EP1451503B1 - Reflector lamp and method for producing such a reflector lamp - Google Patents

Reflector lamp and method for producing such a reflector lamp Download PDF

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Publication number
EP1451503B1
EP1451503B1 EP02767094A EP02767094A EP1451503B1 EP 1451503 B1 EP1451503 B1 EP 1451503B1 EP 02767094 A EP02767094 A EP 02767094A EP 02767094 A EP02767094 A EP 02767094A EP 1451503 B1 EP1451503 B1 EP 1451503B1
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EP
European Patent Office
Prior art keywords
reflector
lamp
longitudinal axis
neck
sealed end
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP02767094A
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German (de)
French (fr)
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EP1451503A1 (en
Inventor
Holger Limmer
Georg Rosenbauer
Konrad Regler
Bernhard Ruhland
Thomas Sauerer
Anton Würmser
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Osram GmbH
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Osram GmbH
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Publication of EP1451503A1 publication Critical patent/EP1451503A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K1/00Details
    • H01K1/42Means forming part of the lamp for the purpose of providing electrical connection, or support for, the lamp
    • H01K1/46Means forming part of the lamp for the purpose of providing electrical connection, or support for, the lamp supported by a separate part, e.g. base, cap
    • H01K1/465Means forming part of the lamp for the purpose of providing electrical connection, or support for, the lamp supported by a separate part, e.g. base, cap with means to prevent loosening or unauthorised removal of the lamp
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/0005Fastening of light sources or lamp holders of sources having contact pins, wires or blades, e.g. pinch sealed lamp

Definitions

  • the invention relates to a reflector lamp having a longitudinal axis which has a reflector and a lamp arranged in the reflector.
  • the European patent EP 0 780 884 B1 describes a reflector lamp having a longitudinal axis which has a reflector and a lamp arranged in the reflector.
  • the reflector has a reflector neck extending in the direction of the longitudinal axis and having a cavity in which the sealed end of the lamp vessel is arranged.
  • the projecting from the reflector neck power supply lines are each covered with a fastener, which rests against the outer wall of the reflector neck, and on the lamp is a resiliently formed stamped sheet metal part fixed, the spring force acts in the longitudinal axis and located on the reflector supported.
  • the spring-formed stamped sheet metal part and the aforementioned fasteners cause a play-free arrangement of the lamp in the reflector.
  • the FR 2 454 051 discloses a reflector lamp having a lamp and a reflector surrounding the lamp, the lamp having a lamp vessel with a sealed end extending along the longitudinal axis of the reflector lamp disposed in the reflector neck.
  • the lamp can be fixed without play in the longitudinal direction in the reflector without the use of additional spring elements.
  • the fastening element which is fixed to the at least one power supply and extends transversely to this current supply, and the lamp vessel which is wider in comparison to the sealed end and the cavity, which are supported on the reflector contribute to this purpose.
  • the fixing element fixed to the at least one power supply is preferably a wire arranged transversely to the power supply or an annular disk having a disk surface extending perpendicularly to the at least one power supply educated.
  • the cavity of the reflector neck, in which the pinch seal of the lamp vessel is arranged, and / or the light-reflecting part of the reflector advantageously widened conically in the direction of the light exit opening of the reflector.
  • the dimensions of the cavity in the reflector neck can also be matched to the appropriate dimensions of the pinch seal in order to achieve lateral support of the lamp in the reflector.
  • the dimensions of the at least one passage in the reflector neck are advantageously matched to the thickness of the at least one power supply.
  • a reflector lamp which is provided with a pin base of the type GU5,3 and has an electrical power consumption of about 50 W.
  • This reflector lamp has a reflector 1 made of glass and a low-voltage halogen incandescent lamp mounted therein 2 on.
