EP1403510B1 - High pressure fuel injection system with means for pressure wave damping - Google Patents
High pressure fuel injection system with means for pressure wave damping Download PDFInfo
- Publication number
- EP1403510B1 EP1403510B1 EP03292276A EP03292276A EP1403510B1 EP 1403510 B1 EP1403510 B1 EP 1403510B1 EP 03292276 A EP03292276 A EP 03292276A EP 03292276 A EP03292276 A EP 03292276A EP 1403510 B1 EP1403510 B1 EP 1403510B1
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- pressure
- injection
- fuel
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- resistive
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- 238000002347 injection Methods 0.000 title claims abstract description 113
- 239000007924 injection Substances 0.000 title claims abstract description 113
- 239000000446 fuel Substances 0.000 title claims abstract description 60
- 238000013016 damping Methods 0.000 title description 6
- 238000011144 upstream manufacturing Methods 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 12
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/02—Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
- F02M63/0225—Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
- F02M63/0275—Arrangement of common rails
- F02M63/028—Returnless common rail system
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/04—Means for damping vibrations or pressure fluctuations in injection pump inlets or outlets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/02—Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
- F02M63/0225—Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2250/00—Engine control related to specific problems or objectives
- F02D2250/04—Fuel pressure pulsation in common rails
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/31—Fuel-injection apparatus having hydraulic pressure fluctuations damping elements
- F02M2200/315—Fuel-injection apparatus having hydraulic pressure fluctuations damping elements for damping fuel pressure fluctuations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/20—Varying fuel delivery in quantity or timing
- F02M59/36—Varying fuel delivery in quantity or timing by variably-timed valves controlling fuel passages to pumping elements or overflow passages
- F02M59/366—Valves being actuated electrically
Definitions
- the present invention relates to a method of constructing a high pressure fuel injection system. More specifically, the invention relates to the management of pressure waves in such an injection system, to control the amount of fuel introduced into each cylinder during injection.
- FIG. 1 The figure 1 drawings in the appendix present, schematically, a fuel supply device known to the engine of a vehicle.
- a tank 1 contains fuel.
- the fuel is diesel.
- a low-pressure low-pressure pipe 3 makes it possible to route the fuel to a pump 5.
- the fuel is filtered through a filter 4 placed along the low-pressure forward pipeline 3.
- a low-pressure return pipe 6 makes it possible to return one too much. full of fuel from pump 5 to tank 1.
- the feed device comprises a high pressure part or injection system, which will now be described.
- This injection system has different mechanical elements.
- the pump 5 compresses the fuel and injects it into a high-pressure inlet pipe 7.
- the fuel is conveyed to a common rail 8 via the high pressure inlet pipe 7 which is connected to an inlet E of the common rail 8.
- the common rail 8 constitutes a high pressure fuel accumulation chamber.
- the fuel contained in the common rail 8 is then conveyed to different injectors 10a-10d. This is achieved by means of the injection pipes 9a-9d respectively connected to outputs Sa-Sd of the common rail 8.
- An electro-hydraulic valve (not shown), which equips each injector 10a-10d, is then actuated in order to injecting a quantity of fuel into the corresponding cylinder (not shown).
- a return line 11 makes it possible to recycle the fuel used for the operation of the valve which does not have injected, by circulating injectors 10a-10d to the pump 5.
- the different pipelines are taken in a broad sense. That is to say that under the generic term of pipe we join the tubular conduits, the fastening elements of these pipes to other elements of the injection system and possibly the holes drilled through these elements in the extension of tubing.
- the injection line extends to the seat of the injection valve and is generally pierced in the injector door
- the injection system also comprises a programmed computer, the motor controller 20.
- the opening and closing of the electro-hydraulic valves fitted to the injectors 10a-10d are controlled by the motor controller, via at least one actuator connection of the injectors 21a.
- the operation of the pump 5 is controlled by the motor controller 20 via an actuating connection of the pump 21b and an actuator 22.
- the pressure in the common rail is measured by a sensor 24 and the signal corresponding to this measurement is routed to the motor controller 20 via the pressure acquisition connection 23a.
- the motor controller 20 is connected to other sensors (not shown) via at least one data acquisition connection 23b. These other sensors are, for example, a sensor measuring the acceleration required by the driver of the vehicle or a sensor indicating the instant of the engine cycle in which the engine is located.
- the engine controller 20 determines the amount of fuel to be injected into each of the engine cylinders. Consequently, the motor controller 20 determines, on the one hand, the operating pressure that must be reached in the common rail 8 and, on the other hand, the opening and closing times of the electro-hydraulic valves of each of the injectors. 10a-10d. According to these parameters, signals are respectively emitted by the motor controller 20 on the actuating connections of the pump 23a to actuate the pump 5 and actuating the valves 23b to actuate the opening and closing of the corresponding electro-hydraulic valves.
- hydraulic waves can be either pressure waves or velocity waves, knowing that these two types of waves are correlated.
- Pressure waves are generated by the rapid opening and closing of the electro-hydraulic valves that equip the injectors of the injection system: the opening creating a significant depression, closing a high overpressure. Pressure waves are also generated by the pulsed flow rate of the pump.
- the waves generated by the operation of the injectors propagate along the injection lines against the current, that is to say upstream of the main flow. They then propagate in the common rail, then either in the inlet pipe to the pump, or in the other injection lines to the other injectors.
