EP1440453A1 - Size-reduced magnet coil carrier - Google Patents
Size-reduced magnet coil carrierInfo
- Publication number
- EP1440453A1 EP1440453A1 EP02760098A EP02760098A EP1440453A1 EP 1440453 A1 EP1440453 A1 EP 1440453A1 EP 02760098 A EP02760098 A EP 02760098A EP 02760098 A EP02760098 A EP 02760098A EP 1440453 A1 EP1440453 A1 EP 1440453A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coil
- thin
- magnet
- walled
- arrangement according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000004033 plastic Substances 0.000 claims abstract description 7
- 230000009969 flowable effect Effects 0.000 claims abstract description 5
- 239000012764 mineral filler Substances 0.000 claims abstract description 5
- 229920006258 high performance thermoplastic Polymers 0.000 claims description 4
- 229920001187 thermosetting polymer Polymers 0.000 claims description 4
- 230000001419 dependent effect Effects 0.000 claims 1
- 239000002320 enamel (paints) Substances 0.000 claims 1
- 238000002347 injection Methods 0.000 description 18
- 239000007924 injection Substances 0.000 description 18
- 239000000446 fuel Substances 0.000 description 12
- 150000001875 compounds Chemical class 0.000 description 7
- 230000017525 heat dissipation Effects 0.000 description 7
- 238000004804 winding Methods 0.000 description 7
- 210000003298 dental enamel Anatomy 0.000 description 4
- 238000004382 potting Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000003993 interaction Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000035508 accumulation Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
- H01F5/04—Arrangements of electric connections to coils, e.g. leads
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F2007/062—Details of terminals or connectors for electromagnets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
- H01F5/02—Coils wound on non-magnetic supports, e.g. formers
Definitions
- Magnetic coils can also be used in addition to piezo actuators for fuel injectors of fuel supply systems for ner internal combustion engines.
- solenoid coils of solenoid valves one requirement is to improve the switching dynamics in order to achieve short switching times and to prevent excessive heating of the electromagnet by good heat dissipation behavior.
- DE 197 15 234 AI relates to a direct injection fuel injection valve with magnetic control for storage injection systems.
- the fuel injection valve includes a feed line in each valve housing that leads to a spring-loaded nozzle needle and can be blocked by a control piston with valve function, as well as a nozzle needle spring that is supported in a spring chamber and presses the nozzle needle onto its needle seats.
- a control room is located on the back of the control piston under system pressure.
- the control chamber can be connected to a relief line by means of a solenoid valve and, at the same time, the shut-off of the supply line leading to the nozzle needle can be lifted by a high-pressure valve arranged on the control piston for injection.
- the fuel injection valve is also a throttled line 'connection as a bypass between the supply line and the relief line is provided, wherein the wiring includes a standing with the solenoid valve operatively connected leakage valve, can be interrupted by means of which during the injection of the line connection.
- EP 0 657 642 A2 relates to a fuel injection device for internal combustion engines.
- the fuel injection device for internal combustion engines comprises a high-pressure collecting space which can be filled by a high-pressure fuel pump and from which high-pressure lines lead to the individual injection valves.
- Control valves for controlling the high-pressure injection at the injection valves and an additional pressure storage space between these control valves and the high-pressure collection space are used in the individual high-pressure lines.
- the control valve is designed in such a way that it closes the connection to the pressure accumulator chamber during the injection breaks and a connection between the injection valves and a discharge valve. control room.
- the control valve is designed as a 3/2-way valve, the piston-shaped valve member of which is actuated by an electrical actuating magnet acting on its one end face against a compression spring which is supported between the housing and a spring plate on the valve member.
- the electrical control magnet is energized by a control unit.
- DE 197 14 812 AI relates to a conventional solenoid.
- the conventional magnet coil is formed by a winding wire which is wound on a winding support.
- a solenoid comes, among other things. in solenoid valves for use in fuel pumps of Brerin engines to control the flow rate and flow rate. During operation, the magnetic valves are at least partially flowed around by high-pressure fuel. In order to avoid contact with the fuel, it is necessary to encapsulate the solenoid. In the case of common rail fuel injection systems or pump-nozzle units in particular, solenoid valves with extremely short switching times are required. The short switching times mean that the solenoid coil heats up during operation and therefore heat dissipation from the solenoid coil must be ensured, since its thermal load is undesirable during operation.
