EP1456510A1 - Turbine noise absorber - Google Patents

Turbine noise absorber

Info

Publication number
EP1456510A1
EP1456510A1 EP02792547A EP02792547A EP1456510A1 EP 1456510 A1 EP1456510 A1 EP 1456510A1 EP 02792547 A EP02792547 A EP 02792547A EP 02792547 A EP02792547 A EP 02792547A EP 1456510 A1 EP1456510 A1 EP 1456510A1
Authority
EP
European Patent Office
Prior art keywords
conduit
exhaust
turbine
layer
optionally
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP02792547A
Other languages
German (de)
French (fr)
Other versions
EP1456510B1 (en
Inventor
Steven Don Arnold
Sunil N. Sahay
Daniel V. Brown
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honeywell International Inc
Original Assignee
Honeywell International Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honeywell International Inc filed Critical Honeywell International Inc
Publication of EP1456510A1 publication Critical patent/EP1456510A1/en
Application granted granted Critical
Publication of EP1456510B1 publication Critical patent/EP1456510B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B39/00Component parts, details, or accessories relating to, driven charging or scavenging pumps, not provided for in groups F02B33/00 - F02B37/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C7/00Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
    • F02C7/24Heat or noise insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/30Exhaust heads, chambers, or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/24Silencing apparatus characterised by method of silencing by using sound-absorbing materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2220/00Application
    • F05D2220/40Application in turbochargers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2250/00Geometry
    • F05D2250/10Two-dimensional
    • F05D2250/19Two-dimensional machined; miscellaneous
    • F05D2250/191Two-dimensional machined; miscellaneous perforated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/96Preventing, counteracting or reducing vibration or noise
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/60Properties or characteristics given to material by treatment or manufacturing
    • F05D2300/612Foam
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/60Properties or characteristics given to material by treatment or manufacturing
    • F05D2300/614Fibres or filaments
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1352Polymer or resin containing [i.e., natural or synthetic]
    • Y10T428/1362Textile, fabric, cloth, or pile containing [e.g., web, net, woven, knitted, mesh, nonwoven, matted, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1352Polymer or resin containing [i.e., natural or synthetic]
    • Y10T428/1376Foam or porous material containing