- the waves generated by the operation of the pump propagate along the inlet pipe in the direction of flow. They then propagate in the common rail, then in the various injection lines towards the injectors.
- the fuel pressure undergoes fluctuations over time.
- the fluctuations of greater amplitude are therefore due either to the pulsed flow rate of the pump 5 or to the opening and closing of the electro-hydraulic valves of the other injectors, or to the opening and closing of the electro-hydraulic valve of the injector considered, at an earlier time of the engine cycle.
- a first consequence is that the flow is not known precisely. During the opening period of the electro-hydraulic valve, the amount of fuel injected into the cylinder is thus not controlled.
- a second consequence is that when the electro-hydraulic valve is expected to open or close, it undergoes an additional mechanical force due to a change in pressure. This additional force facilitates or opposes the opening or closing operation of the electro-hydraulic valve.
- the opening or closing time of the valve is changed.
- the pressure fluctuations imply that the moment and the opening period of the valve equipping the injector vary.
- the amount of fuel injected into the cylinder is not controlled.
- the exact moment of injection is not controlled either.
- the document US 5845621 proposes to add a dissipative element 18 ( figure 1 ) at one end of the main bore of the common rail.
- the document US 6314942 proposes to add inside the common rail 20 a attenuation element 110 of the pressure waves.
- This element is in the form of a rod coaxial with the common rail and extending over the entire length of the latter.
- the section cross section of this element has several lobes able to reflect the pressure waves ( figure 1 ).
- the document US 4161161 proposes the addition of a capacitive element 30 constituted by a volume in branch of the pipe 2 connecting the pump 1 to the injector 3 ( figure 1 ).
- this capacitive element is placed near the electro-hydraulic valve of the injector.
- the document FR 2783284 proposes to place a capacitive element 10 in series on each of the injectors.
- Each capacitive element is, moreover, in fluid communication with the others.
- the document FR 2786225 gives a list of different embodiments of capacitive elements intended to be placed on the injection lines, close to the outputs of the common rail 1 ( figure 1 ).
- the document JP-802 13 33 discloses an injection system according to the preamble of claim 1.
- the hydraulic waves are attenuated by resistive and capacitive elements having characteristic frequencies corresponding to characteristic frequencies of the pipes of the injection system.
- the means implemented to attenuate the pressure waves constitute a series of local processes that are more or less effective and that are more of a know-how. No overall response is provided to the problem of pressure wave propagation across the entire injection system.
- the pressure waves whose frequency agrees with one of the eigenfrequencies of the injection system lead to the establishment of standing waves through the entire injection system.
- the main object of the present invention is to provide a general solution for attenuating the pressure waves and in particular the pressure waves whose frequency corresponds to the lowest eigenfrequencies.
- Another object of the present invention is to control, with the aid of a programmed device, the quantity of fuel injected at each injection into the various cylinders of the engine, by evaluating the residual variations of the pressure at the level of the injectors.
- the present invention relates to a method of constructing an injection system as described in the preamble of claim 1.
- the resistive elements may be asymmetrical resistive elements.
- the attenuation means serve to attenuate the hydraulic waves whose frequency corresponds to a first resonance frequency of said injection system which is the lowest natural frequency.
- the attenuation means also make it possible to attenuate the hydraulic waves whose frequency corresponds to a second resonant frequency of said injection system which is the natural frequency just above the lowest natural frequency.
- some of said resistive and capacitive elements are placed at the ends of said inlet pipe.
- the upstream end of the inlet pipe comprises a resistive element in series with a capacitive element, and the downstream end of the inlet pipe comprises a resistive element.
- some of said resistive and capacitive elements are placed at the ends of each of said injection lines.
- each of the injection pipes comprises a resistive element
- the downstream end of each of the injection pipes comprises a capacitive element
- each of the injection pipes further comprises a resistive element placed in the second third of said injection pipes, these being oriented in the direction of the fuel flow, from upstream to downstream. .
- the preferred embodiment combines both the relative layout of the inlet pipe and the injection pipe arrangement, which have been described above.
- the programmed computer calculates a corrected pressure at the injector and actuates each of said injectors according to said corrected pressure in order to inject a desired quantity of fuel Q 2 .
- the corrected pressure P th inj is a function of a rail pressure P in the common rail, a fuel temperature, a quantity of fuel Q 1 injected by the same injector during a previous injection, the quantity of fuel. fuel Q 2 desired during a current injection and a temporal separation s between the previous injection and the current injection.
- FIG. 1 schematically shows a device for supplying fuel to a heat engine.
- the description of this device, and in particular of the injection system, has already been made earlier in this document.
- the operating pressure prevailing in the common rail 8 varies between 200 and 2000 bar during the operation of the engine and the requested power. Around this operating pressure, the pressure undergoes variations over time which can reach an amplitude of 300 bars.
- the injection system as any mechanical system is characterized by a series of eigen modes each characterized by a natural frequency of resonance.
- the first eigenmode corresponding to the lowest resonant frequency.
- the second eigenmode corresponds to the eigenfrequency just above said lowest resonant frequency.
- Pressure waves, or velocity, whose frequency is adapted to one of these eigenfrequencies, are not attenuated during their propagation in the injection system. There is, ultimately, establishment of a standing wave.
- the figure 2 illustrates the case of a standing wave whose frequency corresponds to the first natural frequency of the injection system.
- the curve 2Pa represents the amplitude of the standing pressure wave along the inlet pipe 7.
- the amplitude of the standing pressure wave is maximum at the level of the pump 5. This point corresponds to a belly of pressure.