  • the reflector 1 has a rotationally symmetrical, light-reflecting part 11, which essentially has the shape of a spherical cap and whose light exit opening is closed by means of a translucent disc 3 made of glass or plastic.
  • a reflector neck 12 is formed, which extends along the axis of symmetry of the spherical cap 11.
  • the symmetry axis of the spherical cap 11 also forms the longitudinal axis A of the reflector lamp.
  • the inner wall of the spherical cap 11 is formed light-reflecting.
  • the fixed in the reflector 1 low-voltage halogen bulb 2 has a glassy lamp vessel 21 with a gas-tight closed end 22, which is formed as a pinch seal 22.
  • a light source 4 in particular a consisting of tungsten filament 4 is included.
  • the ends of the filament 4 are each connected to an inner, made of molybdenum wire power supply 51, 52, which in turn are each connected via a gas-tight embedded in the pinch seal 22 molybdenum foil 61, 62 with an external power supply 71, 72.
  • the outer power supply lines 71, 72 project out of the pinch seal 22.
  • Their ends welded to the molybdenum foils 61, 62 are made of molybdenum while their ends led out of the pinch seal 22 are formed as nickel or stainless steel pins or as nickel plated stainless steel pins.
  • the halogen incandescent lamp 2 is aligned axially in the reflector 1.
  • the pinch seal 22 is arranged in a cavity 13 of the reflector neck 12, so that the two outer power supply lines 71, 72 each extend through a passage in the bottom of the reflector neck 12 to the outside.
  • the lamp vessel 21 In the spatial direction perpendicular to the longitudinal axis A and to the plane of the molybdenum foils 61, 62, the lamp vessel 21 has a greater extent than the pinch seal 22 and as the cavity 13 of the reflector neck 12.
  • the cavity 13 has in this spatial direction, at its the light exit opening 3 facing End a conically enlarged transition area.
  • the lamp vessel 21 abuts against the inner wall 14 of the reflector neck 12 in this transition region.
  • outer power supply lines 71, 72 are each welded to a wire 81, 82 made of stainless steel, which is perpendicular to the respective power supply 71 and 72 and rests against the outer wall of the reflector neck 12. Since the lamp vessel 21 is seated on the reflector 1 at the end of the reflector neck 12 facing the light exit opening 3 and the wires 81, 82 rest against the outer wall of the reflector neck 12, the halogen incandescent lamp 2 is fixed in the reflector 1 in the direction of the longitudinal axis A without play. Due to the conical transition region 14, the halogen incandescent lamp 2 is also fixed in the reflector 1 without play perpendicular to the longitudinal axis A.
  • the low-voltage halogen incandescent lamp 2 prefabricated by a conventional method is inserted into the reflector 1 likewise prefabricated by a known method via the open light exit opening, so that the pinch seal 22 is arranged in the cavity 13 of the reflector neck 12 and the external supply leads 71 , 72 project through the bushings in the bottom of the reflector neck 12 to the outside.
  • the pinch seal 22 is inserted so far into the cavity 13 until the lamp vessel 21 is seated on the inner wall 14 of the conically enlarged transition region of the cavity 13 and the reflector neck 12. In this position, the lamp 2 and the reflector 1 are fixed in a holding device (not shown).
  • the wires 81, 82 aligned transversely to the external power supply lines 71, 72 are welded to these power supply lines 71 and 72, in such a way that the wires abut against the outer wall of the reflector neck 12 or at the bottom of the reflector neck 12.
  • the wires 81, 82 are shortened to the desired length with the aid of the LASER.
  • the fixture for the lamp 2 and the reflector 1 is now removed.
  • the cover 3 is mounted for the light exit opening of the reflector 1.
  • annular disks 81 ', 82' consisting of a metal, for example of stainless steel, are used as fastening elements.
  • the reflector lamp according to the second embodiment agrees with the above-explained reflector lamp.
  • the same reference numerals as in the FIGS. 1 and 2 of the first embodiment On each of the two outer power supply lines 71, 72 an annular discs 81 ', 82' is threaded, so that the disc surfaces are arranged perpendicular to the respective outer power supply 71 and 72 and rest on the outer wall of the reflector neck 12.