Definitions

  • TECHNICAL FIELD Subject matter disclosed herein relates generally to methods, devices, and/or systems for reduction of exhaust turbine noise.
  • a typical exhaust turbine includes a turbine wheel positioned in a turbine housing. To extract energy from exhaust, the turbine housing directs exhaust to the turbine wheel, which in turn causes the turbine wheel to rotate.
  • the housing directs exhaust to the turbine wheel, which in turn causes the turbine wheel to rotate.
  • undesirable noise For example, interactions between turbine wheel blades and exhaust are known to generate undesirable noise having frequencies, for example, greater than approximately 5,000 Hz.
  • this high frequency noise is referred to as vane pass or blade pass noise, which typically depends on rotational speed, which may vary, and number of blades on a turbine wheel, which is constant.
  • such noise may have a characteristic frequency (e.g., blade pass frequency) that varies with respect to rotational speed.
  • turbine noise stems from interaction with a gas, it inherently has a significant "air borne" component which can be quickly transmitted via an exhaust system. Consequently, a need exists for methods, devices and/or systems to reduce high frequency turbine noise, especially before such noise travels to other environments or transfers to surrounding structures. Methods, devices and/or systems capable of reducing such noise are described below.
  • Fig. 1 is an approximate diagram of a turbocharged internal combustion engine.
  • Fig. 2 is an approximate perspective view of a turbine, an exemplary absorber conduit, and another exhaust conduit.
  • Fig. 3A is an approximate cross-sectional view of an exemplary absorber integral with a turbine housing and Fig. 3B is another cross-sectional view of the exemplary absorber portion of the turbine housing.
  • Fig. 4A is an approximate cross-sectional view of an exemplary absorber fit into an exhaust outlet of a turbine housing and Fig. 4B is another cross-sectional view of the exemplary absorber.
  • Fig. 5A is an approximate cross-sectional view of an exemplary absorber fit onto an exhaust outlet of a turbine housing and Fig. 5B is another cross-sectional view of the exemplary absorber.
  • Fig. 6A is an approximate cross-sectional view of an exemplary absorber attached to an exhaust outlet of a turbine housing and Fig. 6B is another cross- sectional view of the exemplary absorber.
  • Fig. 7A is an approximate cross-sectional view of an exemplary curved absorber attached to an exhaust outlet of a turbine housing and Fig. 7B is another cross-sectional view of the exemplary absorber.
  • Fig. 8 is an approximate cross-sectional view of an exemplary absorber wall along with a variety of exemplary materials.
  • Turbochargers are frequently utilized to increase the output of an internal combustion engine.
  • an exemplary system 100 including an exemplary turbocharger 120 and an exemplary internal combustion engine 110, is shown.
  • the internal combustion engine 110 includes an engine block 118 housing one or more combustion chambers that operatively drive a shaft 112.
  • an intake port 114 provides a flow path for combustion gas (e.g., air) or intake charge to the engine block while an exhaust port 116 provides a flow path for exhaust from the engine block 118.
  • the exemplary turbocharger 120 acts to extract energy from the exhaust and to provide energy to the intake charge.
  • combustion gas e.g., air
  • the turbocharger 120 includes an intake charge inlet 130, a shaft 122 having a compressor 124, a turbine 126 and an exhaust outlet 134, which is typically a metal exhaust pipe.
  • exhaust from the engine 110 diverted to the turbine 126 causes the shaft 122 to rotate, which, in turn, rotates the compressor 124.
  • the compressor 124 when rotating energizes combustion gas (e.g., ambient air) to produces a "boost" in the intake charge pressure (e.g., force per unit area or energy per unit volume), which is commonly referred to as "boost pressure.”
  • a turbocharger may help to provide a larger intake charge mass (typically mixed with a carbon-based and/or hydrogen-based fuel) to the engine, which translates to greater engine output during combustion.
  • Fig. 2 shows a perspective view of a turbine 126, an absorber 220 and an exhaust conduit 234.
  • the turbine 126 has a turbine housing 127 with an exhaust inlet
  • the turbine housing 127 houses a turbine wheel (not shown) having one or more blades or vanes.
  • the turbine housing also has an exhaust inlet 125, for example, configured to receive exhaust from an exhaust port (e.g., the exhaust port 116 of Fig. 1) of an internal combustion engine.
  • the absorber 220 is also an exhaust conduit and has a plurality of conduit layers, such as, but not limited to, one or more inner conduit layers and an outer conduit layer.
  • the absorber 220 also has a proximal end 231 and a distal end 232. The absorber connects to the turbine housing 127 at or near its proximal end 231 to receive exhaust from the exhaust outlet
  • the distal end 232 may connect to a subsequent exhaust conduit, e.g., the exhaust conduit 234.
  • the absorber 220 reduces turbine generated noise via absorption of sound waves and/or damping of structural vibration (e.g., wall vibration, etc.).
  • structural vibration e.g., wall vibration, etc.
  • pressure energy is typically converted to heat energy by friction between gas molecules and an absorptive material.
  • damping reduction of vibration amplitudes of a turbine housing and/or an exhaust conduit occur due to addition of mass and, for example, addition of an inner perforated conduit (e.g., a perforated metal sleeve, etc.).
  • a cross-sectional view of an exemplary system 203 is shown that includes a turbine 126 and an integral noise absorber 220.
  • the turbine 126 includes a turbine housing 127 and a turbine wheel 128 having one or more turbine blades 129.
  • the turbine housing 127 has an integral exhaust outlet conduit 224 that forms part of the noise absorber 220.
  • the integral exhaust outlet conduit 224 may hold one or more inner layers to thereby form a noise absorber (e.g., the noise absorber 220).
  • a noise absorber e.g., the noise absorber 220.
  • the integral exhaust outlet conduit 224 of the turbine housing 127 extends axially along the y-axis away from the turbine wheel 129 to a distal end 232, thereby forming part of the absorber 220.
  • the thickness and/or axial cross-sectional dimension (e.g., diameter) of the integral exhaust outlet conduit 224 optionally vary along the y-axis.
  • the annular thickness of the turbine housing 127 or integral exhaust outlet conduit 224 decreases to account for thickness of an inner absorptive material layer 226 and/or an inner perforated material layer 228, which is shown as an innermost layer.
  • the diameter of the turbine housing 127 or integral exhaust outlet conduit 224 may increase to accommodate the inner absorptive material layer 226 and/or the inner perforated layer 228.
  • the integral exhaust outlet conduit 224, the absorptive layer 226 and the perforated layer 228 are capable of withstanding temperatures of 1000 F (538 C) or greater.
  • the various layers 224, 226, 228 are composed of metal (e.g., stainless steel, titanium, etc.), ceramic, carbon, glass, and/or composite material, as described further below.
  • stainless steel forms the integral exhaust outlet conduit or outer layer 224
  • woven stainless steel wire mesh forms the absorptive layer 226 and perforated stainless steel forms the inner layer 228.
  • an absorber may have a variety of geometries depending on factors such as turbine housing, noise, engine compartment space, etc.
  • the particular absorber 220 of Fig. 3A has a cylindrical geometry wherein the innermost layer 228, the inner layer 226 and the outer layer 224 are concentric cylinders, as shown in the axial cross-sectional view 220 of Fig. 3B. These three concentric cylinders are shown as being coextensive between the proximal and distal ends 231, 232; however, the outer layer 224 may extend beyond the distal ends of the inner layer 226 and/or the innermost layer 228.
  • the innermost layer 228 allows for transmission of pressure waves (e.g., sound waves), typically via perforations.
  • pressure waves e.g., sound waves
  • the inner layer 226 then absorbs the non-reflected pressure waves and the magnitude of the pressure waves decreases with distance along the y-axis of the absorber 220.
  • the frequency of sound waves most attenuated by such an absorber is related both to the radial depth and to the acoustic properties of the material in the inner layer 226. Sound waves will be absorbed most that produce the most movement of exhaust molecules within the material forming inner layer 226.
  • this condition correlates to all frequencies above that for which one quarter of the acoustic wavelength is equal to the radial depth of the inner layer 226.
  • the inner layer 226 is 1 inch deep (2.5 cm)
  • 1000 F 1000 F
  • sound waves having frequencies near 5600 Hz which may be referred to as the tuning frequency
  • broadband tuning good absorption over a wide range of frequencies
  • the broadband nature of a selected bulk material, or materials makes the absorptive layer quite effective at much lower frequencies as well.
  • an exemplary turbine noise absorber may reduce vibration of the conduit in at least two ways.
  • an absorbent material reduces noise levels within an exhaust conduit such that the acoustic excitation forces acting on the walls are decreased.
  • a second way relies on a change in the configuration of the conduit wall, for example, a double-walled duct typically transmits less acoustic energy through its walls than a single-walled duct.
  • Narious exemplary turbine noise absorbers described herein include multiple walls (e.g., double-walls, etc.) in addition to having absorbent material between the two or more walls. The absorber therefore provides lower excitation forces within the exhaust conduit and improved damping of acoustic propagation through the conduit walls.
  • Other exemplary turbine noise absorbers described herein employ an absorbent material and an integral exhaust outlet conduit or outer wall only. For example, particular wire mesh material may serve as both an inner perforated wall and as an absorptive layer.
  • FIG. 4A a cross-sectional view of an exemplary system 204 is shown that includes a turbine 126 and a noise absorber 220.
  • the turbine 126 includes a turbine housing 127 and a turbine wheel 128 having one or more turbine blades 129.
  • the absorber 220 which acts as an exhaust conduit, fits into the turbine housing 127 and is positioned proximate to the turbine wheel 128.
  • An axial cross-sectional view of the absorber 220 is also shown in Fig. 4B.
  • the absorber 220 has a proximal end 231 and a distal end 232, which may connect or attach to an exhaust system.
  • the absorber 220 includes an outer layer 224, an inner layer 226 and an innermost layer 228 which are all capable of withstanding temperatures of 1000 F
  • the various layers 224, 226, 228 are composed of metal (e.g., stainless steel, titanium, etc.), ceramic, carbon, glass, and/or composite material, as described further below.
  • metal e.g., stainless steel, titanium, etc.
  • ceramic e.g., carbon, glass, and/or composite material
  • stainless steel forms the outer layer 224
  • woven stainless steel wire mesh forms the inner layer 226
  • perforated stainless steel forms the innermost layer 228.
  • an absorber may have a variety of geometries depending on factors such as turbine housing, noise, engine compartment space, etc.
