EP1404781A1 - Composition for molded fire stop - Google Patents

Composition for molded fire stop

Info

Publication number
EP1404781A1
EP1404781A1 EP02742598A EP02742598A EP1404781A1 EP 1404781 A1 EP1404781 A1 EP 1404781A1 EP 02742598 A EP02742598 A EP 02742598A EP 02742598 A EP02742598 A EP 02742598A EP 1404781 A1 EP1404781 A1 EP 1404781A1
Authority
EP
European Patent Office
Prior art keywords
parts
weight
composition
fire stop
fire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP02742598A
Other languages
German (de)
French (fr)
Inventor
Frank Xing
Brian Didone
Manfred Harle
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
COLUMBIA-MBF Inc
Original Assignee
Royal Group Technologies Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Royal Group Technologies Ltd filed Critical Royal Group Technologies Ltd
Publication of EP1404781A1 publication Critical patent/EP1404781A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K21/00Fireproofing materials
    • C09K21/14Macromolecular materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59

Definitions

  • the present invention relates to a composition which can be molded into a coupling for PVC and other plastic pipe to function as a fire stop for preventing the spread of fire through openings or penetrations in the walls and floors of buildings.
  • Fire stop devices are used to prevent fire from spreading from one room to another through openings or apertures in a partition such as a wall, floor or ceiling through which a pipe passes .
  • the purpose of the fire stop device is to close off the opening in the partition in the event of a fire.
  • the fire stop device generally contains an intumescent material which expands when the temperature reaches a certain level. The expansion of the intumescent material is directed inwardly toward the pipe and crushes the pipe which is generally softened by the temperatures encountered in a fire and closes off the opening in the wall with a hard char.
  • the present invention is directed to a composition which can be molded into a coupling for PVC and other plastic pipe to function as a fire stop.
  • the composition comprises 100 parts by weight of a PVC resin and 20 to 100 parts by weight of an intumescent material, preferably exfoliated graphite.
  • the composition may optionally contain other typical components utilized in molding operations for PVC resins such as lubricants, foaming agents, plasticizers, modifier and processing aids.
  • the present invention is directed to a composition which may be used to mold couplings for use with PVC and other plastic pipe to bridge an opening in a wall and function as a fire stop for the opening.
  • the composition comprises 100 parts by weight of a suitable PVC resin and 20 to 100 parts by weight of an intumescent material such as exfoliated graphite.
  • an intumescent material such as exfoliated graphite.
  • other optional ingredients may be added such as lubricants, foaming agents, plasticizers, modifiers, and processing aids.
  • the composition is utilized to injection mold fire stop couplings and comprises 100 parts by weight of PVC resin, 1.5 to 3.0 parts by weight of one or more stabilizers, 0 to 5.0 parts by weight of one or more lubricants, 0 to 10 parts by weight of acrylic modifiers, 0 to 5.0 parts of an acrylic processing aid and up to 1.5 pai weight of a foaming agent.
  • a particularly preferred composition for injection molding contains 100 parts by weight of PVC resins, 2.5 parts by weight of one or more stabilizers, 4.9 parts by weight of one or more lubricants, 8.0 parts by weight of an acrylic modifier, 3.0 parts by weight of acrylic processing aid, 25 parts by weight of exfoliated graphite and 1.2 parts by weight of a foaming agent.
  • compositions according to present invention contain 100 parts by weight of PVC resins 2 to 3 parts by weight of one or more stabilizers, 25 to 100 parts by weight of exfoliated graphite, up to 1.2 parts by weight of foaming agent and up to 100 parts by weight of one or more plasticizers.
  • Particularly preferred embodiments of these compositions contain 100 parts by weight of PVC resin, 2 parts by weight of one or more stabilizer, 25 to 85 parts by weight of exfoliated graphite 0.6 to 1.2 parts by weight of foaming agent and 87 parts by weight of plasticizer.
  • the compositions according the present invention are prepared in a conventional manner by mixing the components of the compositions together and then molded in a suitable operation to form the fire stop couplings of the present invention.
  • the fire stop couplings are utilized to bridge openings in partitions such that when the coupling is exposed to the high heat of a fire, the intumescent material such as the exfoliated graphite expands to close off the opening in the partition to prevent the spread of fire through the opening.
  • the amount of foaming agent and intumescent material in the compositions can be adjusted to give the props expansion to close off the opening upon expos heat of the fire.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Fireproofing Substances (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The present invention is directed to a composition which can be molded into a coupling to produce a fire stop. The composition comprises 100 parts by weight of a PVC resin and 20 to 100 parts by weight of an intrumescent material, preferably exfoliated graphite. The composition may optionally contain other typical components utilized in molding operations for PVC resins such as lubricants, foaming agents, plasticizers modifiers and processing aids