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  • Engineering & Computer Science (AREA)
  • Computer Security & Cryptography (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Vessels And Coating Films For Discharge Lamps (AREA)

Abstract

The reflector lamp has a longitudinal axis (A), a reflector (1), a lamp (2) in the reflector and a lamp vessel (21) with at least one sealed end (22) extending along the longitudinal axis. The sealed end(s) has a reduced dimension relative to the lamp vessel, at least in a direction perpendicular to the longitudinal axis. The sealed end is arranged in a hollow volume (13) in a reflector neck (12). AN Independent claim is also included for the following: a method of manufacturing an inventive device.

Description

Die Erfindung betrifft eine Reflektorlampe mit einer Längsachse, die einen Reflektor und eine in dem Reflektor angeordnete Lampe besitzt.The invention relates to a reflector lamp having a longitudinal axis which has a reflector and a lamp arranged in the reflector.

1. Stand der Technik 1. State of the art

Die europäische Patentschrift EP 0 780 884 B1 beschreibt eine Reflektorlampe mit einer Längsachse, die einen Reflektor und eine in dem Reflektor angeordnete Lampe besitzt. Der Reflektor weist einen sich in Richtung der Längsachse erstreckenden Reflektorhals mit einem Hohlraum auf, in dem das abgedichtete Ende des Lampengefäßes angeordnet ist. Zur Befestigung der Lampe in dem Reflektor sind die aus dem Reflektorhals herausragenden Stromzuführungen jeweils mit einem Befestigungselement ummantelt, das an der Außenwand des Reflektorhalses anliegt, und an der Lampe ist ein federnd ausgebildetes Stanzblechteil befestigt, dessen Federkraft in der Längsachse wirkt und das sich am Reflektor abstützt. Das federnd ausgebildete Stanzblechteil und die vorgenannten Befestigungselemente bewirken eine spielfreie Anordnung der Lampe im Reflektor.The European patent EP 0 780 884 B1 describes a reflector lamp having a longitudinal axis which has a reflector and a lamp arranged in the reflector. The reflector has a reflector neck extending in the direction of the longitudinal axis and having a cavity in which the sealed end of the lamp vessel is arranged. To fix the lamp in the reflector, the projecting from the reflector neck power supply lines are each covered with a fastener, which rests against the outer wall of the reflector neck, and on the lamp is a resiliently formed stamped sheet metal part fixed, the spring force acts in the longitudinal axis and located on the reflector supported. The spring-formed stamped sheet metal part and the aforementioned fasteners cause a play-free arrangement of the lamp in the reflector.

Die FR 2 454 051 offenbart eine Reflektorlampe mit einer Lampe und einen die Lampe umgebenden Reflektor, wobei die Lampe ein Lampengefäß mit einem sich entlang der Längsachse der Reflektorlampe erstreckendes abgedichtetes Ende besitzt, das im Reflektorhals angeordnet ist.The FR 2 454 051 discloses a reflector lamp having a lamp and a reflector surrounding the lamp, the lamp having a lamp vessel with a sealed end extending along the longitudinal axis of the reflector lamp disposed in the reflector neck.

II. Darstellung der Erfindung II. Presentation of the invention

Es ist die Aufgabe der Erfindung, eine Reflektorlampe mit kostengünstigen Mitteln zur Befestigung der Lampe in dem Reflektor bereitzustellen.It is the object of the invention to provide a reflector lamp with inexpensive means for fixing the lamp in the reflector.

Diese Aufgabe wird erfindungsgemäß durch die Merkmale des Patentanspruchs 1 gelöst. Besonders vorteilhafte Ausführungen der Erfindung sind in den abhängigen Ansprüchen beschrieben.This object is achieved by the features of claim 1. Particularly advantageous embodiments of the invention are described in the dependent claims.

Die erfindungsgemäße Reflektorlampe besitzt eine Längsachse, einen Reflektor und eine in dem Reflektor angeordnete Lampe, wobei

  • die Lampe ein Lampengefäß aufweist, das mindestens ein sich entlang der Längsachse erstreckendes, abgedichtetes Ende besitzt, wobei das mindestens eine abgedichtete Ende wenigstens in einer Raumrichtung senkrecht zur Längsachse eine gegenüber dem Lampengefäß reduzierte Abmessung aufweist,
  • aus dem mindestens einen abgedichteten Ende mindestens eine Stromzuführung für ein innerhalb des Lampengefäßes angeordnetes Leuchtmittel herausragt,
  • der Reflektor eine Lichtaustrittsöffnung, einen lichtreflektierenden Teil und einen an den lichtreflektierenden Teil angeformten, sich in Richtung der Längsachse erstreckenden Reflektorhals besitzt, wobei der Reflektorhals mit einem Hohlraum und mindestens einer Durchführung für die wenigstens eine Stromzuführung versehen ist,
  • das abgedichtete Ende des Lampengefäßes in dem Hohlraum angeordnet ist und die mindestens eine Stromzuführung durch die mindestens eine Durchführung aus dem Reflektorhals herausgeführt ist,
  • die Ausdehnung des Lampengefäßes außerhalb des mindestens einen abgedichteten Endes in zumindest einer Richtung senkrecht zur Längsachse größer als die Ausdehnung des Hohlraumes ist,
  • der Hohlraum an seinem der Lichtaustrittsöffnung zugewandten Ende einen in Richtung der Lichtaustrittsöffhung konisch erweiterten Übergangsbereich besitzt, wobei das Lampengefäß in diesem Übergangsbereich an der Innenwand des Reflektorhalses anliegt, und
  • an dem aus dem Reflektorhals herausragenden Abschnitt der mindestens einen Stromzuführung ein sich quer zu dieser Stromzuführung erstreckendes Befestigungselement fixiert ist, das an der Außenwand des Reflektorhalses anliegt.
The reflector lamp according to the invention has a longitudinal axis, a reflector and a lamp arranged in the reflector, wherein
  • the lamp comprises a lamp vessel having at least one sealed end extending along the longitudinal axis, the at least one sealed end having a dimension reduced relative to the lamp vessel, at least in a spatial direction perpendicular to the longitudinal axis,
  • protruding from the at least one sealed end at least one power supply for a arranged within the lamp vessel illuminant,
  • the reflector has a light exit opening, a light-reflecting part and an integrally formed on the light-reflecting part, extending in the direction of the longitudinal axis reflector neck, wherein the reflector neck is provided with a cavity and at least one passage for the at least one power supply,
  • the sealed end of the lamp vessel is disposed in the cavity and the at least one power supply is led out of the reflector neck through the at least one passage,
  • the extension of the lamp vessel outside the at least one sealed end in at least one direction perpendicular to the longitudinal axis is greater than the extent of the cavity,
  • the cavity has at its end facing the light exit opening a conically widened in the direction of the Lichtaustrittsöffhung transition region, wherein the lamp vessel rests in this transition region on the inner wall of the reflector neck, and
  • on the protruding from the reflector neck portion of the at least one power supply, a transversely extending to this power supply fastener is fixed, which bears against the outer wall of the reflector neck.