  • the particular absorber 220 of Fig. 4A has a cylindrical geometry wherein the innermost layer 228, the inner layer 226 and the outer layer 224 are concentric cylinders, as shown in the axial cross-sectional view 220 of Fig. 4B. While these three concentric cylinders are shown as being substantially coextensive, at the proximal end 231 , the absorber 220 tapers in a manner that reduces flow disturbances (e.g., recirculation, separation, turbulence, etc.) between the turbine housing 127 and the absorber 220.
  • flow disturbances e.g., recirculation, separation, turbulence, etc.
  • the outer layer 224 may have a connection or attachment means for connecting or attaching to the turbine housing 127.
  • the turbine housing 127 may receive the outer layer 224 via threads, blades, compression fitting, etc.
  • the connection means may also allow for positioning of the absorber 220 proximate to the turbine wheel 128.
  • a threaded, bladed, or compression fit connection may allow for proper positioning of the proximal end 231 of the absorber in relation to the turbine wheel 128 to enhance absorber performance.
  • a cross-sectional view of another exemplary system 205 is shown that includes a turbine 126 and a noise absorber 220.
  • the turbine 126 includes a turbine housing 127 and a turbine wheel 128 having one or more turbine blades 129.
  • the absorber 220 fits onto the turbine housing 127 and is positioned proximate to the turbine wheel 128.
  • An axial cross-sectional view of the absorber 220 is also shown in Fig. 5B. While this particular example has an elliptical axial cross- section, note that an exemplary absorber may have one or more axial cross-sections that are circular, elliptical, rectangular, etc.
  • the absorber 220 has a proximal end 231 and a distal end 232, which may connect or attach to an exhaust system.
  • the absorber 220 includes an outer layer 224, an inner layer 226 and an innermost layer 228 which are all capable of withstanding temperatures of 1000 F (538 C) or greater.
  • the various layers 224, 226, 228 are composed of metal (e.g., stainless steel, titanium, etc.), ceramic, carbon, glass, and/or composite material, as described further below.
  • stainless steel forms the outer layer 224
  • reticulated ceramic foam forms the inner layer 226
  • perforated stainless steel forms the innermost layer 228.
  • the absorber 220 fits onto the turbine housing 127 whereby one or more of the three layers has a dimension larger than that of the exhaust outlet of the turbine housing 127.
  • the inner layer 226 and the outer layer 224 contact the outer surface of the turbine housing 127 while the innermost layer 228 matches the exhaust outlet of the turbine housing 127.
  • contact between the turbine housing 127 and the inner layer 226 may help to reduce structure borne transmission of noise.
  • the innermost layer 228 may fit into the exhaust outlet of the turbine housing 127, fit onto the outer surface of the exhaust outlet of the turbine housing 127, etc.
  • the system 206 includes a turbine 126 and a noise absorber 220.
  • the turbine 126 includes a turbine housing 127 and a turbine wheel 128 having one or more turbine blades 129.
  • the absorber 220 fits to the turbine housing 127 and is positioned proximate to the turbine wheel 128.
  • An axial cross-sectional view of the absorber 220 is also shown in Fig. 6B.
  • the absorber 220 has a proximal end 231 and a distal end 232, which may connect or attach to an exhaust system.
  • the absorber 220 includes an outer layer 224, an inner layer 226 and an innermost layer 228 which are all capable of withstanding temperatures of 1000 F (538 C) or greater.
  • the various layers 224, 226, 228 are composed of metal (e.g., stainless steel, titanium, etc.), ceramic, carbon, glass, and/or composite material, as described further below.
  • metal e.g., stainless steel, titanium, etc.
  • ceramic e.g., ceramic, carbon, glass, and/or composite material
  • stainless steel forms the outer layer 224
  • porous ceramic spheres form the inner layer 226
  • perforated stainless steel forms the innermost layer 228.
  • the absorber 220 attaches to the turbine housing 127 via a turbine flange 130 and an absorber flange 230.
  • Flange attachments for attaching an absorber to a turbine housing may include use of gaskets, bonding material, bolts, etc.
  • an exemplary absorber may have a shape that aids in positioning and/or conforms to a standard exhaust pipe or a turbo down pipe.
  • an exemplary system 207 is shown that includes a turbine 126 and a curved noise absorber 220.
  • the turbine 126 includes a turbine housing 127 and a turbine wheel 128 having one or more turbine blades 129.
  • the absorber 220 fits to the turbine housing 127 and is positioned proximate to the turbine wheel 128.
  • An axial cross-sectional view of the absorber 220 is also shown in Fig. 7B.
  • the absorber 220 has a proximal end 231 and a distal end 232, which may connect or attach to an exhaust system.
  • the absorber 220 includes an outer layer 224, an inner layer 226 and an innermost layer 228 which are all capable of withstanding temperatures of 1000 F (538 C) or greater.
  • the various layers 224, 226, 228 are composed of metal (e.g., stainless steel, titanium, etc.), ceramic, carbon, glass, and/or composite material, as described further below.
  • stainless steel forms the outer layer 224
  • glass wool forms the inner layer 226
  • perforated stainless steel forms the innermost layer 228.
  • the absorber 220 attaches to the turbine' housing 127 via a turbine flange 130 and an absorber flange 230.
  • Flange attachments for attaching an absorber to a turbine housing may include use of gaskets, bonding material, bolts, etc.
  • the various exemplary absorbers described above include an innermost layer, an inner layer and an outer layer which are all capable of withstanding temperatures of 1000 F (538 C) or greater.
  • FIG. 8 further details of exemplary layers are shown with reference to a cross-section of an absorber wall 221.
  • the cross- section of the absorber wall 221, includes an outer layer 224 (e.g., a conduit outer layer), a first inner or absorptive layer 226 (e.g., a first conduit inner layer) and a second inner layer 228 (e.g., a second conduit inner layer or an innermost conduit layer).
  • the outer layer 224 is optionally composed of stainless steel, another metal or composite or other material capable of withstanding temperatures of 1000 F (538 C) or greater.
  • an outer layer is impervious to exhaust flow and has a non- corrugated surface or substantially smooth surface.
  • an exemplary absorber or turbine housing may include a corrugated outer layer wherein corrugations increase flexibility of the outer layer. Corrugations (e.g., periodic variations in outer layer diameter) may also act to reduce transmission of structure borne noise.
  • Heat shield material and or other material optionally contact at least part of the outer surface of the outer layer.
  • the first inner layer or absorptive layer 226 is optionally composed of a structured material, a woven material and/or a particulate material.
  • structured material includes metal foams and ceramic foams.
  • structured material having at least some degree of reticulated and/or interconnected open cells is suitable for sound absorption.
  • Fig. 8 shows three different exemplary foams having pore densities of approximately 10 pores per inch (4 pores per cm) 226 A, approximately 30 pores per inch (12 pores per cm) 226B and approximately 65 pores per inch (26 pores per cm) 226C. Material having even higher pore density (e.g., 800 pores per inch (315 pores per cm) or more) is also available commercially.
  • Porvair Advanced Materials can provide structured material in thicknesses up to 1.5 inch (3.8 cm), which is sufficiently thick to match at least some noise wavelengths generated by a turbine (see, e.g., above discussion on absorption and attenuation).
  • a woven material may have any of a variety of weaves.
  • Fig. 8 shows three exemplary weaves: plain weave 226D, twill square weave 226E and Hollander weave 226F.
  • Some of these woven materials have asymmetric patterns wherein selective orientation of a pattern in an inner layer may produce desirable results. For example, depending on the nature of one or more other inner layers, if present, orientation of a Hollander weave material may increase or reduce drag on exhaust flow.
  • Exemplary, non-limiting woven wire mesh materials have wire diameters from approximately 0.0008 in. (0.02 mm) to approximately 0.08 in. (2 mm) or more, woven apertures from approximately 0.0008 in. (0.02 mm) to approximately 0.4 in. (10 mm) or more and open areas of approximately 10% to approximately 80% or more.
  • a particulate material may be a porous particulate or simply form a porous network.
  • Fig. 8 also shows a sintered particulate material 226G composed of substantially spherical particles.
  • Porous ceramic spheres are available commercially from 3M Corporation, St. Paul, Minnesota and other sources.
  • MACROLITE® ceramic spheres (3M Corp.) can withstand temperatures up to 2,000 F and are available in sizes from, approximately 0.01 inch (0.025 cm) to approximately 0.5 inch (1.27 cm).
  • Narious absorbers may use particulate material composed of metal.
  • hollow metal spheres are available commercially in diameters ranging from approximately 0.02 in. (0.05 cm) to 0.12 in. (0.3 cm).
  • the second inner layer 228 is optionally composed of a perforated material.
  • a variety of exemplary perforations 228A, 228B, 228C, 228D, 228E are shown in Fig. 8.
  • a metal inner layer may have polygonal, circular, ellipsoidal, and/or other shaped perforations. Dimensions of such perforations may range from approximately 0.004 in. (0.01 cm) to approximately 1 in. (2.5 cm) or more.
  • individual inner layer perforations have a cross-sectional area that is larger than that of individual inner absorptive layer pores or cells.
  • an exemplary absorber has a first inner layer with approximately 0.2 in. (0.5 cm) square perforations and a second inner layer with approximately 0.04 in. (0.01 cm) dimensioned apertures.
  • An exemplary innermost layer is composed of perforated stainless steel fashioned as a sleeve. Such an inner layer optionally has a thickness of approximately 0.05 in (1.3 mm).
  • An inner layer material and/or geometry thereof are optionally selected, at least in part, to protect another inner layer material from erosion caused by exhaust flow.
  • open area of an innermost layer is reduced by either reducing one or more perforation dimensions and/or reducing the number of perforations of an inner layer.
  • an exemplary inner layer material has an open percentage of approximately 30% to ensure adequate transmission of acoustic energy. Greater open percentages are possible; however, with greater open percentages, a decrease in erosion protection may result. In turn, smaller open percentages are also possible; however, with smaller open percentages, a decrease in acoustic energy transmission may result.
  • an exemplary inner material and/or geometry thereof may be selected based on erosion protection and acoustic energy transmission to another inner layer.
  • exemplary absorbers shown in the figures include three layers (e.g., two inner layers and an outer layer). Of course, more or less layers are possible. Further, in general, the term “inner layer” refers to any specific layer positioned inner to an absorber's outer layer while the term “innermost layer” refers to an inner layer that is the innermost layer of an absorber.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Silencers (AREA)
  • Supercharger (AREA)

