be used in conjunction with compatible surfactants, such as amine oxides, e.g. in conventional concentrations.
- the invention is of particular value in the production of textiles for medical use, such as hospital uniforms, surgical masks, gowns and drapes, sutures bandages and dressings, carpeting and upholstery, bed linen, underwear, socks and air filters. It is also of value for wet wipes for domestic and personal care applications.
- a particular advantage of the invention is that the treated fibres or fabric exhibit improved uptake of certain dyes, especially anionic dyes, from dyebaths.
- a further aspect of the invention therefore provides a method of dyeing in which the substrate comprises a polymer having epoxy-reactive groups, which is contacted with a quaternary amino- 2,3-epoxypropane, and subsequently with an anionic dyebath.
- the invention is of value in the treatment of leather.
- the reagent is applied as, or as part of, the tannage, e.g. in conjunction with syntans, vegetable tannages or mineral tannages such as chrometan.
- Cotton fabric was impregnated with the alkaline solution at an application rate of 2.3% active matter, based on the dry weight of cloth. The fabric was passed through a pad mangle to give 60% uptake and heated to 140°C over a period of five minutes. After treatment the cloth was boiled in 5g/l aqueous C 12-18 alkyl dimethyl amine oxide and rinsed. The treated cloth exhibited excellent antimicrobial activity, which was retained after washing in boiling water.
- Example 2 was repeated except that the pH of the liquor was maintained throughout the treatment by adding 47% NaOH to the liquor as required.
- the treated cloth exhibited excellent antimicrobial activity, giving 99.9% reduction in the antimicrobial performance test.
- Example 4
- Example 2 was repeated except that the liquor also contained 1% C ⁇ 2 -C ⁇ 8 alkyl dimethyl amine oxide.
- the treated cloth exhibited excellent antimicrobial activity, giving 95.5% reduction in the antimicrobial performance test.
- the antimicrobial performance test used in the foregoing examples measured the percentage reduction in optical density of a suspension of approximately one million counts of Klebsiella pneumoniae after one hour's contact
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Textile Engineering (AREA)
- Biochemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Microbiology (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention provides a method of modifying a polymer having epoxy-reactive groups, which comprises contacting it with an aqueous solution of a quaternary amino-2,3-epoxypropane and a polymer modified by the incorporation into the molecule thereof of quaternary amino-2-hydroxypropyl-3 groups.
Description
ANTI-MICROBIAL FABRIC TREAMENT
The invention relates to a method of modifying polymers so as to impart an antimicrobial finish to fabrics or other polymeric materials and to the modified polymers produced thereby.
It is known to coat fibres with various bactericides. However the coatings lack durability and are generally lost on washing. For example products based on a polydiguanide, as described in WO99/12021, are available commercially.
An alternative approach is to modify the polymer of the fibre with a reactive compound, which is capable of introducing a bactericidal site into the polymer molecule. The main commercial product embodying this principle is a quaternised alkylamino silane, of the type described in US 4 504 541. This product is unstable in water and has to be supplied as a solution in methanol, giving rise to serious health, safety and environmental concerns. Moreover, the product tends to make the fabric hydrophobic, which is undesirable for many applications.
We have now discovered that quaternary alkylamino-2-hydroxy-3-chloropropanes, which may be obtained from the acid catalysed reaction of epichlorhydrin with tertiary amines, form stable aqueous solutions under acidic or neutral conditions, which are capable of reacting with the free amino or carboxy groups of protein or polyamide fibres at elevated temperatures. Moreover, they are converted at alkaline pH to epoxides, which react with polymers having epoxy-reactive groups, e.g. hydroxyl-containing polymers. We have discovered that polymers modified by the above reactions exhibit strong and lasting anti-microbial properties:
+ RR'R"N + C1CH2CHCH2 → RR' R"NCH2CHCH2C1 I
O OH
+ OH +
RR'R"NCH2CHCH2C1 → RR'R"NCH2CHCH2
I \ /
OH O
+ +
RR'R"NCH2CHCH2 +HO-polymer → RR'R"NCH2CHCHO-polymer
\ / I
O OH
According to its most general embodiment the invention provides a polymer modified by the incorporation into the molecule thereof of quaternary amino-2-hydroxypropyl- 3 groups.
According to one specific embodiment, our invention provides a method of modifying a polymer having epoxy- reactive groups, which comprises contacting it with an aqueous solution of a quaternary amino-2,3-epoxypropane.