Durch die Kombination der vorgenannten Merkmale der erfindungsgemäßen Reflektorlampe kann die Lampe ohne die Verwendung von zusätzlichen Federelementen in Längsrichtung in dem Reflektor spielfrei befestigt werden. Hierzu tragen insbesondere das an die mindestens eine Stromzuführung fixierte und sich quer zu dieser Stromzufi\h-rung erstreckende Befestigungselement sowie das im Vergleich zu dem abgedichteten Ende und dem Hohlraum breitere Lampengefäß bei, die sich am. Reflektor abstützen. Das an der mindestens einen Stromzuführung fixierte Befestigungselement ist vorzugsweise als quer zur Stromzuführung angeordneter Draht oder als ringförmige Scheibe mit einer sich senkrecht zu der mindestens einen Stromzuführung erstreckenden Scheibenfläche ausgebildet. Um eine spielfreie Fixierung der Lampe auch senkrecht zur Längsachse der Reflektorlampe zu ermöglichen, ist der Hohlraum des Reflektorhalses, in dem die Quetschdichtung des Lampengefäßes angeordnet ist, oder/und der lichtreflektierende Teil des Reflektors vorteilhafterweise in Richtung der Lichtaustrittsöffnung des Reflektors konisch erweitert. Durch diese Maßnahme ist gewährleistet, dass das Lampegefäß beim Einführen der Quetschdichtung in den Hohlraum des Reflektorhalses an der konisch ausgebildeten Innenwand des Reflektorhalses oder des reflektierenden Teils des Reflektors anliegt und seitlich, das heißt, senkrecht zur Längsachse abgestützt wird. Zusätzlich oder alternativ können die Abmessungen des Hohlraums in dem Reflektorhals auch passgerecht auf die entsprechenden Abmessungen der Quetschdichtung abgestimmt, um eine seitliche Abstützung der Lampe in dem Reflektor zu erzielen. Zur weiteren Verbesserung der Befestigung der Lampe in dem Reflektor sind die Abmessungen der mindestens einen Durchführung in dem Reflektorhals vorteilhafterweise passgerecht auf die Dicke der mindestens einen Stromzuführung abgestimmt.By combining the aforementioned features of the reflector lamp according to the invention, the lamp can be fixed without play in the longitudinal direction in the reflector without the use of additional spring elements. In particular, the fastening element which is fixed to the at least one power supply and extends transversely to this current supply, and the lamp vessel which is wider in comparison to the sealed end and the cavity, which are supported on the reflector, contribute to this purpose. The fixing element fixed to the at least one power supply is preferably a wire arranged transversely to the power supply or an annular disk having a disk surface extending perpendicularly to the at least one power supply educated. In order to enable a backlash-free fixation of the lamp also perpendicular to the longitudinal axis of the reflector lamp, the cavity of the reflector neck, in which the pinch seal of the lamp vessel is arranged, and / or the light-reflecting part of the reflector advantageously widened conically in the direction of the light exit opening of the reflector. By this measure, it is ensured that the lamp vessel during insertion of the pinch seal in the cavity of the reflector neck abuts against the conical inner wall of the reflector neck or the reflective part of the reflector and laterally, that is, is supported perpendicular to the longitudinal axis. Additionally or alternatively, the dimensions of the cavity in the reflector neck can also be matched to the appropriate dimensions of the pinch seal in order to achieve lateral support of the lamp in the reflector. To further improve the fastening of the lamp in the reflector, the dimensions of the at least one passage in the reflector neck are advantageously matched to the thickness of the at least one power supply.