Abstract

Exemplary methods, devices and/or system for reducing noise produced by a turbine (126), such as, a turbocharger turbine. An exemplary exhaust conduit employs material to absorb exhaust-borne noise and/or structure-borne noise. Another exemplary exhaust conduit employs features that dampen wall vibration.

Description

TURBINE NOISE ABSORBER
Reference To Provisional Application
This application claims the benefit of a provisional application entitled "Pulse absorber for high frequency turbine noise", to inventors Daniel Brown, Sunil Sahay, and Steven Arnold, assigned to Honeywell, Inc., filed December 21, 2001 and having U.S. Serial No. 60/344,943.
TECHNICAL FIELD Subject matter disclosed herein relates generally to methods, devices, and/or systems for reduction of exhaust turbine noise.
BACKGROUND
A typical exhaust turbine includes a turbine wheel positioned in a turbine housing. To extract energy from exhaust, the turbine housing directs exhaust to the turbine wheel, which in turn causes the turbine wheel to rotate. However, interactions between exhaust, the housing and the wheel also generate undesirable noise. For example, interactions between turbine wheel blades and exhaust are known to generate undesirable noise having frequencies, for example, greater than approximately 5,000 Hz. Sometimes this high frequency noise is referred to as vane pass or blade pass noise, which typically depends on rotational speed, which may vary, and number of blades on a turbine wheel, which is constant. Thus, such noise may have a characteristic frequency (e.g., blade pass frequency) that varies with respect to rotational speed. Because turbine noise stems from interaction with a gas, it inherently has a significant "air borne" component which can be quickly transmitted via an exhaust system. Consequently, a need exists for methods, devices and/or systems to reduce high frequency turbine noise, especially before such noise travels to other environments or transfers to surrounding structures. Methods, devices and/or systems capable of reducing such noise are described below.
BRIEF DESCRIPTION OF THE DRAWINGS
A more complete understanding of the various methods, devices and/or systems described herein, and equivalents thereof, may be had by reference to the following detailed description when taken in conjunction with the accompanying drawings wherein:
Fig. 1 is an approximate diagram of a turbocharged internal combustion engine.
Fig. 2 is an approximate perspective view of a turbine, an exemplary absorber conduit, and another exhaust conduit.
Fig. 3A is an approximate cross-sectional view of an exemplary absorber integral with a turbine housing and Fig. 3B is another cross-sectional view of the exemplary absorber portion of the turbine housing.
Fig. 4A is an approximate cross-sectional view of an exemplary absorber fit into an exhaust outlet of a turbine housing and Fig. 4B is another cross-sectional view of the exemplary absorber. Fig. 5A is an approximate cross-sectional view of an exemplary absorber fit onto an exhaust outlet of a turbine housing and Fig. 5B is another cross-sectional view of the exemplary absorber.
Fig. 6A is an approximate cross-sectional view of an exemplary absorber attached to an exhaust outlet of a turbine housing and Fig. 6B is another cross- sectional view of the exemplary absorber.
Fig. 7A is an approximate cross-sectional view of an exemplary curved absorber attached to an exhaust outlet of a turbine housing and Fig. 7B is another cross-sectional view of the exemplary absorber.
Fig. 8 is an approximate cross-sectional view of an exemplary absorber wall along with a variety of exemplary materials.
DETAILED DESCRIPTION
Turbochargers are frequently utilized to increase the output of an internal combustion engine. Referring to Fig. 1, an exemplary system 100, including an exemplary turbocharger 120 and an exemplary internal combustion engine 110, is shown. The internal combustion engine 110 includes an engine block 118 housing one or more combustion chambers that operatively drive a shaft 112. As shown in Fig. 1, an intake port 114 provides a flow path for combustion gas (e.g., air) or intake charge to the engine block while an exhaust port 116 provides a flow path for exhaust from the engine block 118. The exemplary turbocharger 120 acts to extract energy from the exhaust and to provide energy to the intake charge. As shown in Fig. 1, the turbocharger 120 includes an intake charge inlet 130, a shaft 122 having a compressor 124, a turbine 126 and an exhaust outlet 134, which is typically a metal exhaust pipe. During operation, exhaust from the engine 110 diverted to the turbine 126 causes the shaft 122 to rotate, which, in turn, rotates the compressor 124. The compressor 124 when rotating energizes combustion gas (e.g., ambient air) to produces a "boost" in the intake charge pressure (e.g., force per unit area or energy per unit volume), which is commonly referred to as "boost pressure." In this manner, a turbocharger may help to provide a larger intake charge mass (typically mixed with a carbon-based and/or hydrogen-based fuel) to the engine, which translates to greater engine output during combustion.
Fig. 2 shows a perspective view of a turbine 126, an absorber 220 and an exhaust conduit 234. The turbine 126 has a turbine housing 127 with an exhaust inlet
125 and an exhaust outlet 132. The turbine housing 127 houses a turbine wheel (not shown) having one or more blades or vanes. The turbine housing also has an exhaust inlet 125, for example, configured to receive exhaust from an exhaust port (e.g., the exhaust port 116 of Fig. 1) of an internal combustion engine. The absorber 220 is also an exhaust conduit and has a plurality of conduit layers, such as, but not limited to, one or more inner conduit layers and an outer conduit layer. The absorber 220 also has a proximal end 231 and a distal end 232. The absorber connects to the turbine housing 127 at or near its proximal end 231 to receive exhaust from the exhaust outlet
132. The distal end 232 may connect to a subsequent exhaust conduit, e.g., the exhaust conduit 234. As described herein, the absorber 220 reduces turbine generated noise via absorption of sound waves and/or damping of structural vibration (e.g., wall vibration, etc.). In absorption, pressure energy is typically converted to heat energy by friction between gas molecules and an absorptive material. In damping, reduction of vibration amplitudes of a turbine housing and/or an exhaust conduit occur due to addition of mass and, for example, addition of an inner perforated conduit (e.g., a perforated metal sleeve, etc.).
Referring to Fig. 3A, a cross-sectional view of an exemplary system 203 is shown that includes a turbine 126 and an integral noise absorber 220. The turbine 126 includes a turbine housing 127 and a turbine wheel 128 having one or more turbine blades 129. In this example, the turbine housing 127 has an integral exhaust outlet conduit 224 that forms part of the noise absorber 220. For example, the integral exhaust outlet conduit 224 may hold one or more inner layers to thereby form a noise absorber (e.g., the noise absorber 220). As shown in Fig. 3A, the integral exhaust outlet conduit 224 of the turbine housing 127 extends axially along the y-axis away from the turbine wheel 129 to a distal end 232, thereby forming part of the absorber 220. The thickness and/or axial cross-sectional dimension (e.g., diameter) of the integral exhaust outlet conduit 224 optionally vary along the y-axis. For example, at the proximal end 231 of the absorber 220, the annular thickness of the turbine housing 127 or integral exhaust outlet conduit 224 decreases to account for thickness of an inner absorptive material layer 226 and/or an inner perforated material layer 228, which is shown as an innermost layer. Alternatively, or in addition to a thickness change, the diameter of the turbine housing 127 or integral exhaust outlet conduit 224 may increase to accommodate the inner absorptive material layer 226 and/or the inner perforated layer 228. In general, the integral exhaust outlet conduit 224, the absorptive layer 226 and the perforated layer 228 are capable of withstanding temperatures of 1000 F (538 C) or greater. For example, the various layers 224, 226, 228 are composed of metal (e.g., stainless steel, titanium, etc.), ceramic, carbon, glass, and/or composite material, as described further below. In this particular example, stainless steel forms the integral exhaust outlet conduit or outer layer 224, woven stainless steel wire mesh forms the absorptive layer 226 and perforated stainless steel forms the inner layer 228.
Regarding absorber geometry, an absorber may have a variety of geometries depending on factors such as turbine housing, noise, engine compartment space, etc. The particular absorber 220 of Fig. 3A has a cylindrical geometry wherein the innermost layer 228, the inner layer 226 and the outer layer 224 are concentric cylinders, as shown in the axial cross-sectional view 220 of Fig. 3B. These three concentric cylinders are shown as being coextensive between the proximal and distal ends 231, 232; however, the outer layer 224 may extend beyond the distal ends of the inner layer 226 and/or the innermost layer 228.
Regarding operation of the absorber 220, the innermost layer 228 allows for transmission of pressure waves (e.g., sound waves), typically via perforations. Through proper design of the innermost layer 228 and the inner layer 226, pressure waves enter the inner layer 226, without substantial reflection by the innermost layer 228 and/or the inner layer 226. The inner layer 226 then absorbs the non-reflected pressure waves and the magnitude of the pressure waves decreases with distance along the y-axis of the absorber 220. The frequency of sound waves most attenuated by such an absorber is related both to the radial depth and to the acoustic properties of the material in the inner layer 226. Sound waves will be absorbed most that produce the most movement of exhaust molecules within the material forming inner layer 226. In general, this condition correlates to all frequencies above that for which one quarter of the acoustic wavelength is equal to the radial depth of the inner layer 226. For example, if the inner layer 226 is 1 inch deep (2.5 cm), at an exhaust temperature of 1000 F (538 C), sound waves having frequencies near 5600 Hz, which may be referred to as the tuning frequency, will be absorbed most. When a bulk material is used to form the inner layer 226, broadband tuning (good absorption over a wide range of frequencies) is achieved. Even though absorption is greatest above frequencies having one-quarter wavelengths equal to or greater than the radial depth of inner layer 226, the broadband nature of a selected bulk material, or materials, makes the absorptive layer quite effective at much lower frequencies as well.
Reduction of the vibration levels of the conduit walls typically results in lower turbocharger noise levels in the cabin because exhaust conduit walls are often a dominant path for noise to propagate from the turbocharger turbine to the passenger cabin of a vehicle. Hence, an exemplary turbine noise absorber may reduce vibration of the conduit in at least two ways. According to a first way, as described above, an absorbent material reduces noise levels within an exhaust conduit such that the acoustic excitation forces acting on the walls are decreased. A second way relies on a change in the configuration of the conduit wall, for example, a double-walled duct typically transmits less acoustic energy through its walls than a single-walled duct. Narious exemplary turbine noise absorbers described herein include multiple walls (e.g., double-walls, etc.) in addition to having absorbent material between the two or more walls. The absorber therefore provides lower excitation forces within the exhaust conduit and improved damping of acoustic propagation through the conduit walls. Other exemplary turbine noise absorbers described herein employ an absorbent material and an integral exhaust outlet conduit or outer wall only. For example, particular wire mesh material may serve as both an inner perforated wall and as an absorptive layer.
Referring to Fig. 4A, a cross-sectional view of an exemplary system 204 is shown that includes a turbine 126 and a noise absorber 220. The turbine 126 includes a turbine housing 127 and a turbine wheel 128 having one or more turbine blades 129.
In this example, the absorber 220, which acts as an exhaust conduit, fits into the turbine housing 127 and is positioned proximate to the turbine wheel 128. An axial cross-sectional view of the absorber 220 is also shown in Fig. 4B. The absorber 220 has a proximal end 231 and a distal end 232, which may connect or attach to an exhaust system. The absorber 220 includes an outer layer 224, an inner layer 226 and an innermost layer 228 which are all capable of withstanding temperatures of 1000 F
(538 C) or greater. For example, the various layers 224, 226, 228 are composed of metal (e.g., stainless steel, titanium, etc.), ceramic, carbon, glass, and/or composite material, as described further below. In this particular example, stainless steel forms the outer layer 224, woven stainless steel wire mesh forms the inner layer 226 and perforated stainless steel forms the innermost layer 228.