- the amplitude of the standing pressure wave gradually decreases in the direction of the main flow indicated by the arrow.
- the amplitude of the stationary pressure wave is canceled a first time at the input E of the common rail 8. This point corresponds to a pressure node.
- the curve 2Pb represents the amplitude of the standing pressure wave along the various injection lines 9a-9d.
- the amplitude of the stationary pressure wave is zero at the outputs Sa-Sd of the common rail 8. The amplitude increases progressively in the direction of the main flow, to reach a first maximum at the various injectors 10a. 10d.
- the curves 2Va and 2Vb represent the amplitude of the stationary speed wave respectively along the inlet pipe 7 and the various injection pipes 9a-9d.
- This stationary speed wave is associated with the pressure wave previously described.
- the amplitude of the stationary speed wave is maximum.
- the amplitude of the stationary speed wave remains constant throughout the input channel 7.
- the amplitude of the stationary speed wave is therefore maximum at the input E of the common rail 8.
- the amplitude of the stationary speed wave is maximum at the different outputs Sa-Sd of the common rail 8. It is a belly of the stationary speed wave.
- the amplitude of the stationary speed wave gradually decreases along the injection lines 9a-9d to cancel a first time at the injectors 10a-10d. It is then a node of the stationary speed wave.
- the figure 3 represents a standing wave whose frequency corresponds to the second natural frequency of the injection system.
- the curves 3Pa and 3Pb represent the amplitude of the standing pressure wave along the injection system shown schematically in the abscissa.
- the amplitude of the standing pressure wave is maximum at the pump 5, then decreases rapidly to cancel itself a first time at a point A located in the first third of the inlet pipe 7.
- the amplitude passes through a maximum at a point C located in the second third of the inlet pipe 7.
- the amplitude decreases to cancel again at the input E of the common rail 8.
- the amplitude of the stationary pressure wave is zero at the outputs Sa-Sd of the common rail 8, then increases along the injection lines 9a-9d, to reach a first maximum at a point F located at the first third of said injection lines 9a-9d. Then, in the direction of the main flow, marked by the arrow, the amplitude of the standing pressure wave gradually decreases to cancel again at a point G, located in the second third of said pipes. injection 9a-9d. Finally, the amplitude increases again and is maximum at the injectors 10a-10d.
- Correlated curves 3Va and 3Vb represent the amplitude of the stationary velocity wave along the injection system.
- the amplitude of the stationary speed wave begins to be maximum at the pump 5, then decreases rapidly to cancel at a point B in the middle of the inlet pipe 7. The amplitude then increases and returns by a maximum at the input E of the common rail 8.
- the amplitude of the stationary wave velocity is maximum at the output of the common rail 8, decreases along the injection lines 9a-9b, to cancel a first time at a point F, located in the first third of said injection pipes 9a-9d.
- the amplitude of the stationary speed wave gradually increases to pass again by a maximum at a point G located in the second third of said injection lines 9a-9d.
- the amplitude of the stationary speed wave decreases to cancel again at the different injectors 10a-10d.
- velocity and pressure curves are approximately sinusoidal curves.
- a resistive element is, for example, constituted by a reduced diameter pipe section.
- a capacitive element is, for example, constituted by a volume of defined dimension connected by a resistive element to a point of the main pipe.
- the method of constructing an injection system according to the invention comprises resistive elements placed in series at locations which correspond to bellies of the stationary speed wave and capacitive elements placed in series at locations corresponding to bellies of the standing pressure wave.
- the present invention uses asymmetrical resistive elements, also called fluidic diodes.
- asymmetrical resistive elements also called fluidic diodes.
- Such a fluidic diode placed on an insert is represented on the figure 4 .
- the figure 4 represents an insert 50.
- This insert 50 is of generally cylindrical shape around a central axis X.
- the insert 50 has at each of its axial ends a radial front face 51 and a rear radial face 52.
- the rear radial face 52 is pierced with a bore 53 of diameter D '.
- the edge defined by the inner surface 56 of the bore 53 and the rear radial face 52 is chamfered and produces the surface 54.
- the insert 50 has a U-shaped cross section X whose wall the bottom 55 is provided with an orifice 27.
- the orifice 27 has a downstream cylindrical portion 29 of reduced diameter d much smaller than the diameter D '.
- the orifice 27 has an upstream portion 28 in the form of a funnel, whose opening of larger diameter is oriented towards the upstream of the fuel flow.
- the upstream portion 28 has no sharp edges on which the boundary layer of the flow could come off as shown on the Figure 4A .
- the upstream portion 28 makes it possible to vary the section of the flow slowly and continuously with respect to the characteristics of the flow itself.
- the characteristic dimensions of the upstream portion 28 of the orifice 27, such as the radius of the rounding 30, are greater than or equal to a characteristic dimension of the orifice 27, namely d.
- Such inserts may be added at the level of the inlet pipe 7 or at the various injection pipes 9a-9d as a resistive element in order to attenuate the pressure waves, and in particular the stationary pressure waves, without as much hindering the main flow of fuel.
- Another way of avoiding the problem of the pressure drop along the injection system consists, firstly, in not overloading the injection system with resistive elements and accepting residual pressure variations. at the level of the injector. It is in fact to find an acceptable compromise between a drop in operating pressure along the injection system and the attenuation of low frequency standing waves.