According to a second specific embodiment the invention provides a method of modifying a polymer having free carboxy and / or amino groups, which comprises contacting it with an aqueous solution of a quaternary amino-2-hydroxy-3- chloropropane.
In the following discussion of the invention, unless stated to the contrary, the disclosure of alternative values for the upper or lower limit of the permitted range of a parameter, coupled with an indication that one of said values is more highly preferred than the other, is to be construed as an implied statement that each intermediate value of said parameter, lying between the more preferred and the less preferred of said alternatives, is itself preferred to said less preferred value and also to each value lying between said less preferred value and said intermediate value.
The quaternary amino groups preferably have the formula:
+
RR'R"N CH2 CH CH2-
I
OH
(where R, R' and R" are organic groups, which may be the same or different).
Preferably R is an aliphatic group and more preferably a linear or branched chain group, or mixture of groups, having from 6 to 30 carbon atoms, preferably at least 10, more preferably at least 12, most preferably at least 14, but preferably less than 25, more preferably less than 22, most preferably less than 20 carbon atoms. R is preferably an alkyl group, but may, optionally be, for example, an alkenyl, polypropoxy, alkylpolyethoxy, alkenylpolyethoxy, polypropoxypolyethoxy or alkylamidopropyl group.
R' and R" can be the same or different. Either, but preferably not both, could, for example be the same as R, or a benzyl group. However, they are each preferably alkyl or hydroxyalkyl groups with less than five carbon atoms, especially methyl groups, or optionally ethyl or hydroxyethyl groups.
The polymer is preferably a natural or synthetic fibre, or woven or unwoven fabric manufactured therefrom, especially a cellulosic fibre such as cotton, linen, cellulose acetate or viscose. Such hydroxy-containing polymers normally require a pH high enough to form the aminopropylene oxide in order to react to a commercially acceptable extent
The fibre may alternatively be a protein, such as wool, silk or casein, or a polyamide. Other polymeric materials, which may be treated, include collagen. The polymer may, for example, comprise the collagenous and/ or keratinous integuments of animals, e.g. skins, including the skins of mammals, reptiles, fishes or birds, fleeces, woolskins, plumage or leather obtained by tanning any of the foregoing..
Protein polymers may be damaged by the high pH needed to form the epoxide, but react readily when heated with its amino-2-hydroxy-3-chloropropane precursor.
The aminopropylene oxide is unstable to storage, being slowly hydrolysed to the corresponding aminopropylene glycol. The reagent is therefore preferably formed in situ or immediately prior to use by basifϊcation of the amino-2-hydroxy-3-chloro propane. The latter may be prepared by reacting epichlorhydrin with tertiary amine in acid solution. The solution is preferably maintained at a pH below 7, e.g. 4 to 6. The counter ion of the cationic quaternary amino group is not critical. It will normally be chloride, but could be any other anion, preferably of a strong mineral acid, that does not adversely affect the product.
The reagent may be applied to a polymer as the acid solution and then basified, if necessary. Alternatively the solution may be basified immediately prior to contacting with the substrate to be treated. Preferably for cellulosic fibre, the pH is raised above 7.5, more preferably above 8, most preferably above 9, especially above 10, typically above 11, e.g. 12 to 13.5. For protein substrates, the pH is preferably raised close to, but preferably not above, neutral, e.g. 6 to 7. Basification is preferably effected by adding alkali such as sodium hydroxide, or any obvious equivalent, such as potassium or ammonium hydroxide.
The concentration of active ingredient in the solution is preferably greater than 5% by weight, more preferably greater than 10%, even more preferably greater than 15%, more preferably still, greater than 20%, most preferably greater than 25%, e.g. greater than 30%, and up to saturation. The reagent is preferably applied at a loading of at least 0.5%, more preferably at least 1%, even more preferably a least 1.5%, most preferably at least 2%, but preferably less than 10%, more preferably less than 5% even more preferably less than 3%, most preferably less than 2.5% by weight based on dry weight of polymer. According to a particularly preferred embodiment, the reagent is applied to cloth at the mercerising stage, thereby avoiding the introduction of an additional step in the manufacturing process.
The cloth is preferably treated for from 1 to 20, e.g.2 to 10, especially 3 to7 minutes at elevated temperatures, preferably above 50°C, more preferably above 60°C, most preferably above 70 °C, e.g. above 80°C. It is especially preferred, particularly when treating proteins, to heat to temperatures above 100°C, e.g. 110 to 160°C.
The reagent may be used in conjunction with compatible surfactants, such as amine oxides, e.g. in conventional concentrations.