III. Beschreibung der bevorzugten Ausführungsbeispiele III. Description of the preferred embodiments

Nachstehend wird die Erfindung anhand zweier bevorzugter Ausführungsbeispiele näher erläutert. Es zeigen:

Figur 1
Eine teilweise geschnittene, schematische Seitenansicht einer Reflektorlampe gemäß des ersten bevorzugten Ausführungsbeispiels der Erfindung
Figur 2
Die in Figur 1 abgebildete Reflektorlampe in einer gegenüber der Figur 1 um 90 Grad gedrehten Seitenansicht
Figur 3
Eine teilweise geschnittene, schematische Seitenansicht einer Reflektorlampe gemäß des zweiten bevorzugten Ausführungsbeispiels der Erfindung
Figur 4
Die in Figur 3 abgebildete Reflektorlampe in einer gegenüber der Figur 3 um 90 Grad gedrehten Seitenansicht
The invention will be explained in more detail with reference to two preferred embodiments. Show it:
FIG. 1
A partially sectioned schematic side view of a reflector lamp according to the first preferred embodiment of the invention
FIG. 2
In the FIG. 1 pictured reflector lamp in a relation to the FIG. 1 90 degree rotated side view
FIG. 3
A partially sectioned schematic side view of a reflector lamp according to the second preferred embodiment of the invention
FIG. 4
In the FIG. 3 pictured reflector lamp in a relation to the FIG. 3 90 degree rotated side view

Bei dem in den Figuren 1 und 2 abgebildeten Ausführungsbeispiel der Erfindung handelt es sich um eine Reflektorlampe, die mit einem Stiftsockel des Typs GU5,3 versehen ist und eine elektrische Leistungsaufnahme von ca. 50 W besitzt. Diese Reflektorlampe weist einen Reflektor 1 aus Glas und eine darin befestigte Niedervolt-Halogenglühlampe 2 auf. Der Reflektor 1 besitzt einen rotationssymmetrischen, lichtreflektierenden Teil 11, der im wesentlichen die Gestalt einer Kugelkalotte aufweist und dessen Lichtaustrittsöffnung mittels einer lichtdurchlässigen Scheibe 3 aus Glas oder Kunststoff verschlossen ist. An den lichtreflektierenden Teil 11 des Reflektors 1 ist ein Reflektorhals 12 angeformt, der sich entlang der Symmetrieachse der Kugelkalotte 11 erstreckt. Die Symmetrieachse der Kugelkalotte 11 bildet auch die Längsachse A der Reflektorlampe. Die Innenwand der Kugelkalotte 11 ist lichtreflektierend ausgebildet.In the in the FIGS. 1 and 2 illustrated embodiment of the invention is a reflector lamp, which is provided with a pin base of the type GU5,3 and has an electrical power consumption of about 50 W. This reflector lamp has a reflector 1 made of glass and a low-voltage halogen incandescent lamp mounted therein 2 on. The reflector 1 has a rotationally symmetrical, light-reflecting part 11, which essentially has the shape of a spherical cap and whose light exit opening is closed by means of a translucent disc 3 made of glass or plastic. To the light-reflecting part 11 of the reflector 1, a reflector neck 12 is formed, which extends along the axis of symmetry of the spherical cap 11. The symmetry axis of the spherical cap 11 also forms the longitudinal axis A of the reflector lamp. The inner wall of the spherical cap 11 is formed light-reflecting.

Die in dem Reflektor 1 befestigte Niedervolt-Halogenglühlampe 2 besitzt ein gläsernes Lampengefäß 21 mit einem gasdicht verschlossenen Ende 22, das als Quetschdichtung 22 ausgebildet. In dem Lampengefäß 21 ist ein Leuchtmittel 4, insbesondere eine aus Wolframdraht bestehende Glühwendel 4, eingeschlossen. Die Enden der Glühwendel 4 sind jeweils mit einer inneren, aus Molybdändraht gefertigten Stromzuführung 51, 52 verbunden, die ihrerseits jeweils über eine gasdicht in der Quetschdichtung 22 eingebettete Molybdänfolie 61, 62 mit einer äußeren Stromzuführung 71, 72 verbunden sind. Die äußeren Stromzuführungen 71, 72 ragen aus der Quetschdichtung 22 heraus. Ihre mit den Molybdänfolien 61, 62 verschweißten Enden bestehen aus Molybdän während ihre aus der Quetschdichtung 22 herausgeführten Enden als Nickelstifte oder Edelstahlstifte oder als vernickelte Edelstahlstifte ausgebildet sind.The fixed in the reflector 1 low-voltage halogen bulb 2 has a glassy lamp vessel 21 with a gas-tight closed end 22, which is formed as a pinch seal 22. In the lamp vessel 21, a light source 4, in particular a consisting of tungsten filament 4 is included. The ends of the filament 4 are each connected to an inner, made of molybdenum wire power supply 51, 52, which in turn are each connected via a gas-tight embedded in the pinch seal 22 molybdenum foil 61, 62 with an external power supply 71, 72. The outer power supply lines 71, 72 project out of the pinch seal 22. Their ends welded to the molybdenum foils 61, 62 are made of molybdenum while their ends led out of the pinch seal 22 are formed as nickel or stainless steel pins or as nickel plated stainless steel pins.