- a carrier-free magnetic coil is known from the prior art, which comprises a winding which is received in a magnetic pot.
- the winding is in particular formed from a baked enamel wire which is provided with a coating which brings the winding of the magnetic coil together.
- the winding of the magnetic coil is arranged in a toroidal cup.
- the spaces between the coil and the magnetic pot can be significantly reduced by fixing with a sealing compound. This can improve the dynamics and heat dissipation.
- problems arise with regard to handling, correct positioning and the risk of electrical short circuits between the coil wire and the magnetic pot and cavities within the casting compound. Leakages can also occur due to undefined bearings of the coil wire at the outlet from the magnetic pot, so that this solution has disadvantages.
- magnets can be used which have a very small defined space between the coil body and the magnetic pot, which enables extremely miniaturized execution of electromagnets.
- the handling of very small magnet coils len with an average diameter of less than 5 to 6 mm the magnetic coil surrounded by the thin-walled coil body can be positioned very precisely within the magnetic pot.
- the arrangement of the coil carrier in the magnetic pot forms a uniform gap for a potting compound to be introduced, so that it runs evenly in the gap and no undesirable cavities can form within the potting material, be it material accumulations or areas with impermissibly thin walls.
- An uneven distribution of the potting compound in the annular gap between the electromagnet and the magnet pot has a very unfavorable influence on the heat dissipation and should therefore be avoided as far as possible.
- tubular projections can be attached to it, which allow easier insertion of contact tabs.
- the space provided by means of the thin-walled coil carrier can be used to pour in a hardening casting compound.
- the solution proposed according to the invention allows a interaction of well-defined, evenly running gaps between the coil and the magnet pot, which favors the pouring / injection of a flowable mass and results in magnets which are optimized with regard to heat dissipation.
- FIG. 1 shows a coil carrier open on the side opposite the contact bushings
- FIG. 2 shows a coil former according to FIG. 1 with an integrally formed bottom area
- Figure 3 shows a coil carrier with slotted insertion tubes for receiving the contact tabs
- FIG. 4 shows a perspective, partially cut open representation of a magnetic pot with a thin-walled coil carrier embedded therein.
- FIG. 1 shows the illustration of a coil carrier which is open on the side opposite the contour bushings.
- the coil carrier 1 as shown in Figure 1 is preferably made of a high-performance thermoplastic or a thermosetting material with TQ ⁇ 120 ° C, where TQ denotes the glass transition temperature at which the transition to plasticization begins.
- the thermoplastic material used be it a high-performance thermoplastic or mineral fillers are added to a thermosetting material to improve the thermal conductivity.
- the thin-walled coil former 1 comprises a jacket 2 which ends in an open end 4.
- the top of the jacket area of the thin-walled coil former 1 is delimited by an annular cover element 3.
- Reference number 5 denotes the wall thickness of the jacket area of the thin-walled coil carrier 1, which is preferably formed in the range between 200 and 300 ⁇ m and is particularly preferably below this range.
- two tubular contact guides 6 and 7 are formed at a distance from one another.
- the tube-shaped account guides 6 and 7 extend parallel to the axis 9 of the thin-walled coil former 1 as shown in FIG. 1. Instead of the contact guide 6 or 7 shown in FIG.
- the tubular guide elements have a first length 8.
- the Roeb-renib 'RMIG include contact guide elements 6 and 7, respectively, which may be injection molded onto the annular surface of the annular lid section 3 of the thin-walled coil carrier 1, end faces 10 of the end faces 10 of the tubular contact guiding elements 6 or 7 extend axial slots 11 which run parallel to the axis 9 of the thin-walled coil former 1.
- the slots 11 can extend over the entire first length 8 of the tubular contact guide elements 6 and 7; in addition, it is also possible to form the slots 11 in the lateral surfaces of the tubular contact filling elements 6 and 7 only over a partial area of their first length 8.