- the residual pressure variations at the injector are taken into account by means of a programmed device in order to inject into the engine cylinder only the desired amount of fuel. It is this second approach which will now be described in detail in connection with the preferred embodiment of the present invention.
- the injection system In order to attenuate the hydraulic waves whose frequency corresponds to the first and the second natural frequency of said injection system ( Figure 2 and Figure 3 ), without generating a fall in unacceptable operating pressure along the injection system, the injection system is equipped with a succession of symmetrical and capacitive resistive elements. This succession will now be described in relation to the figure 5 .
- the main direction of fuel flow is indicated by an arrow, to give meaning to upstream and downstream.
- the inlet pipe 7 is equipped at its upstream end with a capacitive element 73 in series with a resistive element 71, and at its downstream end with a resistive element 72.
- the injection lines 9a-9d are respectively equipped, at their upstream end, with a resistive element 91a-91d, at a point F located at the second third of their length of a resistive element 92a-92d , and at their downstream end of a capacitive element 93a-93d.
- the resistive element 72 and the resistive elements 91a-91d may be located in the common rail respectively at the input E and outputs Sa-Sd.
- the capacitive elements 93a-93d may be located in the injectors themselves, as close as possible to the electro-hydraulic valves.
- this prior actuation of the injector may correspond to a first injection, or pilot injection, during which the amount of fuel introduced into the cylinder is low.
- the current trend is to increase the number of injections per cylinder during a motor cycle. For example, five successive injections can be performed.
- Q 1 be the quantity of fuel introduced into the cylinder at a previous instant, or let Q 2 be the quantity of fuel that it is necessary to introduce into the cylinder at the moment considered; and let s be the temporal separation between these two successive injections.
- the engine controller evaluates the quantity of fuel Q 2 desired depending, among other things, the time of the engine cycle where the second injection must take place and the power that the engine must provide.
- the engine controller calculates the duration of opening of the electro-hydraulic valve equipping the injector for introducing the amount of fuel Q 2 taking into account, not the pressure P rail measured by the pressure sensor 24 at the common rail 8, but by evaluating a corrected pressure P th inj at the injector. The calculation of this corrected or theoretical pressure will make it possible to evaluate the residual pressure variations at the level of the injector.
- the corrected pressure P th inj is obtained by adding to the pressure P rail the sum, over the set of eigenfrequencies f i considered, of an estimate of the residual pressure variations due to a given pressure wave of eigenfrequency.
- the estimation of the residual pressure variations due to a given pressure wave of eigenfrequency is obtained by multiplying a periodic function g by a damping function h.
- Said periodic function g depends, for example, on the quantities of fuel Q 1 and Q 2 , the time separation s between each of the two injections, and thermodynamic parameters such as the rail pressure P and the fuel temperature T.
- the periodic function g is typically a sinusoidal function of the time separation s.
- Said damping function h is, for example, a function of the quantities of fuel Q 1 and Q 2 , of the time separation s between each of the two injections, and of the operating pressure measured by the pressure sensor in the common rail and of the fuel temperature T.
- the motor controller 20 ( figure 1 ) does not necessarily recalculate the value of the periodic function g or the damping function h according to the values taken by the different parameters of the model.
- the motor controller uses rather maps or an abacus, which, according to the value of the various input parameters, gives the value of the periodic function g or of the damping function h at the output.
- Such mapping is obtained from a test vehicle of a vehicle range. This test vehicle undergoes various tests, and the curves corresponding to the periodic functions g and damping h are recorded. Subsequently, during the manufacture of a particular vehicle of said vehicle range, these curves are recorded in memory means forming part of the motor controller 20 to constitute said mapping.
- the curve 6b represents the quantity of fuel actually injected into the cylinder in the case where the injection system represented on the figure 5 is not equipped with a software system to account for residual pressure fluctuations.
- the engine controller then taking into account only the pressure P rail raised at the common rail 8 by the pressure sensor 24.
- the measurement of the pressure P rail raised is substantially constant depending on the separation s, the opening time the electro-hydraulic valve controlled by the engine controller to inject a quantity of fuel Q 2 is also. But since the actual pressure at the injector fluctuates with time, the flow at the injector also fluctuates. The amount actually introduced varies directly following the pressure variations at the injector.
- the curve 6c represents the quantity of fuel actually injected into the cylinder in the case where the injection system represented on the figure 5 is equipped with a software system to account for residual pressure fluctuations.
- the motor controller calculates a corrected pressure P th inj at the injector. Curve 6a represents this corrected pressure.
- the motor controller accordingly changes the opening time of the electro-hydraulic valve to compensate for the pressure variation. If the pressure is supposed to increase at the moment of the second injection, the opening time of the valve will be lower. On the contrary, if the pressure is supposed to decrease at the moment of the injection, the duration of opening will be slightly increased. Finally, the amount of fuel actually injected into the cylinder fluctuates less and approaches the desired amount of fuel Q 2 , which is clearly indicated by curve 6c.
- the software system therefore makes it possible to compensate for residual pressure fluctuations.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
- Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
Abstract
Description
La présente invention concerne un procédé de construction d'un système d'injection de carburant haute pression. Plus précisément, l'invention est relative à la gestion des ondes de pression dans un tel système d'injection, afin de contrôler la quantité de carburant introduite dans chaque cylindre lors de l'injection.The present invention relates to a method of constructing a high pressure fuel injection system. More specifically, the invention relates to the management of pressure waves in such an injection system, to control the amount of fuel introduced into each cylinder during injection.