Die Halogenglühlampe 2 ist axial in dem Reflektor 1 ausgerichtet. Die Quetschdichtung 22 ist in einem Hohlraum 13 des Reflektorhalses 12 angeordnet, so dass sich die beiden äußeren Stromzuführungen 71, 72 jeweils durch eine Durchführung im Boden des Reflektorhalses 12 nach außen erstrecken. In der Raumrichtung senkrecht zur Längsachse A und zu der Ebene der Molybdänfolien 61, 62 besitzt das Lampengefäß 21 eine größere Ausdehnung als die Quetschdichtung 22 und als der Hohlraum 13 des Reflektorhalses 12. Der Hohlraum 13 weist in dieser Raumrichtung, an seinem der Lichtaustrittsöffnung 3 zugewandten Ende einen konisch erweiterten Übergangsbereich auf. Das Lampengefäß 21 liegt in diesem Übergangsbereich an der Innenwand 14 des Reflektorhalses 12 an. Die aus dem Reflektorhals 12 herausragenden äußeren Stromzuführungen 71, 72 sind jeweils mit einem Draht 81, 82 aus Edelstahl verschweißt, der senkrecht zu der jeweiligen Stromzuführung 71 bzw. 72 angeordnet ist und an der Außenwand des Reflektorhalses 12 anliegt. Da das Lampengefäß 21 an dem der Lichtaustrittsöffnung 3 zugewandten Ende des Reflektorhalses 12 auf dem Reflektor 1 aufsitzt und die Drähte 81, 82 an der Außenwand des Reflektorhalses 12 anliegen, ist die Halogenglühlampe 2 in Richtung der Längsachse A spielfrei in dem Reflektor1 fixiert. Aufgrund des konisch ausgebildeten Übergangsbereiches 14 ist die Halogenglühlampe 2 auch senkrecht zur Längsachse A spielfrei in dem Reflektor 1 fixiert.The halogen incandescent lamp 2 is aligned axially in the reflector 1. The pinch seal 22 is arranged in a cavity 13 of the reflector neck 12, so that the two outer power supply lines 71, 72 each extend through a passage in the bottom of the reflector neck 12 to the outside. In the spatial direction perpendicular to the longitudinal axis A and to the plane of the molybdenum foils 61, 62, the lamp vessel 21 has a greater extent than the pinch seal 22 and as the cavity 13 of the reflector neck 12. The cavity 13 has in this spatial direction, at its the light exit opening 3 facing End a conically enlarged transition area. The lamp vessel 21 abuts against the inner wall 14 of the reflector neck 12 in this transition region. The projecting from the reflector neck 12 outer power supply lines 71, 72 are each welded to a wire 81, 82 made of stainless steel, which is perpendicular to the respective power supply 71 and 72 and rests against the outer wall of the reflector neck 12. Since the lamp vessel 21 is seated on the reflector 1 at the end of the reflector neck 12 facing the light exit opening 3 and the wires 81, 82 rest against the outer wall of the reflector neck 12, the halogen incandescent lamp 2 is fixed in the reflector 1 in the direction of the longitudinal axis A without play. Due to the conical transition region 14, the halogen incandescent lamp 2 is also fixed in the reflector 1 without play perpendicular to the longitudinal axis A.

Zur Herstellung der Reflektorlampe wird die nach einem üblichen Verfahren vorgefertigte Niedervolt-Halogenglühlampe 2 über die offene Lichtaustrittsöffnung in den ebenfalls nach einem bekannten Verfahren vorgefertigten Reflektor 1 eingesetzt, so dass die Quetschdichtung 22 in dem Hohlraum 13 des Reflektorhalses 12 angeordnet ist und die äußeren Stromzuführungen 71, 72 durch die Durchführungen im Boden des Reflektorhalses 12 nach außen ragen. Die Quetschdichtung 22 wird so weit in den Hohlraum 13 eingeführt bis das Lampengefäß 21 auf der Innenwand 14 des konisch erweiterten Übergangsbereiches des Hohlraums 13 bzw. des Reflektorhalses 12 aufsitzt. In dieser Position werden die Lampe 2 und der Reflektor 1 in einer Haltevorrichtung (nicht abgebildet) fixiert. Anschließend werden mittels eines LASERs die quer zu den äußeren Stromzuführungen 71, 72 ausgerichteten Drähte 81, 82 an diese Stromzuführungen 71 bzw. 72 angeschweißt, und zwar so, dass die Drähte an der Außenwand des Reflektorhalses 12 beziehungsweise an dem Boden des Reflektorhalses 12 anliegen. Danach werden die Drähte 81, 82 mit Hilfe des LASERs auf die gewünschte Länge gekürzt. Die Haltevorrichtung für die Lampe 2 und den Reflektor 1 wird nun entfernt. Abschließend wird die Abdeckscheibe 3 für die Lichtaustrittsöffnung des Reflektors 1 montiert.For producing the reflector lamp, the low-voltage halogen incandescent lamp 2 prefabricated by a conventional method is inserted into the reflector 1 likewise prefabricated by a known method via the open light exit opening, so that the pinch seal 22 is arranged in the cavity 13 of the reflector neck 12 and the external supply leads 71 , 72 project through the bushings in the bottom of the reflector neck 12 to the outside. The pinch seal 22 is inserted so far into the cavity 13 until the lamp vessel 21 is seated on the inner wall 14 of the conically enlarged transition region of the cavity 13 and the reflector neck 12. In this position, the lamp 2 and the reflector 1 are fixed in a holding device (not shown). Subsequently, by means of a laser, the wires 81, 82 aligned transversely to the external power supply lines 71, 72 are welded to these power supply lines 71 and 72, in such a way that the wires abut against the outer wall of the reflector neck 12 or at the bottom of the reflector neck 12. Thereafter, the wires 81, 82 are shortened to the desired length with the aid of the LASER. The fixture for the lamp 2 and the reflector 1 is now removed. Finally, the cover 3 is mounted for the light exit opening of the reflector 1.

