EP1409250A1 - Thermally-convertible lithographic printing precursor and imageable medium with coalescence inhibitor - Google Patents

Thermally-convertible lithographic printing precursor and imageable medium with coalescence inhibitor

Info

Publication number
EP1409250A1
EP1409250A1 EP02740170A EP02740170A EP1409250A1 EP 1409250 A1 EP1409250 A1 EP 1409250A1 EP 02740170 A EP02740170 A EP 02740170A EP 02740170 A EP02740170 A EP 02740170A EP 1409250 A1 EP1409250 A1 EP 1409250A1
Authority
EP
European Patent Office
Prior art keywords
thermally
weight
thermoplastic polymer
lithographic printing
hydrophobic thermoplastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP02740170A
Other languages
German (de)
French (fr)
Inventor
Jonathan W. Goodin
John Emans
Keith Christall
Yisong Yu
Katja Rademacher
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kodak Graphic Communications Canada Co
Original Assignee
Creo Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/909,792 external-priority patent/US20030017413A1/en
Priority claimed from US09/909,777 external-priority patent/US20030017416A1/en
Priority claimed from US09/909,964 external-priority patent/US20030017410A1/en
Priority claimed from US09/909,791 external-priority patent/US20030017417A1/en
Priority claimed from US10/177,771 external-priority patent/US20030207210A1/en
Priority claimed from US10/177,754 external-priority patent/US20030235776A1/en
Priority claimed from US10/177,755 external-priority patent/US20030235774A1/en
Application filed by Creo Inc filed Critical Creo Inc
Publication of EP1409250A1 publication Critical patent/EP1409250A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00—Forme preparation
    • B41C1/10—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme
    • B41C1/1008—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme by removal or destruction of lithographic material on the lithographic support, e.g. by laser or spark ablation; by the use of materials rendered soluble or insoluble by heat exposure, e.g. by heat produced from a light to heat transforming system; by on-the-press exposure or on-the-press development, e.g. by the fountain of photolithographic materials
    • B41C1/1025—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme by removal or destruction of lithographic material on the lithographic support, e.g. by laser or spark ablation; by the use of materials rendered soluble or insoluble by heat exposure, e.g. by heat produced from a light to heat transforming system; by on-the-press exposure or on-the-press development, e.g. by the fountain of photolithographic materials using materials comprising a polymeric matrix containing a polymeric particulate material, e.g. hydrophobic heat coalescing particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/36—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using a polymeric layer, which may be particulate and which is deformed or structurally changed with modification of its' properties, e.g. of its' optical hydrophobic-hydrophilic, solubility or permeability properties
    • B41M5/368—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using a polymeric layer, which may be particulate and which is deformed or structurally changed with modification of its' properties, e.g. of its' optical hydrophobic-hydrophilic, solubility or permeability properties involving the creation of a soluble/insoluble or hydrophilic/hydrophobic permeability pattern; Peel development
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/04—Negative working, i.e. the non-exposed (non-imaged) areas are removed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/08—Developable by water or the fountain solution
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/20—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by inorganic additives, e.g. pigments, salts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/22—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by organic non-macromolecular additives, e.g. dyes, UV-absorbers, plasticisers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/24—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by a macromolecular compound or binder obtained by reactions involving carbon-to-carbon unsaturated bonds, e.g. acrylics, vinyl polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/26—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by a macromolecular compound or binder obtained by reactions not involving carbon-to-carbon unsaturated bonds
    • B41C2210/264—Polyesters; Polycarbonates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/26—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by a macromolecular compound or binder obtained by reactions not involving carbon-to-carbon unsaturated bonds
    • B41C2210/266—Polyurethanes; Polyureas

Abstract

A lithographic printing precursor for lithographic offset printing comprises , a layer of imageable medium on a hydrophilic base. The imageable medium comprises hydrophobic polymer particles in an aqueous medium, a substance for converting light into heat, and a coalescence inhibitor. The lithographic printing precursor may be used to make lithographic printing surfaces that obtain long run lengths on lower quality paper and in the presence of press-room chemicals. The lithographic printing precursor can be imaged and developed on-press and the imageable medium can also be sprayed onto a hydrophilic surface to create a printing surface that may be processed wholly on-press. It can also be processed in the more conventional fully off-press fashion. The hydrophilic surface can be a printing plate substrate or the printing cylinder of a printing press or a sleeve around the printing cylinder of a printing press. The cylinder can be conventional or seamless.

Description

Thermally-convertible Lithographic Printing Precursor and Imageable Medium with Coalescence Inhibitor
Field of the invention
The invention pertains to the field of lithography and in particular to imaging materials for digital-on-press technology.
Background of the invention
At present, virtually all commercially printed copy is produced through the use of three basic types of printing. One type is a relief plate that prints from a raised surface. Another type is gravure that prints from a depressed surface. The third, namely lithographic printing, is planographic and is based on the immiscibility of oil and water wherein the oily material or ink is preferentially retained in the image area of a printing plate and the water or fountain solution retained by the non-image area. A widely used type of lithographic printing plate has a light sensitive coating applied to a hydrophilic base support, typically made from anodized aluminum. The coating may respond to the light by having the portion that is exposed becoming soluble so that it may be removed by a subsequent development process. Such a plate is said to be positive working. Conversely, when the area that is exposed remains after development and the unexposed areas are removed instead, the plate is referred to as a negative working plate. In the production of the bulk of standard commercial lithographic printing plates of this nature, a hydrophilic support is coated with a thin layer of a negative-working photosensitive composition. Typical coatings for this purpose include light-sensitive polymer layers containing diazo compounds, dichromate-sensitized hydrophilic colloids, and a large variety of synthetic photopolymers. Diazo-sensitized systems in particular are widely used.
Imagewise exposure of such imagable light-sensitive layers renders the exposed image insoluble while the unexposed areas remain soluble in a developer liquid. The plate is then developed wth a suitable developer [quid to remove the imagable layer in the unexposed areas.
A particular disadvantage of photosensitive imaging elements such as those described above for making a printing plate, is that they work with visible light and have to be shielded from normal room lighting. Furthermore, they can have the problem of instability upon storage.
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One approach that has been extensively followed in recent times is to laser ablate either a hydrophobic or hydrophilic coating layer to reveal a surface of the opposite character. An example is provided by Lewis et al. in US Patent 5,339,737. This process, while simple, has the drawback of generating ablative debris and dust. This dust and debris may accumulate on sensitive optical components of the system and affect performance. It may also find its way onto the printing surface and generate unwanted artifacts on the printed copies.
Methods have been known since the 1960'sfor making printing plates involving the use of imaging elements that utilize heat-driven processes rather than direct photosensitivity. This allows processing without the need for photographic darkrooms and makes possible the concept of on-press processing. In view of this benefit, as well as the limitations of direct photosensitive plates described above, the trend towards these heat-based printing plate precursors is to be anticipated and is, in fact, reflected in the market.
In 1964 Vrancken in US 3,476,937 described a basic heat mode printing plate or thermal printing plate precursor in which particles of thermoplastic polymer in a hydrophilic binder coalesce under the influence of heat, or heat and pressure, that is image-wise applied. The fluid permeability of the material in the exposed areas is significantly reduced. This approach forms the basis of heat-based lithographic plates that are developed using various aqueous media. In the later US 3,793,025 Vrancken describes the addition of a pigment or dye for converting visible light to heat, after which essentially the same process is followed as in the earlier disclosure. In US 3,670,410 interiayer structures based on the same principles are presented. In US 4,004,924 Vrancken describes the use of hydrophobic thermoplastic polymer particles in a hydrophilic binder together with a material to convert visible light to heat. This combination is employed to generate printing masters specifically by flash exposure.
This early work of Vrancken has formed the basis of commercial lithographic products. However, this work did not address the inherent problems associated with the use of lithographic plates sensitive to visible wavelengths of light under the practical conditions of commercial printing. This early work was performed at a time when digital-on-press technology had not yet been developed. The patents therefore did not anticipate many of the considerations typical of this newer technology wherein data is written point for point directly to the imaging surface by a point light source or combination of such sources such as laser arrays, and the imaging surface is developed on-press. There is a fundamental principle to take note of in comparing photographic and thermal media. In the case of photographic media the image is produced by a photochemical effect and the imaging process is driven directly by the light-sensitivity of the photosensitive material. In the case of thermal media, the coagulation or coalescence of the hydrophobic polymer particles is a process driven by heat. These media, in typical formulations available at this time, therefore also contain an element that converts electromagnetic radiation to heat The choice of this converter material determines the range of electromagnetic wavelenglhs to which the media will respond.
Recently the use of infra-red wavelengths of light generated either by YAG lasers or, more recently, 800-900nm radiation from high power Group lll-V laser diodes and diode arrays has increased radically. By employing these infrared wavelengths of light, the need for darkroom handling of undeveloped plates is obviated as described earlier. The choice of infrared wavelengths of light, however, is not to be confused with the fact that this light also has to be converted to heat in order to drive the thermal process that leads to the coalescence of polymer particles. The terms "thermal plates" or "heat mode plates" therefore refer to the conversion mechanism by which the hydrophilicity of the surface of the plate is changed, and does not refer to the wavelength of the light being employed. Products that function on the basis of this principle are today on the market. One example is the Thermolite product from the company Agfa of Mortsel in Belgium.
