EP1478506A1 - Method and device for producing a multi-ply web of flexible material, such as paper and nonwoven, and multi-ply material and product produced by the method - Google Patents
Method and device for producing a multi-ply web of flexible material, such as paper and nonwoven, and multi-ply material and product produced by the methodInfo
- Publication number
- EP1478506A1 EP1478506A1 EP03713127A EP03713127A EP1478506A1 EP 1478506 A1 EP1478506 A1 EP 1478506A1 EP 03713127 A EP03713127 A EP 03713127A EP 03713127 A EP03713127 A EP 03713127A EP 1478506 A1 EP1478506 A1 EP 1478506A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ply
- web
- glue
- pattern
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims abstract description 37
- 239000003292 glue Substances 0.000 claims abstract description 108
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 238000003475 lamination Methods 0.000 claims description 26
- 238000004026 adhesive bonding Methods 0.000 claims description 10
- 238000005304 joining Methods 0.000 claims description 7
- 238000000059 patterning Methods 0.000 claims description 7
- 239000007767 bonding agent Substances 0.000 claims description 6
- 239000004816 latex Substances 0.000 claims description 4
- 229920000126 latex Polymers 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 2
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 239000000047 product Substances 0.000 description 24
- 238000004049 embossing Methods 0.000 description 22
- 230000000694 effects Effects 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 4
- 230000009467 reduction Effects 0.000 description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 2
- 239000002250 absorbent Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 229920002689 polyvinyl acetate Polymers 0.000 description 2
- 239000011118 polyvinyl acetate Substances 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- 239000004368 Modified starch Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- QHZOMAXECYYXGP-UHFFFAOYSA-N ethene;prop-2-enoic acid Chemical compound C=C.OC(=O)C=C QHZOMAXECYYXGP-UHFFFAOYSA-N 0.000 description 1
- CYKDLUMZOVATFT-UHFFFAOYSA-N ethenyl acetate;prop-2-enoic acid Chemical compound OC(=O)C=C.CC(=O)OC=C CYKDLUMZOVATFT-UHFFFAOYSA-N 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 229920006226 ethylene-acrylic acid Polymers 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000019426 modified starch Nutrition 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- HXHCOXPZCUFAJI-UHFFFAOYSA-N prop-2-enoic acid;styrene Chemical compound OC(=O)C=C.C=CC1=CC=CC=C1 HXHCOXPZCUFAJI-UHFFFAOYSA-N 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/593—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives to layered webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/07—Embossing, i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profiles
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
- D21H27/32—Multi-ply with materials applied between the sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0723—Characteristics of the rollers
- B31F2201/0733—Pattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0758—Characteristics of the embossed product
- B31F2201/0761—Multi-layered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0758—Characteristics of the embossed product
- B31F2201/0761—Multi-layered
- B31F2201/0769—Multi-layered the layers being shifted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0771—Other aspects of the embossing operations
- B31F2201/0774—Multiple successive embossing operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0784—Auxiliary operations
- B31F2201/0787—Applying adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0784—Auxiliary operations
- B31F2201/0792—Printing
Definitions
- the present invention refers to a method for producing a multi-ply web of flexible material, such as paper and nonwoven material, by means of gluing the plies. Especially it refers to production of tissue products such as toilet and kitchen paper, paper towels, hand towels, napkins, handkerchiefs, wiping material and the like.
- the invention further refers to a multi-ply web of flexible material, such as paper and nonwoven, comprising at least a first and a second ply, which are interconnected by means of gluing in a glue pattern.
- the invention also refers to a product made from the multi-ply web.
- the lamination of two or more tissue plies is often made by means of gluing.
- a mechanical embossing of the plies is also often performed before they are glued together. It is further known to laminate two plies only by means of a mechanical embossing, at which a mechanical joining of the plies occurs in the embossing sites.
- EP-A-796 727 it is known to first emboss two paper plies in a three dimensional structure with alternating raised and recessed portions, after which glue is applied to one of the plies and the two plies are joined in a press nip between two embossing rolls, so that the raised portions of the respective plies are glued to each other.