Regarding absorber geometry, an absorber may have a variety of geometries depending on factors such as turbine housing, noise, engine compartment space, etc. The particular absorber 220 of Fig. 4A has a cylindrical geometry wherein the innermost layer 228, the inner layer 226 and the outer layer 224 are concentric cylinders, as shown in the axial cross-sectional view 220 of Fig. 4B. While these three concentric cylinders are shown as being substantially coextensive, at the proximal end 231 , the absorber 220 tapers in a manner that reduces flow disturbances (e.g., recirculation, separation, turbulence, etc.) between the turbine housing 127 and the absorber 220. Further, the outer layer 224 may have a connection or attachment means for connecting or attaching to the turbine housing 127. For example, the turbine housing 127 may receive the outer layer 224 via threads, blades, compression fitting, etc. The connection means may also allow for positioning of the absorber 220 proximate to the turbine wheel 128. For example, a threaded, bladed, or compression fit connection may allow for proper positioning of the proximal end 231 of the absorber in relation to the turbine wheel 128 to enhance absorber performance.
Referring to Fig. 5 A, a cross-sectional view of another exemplary system 205 is shown that includes a turbine 126 and a noise absorber 220. The turbine 126 includes a turbine housing 127 and a turbine wheel 128 having one or more turbine blades 129. The absorber 220 fits onto the turbine housing 127 and is positioned proximate to the turbine wheel 128. An axial cross-sectional view of the absorber 220 is also shown in Fig. 5B. While this particular example has an elliptical axial cross- section, note that an exemplary absorber may have one or more axial cross-sections that are circular, elliptical, rectangular, etc. As with the aforementioned absorber, the absorber 220 has a proximal end 231 and a distal end 232, which may connect or attach to an exhaust system. The absorber 220 includes an outer layer 224, an inner layer 226 and an innermost layer 228 which are all capable of withstanding temperatures of 1000 F (538 C) or greater. For example, the various layers 224, 226, 228 are composed of metal (e.g., stainless steel, titanium, etc.), ceramic, carbon, glass, and/or composite material, as described further below. In this particular example, stainless steel forms the outer layer 224, reticulated ceramic foam forms the inner layer 226 and perforated stainless steel forms the innermost layer 228.
As shown in Fig. 5 A, the absorber 220 fits onto the turbine housing 127 whereby one or more of the three layers has a dimension larger than that of the exhaust outlet of the turbine housing 127. In this particular example, the inner layer 226 and the outer layer 224 contact the outer surface of the turbine housing 127 while the innermost layer 228 matches the exhaust outlet of the turbine housing 127. In such examples, contact between the turbine housing 127 and the inner layer 226 may help to reduce structure borne transmission of noise. Of course, various other configurations are also possible, for example, the innermost layer 228 may fit into the exhaust outlet of the turbine housing 127, fit onto the outer surface of the exhaust outlet of the turbine housing 127, etc.
Yet another exemplary system 206 is shown in Fig. 6A. The system 206 includes a turbine 126 and a noise absorber 220. The turbine 126 includes a turbine housing 127 and a turbine wheel 128 having one or more turbine blades 129. The absorber 220 fits to the turbine housing 127 and is positioned proximate to the turbine wheel 128. An axial cross-sectional view of the absorber 220 is also shown in Fig. 6B. The absorber 220 has a proximal end 231 and a distal end 232, which may connect or attach to an exhaust system. The absorber 220 includes an outer layer 224, an inner layer 226 and an innermost layer 228 which are all capable of withstanding temperatures of 1000 F (538 C) or greater. For example, the various layers 224, 226, 228 are composed of metal (e.g., stainless steel, titanium, etc.), ceramic, carbon, glass, and/or composite material, as described further below. In this particular example, stainless steel forms the outer layer 224, porous ceramic spheres form the inner layer 226 and perforated stainless steel forms the innermost layer 228.
As shown in Fig. 6A, the absorber 220 attaches to the turbine housing 127 via a turbine flange 130 and an absorber flange 230. Flange attachments for attaching an absorber to a turbine housing may include use of gaskets, bonding material, bolts, etc.
Often an engine compartment has limited space which can complicate turbine or turbocharger positioning; thus, an exemplary absorber may have a shape that aids in positioning and/or conforms to a standard exhaust pipe or a turbo down pipe. Referring to Fig. 7 A, an exemplary system 207 is shown that includes a turbine 126 and a curved noise absorber 220. The turbine 126 includes a turbine housing 127 and a turbine wheel 128 having one or more turbine blades 129. The absorber 220 fits to the turbine housing 127 and is positioned proximate to the turbine wheel 128. An axial cross-sectional view of the absorber 220 is also shown in Fig. 7B. The absorber 220 has a proximal end 231 and a distal end 232, which may connect or attach to an exhaust system. The absorber 220 includes an outer layer 224, an inner layer 226 and an innermost layer 228 which are all capable of withstanding temperatures of 1000 F (538 C) or greater. For example, the various layers 224, 226, 228 are composed of metal (e.g., stainless steel, titanium, etc.), ceramic, carbon, glass, and/or composite material, as described further below. In this particular example, stainless steel forms the outer layer 224, glass wool forms the inner layer 226 and perforated stainless steel forms the innermost layer 228. Further, the absorber 220 attaches to the turbine' housing 127 via a turbine flange 130 and an absorber flange 230. Flange attachments for attaching an absorber to a turbine housing may include use of gaskets, bonding material, bolts, etc.
The various exemplary absorbers described above include an innermost layer, an inner layer and an outer layer which are all capable of withstanding temperatures of 1000 F (538 C) or greater. Referring to Fig. 8, further details of exemplary layers are shown with reference to a cross-section of an absorber wall 221. The cross- section of the absorber wall 221, includes an outer layer 224 (e.g., a conduit outer layer), a first inner or absorptive layer 226 (e.g., a first conduit inner layer) and a second inner layer 228 (e.g., a second conduit inner layer or an innermost conduit layer).
The outer layer 224 is optionally composed of stainless steel, another metal or composite or other material capable of withstanding temperatures of 1000 F (538 C) or greater. In general, an outer layer is impervious to exhaust flow and has a non- corrugated surface or substantially smooth surface. However, an exemplary absorber or turbine housing may include a corrugated outer layer wherein corrugations increase flexibility of the outer layer. Corrugations (e.g., periodic variations in outer layer diameter) may also act to reduce transmission of structure borne noise. Heat shield material and or other material optionally contact at least part of the outer surface of the outer layer. The first inner layer or absorptive layer 226 is optionally composed of a structured material, a woven material and/or a particulate material. For example, structured material includes metal foams and ceramic foams. In particular, structured material having at least some degree of reticulated and/or interconnected open cells is suitable for sound absorption. Often structured material absorbs pressure waves in a series of tortuous flow paths; hence, sound absorption by a structured material typically depends on cell or pore size, degree of interconnectedness, porosity, density, etc. Fig. 8 shows three different exemplary foams having pore densities of approximately 10 pores per inch (4 pores per cm) 226 A, approximately 30 pores per inch (12 pores per cm) 226B and approximately 65 pores per inch (26 pores per cm) 226C. Material having even higher pore density (e.g., 800 pores per inch (315 pores per cm) or more) is also available commercially. Metal (e.g., metal or alloy) and ceramic structured material is available from Porvair Advanced Materials, Hendersonville, North Carolina. In particular, Porvair Advanced Materials can provide structured material in thicknesses up to 1.5 inch (3.8 cm), which is sufficiently thick to match at least some noise wavelengths generated by a turbine (see, e.g., above discussion on absorption and attenuation).
A woven material may have any of a variety of weaves. Fig. 8 shows three exemplary weaves: plain weave 226D, twill square weave 226E and Hollander weave 226F. Some of these woven materials have asymmetric patterns wherein selective orientation of a pattern in an inner layer may produce desirable results. For example, depending on the nature of one or more other inner layers, if present, orientation of a Hollander weave material may increase or reduce drag on exhaust flow. Exemplary, non-limiting woven wire mesh materials have wire diameters from approximately 0.0008 in. (0.02 mm) to approximately 0.08 in. (2 mm) or more, woven apertures from approximately 0.0008 in. (0.02 mm) to approximately 0.4 in. (10 mm) or more and open areas of approximately 10% to approximately 80% or more.
A particulate material may be a porous particulate or simply form a porous network. Fig. 8 also shows a sintered particulate material 226G composed of substantially spherical particles. Porous ceramic spheres are available commercially from 3M Corporation, St. Paul, Minnesota and other sources. For example, MACROLITE® ceramic spheres (3M Corp.) can withstand temperatures up to 2,000 F and are available in sizes from, approximately 0.01 inch (0.025 cm) to approximately 0.5 inch (1.27 cm). Narious absorbers may use particulate material composed of metal. For example, hollow metal spheres are available commercially in diameters ranging from approximately 0.02 in. (0.05 cm) to 0.12 in. (0.3 cm).
The second inner layer 228 is optionally composed of a perforated material. A variety of exemplary perforations 228A, 228B, 228C, 228D, 228E are shown in Fig. 8. For example, a metal inner layer may have polygonal, circular, ellipsoidal, and/or other shaped perforations. Dimensions of such perforations may range from approximately 0.004 in. (0.01 cm) to approximately 1 in. (2.5 cm) or more. In general, individual inner layer perforations have a cross-sectional area that is larger than that of individual inner absorptive layer pores or cells. For example, an exemplary absorber has a first inner layer with approximately 0.2 in. (0.5 cm) square perforations and a second inner layer with approximately 0.04 in. (0.01 cm) dimensioned apertures. An exemplary innermost layer is composed of perforated stainless steel fashioned as a sleeve. Such an inner layer optionally has a thickness of approximately 0.05 in (1.3 mm).
An inner layer material and/or geometry thereof are optionally selected, at least in part, to protect another inner layer material from erosion caused by exhaust flow. For example, open area of an innermost layer is reduced by either reducing one or more perforation dimensions and/or reducing the number of perforations of an inner layer. Of course, such reductions should maintain an acceptable level of transmission of acoustic energy from the exhaust to an absorptive layer. For example, an exemplary inner layer material has an open percentage of approximately 30% to ensure adequate transmission of acoustic energy. Greater open percentages are possible; however, with greater open percentages, a decrease in erosion protection may result. In turn, smaller open percentages are also possible; however, with smaller open percentages, a decrease in acoustic energy transmission may result. Thus, an exemplary inner material and/or geometry thereof may be selected based on erosion protection and acoustic energy transmission to another inner layer.
Various exemplary absorbers shown in the figures include three layers (e.g., two inner layers and an outer layer). Of course, more or less layers are possible. Further, in general, the term "inner layer" refers to any specific layer positioned inner to an absorber's outer layer while the term "innermost layer" refers to an inner layer that is the innermost layer of an absorber.
Although some exemplary methods, devices and systems have been illustrated in the accompanying Drawings and described in the foregoing Detailed Description, it will be understood that the methods and systems are not limited to the exemplary embodiments disclosed, but are capable of numerous rearrangements, modifications and substitutions without departing from the spirit set forth and defined by the following claims.