Since the basic offset printing process requires fountain solution to wet the printing surface before inking, much effort has been put into ensuring that on-press media may be developed using the same fountain solution or at least an aqueous liquid. There is, however, a trade-off between durability of the imaged printing surface and its developability. If the surface is easily developed, it is often not very durable. This durability limitation is thought to be due to the abrasive action of the pigments employed in offset inks coupled with the physical interaction between the blanket cylinder and the plate master cylinder that results in relatively rapid wear of the oleophilic image areas of the printing plate.
As pointed out by Vermeersch in US Patent 6,001 ,536, these newer technological issues were addressed to some degree by Research Disclosure No. 33303 of January 1992. This document discloses a heat-sensitive imaging element comprising, on a support, a cross-linked hydrophilic layer containing thermoplastic polymer particles and an infrared absorbing pigment such as e.g. carbon black. By image-wise exposure to an infrared laser, the thermoplastic polymer particles are image-wise coagulated, thereby rendering the surface of the imaging element at these areas ink accepting without any further development. A disadvantage of this method is that the printing plate so obtained is easily damaged since the non-printing areas may become ink-accepting when some pressure is applied thereto. Moreover, under critical conditions, the lithographic performance of such a printing plate may be poor and accordingly such printing plate has little lithographic printing latitude.
Subsequent development of the technology along the above lines has produced a considerable body of art largely teaching various single- and multi-layered structures based on hydrophobic polymer particles in a hydrophilic binder combined, either in the same layer or separate layers, with a material to convert light to heat. A variety of individual polymers, light-to-heat-converters and hydrophilic binders have been proposed. Examples of these media and some aspects of their on-press imaging and processing are provided by Vermeersch in the family of patents US 6,001,536, US 6,030,750, US 6,096,481 and US 6,110,644. Vermeersch provides in US 5,816,162 an example of a multilayer structure that may be imaged and processed on-press. Fundamentally, these developments have all been improvements on the basic approach set out by Vrancken in US 3,476,937 and US 4,004,924.
These developments all have one factor in common. The printing surfaces produced by these materials provide run-lengths (number of printing impressions per plate) of the order of 20,000 to 30,000 impressions per prepared printing surface on good quality paper. This is rather shorter than the run-lengths achievable with some other kinds of media used in industry. This cause of this may be traced directly to the developability versus durability trade-off raised earlier. The commercially available thermal media also does not function well with lower quality uncoated paper or in the presence of some commonly used press-room chemicals such as set-off powder, reducing the run-length often to less than one third of that achieved under ideal conditions. This is unfortunate in that these materials and lower quality paper are both inherent realities of the commercial printing industry.
The literature reveals a variety of alternate approaches. Examples include coatings comprising core-shell particles, softenable particles or various functional layers. These alternative approaches also suffer from endurance problems during printing and/or from reduced ink uptake. In particular, it has been disclosed by Fromson in US 4,731 ,317, based on an alternative body of work, that non-film-forming polymer emulsions such as LYTRON 614, which is a styrene based polymer with a particle size on the order of 1000 Angstroms, can be used, alone or with an energy absorbing material such as carbon black, to form an image according to that particular invention. In the embodiment of that invention, the polymer emulsion coating is not light sensitive but the substrate used therein converts laser radiation so as to fuse the polymer particles in the image area. In other words, the glass transition temperature (Tg) of the polymer is exceeded in the imaged areas thereby fusing the image in place onto the substrate. The background can be removed using a suitable developerto remove the non-laser illuminated portions of the coating. Since the fused polymer is ink loving, a laser-imaged plate results without using a light sensitive coating such as diazo. However, there is a propensity for the background area to retain a thin layer of coating in such formulations. This results in toning of the background areas during printing.
Operations involving off-press imaging and manual mounting of printing plates are relatively slow and cumbersome. On the other hand, high speed information processing technologies are in place today in the form of pre-press composition systems that can electronically handle all the data required for directly generating the images to be printed. Almost all large scale printing operations currently utilize electronic pre-press composition systems that provide the capability for direct digital proofing, using video displays and visible hard copies produced from digital data, text and digital color separation signals stored in computer memory. These pre-press composition systems can also be used to express page-composed images to be printed in terms of rasterized, digitized signals. Consequently, conventional imaging systems in which the printing images are generated off-press on a printing plate that must subsequently be mounted on a printing cylinder present inefficient and expensive bottle-necks in printing operations.
On-press imaging is a newer method of generating the required image directly on the plate or printing cylinder. Existing on-press imaging systems can be divided into two types.
In the first type a blank plate is mounted on the press and imaged once, thus requiring a new plate for each image. An example of this technology is the well-known
Heidelberg Model GTO-DI, manufactured by the Heidelberg Druckmaschinen AG (Germany). This technology is described in detail by Lewis in U.S. Patent No. 5,339,737. The major advantage compared to off-press plate making is much better registration between printing units when printing color images.
With press imaging systems that use plates, whether imaged off-press or on-press, the mounting cylinder is split so that clamping of the ends of the plate can be effected by a clamping means that passes through a gap in the cylinder and a slit between the juxtaposed ends of the plate. The gap in the mounting cylinder causes the cylinder to become susceptible to deformation and vibration. The vibration causes noise and wears out the bearings. The gap in the ends of the plate also leads to paper waste in some situations.
To address these issues of wear and paper waste, there has been much focus on creating a second type of on-press imaging system that will allow the coating of the very printing cylinder itself, or a sleeve around it with an appropriate thermal medium working by the principles outlined above. An example of this approach is given by Gelbart in US Patent 5,713,287, which also describes the spraying of media onto the printing surface while the printing surface is mounted on the press.
In the case of both types of on-press imaging systems, the overall process has the same elements. The printing surface, whether plate or cylinder or sleeve, is cleaned. It is then coated with the thermal medium. The coating is then cured or dried to form a hydrophilic layer or one that can be removed by fountain or other aqueous solutions.
This layer is then imaged using data written directly, typically via a laser or laser array.
This coalesces the polymeric particles in the imaged areas, making the imaged areas hydrophobic or resistant to removal. The printing surface is then developed using an appropriate developer iquid. This includes the possibility of using fountain solution.
The coating in the unexposed areas is thereby removed, leaving the imaged hydrophobic areas. The printing surface is then inked and the ink adheres only to the hydrophobic imaged and coalesced areas, but not to the exposed areas of the hydrophilic substrate where there is water from the fountain solution, thereby keeping the ink, which is typically oil-based, from adhering. Printing is now performed. At the end of the cycle, the imaged layer is removed by a solvent and the process is restarted.
It is clear that, at the time of this application for letters patent the needs of industry have notyet been adequately met in the field of thermal lithographic media. There remains a real need for a thermal lithographic medium that can produce extended run lengths and function effectively in the presence of press-room chemicals. It should also function effectively on lower quality paper and be compatible with the rapidly developing on-press technologies, including the more recent spray-on technologies.
It is the intention of the present invention to address this need.
Brief Summary of the invention
In accordance with the present invention there is provided a lithographic printing precursor for lithographic offset printing. The lithographic printing precursor comprises a layer of imageable medium on a hydrophilic base. The imageable medium comprises hydrophobic polymer particles in an aqueous medium, a substance for converting light into heat and a coalescence inhibitor. The lithographic printing precursor may be used to make lithographic printing surfaces that obtain long run lengths on lower quality paper and in the presence of press-room chemicals. The lithographic printing precursor can be imaged and developed on-press and the imageable medium can also be sprayed onto a hydrophilic surface to create a printing surface that may be processed wholly on-press. It can also be processed in the more conventional fully off-press fashion. The hydrophilic surface can be a printing plate substrate or the printing cylinder of a printing press or a sleeve around the printing cylinder of a printing press. The cylinder can be conventional or seamless.
In accordance with a further embodiment of the present invention, there is provided a method for making a lithographic printing surface using media with coalescence inhibitor. The lithographic printing surface is made on a hydrophilic surface using a radiation-sensitive medium that comprises hydrophobic polymer particles in an aqueous medium, a substance for converting light into heat, and a coalescence inhibitor. The lithographic printing surface made by the method of this invention may be used for printing long run lengths on lower quality paper and in the presence of press-room chemicals. The method allows for on-press imaging and development of the lithographic printing surface. The radiation-sensitive medium can also be sprayed onto a hydrophilic surface to create a lithographic printing surface that may be processed wholly on-press. It can also be processed in the more conventional fully off-press fashion.
In accordance with a further embodiment of the invention, there is provided an imageable medium intended for use as a coating on a lithographic printing precursor for lithographic offset printing. The imageable medium comprises uncoalesed particles of a hydrophobic thermoplastic polymer, a coalesence inhibitor and a converter substance capable of converting radiation into heat The coalesence inhibitor is preferably one of an inorganic salt, an organic base, an organic acid and a metal complex.
Detailed Description of the Preferred Embodiments
The present invention is embodied in a thermally convertible lithographic printing precursor comprising a lithographic base with an imagable coating on those of its surfaces that are to be used for printing. The imagable medium of the imagable coating comprises uncoalesced particles of one or more hydrophobic thermoplastic polymers, one or more converter substances capable of converting radiation into heat and one or more coalescence inhibitors. The individual components may be applied to the lithographic base as a coating comprising a single layer or as a coating comprising separate layers. Where the coating is in separate layers, one or more components of the coating may be present in each layer. For example, the converter substance can be in one layer and a mixture of the polymer particles and the coalescence inhibitor can be present in a second layer.