La
Ce dispositif d'alimentation comporte une partie basse pression dont les différents éléments vont maintenant être décrits. Un réservoir 1 contient du carburant. Par exemple, dans le cas d'un moteur thermique diesel, le carburant est du gazole. Une canalisation aller basse pression 3 permet d'acheminer le carburant vers une pompe 5. Le carburant est filtré au travers d'un filtre 4 placé le long de la canalisation aller basse pression 3. Une canalisation retour basse pression 6 permet de retourner un trop plein de carburant de la pompe 5 vers le réservoir 1.This feed device comprises a low pressure part, the various elements of which will now be described. A
Le dispositif d'alimentation comporte une partie haute pression ou système d'injection, qui va maintenant être décrite. Ce système d'injection comporte différents éléments mécaniques. La pompe 5 comprime le carburant et l'injecte dans une canalisation d'entrée 7 haute pression. Le carburant est acheminé jusqu'à un rail commun 8 via la canalisation d'entrée 7 haute pression qui est connectée à une entrée E du rail commun 8. Le rail commun 8 constitue une chambre d'accumulation de carburant haute pression. Le carburant contenu dans le rail commun 8 est ensuite acheminé vers différents injecteurs 10a-10d. Ceci est réalisé au moyen des canalisations d'injection 9a-9d connectées respectivement à des sorties Sa-Sd du rail commun 8. Une vanne électro-hydraulique (non représentée), qui équipe chaque injecteur 10a-10d, est alors actionnée afin d'injecter une quantité de carburant dans le cylindre (non représenté) correspondant. Une canalisation de retour 11 permet de recycler le carburant servant au fonctionnement de la vanne n'ayant pas été injecté, en le faisant circuler des injecteurs 10a-10d vers la pompe 5.The feed device comprises a high pressure part or injection system, which will now be described. This injection system has different mechanical elements. The
D'un point de vue hydraulique et dans la suite de ce document, les différentes canalisations sont prises au sens large. C'est-à-dire que sous le terme générique de canalisation nous réunissons les conduites tubulaires, les éléments de fixations de ces tubulures à d'autres éléments du système d'injection et éventuellement les orifices percés à travers ces éléments dans le prolongement d'une tubulure. Par exemple, les canalisation d'injection s'étendent jusqu'au siège de la vanne d'injection et sont en générales percées dans le porte injecteurFrom a hydraulic point of view and in the rest of this document, the different pipelines are taken in a broad sense. That is to say that under the generic term of pipe we join the tubular conduits, the fastening elements of these pipes to other elements of the injection system and possibly the holes drilled through these elements in the extension of tubing. For example, the injection line extends to the seat of the injection valve and is generally pierced in the injector door
Le système d'injection comporte également un calculateur programmé, le contrôleur moteur 20. L'ouverture et la fermeture des vannes électro-hydrauliques équipant les injecteurs 10a-10d sont commandées par le contrôleur moteur, via au moins une connexion d'actionnement des injecteurs 21a. De même, le fonctionnement de la pompe 5 est commandé par le contrôleur moteur 20 via une connexion d'actionnement de la pompe 21b et un actionneur 22. La pression dans le rail commun est mesurée par un capteur 24 et le signal correspondant à cette mesure est acheminé vers le contrôleur moteur 20 via la connexion d'acquisition de la pression 23a. Le contrôleur moteur 20 est relié à d'autres capteurs (non représentés) via au moins une connexion d'acquisition de données 23b. Ces autres capteurs sont par exemple, un capteur mesurant l'accélération que demande le conducteur du véhicule ou un capteur indiquant l'instant du cycle moteur auquel se situe le moteur. Ainsi, en fonction du régime moteur qui doit être atteint et en fonction des paramètres actuels du moteur, le contrôleur moteur 20 détermine la quantité de carburant qui doit être injecter dans chacun des cylindres du moteur. En conséquence le contrôleur moteur 20 détermine, d'une part, la pression de fonctionnement qui doit être atteinte dans le rail commun 8 et, d'autre part, les instants d'ouverture et de fermeture des vannes électro-hydrauliques de chacun des injecteurs 10a-10d. En fonction de ces paramètres, des signaux sont respectivement émis par le contrôleur moteur 20 sur les connexions d'actionnement de la pompe 23a pour actionner la pompe 5 et d'actionnement des vannes 23b pour actionner l'ouverture et la fermeture des vannes électro-hydrauliques correspondantes.The injection system also comprises a programmed computer, the
De manière générale, de tels systèmes d'injection en carburant haute pression sont perturbés par des ondes hydrauliques. Ces ondes hydrauliques peuvent être soit des ondes de pression, soit des ondes de vitesse, sachant que ces deux types d'ondes sont corrélés.In general, such high-pressure fuel injection systems are disturbed by hydraulic waves. These hydraulic waves can be either pressure waves or velocity waves, knowing that these two types of waves are correlated.
Des ondes de pression sont générées par l'ouverture et la fermeture rapide des vannes électro-hydrauliques qui équipent les injecteurs du système d'injection : l'ouverture créant une dépression importante, la fermeture une surpression importante. Des ondes de pression sont également générées par le débit pulsé de la pompe.Pressure waves are generated by the rapid opening and closing of the electro-hydraulic valves that equip the injectors of the injection system: the opening creating a significant depression, closing a high overpressure. Pressure waves are also generated by the pulsed flow rate of the pump.