Claims

What is claimed is:
1. A turbine housing comprising: an integral exhaust outlet conduit wherein the integral exhaust outlet conduit holds an inner conduit layer comprising woven wire, glass, metal foam, ceramic foam, ceramic particles, and/or metal particles, wherein the integral exhaust outlet conduit optionally further comprises an innermost conduit layer comprising perforated metal, wherein the turbine housing optionally houses a turbine wheel and the integral exhaust outlet conduit has a proximal end positioned proximate to the turbine wheel, and wherein the inner conduit layer is optionally positionable within the integral exhaust outlet conduit.
2. An exhaust conduit to receive exhaust from a turbine, the exhaust conduit comprising: an inner conduit layer comprising woven wire, glass, metal foam, ceramic foam, ceramic particles, and/or metal particles; an outer conduit layer for housing the inner conduit layer and connecting the exhaust conduit to a turbine; and wherein the exhaust conduit optionally connects directly to the turbine, wherein the turbine optionally comprises a turbine housing and a turbine wheel, wherein the exhaust conduit optionally connects directly to the turbine housing, wherein the inner conduit layer optionally comprises woven wire, and wherein the inner conduit layer optionally resides between an innermost conduit layer and the outer conduit layer.
3. The exhaust conduit of claim 2, further comprising an innermost conduit layer that comprises a perforated material.
4. The exhaust conduit of claim 2, further comprising connection means for connecting the exhaust conduit to the turbine wherein the connection means optionally comprises a flange, a thread, one or more blades, and/or a compression fitting.
5. The exhaust conduit of claim 2 capable of withstanding temperatures equal to or greater than approximately 1000 F (538 C).
6. The exhaust conduit of claim 2, wherein the exhaust conduit reduces noise having frequencies greater than approximately 5,000 Hz at a temperature greater than approximately 1000 F (538 C).
7. The exhaust conduit of claim 2, wherein the inner conduit has a thickness determined, at least in part, by a turbine blade pass frequency.
8. The exhaust conduit of claim 2, wherein the inner conduit has a thickness determined, at least in part, by one or more frequencies and one or more exhaust temperatures.
9. The exhaust conduit of claim 2, wherein the turbine is part of a turbocharger.
10. An exhaust conduit for receiving exhaust from a turbine, the exhaust conduit comprising: a first inner conduit layer comprising perforated steel; a second inner conduit layer comprising woven wire; an outer conduit layer to hold the first inner conduit layer and the second inner conduit layer and to connect the exhaust conduit to a turbine; and wherein the exhaust conduit optionally connects to the turbine via a compression fitting, wherein the outer conduit layer optionally fits into an exhaust outlet of the turbine, wherein the exhaust conduit optionally further comprises a heat shield, and wherein the outer layer optionally comprises corrugations.
EP02792547A 2001-12-21 2002-12-17 Turbine noise absorber Expired - Lifetime EP1456510B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US34494301P 2001-12-21 2001-12-21
US344943P 2001-12-21
PCT/US2002/041714 WO2003056149A1 (en) 2001-12-21 2002-12-17 Turbine noise absorber