As will be demonstrated in the examples herein, it has been discovered that the combination of components described above produces a medium which, when coated onto the lithographic base and exposed imagewise to light of wavelength appropriate to the incorporated converter substance, is developable in aqueous media, including fountain solution, to create a lithographic printing surface.
As will be demonstrated, when the medium is prepared without one of the key components, namely the coalescence inhibitor, it exhibits no developability, the entire coating resisting washing off in aqueous media. The coalescence inhibitor therefore plays a key role as a development-enhancing agent.
The term "lithographic printing precursor" is used herein to describe any printing plate, printing cylinder or printing cylinder sleeve, or any other surface bearing a coating of imageable material that may be either converted or removed imagewise to create a surface that may be inked selectively and used for lithographic printing. The phrase "lithographic printing surface" is used herein to describe the selectively inkable surface so created. The specific term "lithographic base" is used herein to describe the base onto which the imageable material is coated. The lithographic bases used in accordance with the present invention are preferably formed of aluminum, zinc, steel, or copper. These include the known bi-metal and tri-metal plates such as aluminum plates having a copper or chromium layer; copper plates having a chromium layer and steel plates having copper or chromium layers. Other preferred substrates include metallized plastic sheets such as poly(ethylene terephthalate).
Particularly preferred plates are grained, or grained and anodized, aluminum plates where the surface is roughened (grained) mechanically or chemically (e.g. electrochemically) or by a combination of roughening treatments. The anodizing treatment can be performed in an aqueous acid electrolytic solution such as sulphuric acid or a combination of acids such as sulphuric and phosphoric acid.
According to the present invention, the anodized aluminum surface of the lithographic base may be treated to improve the hydrophilic properties of its surface. For example, a phosphate solution that may also contain an inorganic fluoride is applied to the surface of the anodized layer. The aluminum oxide layer may be also treated with sodium silicate solution at an elevated temperature, e.g.90° C. Alternatively, the aluminum oxide surface may be rinsed with a citric acid or citrate solution at room temperature or at slightly elevated temperatures of about 30 to 50° C. A further treatment can be made by rinsing the aluminum oxide surface with a bicarbonate solution.
Another useful treatment to the aluminum oxide surface is with polyvinylphosphonic acid, polyvinylmethylphosphonic acid, phosphoric acid esters of polyvinyl alcohol, polyvinylsulphonicacid, polyvinylbenzenesulphonicacid, sulphuric acid esters of polyvinyl alcohol, and acetals of polyvinyl alcohols formed by reaction with a sulphonated aliphatic aldehyde. It is evident that these post treatments may be carried out singly or as a combination of several treatments.
According to another embodiment in connection with the present invention, the lithographic base having a hydrophilic surface comprises a flexible support, such as e.g. paper or plastic film, provided with a cross-linked hydrophilic layer. A suitable cross-linked hydrophilic layer may be obtained from a hydrophilic (co)polymer cured with a cross-linking agent such as a hydrolysed tetra-alkylorthosilicate, formaldehyde, glyoxal or polyisocyanate. Particularly preferred is the hydrolysed tetra- alkylorthosilicate.
The hydrophilic (co-) polymers that may be used comprise for example, homopolymers and copolymers of vinyl alcohol, hydroxyethyl acrylate, hydroxyethyl methacrylate acrylic acid, methacrylic acid, acrylamide, methylol acrylamide or methylol methacrylamide. The hydrophilicity of the (co)polymer or (co)polymer mixture used is preferably higher than that of polyvinyl acetate hydrolyzed to at least an extent of 60 percent by weight, preferably 80 percent by weight.
The amount of crosslinking agent, in particular of tetraalkyl orthosilicate, is preferably at least 0.2 parts by weight per part by weight of hydrophilic (co-) polymer, more preferably between 1.0 parts by weight and 3 parts by weight.
A cross-linked hydrophilic layer of the lithographic base preferably also contains materials that increase the porosity and/or the mechanical strength of this layer. Colloidal silica employed for this purpose may be in the form of any commercially available water-dispersion of colloidal silica having an average particle size up to 40 nm. Additionally inert particles of a size larger than colloidal silica may be used e.g. alumina or titanium dioxide particles or particles having an average diameter of at least 100 nm but less than 1μm which are particles of other heavy metal oxides. The incorporation of these particles causes a roughness, which acts as storage places for water in background areas.
The thickness of a cross-linked hydrophilic layer of a lithographic base in accordance with this embodiment can vary between 0.5 to 20 μm and is preferably 1 to 10 μm. Particular examples of suitable cross-linked hydrophilic layers for use in accordance with the present invention are disclosed in EP 601240, GB-P-1419512, FR-P- 2300354, U.S. Pat. No. 3,971 ,660, and U.S. Pat. No.4,284,705.
A particularly preferred substrate to use is a polyester film on which an adhesion- promoting layer has been added. Suitable adhesion-promoting layers for use in accordance with the present invention comprise a hydrophilic (co-) polymer and colloidal silica as disclosed in EP 619524, and EP 619525. Preferably, the amount of silica in the adhesion-promoting layer is between 0.2 and 0.7 mg per m2. Further, the ratio of silica to hydrophilic binder is preferably more than 1 and the surface area of the colloidal silica is preferably at least 300 m2 per gram.
The term "uncoalesced" is used herein to describe a state of an assemblage of polymer particles that are not substantially fused together. This is to be contrasted with coalesced polymer particles where a plurality of particles has essentially fused together to form a contiguous whole.
The hydrophobic thermoplastic polymer particles used in connection with the present invention preferably have a coalescence temperature above 35° C. and more preferably above 50° C. The coalescence of the polymer particles may result from softening or melting of the thermoplastic polymer particles under the influence of heat. The specific upper limit to the coalescence temperature of the thermoplastic hydrophobic polymer should be below the decomposition temperature of the thermoplastic polymer. Preferably the coalescence temperature is at least 10° C below the decomposition temperature of the polymer particle. When the polymer particles are subjected to a temperature above their coalescence temperature they become an amorphous hydrophobic agglomerate so that the hydrophobic particles cannot be removed by water or an aqueous liquid.
Specific examples of hydrophobic thermoplastic polymer particles for use in connection with the present invention with a Tg above 40° C. are preferably polyvinyl chloride, polyethylene, polyvinylidene chloride, polyacrylonitrile, poly(meth)acrylates etc., copolymers or mixtures thereof. More preferably used are polymethyl- methacrylate or copolymers thereof. Polystyrene itself or polymers of substituted styrene are particularly preferred, most particularly polystyrene copolymers or polyacrylates. The weight average molecular weight of the hydrophobic thermoplastic polymer in the dispersion may range from 5,000 to 1 ,000,000 g/mol.
The hydrophobic thermoplastic polymer in the dispersion may have a particle size from 0.01 μm to 30μm, more preferably between 0.01 μm and 3μm and most preferably between 0.02μm and 0.25μm. The hydrophobic thermoplastic polymer particle is present in the liquid of the imagable coating.
A suitable method for preparing an aqueous dispersion of the thermoplastic polymer comprises the following steps:
(a) dissolving the hydrophobic thermoplastic polymer in an organic water immiscible solvent with a boiling point less than 100C,
(b) dispersing the solution in water or an aqueous medium and
(c) evaporating the organic solvent to remove it. Alternatively it can be prepared bythe methods disclosed in U.S. Pat. No. 3,476,937.
The amount of hydrophobic thermoplastic polymer dispersion contained in the image forming layer is preferably between 20% by weight and 95% by weight and more preferably between 40% by weight and 90% by weight and most preferably between 50% by weight and 85% by weight
In a preferred embodiment, the imagable coating may be applied to the lithographic base while the latter resides on the press. The lithographic base may be an integral part of the press or it may be removably mounted on the press. In this embodiment the imagable coating may be cured by means of a curing unit integral with the press, as described by Gelbart in US Patent 5,713,287.
Alternatively, the imagable coating may be applied to the lithographic base and cured before the complete thermally convertible lithographic printing precursor is loaded on the printing cylinder of a printing press. This situation would pertain in a case where a lithographic printing plate is made separate from the press or a press cylinder is provided with a lithographic printing surface without being mounted on the press.
The term "curing" is here to be understood to include the hardening of the imagable medium, specifically including the drying thereof, either with or without cross-linking of the incorporated polymer.
Before applying the imagable coating to the lithographic base, the lithographic base may be treated to enhance the developability or adhesion of the imagable coating. In the preferred embodiment of the invention, the imageable material of the coating is imagewise converted by means of the spatially corresponding imagewise generation of heat within the coating to form an area of coalesced hydrophobic polymer particles. The imaging process itself may be by means of scanned laser radiation as described by Gelbart in US Patent 5,713,287. The wavelength of the laser light and the absorption range of the converter substance are chosen to match each other. This process may be conducted off-press, as on a plate-setting machine, or on-press, as in digital-on-press technology.
The heat to drive the process of coalescence of the polymer particles is produced by the converter substance, herewith defined as a substance that has the property of converting radiation into heat. Within this wider definition, the specific term "thermally convertible lithographic printing precursor" is used to describe the particular subset of lithographic printing precursors in which the imageable material of the coating is imagewise converted by means of the spatially corresponding imagewise generation of heat to form an area of coalesced hydrophobic polymer particles. This area of coalesced hydrophobic polymer particles will therefore be the area to which lithographic printing ink will adhere for the purposes of subsequent printing.