- a similar embossing procedure is shown in EP-A-738 588, according to which the glue also has a colouring effect.
- US-A-3, 672,950 discloses a method for producing a quilted or cushioned adhesively laminated tissue product in which glue is applied in a certain pattern to one tissue ply in a press nip between a first pattern roll and an impression roll. This ply is laminated to another ply in a press nip between the same impression roll and a second pattern roll having a pattern corresponding with that of the first pattern roll and driven in registry with the first pattern roll.
- the two plies are in different conditions of stress during the lamination process, so that a quilted or cushioned product is provided.
- the object of the present invention is to provide a method for producing a multi-ply web of flexible material, such as paper and nonwoven and combinations thereof, wherein at least two plies of flexible material are laminated together.
- the lamination should be lenient to the material so that the material structure of the plies is substantially maintained as well as its strength properties.
- the absorbent capacity and bulk of the finished product should moreover be high.
- the glue is a coloured glue.
- at least one of the plies before lamination with the opposite ply is exerted to a three-dimensional patterning.
- At least two plies before lamination is exerted to a three dimensional patterning, the patterns provided on the at least two plies having different structures, for example one pattern being relatively fine and another pattern being relatively coarse.
- At least one ply is reinforced with strings of glue or curing bonding agent, for example latex. Said curing agent is cured after lamination.
- each glue site should amount to between 0J5 and 150, preferably between 0.5 and 100 mm 2 , more preferably between 1 and 15 mm 2 . In an alternative embodiment the size of each glue site amounts to between 150 and 400 mm 2 .
- the number of glue sites per area unit should amount to between 25 and 350000, preferably between 300 and 180000 and more preferably between 800 and 50000 glue sites per m 2 . It is pointed out that the glue sites may be regularly distributed over the area of the web shaped material, but they may also be irregularly distributed, for example arranged in groups spaced apart.
- spots in this respect refers to any shape of the glue sites, such as small points, lines, figures, letters, phantasy patterns or any desired shape.
- the invention further refers to a multi-ply web of flexible material, such a paper and nonwoven, comprising at least one first and one second ply which are interconnected by gluing in glue sites fo ⁇ ning a glue pattern, wherein the glue sites cover an area corresponding to between 0.03 and 9% of the total area of the ply and sparsely distributed over substantially the entire area of the ply and that one external surface of said multi-ply web just opposite the glue sites has substantially no and the opposite external surface of said multi-ply web has slight compacting impressions in the material provided in connection with the joining of the plies.
- FIG. 1 shows a schematic side view of a device for performing the method according to the invention.
- Fig. 2 is a schematic cross section of an embodiment of a two-ply paper produced according to the method.
- Fig. 3a-c are plan views of some glue patterns on a paper ply according to the invention.
- Fig. 4 is a schematic cross section of an embodiment of a three-ply paper according to the invention.
- Fig. 1 shows a device for producing a two-ply material, e g paper, especially tissue paper.
- a first paper web 1 is fed over a roll 2 towards a glue application station.
- This comprises a glue chamber 3 from which glue is applied on a glue transfer roll 4.
- the glue transfer roll 4 is in contact with a first pattern roll 5, which along its periphery is provided with a pattern of alternating raised 6 and recessed portions 7.
- the glue transfer roll 4 is only contacting the tops of the raised portions 6, so that glue is only applied thereon.
- the paper web 1 is passed into a press nip 8 between the first pattern roll 5 and a centrally placed impression roll 9. Glue will thus be applied to the first paper web 1 in a pattern corresponding to the configuration of the tops of the raised portions 6.
- the pressure in the press nip between the pattern roll 5 and the impression roll 9 is only sufficiently high to accomplish a transfer of glue to the paper web 1. However there should preferably be no deformation of the paper web, i e no impression of the raised portions 6 of the pattern roll 5 into the paper web.
- a second paper web 10 is fed over a roll 11 and into a press nip 12 between a second pattern roll 13 and the centrally placed impression roll 9.
- the se®-> ⁇ -bpa1terH roll 13 * has a three dimensional pattern of raised 14 and recessed portions 15 corresponding to the pattern of the first pattern roll 5.