Les ondes générées par le fonctionnement des injecteurs se propagent le long des canalisations d'injection à contre-courant, c'est-à-dire vers l'amont de l'écoulement principal. Elles se propagent ensuite dans le rail commun, puis soit dans la canalisation d'entrée vers la pompe, soit dans les autres canalisations d'injection vers les autres injecteurs.The waves generated by the operation of the injectors propagate along the injection lines against the current, that is to say upstream of the main flow. They then propagate in the common rail, then either in the inlet pipe to the pump, or in the other injection lines to the other injectors.
Les ondes générées par le fonctionnement de la pompe se propagent le long de la canalisation d'entrée dans le sens de l'écoulement. Elles se propagent ensuite dans le rail commun, puis dans les différentes canalisations d'injection en direction des injecteurs.The waves generated by the operation of the pump propagate along the inlet pipe in the direction of flow. They then propagate in the common rail, then in the various injection lines towards the injectors.
Tout au long du système d'injection, ces différentes ondes principales subissent de multiples réflexions et de multiples transmissions. Ceci donne naissance à des ondes secondaires.Throughout the injection system, these different main waves undergo multiple reflections and multiple transmissions. This gives rise to secondary waves.
Finalement, un grand nombre d'ondes de pression, corrélées à des ondes de vitesse, traversent le système d'injection et créent, en un point donné, des fluctuations de pression autour d'une pression de fonctionnement du système d'injection.Finally, a large number of pressure waves, correlated to velocity waves, pass through the injection system and create, at a given point, pressure fluctuations around an operating pressure of the injection system.
En particulier, au niveau de chacune des vannes électro-hydrauliques équipant les injecteurs, la pression du carburant subit des fluctuations au cours du temps. Pour un injecteur donné, les fluctuations de plus grande amplitude sont donc dues soit au débit pulsé de la pompe 5, soit à l'ouverture et à la fermeture des vannes électro-hydrauliques des autres injecteurs, soit à l'ouverture et à la fermeture de la vanne électro-hydraulique de l'injecteur considéré, à un instant antérieur du cycle moteur.In particular, at each of the electro-hydraulic valves fitted to the injectors, the fuel pressure undergoes fluctuations over time. For a given injector, the fluctuations of greater amplitude are therefore due either to the pulsed flow rate of the
En particulier, au moment de l'ouverture de la vanne électro-hydraulique dudit injecteur considéré, la pression du carburant n'est pas connue avec précision.In particular, at the moment of opening of the electro-hydraulic valve of said injector in question, the fuel pressure is not precisely known.
Une première conséquence est que le débit n'est pas connu avec précision. Durant la période d'ouverture de la vanne électro-hydraulique, la quantité de carburant injectée dans le cylindre n'est ainsi pas maîtrisée.A first consequence is that the flow is not known precisely. During the opening period of the electro-hydraulic valve, the amount of fuel injected into the cylinder is thus not controlled.
Une deuxième conséquence est qu'au moment où la vanne électro-hydraulique est sensée s'ouvrir ou se fermer, elle subit une force mécanique supplémentaire due à une variation de pression. Cette force supplémentaire facilite ou s'oppose à l'opération d'ouverture ou de fermeture de la vanne électro-hydraulique. L'instant d'ouverture ou de fermeture de la vanne est modifié. Ainsi, les fluctuations de pression impliquent que le moment et la période d'ouverture de la vanne équipant l'injecteur varient. Une nouvelle fois, la quantité de carburant injectée dans le cylindre n'est pas maîtrisée. De plus, le moment exact de l'injection n'est pas maîtrisé non plus.A second consequence is that when the electro-hydraulic valve is expected to open or close, it undergoes an additional mechanical force due to a change in pressure. This additional force facilitates or opposes the opening or closing operation of the electro-hydraulic valve. The opening or closing time of the valve is changed. Thus, the pressure fluctuations imply that the moment and the opening period of the valve equipping the injector vary. Once again, the amount of fuel injected into the cylinder is not controlled. Moreover, the exact moment of injection is not controlled either.
Ces fluctuations de pression au niveau de l'injecteur, et leurs conséquences sur la quantité de carburant injecté dans le cylindre du moteur, sont particulièrement préjudiciables lorsqu'il s'agit d'un moteur à injections multiples. Dans ce cas, au cours d'un cycle moteur, plusieurs courtes injections sont réalisées successivement, afin, entre autre, d'améliorer le rendement du moteur. L'utilisation d'un moteur à injections multiples nécessite donc la maîtrise de la quantité de carburant injectée dans le cylindre à chaque injection.These pressure fluctuations at the injector, and their consequences on the amount of fuel injected into the engine cylinder, are particularly detrimental when it comes to a multiple injection engine. In this case, during an engine cycle, several short injections are made successively, in order, among other things, to improve the efficiency of the engine. The use of a multiple injection engine therefore requires control of the amount of fuel injected into the cylinder at each injection.
De nombreux documents, connus de l'homme de l'art, décrivent des moyens mécaniques permettant d'atténuer les fluctuations de pression :Many documents, known to those skilled in the art, describe mechanical means for mitigating pressure fluctuations:
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De manière générale, les moyens mis en oeuvre afin d'atténuer les ondes de pression constituent une série de procédés locaux qui sont plus ou mois efficaces et qui relèvent plus d'un savoir-faire. Aucune réponse globale n'est apportée au problème de la propagation d'onde de pression à travers l'ensemble du système d'injection. En particulier, les ondes de pression dont la fréquence s'accorde à l'une des fréquences propres du système d'injection, conduisent à l'établissement d'ondes stationnaires à travers l'ensemble du système d'injection.In general, the means implemented to attenuate the pressure waves constitute a series of local processes that are more or less effective and that are more of a know-how. No overall response is provided to the problem of pressure wave propagation across the entire injection system. In particular, the pressure waves whose frequency agrees with one of the eigenfrequencies of the injection system, lead to the establishment of standing waves through the entire injection system.