Where the imagewise exposure is to be performed by lasers, it is desirable that the converter substances present in the composition have high absorbance at the wavelength of the laser. Such substances are disclosed in JOEM Handbook 2
Absorption Spectra of Dyes for Diode Lasers, Matsuoka, Ken, bunshin Shuppan, 1990 and Chapter 2, 2.3 of Development and Market Trend of Functional Colouring Materials in 1990's, CMC Editorial Department, CMC, 1990, such as polymethine-type colouring material, a phthalocyanine-type colouring material, a dithiol metallic complex salt-type colouring material, an anthraquinone-type colouring material, a triphenylmethane-type colouring material an azo-type dispersion dye, and an intermolecular CT colouring material. The representative examples include N-[4-[5-(4- dimethylamino-2-methylphenyl)-2,4-pentadienylidene]-3-methyl-2,5-cyclohexadiene-1- ylidene]-N,N-dimethylammonium acetate, N-[4-[5-(4-dimethylaminophenyl)-3-phenyi- 2-pentene-4-in-1-ylidene]-2,5-cyclohexadiene-1-ylidene]-N,N-dimethylammonium perchlorate, bis(dichlorobenzene-1 ,2-dithiol)nickel(2:1 )tetrabutylammonium and polyvinylcarbazol-2,3-dicyano-5-nitro1,4-naphthoquinonecompIex.
Carbon black, other black body absorbers and other infra red absorbing materials, dyes or pigments may also be used as the converter substance, particularly with higher levels of infra-red absorption/conversion at 800-1100nm and particularly between 800 and 850nm.
Some specific commercial products that may be employed as light to heat converter substances include Pro-jet 830NP, a modified copper phthabcyanine from Avecia of Blackley, Lancashire in the U.K., and ADS 830A, an infra-red absorbing dye from American Dye Source Inc. of Montreal, Quebec, Canada. The light to heat converter substance has a preferred concentration of 0.25 to 10% of the dry polymer weight and preferably this concentration is between 0.5% and 6%.
Embodiments of the present invention provide a coalescence inhibitor for use in the lithographic printing precursor. The coalescence inhibitors are chosen for their miscibility with or solubility in water, aqueous solution or press fountain solution. The concentration of coalescence inhibitor used is sufficient to make the unexposed dispersion more permeable to water or fountain solution whilst at the same time can be extracted by the fountain solution from the coalesced areas. In operation, the non- coalesced areas (unexposed during the imaging process) are easily developed because of the presence of the coalescence inhibitor. However, during the continuation of the print run the coalescence inhibitor is slowly extracted out of the coalesced areas of the coating due to its solubility in fountain solution. The result is that the coalesced area becomes more hydrophobic. The leaching out of the coalescence inhibitor enhances the long-term durability of the plate throughout its run.
The function of the coalescence inhibitor is such that it should be substantially soluble in the dispersion that is to be coated. In addition to the solubility characteristics, the coalescence inhibitors should also be capable of facilitating the removal of the unexposed portions of the image coat by fountain solution, thus enhancing the developability of the un-irradiated portion of the imaging element. Further, the coalescence inhibitor must be capable of being extracted from the coalesced image, thus maintaining the durability of the image area during the print run and increasing the resistance of the image to wear by offset powder or other press-room chemicals.
A further enhancing feature of the incorporation of the coalescence inhibitor is that it permits polymers to be used that have lower coalescence temperatures than could be used hitherto. This has the beneficial effect of increasing the conversion sensitivity of the system to the laser light. In prior art lithographic precursors of this generic type, prepared without a coalescence inhibitor, there were therefore fewer degrees of freedom in the design of the media in that the performance of the media was fundamentally constrained by the thermal properties of the polymer used. In the present invention, the addition of the coalescence inhibitor allows the mutually independent optimization of the durability, and therefore run length, on the one hand, and the sensitivity of the media in terms of thermal conversion, on the other.
The preferred concentration of such coalescence inhibitors is between 0.1 %ww of the hydrophobic thermoplastic polymer particles and 500%ww of the hydrophobic thermoplastic polymer particles. The more preferred concentration of coalescence inhibitor is dependent on the particular class of inhibitor chosen, as exemplified below. However, the concentration of specific coalescence inhibitors should not be so high as to cause attack and dissolution of the anodic layer. Examples of suitable coalescence inhibitors include, but are not limited to:
1. inorganic salts such as sodium acetate, potassium carbonate, lithium acetate, sodium metasilicate etc,
2. organic bases such as piperazine, 2-methylpiperazine and 4- dimethylaminobenzaldehydein,
3. organic acids such as malonic acid, D,L lactic acid and citric acid, and
4. metal complexes such as zinc acetate , copper (II) phthalocyaninetetrasulphonic acid, tetra sodium salt, aluminium acetylacetonate, copper acetylacetonate, cobalt acetylacetonate and zinc acetylacetonate
Preferred concentrations (in %w/w of hydrophobic thermoplastic polymer particles) of the above four categories of coalescence inhibitors are respectively:
Inorganic salts: 2%w/w to 50%w/w, most preferably 10%w/w to 40%w/w
Organic bases: 50%w/w to 500%w/w, most preferably 80%wΛ/v to 200%w/w
Organic acids: 0.1 %w/w to 100%w/w, more preferably 10%w/w to 80%w/w and most preferably 20%w/w to 50%w/w.
Metal complexes: 0.1 %w/w to 100%w/w, more preferably 10%w/wto 80%w/w and most preferably 20%w/w to 50%w/w
The coalescence inhibitor could in fact be a mixture of two or more coalescence inhibitors and such a mixture could perform synergistically in a more improved way than any one coalescence inhibitorwould suggest. Similarly, coalescence inhibitors that form part of a mixture may not necessarily perform in the desired way when used alone.
The thermally convertible lithographic printing precursor may be subsequently developed after exposure using an aqueous medium. During such development, the area of coalesced hydrophobic polymer particles will not allow water or aqueous medium to penetrate it or adhere to it, while the unexposed areas of the coating may be readily washed off using an aqueous medium such as fountain solution. Again, as described by Gelbart in US Patent 5,713,287, this process may be conducted on the press as part of the digital-on-press technological approach.
During subsequent inking with an oil-based lithographic ink, the exposed areas of the imagable coating will be the areas to which the lithographic printing ink will adhere. This makes possible the subsequent use of the inked surface for the purposes of printing.
While the present invention pertains very directly to the manufacture of lithographic plates, it has particular significance in the on-press-processing environment. In the case of fully on-press processing, where the imagable medium is coated onto a plate on the printing cylinder, or even on to the printing cylinder itself, there is a considerable list of criteria, all of which are to be met by any thermally convertible lithographic printing precursor that is to meet the needs of industry. The thermally convertible lithographic printing precursor of the present invention meets these criteria.
In the first place, the imagable medium forming part of the thermally convertible lithographic printing precursor of the present invention is of such consistency as to be sprayable. This is required in some cases for on-press application of the medium to the lithographic base.
Secondly, the imagable medium contained within the present invention is also capable of being cured without cross-linking such that the unexposed imagable medium may be removed by an aqueous medium.
The thermally convertible lithographic printing precursor of the present invention also exhibits good sensitivity to the light wavelength of interest; this being determined by the light-to-heat converting material that is added to the imagable medium. Upon being imagewise exposed to such radiation, there is good coalescence of the hydrophobic polymer particles in order to produce areas of hydrophobic polymer corresponding to the image. The illuminated and coalesced area is distinctly more hydrophobic than the lithographic base, adheres well to it, and does not wash off in aqueous media.
By contrast, the unexposed areas of the same imagable medium on the thermally convertible lithographic printing precursor, are readily washed off by aqueous media. This difference in removability between exposed and unexposed areas of the imagable medium determines the basic contrast and, therefore, the effectiveness of the thermally convertible lithographic printing precursor of the present invention. Whilst satisfying all of the above criteria, the thermally convertible lithographic printing precursor of the present invention furthermore demonstrates, upon coalescence of the hydrophobic polymer particles, durability of such scope as to withstand the rigors of practical lithographic offset printing. This is a key factor wherein existing thermally convertible lithographic media do not excel.
Examples:
The following examples describe thermally convertible lithographic printing precursors made in accordance with the present invention. In these examples, materials were supplied as follows:
Coalescence inhibitors:
Sodium phosphate, sodium carbonate, 4-dimethylaminobenzaldehyde,
Piperazine, 2-methylpiperazine, Malonic acid, D,L lactic acid, citric acid, zinc acetate , copper (II) phthalocyaninetetrasulphonicacid, tetra sodium salt, aluminium acetylacetonate, copper acetylacetonate, cobalt acetylacetonate and zinc acetylacetonate from Aldrich Chemical Co. Inc of Milwaukee, Wisconsin,
U.S.A.
Polymers:
Texigel 13-800 from Scott Bader Inc.Hudson, Ohio.U.S.A.
UCAR 471 from Union Carbide, Danbury, Connecticut, U.S.A. RhopIex HG-1630, WL-51 and WL-91 from Rohm & Haas, Philadelphia, Pennsylvania, U.S.A. Flexbond 289 and Vancryl 989, Air Products, Allentown, Pennsylvania, U.S.A. Xenacryl 2651 from Baxenden Chemicals, Baxenden, Lancashire, UK.
Light-to-heat-converters:
Carbon black as Cabojet 200 from Cabot Inc., Billerica, Massachusetts, U.S.A. Pro-jet 830NP a modified copper phthalocyanine, Avecia, Blackley, Lancashire, U.K.