- the inner diameter of the tubular contact guide elements 6 and 7 is designated by reference numeral 12 and is matched to the outer dimensions of contact tabs 32 not shown in FIG. 1 (cf. illustration in FIG. 3).
- the inside diameter of the thin-walled bobbin is designated by reference number 13.
- the inside diameter 13 of the thin-walled bobbin is also - although shown here in the area of the annular cover section 3 - decisive for the inside diameter in the area of the jacket section 2 of the thin-walled bobbin 1.
- FIG. 2 shows a coil carrier as shown in FIG. 1, but with an additionally molded-on base part.
- the further embodiment variant of the thin-walled coil carrier proposed according to the invention shown in FIG. 2 is identified by reference number 20.
- the further embodiment variant according to the illustration in FIG. 2 differs from the first embodiment variant according to the illustration in FIG. 1 by a bottom region 21 formed in the lower region of the thin-walled coil carrier 20.
- the distance of the ring-shaped cover section 3 in the axial direction from that on the underside of one Outer surface 23 formed on the base region 21 is designated by reference numeral 22.
- the outer lateral surface section 23 of the thin-walled coil former 20 is designed with an inner diameter 13 as shown in FIG. 2.
- two extending, corrugated contact-filling elements 6 and 7, formed in parallel to the axis 9 of the thin-walled coil carrier 20, are formed in an analogous manner to the first embodiment variant in FIG.
- These also include a longitudinal slot 11 which runs parallel to the axis of the thin-walled coil carrier 20 and which can be formed over the entire first length 8 of the contact guide elements 6 or 7.
- the longitudinal slot 11 in the lateral surfaces of the tubular contact guide elements 6 and 7 can also be designed such that it extends only over a portion of the first length 8 of the tubular contact guide elements 6 and 7, respectively.
- FIG. 3 shows a thin-walled coil carrier with slotted contact guide elements, in which a contact lug is received.
- the roller-shaped contact guide elements 6 and 7 are configured in a length 31 different from the first length 8 or a further length in the axial direction parallel to the axis 9 of the thin-walled coil carrier 30.
- Each of the tubular configuration of the contact filling elements 6 and 7 is essentially provided with a circular cross section, wherein a longitudinal slit 11 extending parallel to the axis 9 of the thin-walled coil carrier 30 can be formed in the boundary wall of the contact guide elements 6 and 7.
- the first contact guide element 6 comprises a shoulder 33.
- a contact lug 32 is embedded in the cavity of the first contact filling element 6, which is formed on the top of the annular cover section 3 of the thin-walled coil carrier 30.
- the semicircularly configured section of the lateral surface of the first corrugated contact filling element 6 which extends above the shoulder 33 serves as a guide surface 34 for the contact lug 32 to be received.
- the second contact guide element 7 formed on the upper side of the annular cover section 3 is formed in a second axial length 31, the end face 10 of which lies approximately at the level of the shoulder 33 of the first contact filling element 6.
- the second contact guide element 7 is also provided on its lateral surface with a longitudinal slot 11, which runs downward from the end face 10 in the direction of the upper side of the annular cover section 3 of the thin-walled coil carrier 30, as shown in FIG. 3.
- the inner diameter 12 of the contact guide elements 6 and 7 is adapted to the outer diameter of the contact tracks 32.
- the inner diameter 13 of the thin-walled coil carrier 1, 20 or 30 is adapted to the installation geometry in a magnet pot 40.
- Flow path / wall ratios 1 / S ⁇ 100 are established.
- the flow length / wall ratio characterizes the relative length 1 in relation to the width s of an intermediate space. The larger this ratio, the more difficult it is to get in to insert such a thin and long space of a potting compound, be it plastic, be it another flowable and later curing material.
- an installation space is provided for the insertion of the contact lugs 32, with which the coil wire of the magnet coil 41 to be received by the thin-walled coil carrier 1, 20, 30 is electrically connected.
- the coil wire of the magnet coil which is not shown in the embodiment variants of the thin-walled coil carrier according to the illustration in FIGS. 1 and 3, can be provided with a baked enamel wire coating which, after winding the coil carrier 1, 20 or 30, is acted upon by a current surge to increase the stability of the Magnetic coil can be baked.