- the raised portions 14 either have the same shape and size of the effective surface area as the raised portions 6 of the first pattern roll 5, the same shape but a larger effective surface area than the raised portions 6 of the first pattern roll 5 so as to extend outside the outer circumference of the glue sites provided by the first pattern roll 5 or a different shape and a larger effective surface area than the raised portions 6 of the first pattern roll 5.
- a glue pattern provided by the first pattern roll 5 may be in the form of groups of three dots arranged in a triangular pattern as shown in Fig. 3 a, wherein the raised portions 14 of the second pattern roll 13 may either be exactly the same as or slightly larger than the glue pattern, or may for example be in the form of a triangle 20 covering the three dots. In all these cases the relative position of the pattern on the two pattern rolls 5 and 13 are in correspondence with each other.
- the web tension of said first and second plies 1 and 10 are substantially equal as they are fed into the second press nip 12. Herewith there will be no foreshortening effect from the lamination.
- the two pattern rolls 5 and 13 are driven in registry with each other so that the first and second paper webs 1 and 10 are pressed and glued together in a pattern corresponding to the configuration of the glue pattern provided by the first pattern roll 5.
- one centrally impression roll 9 is used for both the first and second pattern rolls 5 and 13, as is shown in Fig. 1.
- two separate impression rolls for the first and second pattern roll 5 and 13, and to synchronize them so that they are driven in registry.
- the pressure should be low and only sufficiently high to provide a gluing together of the two paper webs 1 and 10.
- the pressure in the second press nip should not be higher than to cause only slight compacting impressions 19 just opposite the glue sites in the second ply 10 facing the second impression roll 13.
- the opposite external surface of said multi-ply web, i e the surface facing the central impression roll 9 will substantially maintain its structure unaffected by the lamination process with no compacting impressions in the material opposite the glue sites.
- the laminated multi-ply product is denoted 16.
- the pattern on the two pattern rolls 5 and 13 can be optional, but should be chosen so that glue is applied to the paper web 1 in an amount corresponding to between 0.03 and 9%, preferably between 0J and 6% the total surface area of the paper web 1.
- the glue sites are sparsely distributed over substantially the entire area of the laminated product. It is with the method according to the invention possible to provide a very distinct positioning of the glue sites, wherein a very small amount of glue is needed. This means advantages with respect to softness, drapability. absorption etc.
- the number of glue sites per area unit should amount to between 25 and 350000 glue sites per m 2 , preferably between 300 and 180000 glue sites per m 2 and more preferably between 800 and 50000 glue sites per m .
- the size of each glue site amounts to between 0J5 and 150 mm 2 , preferably between 0.5 and 100mm 2 and more preferably between 1 and 15 mm 2 .
- the size of each glue site amounts to between 150 and 400 mm 2 , wliich applies for certain composite glue patterns comprising thin lines, e g 1 mm in width, fo ⁇ ning for example a symbol or a figurative pattern. In such an embodiment the number of glue sites per m will be in the lower part of the above interval, for example less than 800.
- each glue pattern unit is built up of a plurality of small screen dots.
- the size of the glue site in this case is defined as the circumscribed area of the combination of screen dots forming a glue pattern unit.
- the glue pattern is composed of continuous lines forming for example a network.
- Preferred glues are the ones commonly used for paper, such as carboxy methyl cellulose (CMC), polyvinyl alcohol (PNOH), ethylene vinyl acetate (EVA), polyvinyl acetate (PVAc), ethylene acrylic acid, vinyl acetate acrylic acid, styrene acrylic acid, polyurethane, polyvinylindene chloride, starch, chemically modified starch, dextrin, water soluble polymers such as latexes and milky colloids in which natural or synthetic rubber or plastic is suspended un water, hi case the material webs are of other material than paper glues suited for these materials are of course chosen.
- glues having a relatively high dry content are used, since this enables a distinct positioning of the glue sites.
- Coloured glues may also be used, which give a visual effect and therewith a patterning effect to the material.