The invention is of particular value in the production of textiles for medical use, such as hospital uniforms, surgical masks, gowns and drapes, sutures bandages and dressings, carpeting and upholstery, bed linen, underwear, socks and air filters. It is also of value for wet wipes for domestic and personal care applications.
A particular advantage of the invention is that the treated fibres or fabric exhibit improved uptake of certain dyes, especially anionic dyes, from dyebaths. A further aspect of the invention therefore provides a method of dyeing in which the substrate comprises a polymer having epoxy-reactive groups, which is contacted with a quaternary amino- 2,3-epoxypropane, and subsequently with an anionic dyebath.
The invention is of value in the treatment of leather. We prefer that the reagent is applied as, or as part of, the tannage, e.g. in conjunction with syntans, vegetable tannages or mineral tannages such as chrometan.
The invention is illustrated by the following examples in which percentages are by weight, unless stated to the contrary:
Example 1
A 35% active aqueous solution of a fatty alkyl dimethylamino-2-hydroxy-3- chloropropane, wherein the fatty alkyl feedstock comprised a mixture of alkyl groups with 12 to 18 carbon atoms, was adjusted from its pH of 5 to a pH of 13 with 0.6% of solid sodium hydroxide. Cotton fabric was impregnated with the alkaline solution at
an application rate of 2.3% active matter, based on the dry weight of cloth. The fabric was passed through a pad mangle to give 60% uptake and heated to 140°C over a period of five minutes. After treatment the cloth was boiled in 5g/l aqueous C12-18 alkyl dimethyl amine oxide and rinsed. The treated cloth exhibited excellent antimicrobial activity, which was retained after washing in boiling water.
Three samples of the cloth were washed in domestic washing powder at 60°C for five wash cycles. The washed samples gave 97.3%, 98.8% and 98.1% reduction, respectively, in a standard antimicrobial performance test. (Pass result is 85% reduction)
Example 2
10 gram of scoured and bleached woolen plain fabric was boiled for 60 minutes in 200 ml of a liquor containing 1% N-Cι8 alkyl N,N- dimethyl N-(3-chloro-2-hydroxy propyl)-ammonium chloride ("Quab"® 426, supplied by Degussa AG) adjusted to an initial pH of 6 by adding 47% NaOH to the liquor. Upon the completion of this treatment, the fabric was removed from the liquor and rinsed thoroughly in tap water, and then treated in a hot water bath at the boil for 30 minutes followed by a second thorough rinsing under the tap water. The fabric was left to dry under room temperature. The treated cloth exhibited excellent antimicrobial activity, giving 98.5% reduction in the antimicrobial performance test.
Example 3
Example 2 was repeated except that the pH of the liquor was maintained throughout the treatment by adding 47% NaOH to the liquor as required. The treated cloth exhibited excellent antimicrobial activity, giving 99.9% reduction in the antimicrobial performance test.
Example 4
Example 2 was repeated except that the liquor also contained 1% Cι2-Cι8 alkyl dimethyl amine oxide. The treated cloth exhibited excellent antimicrobial activity, giving 95.5% reduction in the antimicrobial performance test.
The antimicrobial performance test used in the foregoing examples measured the percentage reduction in optical density of a suspension of approximately one million counts of Klebsiella pneumoniae after one hour's contact
Claims
1. A polymer modified by the incorporation into the molecule thereof of quaternary amino-2-hydroxypropyl-3 groups.
2. A modified polymer according to claiml, wherein said quaternary groups have the formula:
+ RR'R"N CH2 CH CH2-
OH
(where R, R' and R" are organic groups, which may be the same or different).
3. A modified polymer according to claim 2 wherein R is a linear or branched chain aliphatic group having from 6 to 30 carbon atoms, R' and R" are each alkyl or hydroxyalkyl groups with less than five carbon atoms.
4. A modified polymer according to any foregoing claim, in the form of a natural or synthetic fibre, or a woven or unwoven fabric manufactured therefrom, or of a collagenous and/or keratinous animal integument.
5. A modified polymer according to any foregoing claim, wherein the polymer comprises cellulose, a protein or a polyamide.
6. A method of preparing a modified polymer according to any foregoing claim, which comprises reacting a polymer having epoxy- reactive groups, by contacting it with an aqueous solution of a quaternary amino-2,3- epoxypropane.
7. A method of preparing a modified polymer according to any of claims 1 to 5, which comprises reacting a polymer having free carboxy and / or amino groups, by contacting it with an aqueous solution of a quaternary amino-2- hydroxy-3 -chloropropane.