- the thin-walled coil carrier 1, 20 or 30 with the magnet coil 41 accommodated thereon can be inserted into a magnet pot 40 and positioned precisely. In the case of coils as shown in FIG. 2, however, a baked enamel wire covering is not absolutely necessary.
- FIG. 4 shows the illustration of a partially cut open magnetic pot with a thin-walled coil carrier accommodated therein.
- the thin-walled coil carrier 1 which is shown in detail in FIG. 1, has a magnetic coil 41 partially embedded in a magnetic pot 40.
- the lateral surface 2 or the ring section 3 of the thin-walled coil carrier 1 enclose the magnet coil 41 on its inside and in the upper region between the outside of the magnet coil 41, which can be stabilized by means of a baked enamel wire coating, and the inside of the magnet pot 40 is an intermediate space 42 educated.
- Another space, designated by reference numeral 43 is formed between the inside of the inner circumferential surface of the thin-walled coil carrier 2 and the inner boundary wall of the annular groove for receiving the electromagnet 41 and the thin-walled coil carrier 1.
- the first contact guide element 6 with a longitudinal section 11 can be seen, which forms a contact possibility for the contact lugs 32 identified by reference number 32.
- the first contact guide element 6 or the second contact filling element, which is covered by this in FIG. 4, are electrically conductively connected to the magnet coil 41, which is only schematically indicated here.
- a thin-walled coil carrier 1, 20 or 30, which is made of a temperature-resistant material, preferably plastic that can be processed by the injection molding process, very small spaces can be achieved between the magnet coil 41 and the inside of a magnet pot 40.
- a space inside, reference numeral 43 can arise due to the tolerances in the dimensions of the outer diameter of an inner pole and the inner diameter 13 of the coil.
- the aim is to insert the coil into the magnet pot 40 without great resistance, ie without touching the walls, since otherwise there is a risk of damage to the coil wires.
- the space outside, reference numeral 42 is specified within the tolerances by the construction. It is possible to fill the space by pouring / overmolding, ie introducing a flowable material into this space.
- thermoplastics or thermosets with the addition of a high proportion of mineral fillers and a material to be poured into a uniformly formed space 42 between the outside of the magnet coil 41 and the inside of the magnet pot 40, optimal heat dissipation can be achieved achieve by the outer surface of the magnetic pot 40, which significantly increases the stability of very small solenoids 41.
- Coil carrier molded base area Axial distance cover-bottom outer surface
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Electromagnets (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10151955A DE10151955A1 (en) | 2001-10-22 | 2001-10-22 | Reduced-mass solenoid carrier |
DE10151955 | 2001-10-22 | ||
PCT/DE2002/002580 WO2003038844A1 (en) | 2001-10-22 | 2002-07-13 | Size-reduced magnet coil carrier |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1440453A1 true EP1440453A1 (en) | 2004-07-28 |
EP1440453B1 EP1440453B1 (en) | 2008-10-15 |
Family
ID=7703234
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02760098A Expired - Lifetime EP1440453B1 (en) | 2001-10-22 | 2002-07-13 | Size-reduced magnet coil carrier |
Country Status (7)
Country | Link |
---|---|
US (1) | US6816050B2 (en) |
EP (1) | EP1440453B1 (en) |
JP (1) | JP2005507177A (en) |
DE (2) | DE10151955A1 (en) |
ES (1) | ES2312612T3 (en) |
HU (1) | HUP0501187A2 (en) |
WO (1) | WO2003038844A1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004008450B4 (en) * | 2004-02-16 | 2008-12-11 | Prettl, Rolf | Method and device for producing a composite component |