- Fig. 2 there is shown an example of a two-ply paper produced according to the invention, at which the glue sites between the two paper plies 1 and 10 are denoted 17. Between the glue sites 17 the paper plies 1 and 10 are free and not attached to each other and empty spaces 18 are created which increase the bulk and absorption capacity of the material, properties that are important for e g soft paper. Substantially the entire bulk from the separate plies is maintained after the lamination. The second paper web 10 can just opposite the glue sites have slight compacting impressions 19 caused by the pattern roll 13.
- Fig. 3a-c show some examples of glue patterns, wherein discrete glue sites 17 in the form of dots or lines are arranged to form different patterns.
- the glue sites 17 may also be in the form of continuous lines for example forming a network pattern.
- the paper webs 1 and 10 that are laminated can be either smooth but also have a three- dimensional structure provided earlier in the process, for example during forming, dewatering and/or drying of the paper web.
- a three-dimensional structure may also be provided by embossing the dry paper webs before lamination.
- the method according to the invention is very lenient to such a pattern, so that this is maintained substantially intact throughout the laminating process.
- Fig. 4 shows an embodiment of a three-ply paper in which the plies 1, 10 and 20 before lamination have been exerted to a three dimensional patterning, for example embossing.
- the structures of the embossing patterns are different, so that the pattern structure of the middle ply 10 is coarser than that of the two outer plies 1 and 20.
- a high-bulk product is then obtained.
- the glue sites 17 between plies 1 and 10 may, as disclosed, be applied offset with respect to the glue sites between plies 10 and 20, or be applied just opposite each other. Other combinations of different embossing patterns may of course be used than what is shown in Fig. 4.
- Multi-ply products having different structures on opposite sides may be created if the two outer plies have different embossing structures, such as one coarser side and one smoother side. So called micro quilted embossing patterns may also be used. One or more plies may further be unembossed. In the case of a two-ply product a two-sided product is obtained if one ply is embossed and the other unembossed or have a different embossing structure.
- the embossing patterns used for the different layers may also be the same, hi this case the plies may be embossed jointly and then separated from each other before being laminated by the method according to the invention. They may also be separately embossed before lamination.
- An important advantage of the invention is that the paper substantially maintains its strength properties through the lamination process. In many other lamination processes, in which an embossing and deformation of the paper webs occur in connection with lamination, the strength properties of are decreased. In case the laminated multiply web has a substantially smooth structure it can be converted into dense rolls or folded products, which means space- and cost saving.
- the laminated multiply product may also if desired, due to the strong ply bonding provided by the glue spots, be embossed after the lamination process, thereby creating a softer material.
- the effective ply bonding is achieved due to the distinct gluing effect provided by the second pattern roll 13 driven in registry with the glue transfer roll 4. This ply bonding effect is not reduced when converting, for example rolling, the paper product, which may be the case for ply bonding provided by embossing.
- Three or more paper plies may of course be laminated with the method described above. Thus two or more plies may enter the first and/or second press nip.
- Different kind of paper with different properties with respect to absorption capacity, basis weight, manufacturing technique, fiber composition, chemical additives may be used in the different plies.
- the method is further suitable to use for paper plies having holes therein, since the main part of the holes will be intact throughout the lamination process and not be filled with glue, which normally is the case when gluing the plies together.
- At least one paper ply may further be reinforced with thin strings of glue or a curing bonding agent, such as latex.
- the reinforcement may for example take place on the outside of the laminated product after lamination and in register with the lamination process.
- a curing bonding agent the paper product is cured after lamination, for example by heat treatment.