Description

TITLE: COMPOSITION FOR MOLDED FIRE STOP
FIELD OF THE INVENTION
The present invention relates to a composition which can be molded into a coupling for PVC and other plastic pipe to function as a fire stop for preventing the spread of fire through openings or penetrations in the walls and floors of buildings.
BACKGROUND OF THE INVENTION
Fire stop devices are used to prevent fire from spreading from one room to another through openings or apertures in a partition such as a wall, floor or ceiling through which a pipe passes . The purpose of the fire stop device is to close off the opening in the partition in the event of a fire. The fire stop device generally contains an intumescent material which expands when the temperature reaches a certain level. The expansion of the intumescent material is directed inwardly toward the pipe and crushes the pipe which is generally softened by the temperatures encountered in a fire and closes off the opening in the wall with a hard char.
A number of such fire stop devices have been proposed requiring field installation whereby for example foil lined strips of intumescent material are wrapped around a plate and then a restraining collar is wrapped around the intumescent material and secured by screws or straps.
Examples of many such fire stops are provided in amongst others U.S. patent 5,498 466, 5,953,872, 5,634,304, 5,390,465, and 5,076,309. The installation of such fire stop devices can be labor-intensive and requires that they be properly sealed in the opening to ful. function.
SUMMARY OF THE INVENTION
The present invention is directed to a composition which can be molded into a coupling for PVC and other plastic pipe to function as a fire stop. The composition comprises 100 parts by weight of a PVC resin and 20 to 100 parts by weight of an intumescent material, preferably exfoliated graphite. The composition may optionally contain other typical components utilized in molding operations for PVC resins such as lubricants, foaming agents, plasticizers, modifier and processing aids.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention is directed to a composition which may be used to mold couplings for use with PVC and other plastic pipe to bridge an opening in a wall and function as a fire stop for the opening. The composition comprises 100 parts by weight of a suitable PVC resin and 20 to 100 parts by weight of an intumescent material such as exfoliated graphite. Depending upon the nature of the object to be molded, other optional ingredients may be added such as lubricants, foaming agents, plasticizers, modifiers, and processing aids.
In a particularly preferred embodiment the composition is utilized to injection mold fire stop couplings and comprises 100 parts by weight of PVC resin, 1.5 to 3.0 parts by weight of one or more stabilizers, 0 to 5.0 parts by weight of one or more lubricants, 0 to 10 parts by weight of acrylic modifiers, 0 to 5.0 parts of an acrylic processing aid and up to 1.5 pai weight of a foaming agent. A particularly preferred composition for injection molding contains 100 parts by weight of PVC resins, 2.5 parts by weight of one or more stabilizers, 4.9 parts by weight of one or more lubricants, 8.0 parts by weight of an acrylic modifier, 3.0 parts by weight of acrylic processing aid, 25 parts by weight of exfoliated graphite and 1.2 parts by weight of a foaming agent.
Other preferred embodiments of compositions according to present invention contain 100 parts by weight of PVC resins 2 to 3 parts by weight of one or more stabilizers, 25 to 100 parts by weight of exfoliated graphite, up to 1.2 parts by weight of foaming agent and up to 100 parts by weight of one or more plasticizers. Particularly preferred embodiments of these compositions contain 100 parts by weight of PVC resin, 2 parts by weight of one or more stabilizer, 25 to 85 parts by weight of exfoliated graphite 0.6 to 1.2 parts by weight of foaming agent and 87 parts by weight of plasticizer.
The compositions according the present invention are prepared in a conventional manner by mixing the components of the compositions together and then molded in a suitable operation to form the fire stop couplings of the present invention. The fire stop couplings are utilized to bridge openings in partitions such that when the coupling is exposed to the high heat of a fire, the intumescent material such as the exfoliated graphite expands to close off the opening in the partition to prevent the spread of fire through the opening. The amount of foaming agent and intumescent material in the compositions can be adjusted to give the props expansion to close off the opening upon expos heat of the fire. By providing the coupling as a fire stop it is not necessary to install additional fire stop material when a PVC pipe bridges an opening. Rather, the fire stop coupling is used to join two pieces of PVC pipe together through the opening. This makes the installation of the piping systems much easier and reduces costs associated with pipe installations.
Although various preferred embodiments of the present invention have been described herein in detail, it will be appreciated by those skilled in the art that variations may be made thereto without departing from the spirit of the invention.