Publications (2)

Publication Number Publication Date
EP1456510A1 true EP1456510A1 (en) 2004-09-15
EP1456510B1 EP1456510B1 (en) 2012-01-25

Family

ID=23352771

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02792547A Expired - Lifetime EP1456510B1 (en) 2001-12-21 2002-12-17 Turbine noise absorber

Country Status (6)

Country Link
US (1) US7017706B2 (en)
EP (1) EP1456510B1 (en)
JP (1) JP2005514550A (en)
KR (1) KR20040071748A (en)
AU (1) AU2002358307A1 (en)
WO (1) WO2003056149A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2569020A (en) * 2017-10-12 2019-06-05 Safran Aircraft Engines Acoustic attenuation on a turbine engine wall

Families Citing this family (53)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE525812C2 (en) * 2002-06-12 2005-05-03 Saab Ab Acoustic lining, use of a lining and ways of producing an acoustic lining
JP4188108B2 (en) * 2003-03-10 2008-11-26 本田技研工業株式会社 Exhaust silencer for internal combustion engine
DE10360164A1 (en) * 2003-12-20 2005-07-21 Mtu Aero Engines Gmbh Gas turbine component
EP1574681A1 (en) * 2004-03-11 2005-09-14 Ford Global Technologies, LLC Exhaust turbine with down-pipe diffuser
EP1602810A1 (en) * 2004-06-04 2005-12-07 ABB Turbo Systems AG Sound absorber for compressor
DE602006019382D1 (en) * 2005-02-23 2011-02-17 Cummins Turbo Tech Ltd COMPRESSOR
US7966817B2 (en) * 2005-03-26 2011-06-28 Luk Vermoegensverwaltungsgesellschaft Mbh Compound transmission
WO2006130134A1 (en) * 2005-05-31 2006-12-07 Carrier Corporation Methods and apparatus for reducing the noise level outputted by oil separator
DE102005057024B3 (en) * 2005-11-30 2006-12-07 Melicon Gmbh Fabric laminate for soundproofing, especially in aircraft auxiliary power units, comprises coarse, intermediate and fine layers welded together
EP1847382A3 (en) 2006-03-29 2008-09-24 BDD Beteiligungs GmbH Insulating device and its application
JP2008031892A (en) * 2006-07-27 2008-02-14 Ihi Corp Supercharger
EP2079910B1 (en) * 2006-10-17 2015-01-07 BorgWarner, Inc. Ring seals for gas sealing and vibration damping
US7562528B2 (en) * 2006-12-20 2009-07-21 International Engine Intellectual Property Company Llc Low-restriction turbine outlet housing
US7794213B2 (en) * 2007-05-14 2010-09-14 Honeywell International Inc. Integrated acoustic damper with thin sheet insert
US8061961B2 (en) * 2009-01-23 2011-11-22 Dresser-Rand Company Fluid expansion device and method with noise attenuation
US8651800B2 (en) 2010-06-04 2014-02-18 Gm Global Technology Operations Llp Induction system with air flow rotation and noise absorber for turbocharger applications
DE102010038634A1 (en) * 2010-07-29 2012-02-02 Poroson Gmbh Air filter for suction system of internal combustion engine of vehicle, has sound damping device comprising circumferential wall within which sound damping element is arranged, where sound damping element runs in axis direction of wall
JP5356349B2 (en) * 2010-09-30 2013-12-04 日立建機株式会社 Exhaust equipment for construction machinery
EP2700068A4 (en) 2011-04-20 2016-01-13 Dresser Rand Co Multi-degree of freedom resonator array
US20120312011A1 (en) * 2011-06-10 2012-12-13 GM Global Technology Operations LLC Turbine housing and method for directing exhaust
DE102011082167B3 (en) * 2011-09-06 2013-02-28 Federal-Mogul Sealing Systems Gmbh shielding
GB2496368B (en) * 2011-10-12 2017-05-31 Ford Global Tech Llc An acoustic attenuator for an engine booster
DE102012207176A1 (en) * 2012-04-30 2013-10-31 Siemens Aktiengesellschaft Silencer for exhaust steam ducts in steam power plants with air condensers
EP2724934B1 (en) * 2012-10-26 2016-09-21 AGUSTAWESTLAND S.p.A. Hover-capable aircraft
US9039352B2 (en) * 2012-11-05 2015-05-26 General Electric Company Sound attenuating chimney element for a turbomachine system
DE112015000330T5 (en) * 2014-02-05 2016-11-03 Borgwarner Inc. charging
US9759236B2 (en) * 2014-04-25 2017-09-12 Hamilton Sundstrand Corporation Inlet tube design
EP2990637B1 (en) * 2014-09-01 2019-01-02 MANN+HUMMEL GmbH Silencer of an intake system of an internal combustion engine and intake system
FR3026433B1 (en) * 2014-09-26 2016-12-09 Renault Sa ACOUSTIC VOLUME FOR AN EXHAUST LINE OF A MOTOR VEHICLE
US10024228B2 (en) * 2015-10-08 2018-07-17 Honeywell International Inc. Compressor recirculation valve with noise-suppressing muffler
JP6629627B2 (en) * 2016-02-22 2020-01-15 三菱重工業株式会社 Noise reduction structure and supercharging device
FR3060649B1 (en) * 2016-12-19 2019-08-02 Renault S.A.S MOTOR VEHICLE EXHAUST LINE HAVING NOISE LIMITATION MEANS
US10577940B2 (en) 2017-01-31 2020-03-03 General Electric Company Turbomachine rotor blade
CN109386505B (en) * 2017-08-09 2022-02-11 开利公司 Silencer for refrigerating device and refrigerating device
US10473121B2 (en) * 2018-01-31 2019-11-12 GM Global Technology Operations LLC Turbocharger with a wastegate noise reduction device
US11828239B2 (en) 2018-12-07 2023-11-28 Polaris Industries Inc. Method and system for controlling a turbocharged two stroke engine based on boost error
US11352935B2 (en) 2018-12-07 2022-06-07 Polaris Industries Inc. Exhaust system for a vehicle
US11725573B2 (en) 2018-12-07 2023-08-15 Polaris Industries Inc. Two-passage exhaust system for an engine
US11236668B2 (en) 2018-12-07 2022-02-01 Polaris Industries Inc. Method and system for controlling pressure in a tuned pipe of a two stroke engine
US11280258B2 (en) 2018-12-07 2022-03-22 Polaris Industries Inc. Exhaust gas bypass valve system for a turbocharged engine
US11174779B2 (en) 2018-12-07 2021-11-16 Polaris Industries Inc. Turbocharger system for a two-stroke engine
US20200182164A1 (en) 2018-12-07 2020-06-11 Polaris Industries Inc. Method And System For Predicting Trapped Air Mass In A Two-Stroke Engine
US11639684B2 (en) 2018-12-07 2023-05-02 Polaris Industries Inc. Exhaust gas bypass valve control for a turbocharger for a two-stroke engine
US10900498B1 (en) 2019-09-06 2021-01-26 Ford Global Technologies, Llc Compressor and method for operation of a compressor
CA3201948A1 (en) 2020-01-13 2021-07-13 Polaris Industries Inc. Turbocharger system for a two-stroke engine having selectable boost modes
US11434834B2 (en) 2020-01-13 2022-09-06 Polaris Industries Inc. Turbocharger system for a two-stroke engine having selectable boost modes
CA3298986A1 (en) * 2020-01-13 2026-03-02 Polaris Industries Inc. Turbocharger lubrication system for a two-stroke engine
US11788432B2 (en) 2020-01-13 2023-10-17 Polaris Industries Inc. Turbocharger lubrication system for a two-stroke engine
US12366202B2 (en) 2022-01-18 2025-07-22 General Electric Company Bleed valve assemblies
US12320259B2 (en) 2022-06-27 2025-06-03 General Electric Company Compact bleed valve assemblies
US12049845B2 (en) 2022-08-09 2024-07-30 General Electric Company Variable bleed valves with struts for aerodynamic stability
FR3148115B1 (en) * 2023-04-20 2025-10-10 Safran Nacelles ACOUSTIC PANEL FOR AN AIRCRAFT TURBOMACHINE
US12180890B1 (en) 2023-06-23 2024-12-31 General Electric Company Variable bleed valve assemblies