ADS 830A and 830WS are infra-red absorbing dyes from American Dye Source Inc. Montreal, Quebec, Canada.
Other materials and equipment:
Grained, anodized aluminum was obtained from Precision Lithoplate of South Hadley, Massachusetts
Ethanol was obtained from VWR Canlab of Mississauga, Ontario, Canada. Trendsetter® plate setting machine is a product of Creo Inc. of Burnaby, B.C., Canada
In order to serve as a reference and to evaluate the relative efficacy of the invention, a lithographic element was prepared with one of the key components intentionally omitted. 6g Texigel 13-800, 12g 1 wt% ADS 830A in ethanol, 44g deionized water were mixed and the resultant emulsion was coated onto grained anodized aluminum. The coating was dried in an oven at 60C for 1 minute. When the coating was dry, a coating weight of 0.9 g/m2 was obtained. The plate was imaged using a Creo Inc. Trendsetter laser plate setting machine with 830nm light The exposure was carried out with 500 mJ/cm2 at 12 Watts. Following exposure the plate was washed with town water the unexposed polymer did not wash off in the non-image areas. Clearly this approach leads to a result that does not obtain a usable thermally convertible lithographic printing precursor.
In order to serve as a further reference and to evaluate the relative efficacy of the invention, a lithographic element was prepared with one of the key components intentionally omitted. 6g Rhoplex WL-91, 12g 1 wt% ADS 830A in ethanol, 44g deionized water were mixed and the resultant emulsion was coated onto grained anodized aluminum. The coating was dried in an oven at60C for 1 minute. When the coating was dry, a coating weight of 0.9 g/m2 was obtained. The plate was imaged using a Creo Inc. Trendsetter laser plate setting machine with 830nm light The exposure was carried out with 500 mJ/cm2 at 12 Watts. Following exposure, the plate was washed with town water. The unexposed polymer did not wash off in the non- image areas. Clearly this approach leads to a result that does not obtain a usable thermally convertible lithographic printing precursor.
In contrast with these results, the following examples serve to describe the embodiment of the invention.
Example 1 :
6g UCAR 471 , 12g 5 wt% sodium carbonate in deionized water, 12g 1 wt% ADS 830A in ethanol, 36g deionized water were mixed and the resultant emulsion was coated onto a grained, anodized aluminum plate. The coating was dried in an oven at60C for 1 minute. When the coating was dry a coating weight of 0.9 g/m2 was obtained. The plate was mounted onto a single colour SM74 press (Heidelberg Druckmaschine, Germany) and imaged with a Creo Inc. digital on press laser exposure device using 830nm light The exposure was carried out with 500 mJ/cm2 at 18 Watts. Following exposure the plate was washed with fountain solution for 20 seconds. The plate was allowed to dry and the image examined. Dampening the plate for 2 revolutions before the ink form rollers were applied started the press. 5,000 impressions were obtained when printed on uncoated recycled paper.
Example 2:
6g Texigel 13-800, 12g 5 wt% sodium phosphate in water, 12g 1 wt% ADS 830A in ethanol, 36g water were mixed and the resultant emulsion was coated onto grained anodized aluminum. The coating was dried in an oven at60C for 1 minute the resultant coating had a coating weight of 0.9 g/m2. The plate was mounted onto a SM74 press and imaged with a Creo Inc. digital on press laser exposure device using 830nm light The exposure was carried out with 500 mJ/cm2 at 18 Watts. The plate was washed with fountain solution for 30 seconds. The ink form rollers were applied and the paper fed into the press. 2,000 impressions were printed on coated paper with little deterioratbn in printing quality.
Example 3:
6g Rhoplex WL-51 , 12g 5 wt% sodium phosphate in water, 12g 1 wt% carbon black dispersion in water, 36g deionized water were mixed and the resultant emulsion was coated onto grained anodized aluminum. The coating was dried in an oven at 60C for 1 minute the resultant coating had a coating weight of 0.9 g/m2. The plate was mounted onto a SM74 press and imaged with a Creo Inc. digital on press laser exposure device using 830nm light. The exposure was carried out with 500 mJ/cm2 at 18 Watts. The plate was washed with fountain solution for 30 seconds. The ink form rollers were applied and the paper fed into the press. 2,000 impressions were printed on coated paper with little deterioratbn of printing quality. Example 4:
6g HG-1630, 12g 5 wt% sodium carbonate in deionized water, 12g 1 wt% ADS 830A in ethanol, 3 g deionized water were mixed and the resultant emulsion was coated onto grained anodized aluminum. The coating was dried in an oven at60C for 1 minute the resultant coating had a coating weight of 1.0 g/m2. The plate was imaged using a Creo Inc. Trendsetter laser plate setting machine with 830nm light. The exposure was carried out with 500 mJ/cm2 at 12 Watts. The plate was washed with water and dried in air. The imaged sample was mounted onto a press (Ryobi single color printing press), dampened with fountain solution for 20 revolutbns before the ink was applied to the plate. 1 ,000 impressions were printed on coated paper with little deterioration of printing quality. Example 5:
6g Flexbond 289, 12g 5 wt% sodium phosphate in water, 12g 1 wt% ADS 830A in ethanol, 36g deionized water were mixed to give an emulsion. An uncoated grained and anodized plate was mounted onto a Heidelberg SM74 press. The emulsion was sprayed onto the plate using a high-pressure low volume spray gun with 4 passes. The coating was dried with a large volume of air at 75C to give a dry coating. The coating weight of a similarly prepared sample was 0.8 g/m2 . The plate was imaged with a Creo Inc. digital on press laser exposure device using 830nm light. The exposure was carried out with 500 mJ/cm2 at 18 Watts. Following exposure the plate was washed with a commonly available fountain solution for 20 seconds. The plate was allowed to dry and the image examined. Dampening the plate for 2 revolutions before the ink form rollers were applied started the printing. Good printing quality on coated paper was obtained for the duration of the 2,000 impressions of the print-run.
Example 6: 5g of Rhoplex WL-91 , 20g of 10 wt% piperazine in deionised water, 10g of 1 wt% ADS 830A in ethanol and 20g of deionised water were mixed and the resultant emulsion was coated onto a grained, anodized aluminium plate. The coating was dried in an oven at 60°C for 1 minute. When the coating was dry a coating weight of 0.9 g/m2 was obtained. The plate was mounted onto a single colour SM74 press and imaged with a Creo Inc. digital on-press laser exposure device using 830 nm light. The exposure was carried out with 500mJ/cm2 at 15 Watts. Following exposure the plate was washed with fountain solution for 30 seconds. The plate was allowed to dry and the image examined. The plate was dampened for 2 revolutions before the ink form rollers were applied. 2,000 impressions were obtained when printed on uncoated recycled paper
Example 7:
5g of Rhoplex WL-91 , 20g of 10 wt% 2-methylpiperazine in deionised water, 10g of 1 wt% ADS 830A in ethanol and 20g of deionised water were mixed and the resultant emulsion was coated onto a grained, anodized aluminium plate. The coating was dried in an oven at 60°C for 1 minute. When the coating was dry a coating weight of 0.9 g/m2 was obtained. The plate was mounted onto a single colour SM74 press and imaged with a Creo Inc. digital on-press laser exposure device using 830 nm light. The exposure was carried out with 500mJ/cm2 at 15 Watts. Following exposure the plate was washed with fountain solution for 30 seconds. The plate was allowed to dry and the image examined. The plate was dampened for 2 revolutions before the ink form rollers were applied. 2,000 impressions were obtained when printed on uncoated recycled paper.
Example 8: 6g Flexbond 289, 12g 5wt% malonic acid in water, 12g 1wt% ADS 830A in ethanol, 36g deionized water were mixed. The pH value was measured at 2.06. The mixture was coated onto grained anodized aluminum. The coating was dried in an oven at 60C for 1 minute. The coating weight of emulsion on the plate was 0.9 g/m2. The plate was imaged using a Trendsetter® laser plate setting machine with output at 830nm. The exposure used was 500 mJ/cm2 with 15 Watts power. The imaged sample was mounted onto a Ryobi single color printing press, dampened with fountain solution for 30 revolutbns and then the ink was applied to the plate.2,000 impressions were printed on coated paper.
Example 9:
6g Flexbond 289, 12g 5wt% DL-lactic acid in water, 12g 1wt% ADS 830A in ethanol, 36g deionized water were mixed. The resultant mixture had a pH value of 2.31. The mixture was coated onto grained anodized aluminum. The coating was dried in an oven at 60C for 1 minute and a dry coating weight of 0.9 g/m2 was obtained. The plate was imaged using a Trendsetter® laser plate setting machine with an output at 830nm. The exposure used was 500 mJ/cm2 at 15 Watts. The imaged sample was mounted onto a Ryobi single color printing press, dampened with fountain solution for 30 revolutbns before the ink was applied to the plate. 2,000 impressions were printed on coated paper.
Example 10:
6g Rhoplex WL-51 , 12g 5wt% citric acid in water, 12g 1wt% ADS 830A in ethanol, 36g deionized water were mixed. The resultant emulsion had a pH value of 3.20, was coated onto grained anodized aluminum. The coating was dried in an oven at 60C for 1 minute the resultant plate had a coating weight of 0.9g/m2. The plate was imaged using a Trendsetter® laser plate setting machine with an output at 830nm. The exposure was carried out using 500 mJ/cm2 at 15 Watts. The imaged sample was mounted onto a Ryobi single color printing press, dampened with fountain solution for 30 revolutions before the ink was applied to the plate. 2,000 impressions were printed on coated paper.