Claims

The embodiments of the invention in which an e property or privilege are claimed are as follc
1. A composition for molding into a fire stop coupling, the composition comprising 100 parts by weight of a suitable PVC resin and 20 to 100 parts by weight of an intumescent material .
2. A composition according to claim 1 wherein the composition further includes up to 5.0 parts by weight of one or more lubricants, up to 10 parts by weight of one or more modifiers, up to 5.0 parts by weight of one or more processing aids, up to 1.5 parts by weight of a foaming agent and up to 100 parts by weight of a plasticizer.
3. A composition according to claim 1 comprising 100 parts by weight PVC resins, 2.0 to 2.5 parts by weight stabilizers, 0 to 5.0 parts by weight lubricants, 0 to 8 parts by weight acrylic modifier, 0 to 3.0 parts by weight acrylic processing aid, 25 to 85 parts by weight exfoliated graphite, 0 to 1.2 parts by weight of foaming agent and 0 to 87 parts by weight of plasticizer.
EP02742598A 2001-06-22 2002-06-25 Composition for molded fire stop Withdrawn EP1404781A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CA 2351262 CA2351262A1 (en) 2001-06-22 2001-06-22 Composition for molded fire stop
CA2351262 2001-06-22
PCT/CA2002/000951 WO2003000824A1 (en) 2001-06-22 2002-06-25 Composition for molded fire stop

Publications (1)

Publication Number Publication Date
EP1404781A1 true EP1404781A1 (en) 2004-04-07

Family

ID=4169335

Family Applications (3)

Application Number Title Priority Date Filing Date
EP02742598A Withdrawn EP1404781A1 (en) 2001-06-22 2002-06-25 Composition for molded fire stop
EP02740171A Withdrawn EP1404780A2 (en) 2001-06-22 2002-06-25 Molded fire stop and composition therefor
EP02742597A Withdrawn EP1456324A1 (en) 2001-06-22 2002-06-25 Molded fire stop and composition therefor

Family Applications After (2)

Application Number Title Priority Date Filing Date
EP02740171A Withdrawn EP1404780A2 (en) 2001-06-22 2002-06-25 Molded fire stop and composition therefor
EP02742597A Withdrawn EP1456324A1 (en) 2001-06-22 2002-06-25 Molded fire stop and composition therefor

Country Status (4)

Country Link
EP (3) EP1404781A1 (en)
AU (2) AU2002344883A1 (en)
CA (1) CA2351262A1 (en)
WO (3) WO2003000824A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9086174B2 (en) 2013-03-15 2015-07-21 Securus, Inc. Extendable sleeve for poured concrete deck
US9103116B2 (en) 2013-11-05 2015-08-11 Securus, Inc. Extendable sleeve for poured concrete deck
US10975567B2 (en) 2017-12-21 2021-04-13 Reliance Worldwide Corporation Extendable sleeve for poured concrete deck
CA2992334A1 (en) 2018-01-19 2019-07-19 Canplas Industries Ltd. Fire stop and method of making the same

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3872788D1 (en) * 1987-08-14 1992-08-20 Wolman Gmbh Dr MASSES FOR THE PRODUCTION OF INTUMESCENT MOLDED BODIES AND SEMI-FINISHED PRODUCTS AND THEIR USE IN BUILDING FIRE PROTECTION.
GB9002256D0 (en) * 1990-02-01 1990-03-28 Rendel Scient Services Limited Fire protection
US5498466A (en) * 1993-03-12 1996-03-12 International Protective Coatings Corp. Intumescent composite
US5942561A (en) * 1995-03-03 1999-08-24 Tosoh Corporation Fire-retardant polymer composition
DE19653503A1 (en) * 1996-12-20 1998-06-25 Hilti Ag Intumescent material
GB9700449D0 (en) * 1997-01-10 1997-02-26 Reddiplex Group Plc Non-halogenated intumescent compositions
AT405410B (en) * 1997-05-21 1999-08-25 Chemie Linz Gmbh INTUMESCENT SEALING AND COVER PROFILES
GB9810529D0 (en) * 1998-05-15 1998-07-15 P F C Surechem Limited Intumescent composition
GB9926890D0 (en) * 1999-11-12 2000-01-12 P F C Surechem Limited Intumescent composition

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO03000824A1 *

Also Published As

Publication number Publication date
AU2002315605A1 (en) 2003-01-08
AU2002344883A1 (en) 2004-06-07
WO2003000824A1 (en) 2003-01-03
WO2003000823A8 (en) 2003-09-25
EP1404780A2 (en) 2004-04-07
CA2351262A1 (en) 2002-12-22
WO2004041967A1 (en) 2004-05-21
EP1456324A1 (en) 2004-09-15
WO2003000823A1 (en) 2003-01-03

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Legal Events

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PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

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Effective date: 20070322

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: ROYAL GROUP, INC.

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: COBRI TECHNOLOGIES, INC.

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: COLUMBIA-MBF, INC.

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Effective date: 20120103