Gemäß des zweiten Ausführungsbeispiels der Erfindung werden anstelle der Drähte 81, 82 zwei aus einem Metall - beispielsweise aus Edelstahl - bestehende ringförmige Scheiben 81', 82' als Befestigungselemente verwendet. In allen anderen Details stimmt die Reflektorlampe gemäß des zweiten Ausführungsbeispiels mit der oben erläuterten Reflektorlampe überein. Aus diesem Grund werden in den Figuren 3 und 4 für identische Teile dieselben Bezugszeichen wie in den Figuren 1 und 2 des ersten Ausführungsbeispiels verwendet. Auf jede der beiden äußeren Stromzuführungen 71, 72 ist eine ringförmige Scheiben 81', 82' aufgefädelt, so dass die Scheibenflächen senkrecht zur jeweiligen äußeren Stromzuführung 71 bzw. 72 angeordnet sind und an der Außenwand des Reflektorhalses 12 aufliegen. Diese Scheiben 81', 82' werden nach ihrem Auffädeln mit der entsprechenden äußeren Stromzuführung 71 bzw 72 verschweißt. Der Innendurchmesser der ringförmigen Scheiben 81', 82' ist auf die Dicke der Stromzuführungen 71, 72 abgestimmt. Dadurch dass das Lampengefäß 21 auf der Innenwand 14 des konisch erweiterten Übergangsbereiches des Hohlraums 13 bzw. des Reflektorhalses 12 aufliegt und die Scheiben 81', 82' an der Außenwand des Reflektorhalses 12 anliegen, wird die Lampe 2 spielfrei in axialer Richtung des Reflektors 1 gehaltert.According to the second embodiment of the invention, instead of the wires 81, 82, two annular disks 81 ', 82' consisting of a metal, for example of stainless steel, are used as fastening elements. In all other details, the reflector lamp according to the second embodiment agrees with the above-explained reflector lamp. For this reason, in the Figures 3 and 4 for identical parts the same reference numerals as in the FIGS. 1 and 2 of the first embodiment. On each of the two outer power supply lines 71, 72 an annular discs 81 ', 82' is threaded, so that the disc surfaces are arranged perpendicular to the respective outer power supply 71 and 72 and rest on the outer wall of the reflector neck 12. These discs 81 ', 82' are welded after their threading with the corresponding external power supply 71 and 72, respectively. The inner diameter of the annular discs 81 ', 82' is matched to the thickness of the power supply lines 71, 72. Characterized in that the lamp vessel 21 on the inner wall 14 of the flared transition region of the cavity 13 and the reflector neck 12 rests and the discs 81 ', 82' rest against the outer wall of the reflector neck 12, the lamp 2 is held without play in the axial direction of the reflector 1.