Example 11
1 g of Xenacryl 2651 , 2 g of a 5% w/w solution of ethylenediaminetetraacetic acid, tetra sodium salt hydrate in water, 2 g of a 1 % w/w solution of 830WS in water, and 4 g of deionized water were mixed and the resultant emulsion was coated onto a grained, anodized aluminum plate. The coating was dried in an oven at 60° C for 1 minute. Once dry a coating weight of 0.9 g/m2 was obtained. The plate was mounted onto a single color SM74 and imaged with a Creo Inc. digital on-press laser exposure device using 830 nm light. The exposure was carried out at 500 mJ/cm2 and 15 Watts. Following exposure the plate was washed with fountain solution for 20 seconds and subsequently allowed to dry. Once the image was examined, the plate was dampened for 2 revolutions before the ink rollers were applied. One thousand impressions were obtained when printed on uncoated recycled paper.
Example 12:
1 g of Rhoplex WI-91 , 2 g of a 5% w/w solution of copper (II) phthalocyaninetetrasulphonic acid, tetra sodium salt in water, 0.5 g of a 1 % w/w solution of 830WS in water, and 4 g of deionized water were mixed and the resultant emulsion was coated onto a grained, anodized aluminum plate. The coating was dried in an oven at 60° C for 1 minute. Once dry a coating weight of 0.9 g/m2 was obtained. The plate was mounted onto a single color SM74 and imaged with a Creo Inc. digital on-press laser exposure device using 830 nm light. The exposure was carried out at 500 mJ/cm2 and 15 Watts. Following exposure the plate was washed with fountain solution for 20 seconds and subsequently allowed to dry. Once the image was examined, the plate was dampened for 2 revolutions before the ink rollers were applied. One thousand impressions were obtained when printed on uncoated recycled paper.
In the following examples the various acetylacetonate dispersions were prepared by the following method.
1 g of metal acetylacetonate.
Make up to 10 g with deionized water.
Add ceramic milling media. Mill for 12 hours.
Example 13:
1 g of Rhoplex WL-91 , 2 g of a 10% w/w zinc acetylacetonate dispersion in water, 2 g of a 1% w/w solution of ADS 830A in ethanol, and 4 g of deionized water were mixed and the resultant emulsion was coated onto a grained, anodized aluminum plate. The coating was dried in an oven at 60° C for 1 minute. Once dry a coating weight of 0.9 g/m2 was obtained. The plate was mounted onto a single color SM74 and imaged with a Creo Inc. digital on-press laser exposure device using 830 nm light. The exposure was carried out at 500 mJ/cm2 and 15 Watts. Following exposure the plate was washed with fountain solution for 20 seconds and subsequently allowed to dry. Once the image was examined, the plate was dampened for 2 revolutions before the ink rollers were applied. One thousand impressions were obtained when printed on uncoated recycled paper.
Example 14:
1 g of Rhoplex WL-91 , 2 g of a 10% w/w cobalt acetylacetonate dispersion in water, 2 g of a 1 % w/w solution of ADS 830A in ethanol, and 4 g of deionized water were mixed and the resultant emulsion was coated onto a grained, anodized aluminum plate. The coating was dried in an oven at60°C for 1 minute. Once dry a coating weight of 0.9 g/m2 was obtained. The plate was mounted onto a single color SM74 and imaged with a Creo Inc. digital on-press laser exposure device using 830 nm light. The exposure was carried out at 500 mJ/cm2 and 15 Watts. Following exposure the plate was washed with fountain solution for 20 seconds and subsequently allowed to dry. Once the image was examined, the plate was dampened for 2 revolutions before the ink rollers were applied. One thousand impressions were obtained when printed on uncoated recycled paper.
Example 15:
1 g of Rhoplex WL-91 , 2g of a 10% w/w copper acetylacetonate dispersion in water, 2 g of a 1 % w/w solution of ADS 830A in ethanol, and 4 g of deionized water were mixed and the resultant emulsion was coated onto a grained, anodized aluminum plate. The coating was dried in an oven at 60° C for 1 minute. Once dry a coating weight of 0.9 g/m2 was obtained. The plate was mounted onto a single color SM74 and imaged with a Creo Inc. digital on-press laser exposure device using 830 nm light. The exposure was carried out at 500 mJ/cm2 and 15 Watts. Following exposure the plate was washed with fountain solution for 20 seconds and subsequently allowed to dry. Once the image was examined, the plate was dampened for 2 revolutions before the ink rollers were applied. One thousand impressions were obtained when printed on uncoated recycled paper.
Example 16:
6 g Texigel 13-800, 12 g 5 wt% zinc acetate in water, 12 g 1 wt% ADS 830A in ethanol, 36 g deionized water were mixed and the resultant emulsion, with a pH value of 5.37, was coated onto grained anodized aluminum. The coating was dried in an oven at 60° C for 1 minute the resultant coating had a coating weight of 0.9 g/m2. The plate was imaged using a Creo Inc. Trendsetter laser plate setting machine with 830 nm light The exposure was carried out with 500 mJ/cm2 at 15 Watts. The imaged sample was mounted onto a press (Ryobi single color printing press), dampened with fountain solution for 30 revolutions before the ink was applied to the plate. Two thousand impressions were printed on coated paper with little deterioration of printing quality.

Claims

What is claimed is
1. A thermally-convertible lithographic printing precursor developable using an aqueous medium, said thermally-convertible lithographic printing precursor comprising
a) a hydrophilic lithographic base,
b) a radiation-sensitive coating on at least one surface of said hydrophilb lithographic base, said coating comprising i. uncoalesced particles of at least one hydrophobic thermoplastic polymer, ii. at least one coalescence inhibitor and iii. at least one converter substance capable of converting radiation into heat
2. A thermally-convertible lithographic printing precursor according to claim 1 , wherein said coalescence inhibitor is at least one of an inorganic salt, an organic base, an organic acid and a metal complex.
3. A thermally-convertible lithographic printing precursor according to claim 1 or 2, wherein said coating comprises two or more layers, each of said layers comprising one or more of said components (i), (ii) or (iii).
4. A thermally-convertible lithographic printing precursor according to claim 3 wherein one of said layers comprises said converter substance and a second of said layers comprises said hydrophobic thermoplastic polymer and said coalescence inhibitor.
5. A thermally-convertible lithographic printing precursor as in claim 3, wherein said at least one converter substance is present in the same layer as said uncoalesced particles of said hydrophobic thermoplastic polymer.
6. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said hydrophilic lithographic base is one of a metalized plastic sheet, a treated aluminum plate, a sleeveless printing press cylinder, a printing press cylinder sleeve and a flexible support having thereon a cross-linked hydrophilic layer.
7. A thermally-convertible lithographic printing precursor according to claim 6, wherein said sleeveless printing press cylinder and said printing press cylinder sleeve are seamless.
8. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein the surface of said lithographic base is anodized aluminum.
9. A thermally-convertible lithographic printing precursor according to claim 8, wherein said anodized aluminum is treated to improve hydrophilic properties thereof.
10. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said hydrophilic lithographic base has a cross-linked hydrophilic layer.
11. A thermally-convertible lithographic printing precursor according to claim 10 wherein said cross-linked hydrophilic layer is obtained from a hydrophilic co- polymer cured with a cross-linking agent
12. A thermally-convertible lithographic printing precursor according to claim 11 wherein the amount of said cross-linking agent is at least 0.2 parts by weight per part by weight of said hydrophilic co-polymer.
13. A thermally-convertible lithographic printing precursor according to claim 11 wherein the amount of said cross-linking agent is in the range of 1 - 3 parts by weight per part by weight of said hydrophilb co-polymer.
14. A thermally-convertible lithographic printing precursor according to claim 10 wherein said cross-linked hydrophilic layer further comprises one or more of colloidal silica and inert particles having an average diameter between 100 nm and 1 μm.
15. A thermally-convertible lithographic printing precursor according to claim 10 wherein the thickness of said cross-linked hydrophilic layer is from 0.5 to 20 μm, and preferably from 1 to 10 μm .
16. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3 wherein said hydrophobic lithographic base comprises a polyester film with an adhesion-promoting layer.
17. A thermally-convertible lithographic printing precursor according to claim 16 wherein said adhesion-promoting layer comprises a hydrophilic co-polymer and colloidal silica.
18. A thermally-convertible lithographic printing precursor according to claim 17 wherein the amount of silica in said adhesion-promoting layer is in the range of 0.2 - 0.7 mg per square meter.
19. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said at least one hydrophobic thermoplastic polymer is a member of at least one of the following groups of polymers: polystyrene, polymers of substituted polystyrene, polyethylene, poly(meth)acrylates, polyvinylchloride, polyurethanes, polyesters, polyacrylonitrile and copolymers thereof.
20. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein the amount of said hydrophobic thermoplastic polymer in said coating is in the range of 20 - 95% by weight of said coating.
21. A thermally-convertible lithographic printing precursor according to any of claims 1 -3, wherein the amount of said hydrophobic thermoplastic polymer in said coating is in the range of 20 - 90% by weight of said coating.
22. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein the amount of said hydrophobic thermoplastic polymer in said coating is in the range of 50 - 85% by weight of said coating.
23. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said hydrophobic thermoplastic polymer has a coalescence temperature above 35° C.
24. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said hydrophobic thermoplastic polymer has a coalescence temperature above 50° C.