DE102005061410A1 (en) | 2005-12-22 | 2007-06-28 | Robert Bosch Gmbh | Electromagnetically operated valve comprises axle together with core and plastic coil body in which coil is wound |
DE102006017451A1 (en) * | 2006-04-13 | 2007-10-18 | Robert Bosch Gmbh | Magnetic assembly for a solenoid valve |
EP2040270A1 (en) * | 2007-09-20 | 2009-03-25 | Mondragon Componentes, S. Coop. | Electromagnetic safety valve |
DE102007052204A1 (en) | 2007-10-30 | 2009-05-07 | Robert Bosch Gmbh | Spulenkontaktierung |
DE102007059264A1 (en) | 2007-12-10 | 2009-06-18 | Robert Bosch Gmbh | plug |
DE102008010561A1 (en) | 2008-02-22 | 2009-09-03 | Robert Bosch Gmbh | Injection valve with Magnetverklebung |
DE102015105591A1 (en) | 2015-04-13 | 2016-10-13 | Rolf Prettl | Production of a magnetic coil, magnetic coil for a magnetic actuator |
DE102017207219A1 (en) * | 2017-04-28 | 2018-10-31 | Robert Bosch Gmbh | Electromagnetically actuated inlet valve and high-pressure pump with inlet valve |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1539731A1 (en) * | 1966-12-30 | 1970-11-12 | Bbc Brown Boveri & Cie | Encapsulated lifting magnet with a pot magnet |
JPS6318869Y2 (en) | 1981-02-05 | 1988-05-26 | ||
JPS6088410A (en) * | 1983-10-19 | 1985-05-18 | Sanmei Denki Kk | Coil assembly of electromagnet and manufacture thereof |
DE3635551A1 (en) * | 1986-10-20 | 1988-04-28 | Thomas Technik Ges Fuer Magnet | Pressure-tight electrical solenoid (solenoid actuator) |
US5331730A (en) * | 1992-09-03 | 1994-07-26 | Siemens Automotive L.P. | Method of making a coil molded into a magnetic stator |
DE4341543A1 (en) | 1993-12-07 | 1995-06-08 | Bosch Gmbh Robert | Fuel injection device for internal combustion engines |
EP0662696B1 (en) * | 1994-01-11 | 1998-03-18 | Smc Corporation | Method for fabricating solenoid device for electromagnetic valves |
EP0817812A1 (en) * | 1995-03-31 | 1998-01-14 | Siemens Aktiengesellschaft | Non-flammable polyamides |
DE19714812A1 (en) * | 1997-04-10 | 1998-10-15 | Bosch Gmbh Robert | Solenoid |
DE19715234A1 (en) | 1997-04-12 | 1998-06-25 | Daimler Benz Ag | Valve for fuel injection system of internal combustion engine |
JPH1173660A (en) * | 1997-08-28 | 1999-03-16 | Konica Corp | Electromagnetic actuator |
DE19963718B4 (en) * | 1999-12-29 | 2004-05-13 | Robert Bosch Gmbh | Method of manufacturing a solenoid valve, solenoid valve and fuel pump with a solenoid valve |
-
2001
- 2001-10-22 DE DE10151955A patent/DE10151955A1/en not_active Ceased
-
2002
- 2002-07-13 ES ES02760098T patent/ES2312612T3/en not_active Expired - Lifetime
- 2002-07-13 WO PCT/DE2002/002580 patent/WO2003038844A1/en active Application Filing
- 2002-07-13 JP JP2003541005A patent/JP2005507177A/en active Pending
- 2002-07-13 US US10/451,573 patent/US6816050B2/en not_active Expired - Fee Related
- 2002-07-13 DE DE50212915T patent/DE50212915D1/en not_active Expired - Lifetime
- 2002-07-13 EP EP02760098A patent/EP1440453B1/en not_active Expired - Lifetime
- 2002-07-13 HU HU0501187A patent/HUP0501187A2/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO03038844A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE50212915D1 (en) | 2008-11-27 |
US6816050B2 (en) | 2004-11-09 |
ES2312612T3 (en) | 2009-03-01 |
US20040090294A1 (en) | 2004-05-13 |
EP1440453B1 (en) | 2008-10-15 |
JP2005507177A (en) | 2005-03-10 |
DE10151955A1 (en) | 2003-05-08 |
HUP0501187A2 (en) | 2006-04-28 |
WO2003038844A1 (en) | 2003-05-08 |
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Inventor name: RODRIGUEZ-AMAYA, NESTOR Inventor name: SCHMIDT, UWE Inventor name: JUNKER, RAMON Inventor name: CHRISTMANN, THOMAS Inventor name: JUST, BERNHARD |
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