- the multi-ply web may be converted to any desired product, such as rolls, folded hand towels, wipes, handkerchief, napkins etc. It would be of advantage to use the multi-ply web according to the invention in so called center-feed coreless rolls, in which the paper is taken from the center of the roll.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Paper (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE0200590 | 2002-02-26 | ||
| SE0200590A SE0200590D0 (en) | 2002-02-26 | 2002-02-26 | Method and device for producing a multi-ply web of flexible material, such as paper and nonwoven, and multi-ply material produced the method |
| PCT/SE2003/000327 WO2003072344A1 (en) | 2002-02-26 | 2003-02-26 | Method and device for producing a multi-ply web of flexible material, such as paper and nonwoven, and multi-ply material and product produced by the method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1478506A1 true EP1478506A1 (en) | 2004-11-24 |
| EP1478506B1 EP1478506B1 (en) | 2007-07-18 |
Family
ID=20287102
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03713127A Revoked EP1478506B1 (en) | 2002-02-26 | 2003-02-26 | Method and device for producing a multi-ply web of flexible material, such as paper and nonwoven, and multi-ply material and product produced by the method |
Country Status (12)
| Country | Link |
|---|---|
| EP (1) | EP1478506B1 (en) |
| CN (1) | CN100351073C (en) |
| AT (1) | ATE367262T1 (en) |
| AU (2) | AU2003217100A1 (en) |
| BR (1) | BR0307946A (en) |
| DE (1) | DE60314992T2 (en) |
| ES (1) | ES2289272T3 (en) |
| MX (1) | MXPA04006787A (en) |
| PL (1) | PL205890B1 (en) |
| RU (1) | RU2300463C2 (en) |
| SE (1) | SE0200590D0 (en) |
| WO (1) | WO2003072344A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3228745A4 (en) * | 2014-12-01 | 2018-10-24 | Kikuo Yamada | Method for producing paper sheet, and paper sheet |
Families Citing this family (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100381212C (en) * | 2003-04-30 | 2008-04-16 | 蔡鹏鉫 | Point-like or pattern gluing device |
| US20050247397A1 (en) * | 2003-09-29 | 2005-11-10 | The Procter & Gamble Company | Process for producing embossed products |
| US7374638B2 (en) | 2003-09-29 | 2008-05-20 | The Procter & Gamble Company | High bulk strong absorbent single-ply tissue-towel paper product |
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2003
- 2003-02-26 ES ES03713127T patent/ES2289272T3/en not_active Expired - Lifetime
- 2003-02-26 AU AU2003217100A patent/AU2003217100A1/en not_active Abandoned
- 2003-02-26 CN CNB038034778A patent/CN100351073C/en not_active Expired - Fee Related
- 2003-02-26 EP EP03713127A patent/EP1478506B1/en not_active Revoked
- 2003-02-26 RU RU2004128456/12A patent/RU2300463C2/en not_active IP Right Cessation
- 2003-02-26 WO PCT/SE2003/000327 patent/WO2003072344A1/en not_active Ceased
- 2003-02-26 AT AT03713127T patent/ATE367262T1/en not_active IP Right Cessation
- 2003-02-26 DE DE60314992T patent/DE60314992T2/en not_active Expired - Lifetime
- 2003-02-26 BR BR0307946-5A patent/BR0307946A/en active Search and Examination
- 2003-02-26 PL PL370301A patent/PL205890B1/en not_active IP Right Cessation
- 2003-02-26 MX MXPA04006787A patent/MXPA04006787A/en active IP Right Grant
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3228745A4 (en) * | 2014-12-01 | 2018-10-24 | Kikuo Yamada | Method for producing paper sheet, and paper sheet |
| US10378151B2 (en) | 2014-12-01 | 2019-08-13 | Kikuo Yamada | Method of manufacturing paper sheet |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2009202906A1 (en) | 2009-08-13 |
| AU2009202906B2 (en) | 2012-09-27 |
| MXPA04006787A (en) | 2004-12-06 |
| DE60314992T2 (en) | 2008-04-10 |
| CN100351073C (en) | 2007-11-28 |
| ATE367262T1 (en) | 2007-08-15 |
| WO2003072344A1 (en) | 2003-09-04 |
| RU2300463C2 (en) | 2007-06-10 |
| CN1628025A (en) | 2005-06-15 |
| EP1478506B1 (en) | 2007-07-18 |
| SE0200590D0 (en) | 2002-02-26 |
| AU2003217100A1 (en) | 2003-09-09 |
| RU2004128456A (en) | 2005-06-10 |
| PL205890B1 (en) | 2010-06-30 |
| BR0307946A (en) | 2004-12-21 |
| PL370301A1 (en) | 2005-05-16 |
| DE60314992D1 (en) | 2007-08-30 |
| ES2289272T3 (en) | 2008-02-01 |
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