Family Cites Families (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2869671A (en) * 1953-08-31 1959-01-20 Karl E Schlachter Gas turbine muffler
US3941206A (en) * 1974-05-08 1976-03-02 Burgess Industries Incorporated Noise attenuating snubber
DD136876A1 (en) 1978-06-28 1979-08-01 Hans Spengler ONE OR MULTI-STAGE RADIAL CIRCULAR COMPRESSOR
JPS588216A (en) 1981-07-08 1983-01-18 Sankei Giken Kogyo Kk Sound-absorber for muffler
DE3718875A1 (en) * 1987-06-05 1988-12-22 Porsche Ag EXHAUST SYSTEM WITH MUFFLER FOR AN INTERNAL COMBUSTION ENGINE
US4834214A (en) * 1987-06-08 1989-05-30 Feuling James J Muffler for an internal combustion engine
US5014815A (en) * 1989-06-26 1991-05-14 Grumman Aerospace Corporation Acoustic liner
US4969536A (en) * 1989-10-26 1990-11-13 Allied-Signal Inc. Turbocharger noise silencer
DE4215046C3 (en) * 1992-05-07 1999-10-21 Audi Ag Exhaust system for a diesel internal combustion engine
US6251498B1 (en) * 1993-09-03 2001-06-26 Ibiden Co., Ltd. Soundproof heat shield member for exhaust manifold
US5594216A (en) * 1994-11-29 1997-01-14 Lockheed Missiles & Space Co., Inc. Jet engine sound-insulation structure
US6253873B1 (en) * 1994-12-21 2001-07-03 Richard Norres Gas guide element with sound-absorbent walls for blocking and damping noise spreading from it into main conduits
DE19503748A1 (en) 1995-02-04 1996-06-20 Daimler Benz Ag IC engine with turbocharger in exhaust pipe
US5777947A (en) * 1995-03-27 1998-07-07 Georgia Tech Research Corporation Apparatuses and methods for sound absorption using hollow beads loosely contained in an enclosure
JPH09170494A (en) 1995-12-20 1997-06-30 Ishikawajima Harima Heavy Ind Co Ltd Sound absorbing liner
JP3984308B2 (en) 1996-02-21 2007-10-03 イビデン株式会社 Silencer for internal combustion engine
DE19818873C2 (en) 1998-04-28 2001-07-05 Man B & W Diesel Ag Reciprocating internal combustion engine
EP1144768B1 (en) * 1998-12-17 2003-04-02 Etis Ag Soundproofing for insulating sound producing devices or parts of systems, especially devices that transmit vibrations such as vibrators
DE10028160C2 (en) 2000-06-07 2003-03-27 Borgwarner Inc Housing group for the turbine of an exhaust gas turbocharger
US6672425B1 (en) * 2002-07-24 2004-01-06 Onyx Industrial Services, Inc. Noise abatement module

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO03056149A1 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2569020A (en) * 2017-10-12 2019-06-05 Safran Aircraft Engines Acoustic attenuation on a turbine engine wall
GB2569020B (en) * 2017-10-12 2022-07-27 Safran Aircraft Engines Acoustic attenuation on a turbine engine wall
US11927133B2 (en) 2017-10-12 2024-03-12 Safran Aircraft Engines Acoustic attenuation on a turbine engine wall

Also Published As

Publication number Publication date
WO2003056149A1 (en) 2003-07-10
JP2005514550A (en) 2005-05-19
KR20040071748A (en) 2004-08-12
US7017706B2 (en) 2006-03-28
US20030118762A1 (en) 2003-06-26
EP1456510B1 (en) 2012-01-25
AU2002358307A1 (en) 2003-07-15

Similar Documents

Publication Publication Date Title
EP1456510B1 (en) Turbine noise absorber
US6213251B1 (en) Self-tuning exhaust muffler
EP3467276B1 (en) Vehicle exhaust system with resonance damping
CN102269088B (en) For the gas handling system with flow rotation and noise absorber of turbine applications
US6672424B2 (en) Acoustically treated turbomachine multi-duct exhaust device
CN1965154B (en) Absorption mufflers for compressors
US20040163887A1 (en) Exhaust silencer system
CN1420960A (en) Silencer for compressor of exhaust gas turbocharger
CN210829439U (en) Low-flow-resistance broadband composite gas circuit silencer
JP2008138687A (en) Installation method of silencer for blower exhaust noise
CN112576337A (en) Broadband low-flow-resistance spark flameout silencer
US20080023265A1 (en) Combination Silencer
CN112610300A (en) Low-flow-resistance broadband composite gas circuit silencer
EP0121940B1 (en) Exhaust silencing system
CN211116192U (en) Spiral air flue silencer
BR112017014721B1 (en) NOISE ATTENUATION MEMBER, NOISE ATTENUATION UNIT AND METHOD FOR PRODUCING A NOISE ATTENUATION MEMBER
CN2685579Y (en) Vertical double air-inlet exhaust sound-absorber for shipping diesel oil engine
CN210218240U (en) Integrated booster pressure shell structure that has hindering nature muffler
CN211230580U (en) Spark extinguishing silencer with resonant cavity
JP2023530117A (en) Suction device for compressor
CN112576338A (en) Spark extinguishing silencer for marine diesel engine
CN223923160U (en) Impedance composite muffler of turbocharging air intake system
CN113464331A (en) Combined silencer
CN211116189U (en) Spark extinguishing wide-frequency silencer
CN211116188U (en) Spark extinguishing silencer for marine diesel engine

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20040617

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR IE IT LI LU MC NL PT SE SI SK TR

AX Request for extension of the european patent

Extension state: AL LT LV MK RO

17Q First examination report despatched

Effective date: 20041119

GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): DE FR

REG Reference to a national code

Ref country code: DE

Ref legal event code: R096

Ref document number: 60242103

Country of ref document: DE

Effective date: 20120322

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed

Effective date: 20121026

REG Reference to a national code

Ref country code: DE

Ref legal event code: R097

Ref document number: 60242103

Country of ref document: DE

Effective date: 20121026

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20141222

Year of fee payment: 13

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 14

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FR

Payment date: 20151124

Year of fee payment: 14

REG Reference to a national code

Ref country code: DE

Ref legal event code: R119

Ref document number: 60242103

Country of ref document: DE

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: DE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20160701

REG Reference to a national code

Ref country code: FR

Ref legal event code: ST

Effective date: 20170831

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20170102