25. A thermally-convertible lithographic printing precursor according to any of claims 1 -2, wherein said hydrophobic thermoplastic polymer has a coalescence temperature at least 10° C below its decomposition temperature.
26. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said uncoalesced particles have a particle size from 0.01 - 30 μm.
27. A thermally-convertible lithographic printing precursor according to any of claims 1 -3, wherein said uncoalesced particles have a particle size from 0.02 - 3 μm.
28. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said uncoalesced particles have a particle size from 0.02 - 0.25 μm.
29. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein the amount of said coalescence inhibitor in said coating is in the range of 0.1 - 500% weight relative to the weight of said polymer.
30. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said coalescence inhibitor is an inorganic salt selected from the group consisting of sodium acetate, potassium carbonate, lithium acetate, sodium metasilicate, sodium phosphate and sodium carbonate.
31. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said coalescence inhibitor is an inorganic salt and the concentration of said inorganic salt is in the range of 2 - 50% weight relative to the weight of said hydrophobic thermoplastic polymer.
32. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said coalescence inhibitor is an inorganic salt and the concentration of said inorganic salt is in the range of 10 -40% weight relative to the weight of said hydrophobic thermoplastic polymer.
33. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein coalescence inhibitor is an organic base selected from the group consisting of piperazine, 2-methylpiperazine and 4- dimethylaminobenzaldehydein.
34. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said coalescence inhibitor is an organic base and the concentration of said organic base is in the range of 50 - 500% weight relative to the weight of said hydrophobic thermoplastic polymer.
35. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said coalescence inhibitor is an organic base and the concentration of said organic base is in the range of 80 - 200% weight relative to the weight of said hydrophobic thermoplastic polymer.
36. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said coalescence inhibitor is an organic acid selected from the group consisting of malonicacid, D,L lactic acid and citric acid.
37. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said coalescence inhibitor is an organic acid and the concentration of said organic acid is in the range of 0.1 - 100% weight relative to the weight of said hydrophobic thermoplastic polymer.
38. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said coalescence inhibitor is an organic acid and the concentration of said organic acid is in the range of 10 - 80% weight relative to the weight of said hydrophobic thermoplastic polymer.
39. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3 wherein said coalescence inhibitor is an organic acid and the concentration of said organic acid is in the range of 20 - 50% weight relative to the weight of said hydrophobic thermoplastic polymer.
40. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3 wherein said coalescence inhibitor is a metal complex selected from the group consisting of zinc acetate, copper(ll) phthalocyaninetetrasulphonicacid, tetra sodium salt, aluminium acetylacetonate, copper acetylacetonate, cobalt acetylacetonate and zinc acetylacetonate.
41. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said coalescence inhibitor is a metal complex and the concentration of said metal complex is in the range of 0.1 - 100% weight relative to the weight of said hydrophobic thermoplastic polymer.
42. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said coalescence inhibitor is a metal complex and the concentration of said metal complex is in the range of 10 - 80% weight relative to the weight of said hydrophobic thermoplastic polymer.
43. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said coalescence inhibitor is a metal complex and the concentration of said metal complex is in the range of 20 - 50% weight relative to the weight of said hydrophobic thermoplastic polymer.
44. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said converter substance is at least one of carbon black, a pigment and a dye.
45. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said converter substance is an infrared absorbing dye.
46. A thermally-convertible lithographic printing precursor according to any of claims 1 -3, wherein the amount of said converter substance in said coating is in the range of 0.25 - 10% weight relative to the weight of said hydrophobic thermoplastic polymer.
47. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein the amount of said converter substance in said coating is in the range of 0.5 - 6% weight relative to the weight of said hydrophobic thermoplastic polymer.
48. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said converter substance is selected from the group consisting of polymethine-type colouring material, a phthalocyanine-type colouring material, a dithiol metallic complex salt-type colouring material, an anthraquinone-type colouring material, a triphenylmethane-type colouring material an azo-type dispersion dye, and an intermolecuiar CT colouring material.
49. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said converter substance has a concentration in the range of 0.25- 10% weight relative to the weight of said hydrophobic thermoplastic polymer.
50. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said converter substance has a concentration in the range of 0.5 - 6% weight relative to the weight of said hydrophobic thermoplastic polymer.
51. A thermally-convertible lithographic printing precursor according to any of claims 1 - 3, wherein said radiation is light.
52. A thermally-convertible lithographic printing precursor according to claim 51 , wherein said light is infra-red.
53. A method for making a lithographic printing surface, said method comprising the steps of a) imagewise irradiating a thermally-convertibte lithographic printing precursor with radiation, said thermally-convertible lithographic printing precursor comprising on a hydrophilic lithographic base a coating of thermally-imageable medium comprising i. at least one coalescence inhibitor, ii. at least one converter substance capable of converting radiation into heat and iii. uncoalesced particles of at least one hydrophobic thermoplastic polymer, and
b) removing with an aqueous medium the parts of said thermally- imageable medium that were not irradiated in said imagewise irradiating step.
54. A method according to claim 53, wherein step (b) is carried out while said thermally-convertible lithographic printing precursor is mounted on a printing press.
55. A method according to claim 53 or 54 wherein step (a) is carried out while said thermally-convertible lithographic printing precursor is mounted on a printing press.
56. A method for making a lithographic printing surface on a printing press, said method comprising the steps of
a) coating onto a hydrophilic lithographic base a coating of thermally- imageable medium comprising i. at least one coalescence inhibitor, II. at least one converter substance capable of converting radiation into heat and
III. uncoalesced particles of at least one hydrophobic thermoplastic polymer, while said hydrophilic lithographic base is mounted on a press, and
b) imagewise irradiating said coating of thermally-imageable medium with radiation and
c) removing with an aqueous medium the parts of said layer of thermally- imageable medium that were not irradiated in said imagewise irradiating step.
57. A method according to claim 56 further including the step, after step (b), of curing said coating of thermally-imageable medium.
58. A method according to claim 56 or 57 wherein said aqueous medium is ink.
59. A method of offset printing, said method comprising the steps of
a) coating on a hydrophilic lithographic base a coating of thermally- imageable medium comprising at least one coalescence inhibitor, at least one converter substance capable of converting radiation into heat and iii. uncoalesced particles of at least one hydrophobic thermoplastic polymer while said hydrophilb lithographic base is mounted on a press,
b) imagewise irradiating said layer of thermally-imageable medium with radiation,
c) removing with at least one of an aqueous medium and ink the parts of said coating of thermally-imageable medium that were not irradiated in said imagewise irradiating step
d) performing wet offset printing with said ink and the parts of said layer of thermally imageable medium that were not irradiated in said imagewise irradiating step,
e) removing the parts of said coating of thermally imageable medium that were not irradiated in said imagewise irradiating step, and
f) repeating at least step (a) .
60. A method according to any of claims 53 - 59 wherein said coating of thermally-imageable medium comprises two or more layers, each of said layers comprising one or more of said components (i), (ii), and (iii).
61. A method according to claim 60, wherein one of said layers comprises said converter substance and a second of said layers comprises said thermoplastic polymer and said coalescence inhibitor.
62. A method according to any of claims 53 - 60, wherein said coalescence inhibitor is at least one of an inorganic salt, an organic base, an organic acid and a metal complex.
63. A method according to any of claims 53 - 62, wherein said hydrophilic lithographic base is one of a metallized plastic sheet, a treated aluminum plate, a sleeveless printing press cylinder and a printing press cylinder sleeve and a flexible support having thereon a cross-linked hydrophilb layer.
64. A method according to any of claims 53 - 62, wherein said radiatbn is infrared.
65. A method according to any of claims 53 - 62, wherein the amount of said coalescence inhibitor in said coating is in the range of 0.1 - 500% weight relative to the weight of said hydrophobic thermoplastic polymer.
66. A method according to any of claims 53 - 62, wherein said coalescence inhibitor is an inorganic salt selected from the group consisting of sodium acetate, potassium carbonate, lithium acetate, sodium metasilicate, sodium phosphate and sodium carbonate.
67. A method according to any of claims 53 - 62, wherein said coalescence inhibitor is an inorganic salt and the concentration of said inorganic salt is in the range of 2 - 50% weight relative to the weight of said hydrophobic thermoplastic polymer.
68. A method according to any of claims 53 - 62, wherein said coalescence inhibitor is an inorganic salt and the concentration of said inorganic salt is in the range of 10 - 40% weight relative to the weight of said hydrophobic thermoplastic polymer.
69. A method according to any of claims 53 - 62, wherein said coalescence inhibitor is an organic base selected from the group consisting of piperazine, 2- methylpiperazine and 4-dimethylaminobenzablehydein.
70. A method according to any of claims 53 - 62, wherein said coalescence inhibitor is an organic base and the concentration of said organic base is in the range of 50 - 500% weight relative to the weight of said hydrophobic thermoplastic polymer.
71. A method according to any of claims 53 - 62, wherein said coalescence inhibitor is an organic base and the concentration of said organic base is in the range of 80 - 200% weight relative to the weight of said hydrophobic thermoplastic polymer.
72. A method according to any of claims 53 - 62, wherein said coalescence inhibitor is an organic acid selected from the group consisting of malonic acid, D, L lactic acid and citric acid.
73. A method according to any of claims 53 - 62, wherein said coalescence inhibitor is an organic acid and the concentration of said organic acid is in the range of 0.1 - 100% weight relative to the weight of said hydrophobic thermoplastic polymer.