Le but principal de la présente invention est de proposer une solution générale permettant d'atténuer les ondes de pression et en particulier les ondes de pression dont la fréquence correspond aux fréquences propres les plus basses.The main object of the present invention is to provide a general solution for attenuating the pressure waves and in particular the pressure waves whose frequency corresponds to the lowest eigenfrequencies.
Un autre but de la présente invention est de contrôler, à l'aide d'un dispositif programmé, la quantité de carburant injectée à chaque injection dans les différents cylindres du moteur, en évaluant les variations résiduelles de la pression au niveau des injecteurs.Another object of the present invention is to control, with the aid of a programmed device, the quantity of fuel injected at each injection into the various cylinders of the engine, by evaluating the residual variations of the pressure at the level of the injectors.
La présente invention a pour objet un procédé de construction d'un système d'injection comme décrit dans le preamble de la revendication 1.The present invention relates to a method of constructing an injection system as described in the preamble of
Les éléments résistifs peuvent être des éléments résistifs asymétriques.The resistive elements may be asymmetrical resistive elements.
Les moyens d'atténuation permettent d'atténuer les ondes hydrauliques dont la fréquence correspond à une première fréquence de résonance dudit système d'injection qui est la fréquence propre la plus basse.The attenuation means serve to attenuate the hydraulic waves whose frequency corresponds to a first resonance frequency of said injection system which is the lowest natural frequency.
De préférence, les moyens d'atténuation permettent également d'atténuer les ondes hydrauliques dont la fréquence correspond à une deuxième fréquence de résonance dudit système d'injection qui est la fréquence propre juste supérieure à la fréquence propre la plus basse.Preferably, the attenuation means also make it possible to attenuate the hydraulic waves whose frequency corresponds to a second resonant frequency of said injection system which is the natural frequency just above the lowest natural frequency.
Dans un premier mode de réalisation préféré, certains desdits éléments résistifs et capacitifs sont placés aux extrémités de ladite canalisation d'entrée.In a first preferred embodiment, some of said resistive and capacitive elements are placed at the ends of said inlet pipe.
De préférence, l'extrémité amont de la canalisation d'entrée comporte un élément résistif en série avec un élément capacitif, et l'extrémité aval de la canalisation d'entrée comporte un élément résistif.Preferably, the upstream end of the inlet pipe comprises a resistive element in series with a capacitive element, and the downstream end of the inlet pipe comprises a resistive element.
Dans un deuxième mode de réalisation préféré, certains desdits éléments résistifs et capacitifs sont placés aux extrémités de chacune desdites canalisations d'injection.In a second preferred embodiment, some of said resistive and capacitive elements are placed at the ends of each of said injection lines.
De préférence, l'extrémité amont de chacune des canalisations d'injection comporte un élément résistif, et l'extrémité aval de chacune des canalisations d'injection comporte un élément capacitif.Preferably, the upstream end of each of the injection pipes comprises a resistive element, and the downstream end of each of the injection pipes comprises a capacitive element.
De préférence, chacune des canalisations d'injection comporte, en outre, un élément résistif placé au deuxième tiers desdites canalisations d'injection, celles-ci étant orientées dans le sens de l'écoulement du carburant, de l'amont vers l'aval.Preferably, each of the injection pipes further comprises a resistive element placed in the second third of said injection pipes, these being oriented in the direction of the fuel flow, from upstream to downstream. .
Le mode de réalisation préféré combine à la fois la disposition relative de la canalisation d'entrée et la disposition relative aux canalisations d'injection, et qui ont été décrites ci-dessus.The preferred embodiment combines both the relative layout of the inlet pipe and the injection pipe arrangement, which have been described above.
De préférence, le calculateur programmé calcule une pression corrigée au niveau de l'injecteur et actionne chacun desdits injecteurs en fonction de ladite pression corrigée afin d'injecter une quantité de carburant Q2 souhaitée.Preferably, the programmed computer calculates a corrected pressure at the injector and actuates each of said injectors according to said corrected pressure in order to inject a desired quantity of fuel Q 2 .
La pression corrigée Pth inj est fonction d'une pression Prail dans le rail commun, d'une température du carburant, d'une quantité de carburant Q1 injectée par le même injecteur lors d'une injection précédente, de la quantité de carburant Q2 souhaitée lors d'une injection actuelle et d'une séparation temporelle s entre l'injection précédente et l'injection actuelle.The corrected pressure P th inj is a function of a rail pressure P in the common rail, a fuel temperature, a quantity of fuel Q 1 injected by the same injector during a previous injection, the quantity of fuel. fuel Q 2 desired during a current injection and a temporal separation s between the previous injection and the current injection.
Dans le mode de réalisation préféré, la pression corrigée Pth inj est obtenue par la relation suivante :
où l'on somme sur différentes fréquences propres fi, où g est une fonction périodique selon la séparation s et où h est une fonction d'atténuation selon la séparation temporelle s.In the preferred embodiment, the corrected pressure P th inj is obtained by the following relation:
where we sum on different natural frequencies f i , where g is a periodic function according to the separation s and where h is an attenuation function according to the temporal separation s.