8. A method according to claim 7 wherein the aqueous solution is maintained at a pH below 7.
9. A method according to claim 6, wherein the amino-2,3-epoxypropane is prepared in situ by basifying an aqueous solution of an amino-2-hydroxy-3- chloro propane.
10. A method according to claim 9, wherein the aqueous solution is basified to a pH greater than 10
11. A method according to any of claims 6 to 10, wherein the quaternary amino reagent is applied at a loading of 0.5 to 10%, by weight based on the weight of polymer.
12. A method according to any of claims 6 tol 1, wherein the reagent is applied to cloth at the mercerising stage.
13. A method according to any of claims 6 to 12, wherein the polymer is treated for from 1 to 20 minutes at elevated temperatures above 50°C.
14. A method, according to any of claims 6 to 13,of dyeing in which the substrate comprises a polymer having epoxy-reactive groups, which is contacted with a quaternary amino- 2,3-epoxypropane, and subsequently with an anionic dyebath.
15. A method, according to any of claims 6 to 13, for the treatment of leather wherein the quaternary amino reagent is applied as, or as part of, the tannage.
16. Hospital uniforms, surgical masks, gowns or drapes, sutures, bandages, dressings, carpeting, upholstery, bed linen, underwear, socks, air filters or wet wipes comprising a modified polymer according to any of claims 1 to 5.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GBGB0202723.3A GB0202723D0 (en) | 2002-02-06 | 2002-02-06 | Anti-microbial fabric treatment |
| GB0202723 | 2002-02-06 | ||
| PCT/EP2003/000891 WO2003066957A1 (en) | 2002-02-06 | 2003-01-29 | Anti-microbial fabric treatment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1478800A1 true EP1478800A1 (en) | 2004-11-24 |
Family
ID=9930499
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03704490A Withdrawn EP1478800A1 (en) | 2002-02-06 | 2003-01-29 | Anti-microbial fabric treatment |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20050115007A1 (en) |
| EP (1) | EP1478800A1 (en) |
| AU (1) | AU2003206796A1 (en) |
| GB (1) | GB0202723D0 (en) |
| WO (1) | WO2003066957A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109183410B (en) * | 2018-07-24 | 2019-10-25 | 中国农业科学院麻类研究所 | A kind of hemp antibacterial fiber material and its application |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1469346A1 (en) * | 1964-05-23 | 1969-04-30 | Bayer Ag | Means for preventing the electrostatic charging of shaped structures |
| BE737603A (en) * | 1968-09-25 | 1970-02-02 | ||
| FR2470185A1 (en) * | 1979-11-20 | 1981-05-29 | Protex Manuf Prod Chimiq | Treatment of polyamide fibres with glycidyl-ammonium salt - to increase affinity for dyes |
| US4369037A (en) * | 1980-11-19 | 1983-01-18 | Kao Soap Co., Ltd. | Hair treatment cosmetics containing cationic keratin derivatives |
| US4897499A (en) * | 1981-08-07 | 1990-01-30 | Rohm And Haas Company | Oil soluble quaternary ammonium monomers |
| JPH0611305B2 (en) * | 1985-07-29 | 1994-02-16 | 株式会社高研 | Method for producing antithrombogenic material |
| DE3733507A1 (en) * | 1987-10-03 | 1989-04-13 | Degussa | PROCESS FOR THE PREPARATION OF TERTIAER OR QUATEROUS NITROGEN-CONTAINING CELLULOSE ETHERS |
| IT1249309B (en) * | 1991-05-03 | 1995-02-22 | Faricerca Spa | CATIONIC TYPE POLYSACCHARIDES |
| US5320646A (en) * | 1992-05-22 | 1994-06-14 | The Dow Chemical Company | Process for improving the dyeability of fabrics and fibers |
-
2002
- 2002-02-06 GB GBGB0202723.3A patent/GB0202723D0/en not_active Ceased
-
2003
- 2003-01-29 US US10/504,005 patent/US20050115007A1/en not_active Abandoned
- 2003-01-29 AU AU2003206796A patent/AU2003206796A1/en not_active Abandoned
- 2003-01-29 WO PCT/EP2003/000891 patent/WO2003066957A1/en not_active Ceased
- 2003-01-29 EP EP03704490A patent/EP1478800A1/en not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO03066957A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| US20050115007A1 (en) | 2005-06-02 |
| WO2003066957A1 (en) | 2003-08-14 |
| AU2003206796A1 (en) | 2003-09-02 |
| GB0202723D0 (en) | 2002-03-27 |
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