74. A method according to any of claims 53 - 62, wherein said coalescence inhibitor is an organic acid and the concentration of said organic acid is in the range of 10 - 80% weight relative to the weight of said hydrophobic thermoplastic polymer.
75. A method according to any of claims 53 - 62, wherein said coalescence inhibitor is an organic acid and the concentration of said organic acid is in the range of 10 - 50% weight relative to the weight of said hydrophobic thermoplastic polymer.
76. A method according to any of claims 53 - 62, wherein said coalescence inhibitor is a metal complex selected from the group consisting of zinc acetate, copper (II) phthalocyaninetetrasulphonic acid, tetra sodium salt, aluminium acetylacetonate, copper acetylacetonate, cobalt acetylacetonate and zinc acetylacetonate.
77. A method according to any of claims 53 - 62, wherein said coalescence inhibitor is a metal complex and the concentration of said metal complex is in the range of 0.1 - 100% weight relative to the weight of said hydrophobic thermoplastic polymer.
78. A method according to any of claims 53 - 62, wherein said coalescence inhibitor is a metal complex and the concentration of said metal complex is in the range of 10 - 80% weight relative to the weight of said hydrophobic thermoplastic polymer.
79. A method according to any of claims 53 - 62, wherein said coalescence inhibitor is a metal complex and the concentration of said metal complex is in the range of 20 - 50% weight relative to the weight of said hydrophobic thermoplastic polymer.
80. An imageable medium comprising a) uncoalesced particles of at least one hydrophobe thermoplastic polymer,
b) at least one coalescence inhibitor and
c) at least one converter substance capable of converting radiation into heat.
81. An imageable medium according to claim 80, wherein said coalescence inhibitor is at least one of an inorganic salt, an organic base, an organic acid and a metal complex.
82. An imageable medium according to claim 80 or 81 , wherein said at least one hydrophobic thermoplastic polymer is a member of at least one of the following groups of polymers: polystyrene, polymers of substituted polystyrene, polyethylene, poly(meth)acrylates, polyvinylchloride, polyurethanes, polyesters, polyacrylonitrile, and copolymers thereof.
83. An imageable medium according to claim 80, wherein the amount of said hydrophobic thermoplastic polymer in said medium is in the range of 20 - 95% by weight.
84. An imageable medium according to claim 80, wherein the amount of said hydrophobic thermoplastic polymer in said medium is in the range of 40 - 90% by weight.
85. An imageable medium according to claim 80, wherein the amount of said hydrophobic thermoplastic polymer in said medium is in the range of 50 - 85% by weight.
86. An imageable medium according to claim 80, wherein said hydrophobic thermoplastic polymer has a coalescence temperature above 35° C.
87. An imageable medium according to claim 80, wherein said hydrophobic thermoplastic polymer has a coalescence temperature above 50° C.
88. An imageable medium according to claim 80, wherein said hydrophobic thermoplastic polymer has a coalescence temperature at least 10° C below its decomposition temperature.
89. An imageable medium according to claim 80, wherein said uncoalesced particles have a particle size from 0.01 - 30 μm.
90. An imageable medium according to claim 80, wherein said uncoalesced particles have a particle size from 0.02- 3 μm.
91. An imageable medium according to claim 80, wherein said uncoalesced particles have a particle size from 0.02 - 0.25 μm.
92. An imageable medium according to claim 80, wherein the amount of said coalescence inhibitor in said medium is in the range of 0.1 - 500% by weight of the weight of said hydrophobic thermoplastic polymer.
93. An imageable medium according to claim 80, wherein said coalescence inhibitor is an inorganicsalt selected from the group consisting of sodium acetate, potassium carbonate, lithium acetate, sodium metasilicate, sodium phosphate and sodium carbonate.
94. An imageable medium according to claim 80, wherein said coalescence inhibitor is an inorganicsalt and the concentration of said inorganic salt is in the range of 2 - 50% weight relative to the weight of said hydrophobic thermoplastic polymer.
95. An imageable medium according to claim 80, wherein said coalescence inhibitor is an inorganic salt and the concentration of said inorganic salt is in the range of 10 -40% weight relative to the weight of said hydrophobic thermoplastic polymer. '
96. An imageable medium according to claim 80, wherein said coalescence inhibitor is an organic base selected from the group consisting of piperazine, 2-methylpiperazine and 4-dimethylaminobenzaldehydein.
97. An imageable medium according to claim 80, wherein said coalescence inhibitor is an organic base and the concentration of said organic base is in the range of 50 - 500% weight relative to the weight of said hydrophobic thermoplastic polymer.
98. An imageable medium according to claim 80, wherein said coalescence inhibitor is an organic base and the concentration of said organic base is in the range of 80 - 200% weight relative to the weight of said hydrophobic thermoplastic polymer.
99. An imageable medium according to claim 80, wherein said coalescence inhibitor is an organic acid selected from the group consisting of malonic acid, D, L lactic acid and citric acid.
100. An imageable medium according to claim 80, wherein said coalescence inhibitor is an organic acid and the concentration of said organic acid is in the range of 0.1 - 100% weight relative to the weight of said hydrophobic thermoplastic polymer.
101. An imageable medium according to claim 80, wherein said coalescence inhibitor is an organic acid and the concentration of said organic acid is in the range of 10 - 80% weight relative to the weight of said hydrophobic thermoplastic polymer.
102. An imageable medium according to claim 80, wherein said coalescence inhibitor is an organic acid and the concentration of said organic acid is in the range of 29 - 50% weight relative to the weight of said hydrophobic thermoplastic polymer.
103. An imageable medium according to claim 80, wherein said coalescence inhibitor is a metal complex selected from the group consisting of zinc acetate, copper (II) phthalocyaninetetrasulphonicacid, tetra sodium salt, aluminium acetylacetonate, copper acetylacetonate, cobalt acetylacetonate and zinc acetylacetonate.
104. An imageable medium according to claim 80, wherein said coalescence inhibitor is a metal complex and the concentration of said metal complex is in the range of 0.1 - 100% weight relative to the weight of said hydrophobic thermoplastic polymer.
105. An imageable medium according to claim 80, wherein said coalescence inhibitor is a metal complex and the concentration of said metal complex is in the range of 10 - 80% weight relative to the weight of said hydrophobic thermoplastic polymer.
106. An imageable medium according to claim 80, wherein said coalescence inhibitor is a metal complex and the concentration of said metal complex is in the range of 20 - 50% weight relative to the weight of said hydrophobic thermoplastic polymer.
107. An imageable me ium as in claim 80, wherein said converter substance is at least one of carbon black, a pigment and a dye.
108. An imageable medium as in claim 80, wherein said converter substance is an infrared absorbing dye.
109. An imageable medium as in claim 80, wherein said radiation is light.
110. An imageable medium as in claim 109, wherein said light is infra-red.
111. An imageable medium according to claim 80, wherein the amount of said converter substance in said medium is in the range of 0.25 - 10% weight relative to the weight of said hydrophobic thermoplastic polymer.
112. An imageable medium according to claim 80, wherein the amount of said converter substance in said medium is in the range of 0.5 - 6% weight relative to the weight of said hydrophobic thermoplastic polymer.
113. An imageable medium according to claim 80, wherein said converter substance is selected from the group consisting of a polymethine-type colouring material, a phthalocyanine-type colouring material, a dithiol metallic complex salt-type colouring material, an anthraquinone-t^pe colouring material, a triphenylmethane-type colouring material an azo-type dispersion dye, and an intermolecular CT colouring material.
114. An imageable medium according to claim 80, wherein said converter substance has a concentration of 0.25 - 10% weight relative to the weight of said hydrophobic thermoplastic polymer.
115. An imageable medium according to claim 80, wherein said converter substance has a concentration of 0.5 - 6% weight relative to the weight of said hydrophobic thermoplastic polymer.
EP02740170A 2001-07-23 2002-06-25 Thermally-convertible lithographic printing precursor and imageable medium with coalescence inhibitor Withdrawn EP1409250A1 (en)

Applications Claiming Priority (15)

Application Number Priority Date Filing Date Title
US909791 1986-09-19
US909964 1986-09-22
US909792 1986-09-22
US09/909,792 US20030017413A1 (en) 2001-07-23 2001-07-23 Thermally convertible lithographic printing precursor comprising a metal complex
US909777 2001-07-23
US09/909,777 US20030017416A1 (en) 2001-07-23 2001-07-23 Method for obtaining a lithographic printing surface using organic acid
US09/909,964 US20030017410A1 (en) 2001-07-23 2001-07-23 Thermally convertible lithographic printing precursor comprising an organic acid
US09/909,791 US20030017417A1 (en) 2001-07-23 2001-07-23 Method for obtaining a lithographic printing surface using a metal complex
US177771 2002-06-24
US177755 2002-06-24
US177754 2002-06-24
US10/177,771 US20030207210A1 (en) 2000-12-26 2002-06-24 Method for making lithographic printing surface using media with coalescence inhibitor
US10/177,754 US20030235776A1 (en) 2002-06-24 2002-06-24 Thermally-convertible lithographic printing precursor and imageable medium with coalescence inhibitor
US10/177,755 US20030235774A1 (en) 2002-06-24 2002-06-24 Thermally-convertible lithographic printing precursor with coalescence inhibitor
PCT/CA2002/000943 WO2003010006A1 (en) 2001-07-23 2002-06-25 Thermally-convertible lithographic printing precursor and imageable medium with coalescence inhibitor

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