Claims (5)

  1. Reflector lamp with a longitudinal axis (A), which has a reflector (1) and a lamp (2) arranged in the reflector (1), in which
    - the lamp (2) has a lamp vessel (21) that has at least one sealed end (22) extending along the longitudinal axis (A), the at least one sealed end (22) having, at least in one spatial direction perpendicular to the longitudinal axis (A), a dimension reduced by comparison with the lamp vessel (21),
    - at least one supply lead (71, 72) for a luminous means (4) arranged inside the lamp vessel (21) projects from the at least one sealed end (22),
    - the reflector (1) has a light exit opening (3), a light-reflecting part (11) and a reflector neck (12), which is integrally formed on the light-reflecting part (11) and extends in the direction of the longitudinal axis (A), the reflector neck (12) being provided with a cavity (13) and at least one bushing for the at least one supply lead (71, 72),
    - the sealed end (22) of the lamp vessel (21) is arranged in the cavity (13), and the at least one supply lead (71, 72) is guided out of the reflector neck (12) through the at least one bushing,
    - the extent of the lamp vessel (21) outside the at least one sealed end (22) is greater than the extent of the cavity (13) in at least one direction perpendicular to the longitudinal axis (A),
    characterized in that
    - the cavity (13) has at its end facing the light exit opening (3) a transition region conically expanded in the direction of the light exit opening (3), the lamp vessel (21) bearing against the inner wall (14) of the reflector neck (12) in this transition region, and
    - there is fixed on the section projecting from the reflector neck of the at least one supply lead (71, 72) a fastening element (81, 82; 81', 82') which extends transverse to this supply lead (71, 72) and bears against the outer wall of the reflector neck (12).
  2. Reflector lamp according to Claim 1, characterized in that the fastening element is a wire (81, 82) arranged transverse to the at least one supply lead (71, 72).
  3. Reflector lamp according to Claim 1, characterized in that the fastening element is an annular disc (81', 82') with a disc surface extending perpendicular to the at least one supply lead (71, 72).
  4. Reflector lamp according to Claim 1, characterized in that the dimensions of the at least one bushing are coordinated in a fitting fashion with the thickness of the section, arranged in the at least one bushing, of the at least one supply lead (71, 72).
  5. Reflector lamp according to one of Claims 1 to 5, characterized in that the at least one sealed end (22) is arranged in a fitting fashion in the cavity (13).
EP02767094A 2001-12-10 2002-08-07 Reflector lamp and method for producing such a reflector lamp Expired - Lifetime EP1451503B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10160383 2001-12-10
DE10160383A DE10160383A1 (en) 2001-12-10 2001-12-10 Reflector lamp has lamp vessel with at least one sealed end with reduced dimension relative to lamp vessel, at least in direction perpendicular to longitudinal axis
PCT/DE2002/002899 WO2003054443A1 (en) 2001-12-10 2002-08-07 Reflector lamp and method for producing such a reflector lamp

Publications (2)

Publication Number Publication Date
EP1451503A1 EP1451503A1 (en) 2004-09-01
EP1451503B1 true EP1451503B1 (en) 2010-03-31

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Application Number Title Priority Date Filing Date
EP02767094A Expired - Lifetime EP1451503B1 (en) 2001-12-10 2002-08-07 Reflector lamp and method for producing such a reflector lamp

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US (1) US7045938B2 (en)
EP (1) EP1451503B1 (en)
CN (1) CN1502027A (en)
AT (1) ATE462929T1 (en)
CA (1) CA2443647A1 (en)
DE (2) DE10160383A1 (en)
WO (1) WO2003054443A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050179387A1 (en) * 2002-03-18 2005-08-18 Schuiteman Marten W. Lamp and method for producing a lamp
JP2006107961A (en) * 2004-10-06 2006-04-20 Ushio Inc Light source device
DE102006014294A1 (en) * 2006-03-28 2007-10-04 Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH Electrical lamp has tubing-like piston locked at one end with circle-cylindrical socket, where electric conductor is gas-tight guided through end
CN104033776A (en) * 2014-06-30 2014-09-10 昆山博文照明科技有限公司 Reflector lamp and method for manufacturing reflector lamp

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2454051A1 (en) 1979-04-12 1980-11-07 David Francis Crimping miniature projector bulbs in reflector - involves fitting two or four seatings made by preforming reflector base with cooling passages between them
FR2484607B1 (en) 1980-06-13 1986-09-05 David Francis REFLECTOR SYSTEM ASSOCIATED WITH THE LAMP
DE4014745A1 (en) * 1990-05-08 1991-11-14 Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh ELECTRIC LAMP BASED ON ONE SIDE
DE19548521A1 (en) 1995-12-22 1997-06-26 Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh Lamp reflector unit
US6049169A (en) * 1998-04-08 2000-04-11 Philips Electronics North America Corp. Electric lamp having optical interference filter of alternating layers of SiO2 and Nb2 O5 --Ta2 O5

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Publication number Publication date
CN1502027A (en) 2004-06-02
WO2003054443A1 (en) 2003-07-03
DE50214319D1 (en) 2010-05-12
CA2443647A1 (en) 2003-07-03
US7045938B2 (en) 2006-05-16
US20040130254A1 (en) 2004-07-08
ATE462929T1 (en) 2010-04-15
EP1451503A1 (en) 2004-09-01
DE10160383A1 (en) 2003-06-18

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