L'invention sera mieux comprise, et d'autres buts, détails, caractéristiques et avantages de celle-ci apparaîtront plus clairement au cours de la description suivante d'un mode de réalisation particulier de l'invention, donné uniquement à titre illustratif et non limitatif, en référence aux dessins annexés. Sur ces dessins :
- la
figure 1 est une vue générale schématique d'un dispositif d'alimentation en carburant d'un moteur diesel ; - la
figure 2 montre, superposées à un schéma du système d'injection selon l'art antérieur, une courbe de pression et une courbe de vitesse qui correspondent à une onde hydraulique stationnaire dont la fréquence est égale à la fréquence du premier mode propre de résonance du système d'injection ; - la
figure 3 montre, superposées à un schéma du système d'injection selon l'art antérieur, une courbe de pression et une courbe de vitesse qui correspondent à une onde hydraulique stationnaire dont la fréquence est égale à la fréquence du deuxième mode propre de résonance du système d'injection; - la
figure 4 est une section transversale d'un insert comportant un élément résistif asymétrique; - La
figure 4A est une vue agrandie de la zone entourée de lafigure 4 ; - la
figure 5 est un schéma illustrant le mode de réalisation préféré du système d'injection selon l'invention; et, - la
figure 6 montre une courbe représentant en fonction du temps la pression corrigée estimé par le contrôleur moteur, une courbe représentant en fonction du temps la quantité de carburant injectée sans correction logicielle, et une courbe représentant en fonction du temps la quantité de carburant injectée avec une correction logicielle tenant compte de la pression corrigée.
- the
figure 1 is a schematic overview of a fuel supply device of a diesel engine; - the
figure 2 shows, superimposed on a diagram of the injection system according to the prior art, a pressure curve and a velocity curve which correspond to a stationary hydraulic wave whose frequency is equal to the frequency of the first eigenmode of the resonance system. injection; - the
figure 3 shows, superimposed on a diagram of the injection system according to the prior art, a pressure curve and a velocity curve which correspond to a stationary hydraulic wave whose frequency is equal to the frequency of the second eigenmode of the resonance system. 'injection; - the
figure 4 is a cross section of an insert having an asymmetrical resistive element; - The
Figure 4A is an enlarged view of the area surrounded by thefigure 4 ; - the
figure 5 is a diagram illustrating the preferred embodiment of the injection system according to the invention; and, - the
figure 6 shows a curve representing as a function of time the corrected pressure estimated by the motor controller, a curve representing as a function of time the quantity of fuel injected without software correction, and a curve representing as a function of time the quantity of fuel injected with a software correction taking into account the corrected pressure.
La
La pression de fonctionnement régnant dans le rail commun 8 évolue entre 200 et 2000 bars au cours du fonctionnement du moteur et de la puissance demandée. Autour de cette pression de fonctionnement, la pression subit des variations au cours du temps qui peuvent atteindre une amplitude de 300 bars.The operating pressure prevailing in the
Le système d'injection comme tout système mécanique se caractérise par une série de modes propres caractérisés chacun par une fréquence propre de résonance. Le premier mode propre correspondant à la fréquence de résonance la plus basse. Le deuxième mode propre correspond à la fréquence propre située juste au-dessus de ladite fréquence de résonance la plus basse. Les ondes de pression, ou de vitesse, dont la fréquence est adaptée à l'une de ces fréquences propres, ne sont pas atténuées au cours de leur propagation dans le système d'injection. Il y a, au final, établissement d'une onde stationnaire.The injection system as any mechanical system is characterized by a series of eigen modes each characterized by a natural frequency of resonance. The first eigenmode corresponding to the lowest resonant frequency. The second eigenmode corresponds to the eigenfrequency just above said lowest resonant frequency. Pressure waves, or velocity, whose frequency is adapted to one of these eigenfrequencies, are not attenuated during their propagation in the injection system. There is, ultimately, establishment of a standing wave.
La
La courbe 2Pa représente l'amplitude de l'onde stationnaire de pression le long de la canalisation d'entrée 7. L'amplitude de l'onde stationnaire de pression est maximum au niveau de la pompe 5. Ce point correspond à un ventre de pression. L'amplitude de l'onde stationnaire de pression diminue progressivement dans le sens de l'écoulement principal indiqué par la flèche. Finalement, l'amplitude de l'onde stationnaire de pression s'annule une première fois au niveau de l'entrée E du rail commun 8. Ce point correspond à un noeud de pression. De la même manière la courbe 2Pb représente l'amplitude de l'onde stationnaire de pression le long des différentes canalisations d'injection 9a-9d. L'amplitude de l'onde stationnaire de pression est nulle au niveau des sorties Sa-Sd du rail commun 8. L'amplitude augmente progressivement dans le sens de l'écoulement principal, pour atteindre un premier maximum au niveau des différents injecteurs 10a-10d.The curve 2Pa represents the amplitude of the standing pressure wave along the
Les courbes 2Va et 2Vb représentent l'amplitude de l'onde stationnaire de vitesse respectivement le long de la canalisation d'entrée 7 et des différentes canalisations d'injection 9a-9d. Cette onde stationnaire de vitesse est associée à l'onde stationnaire de pression précédemment décrite. Au niveau de la pompe 5, l'amplitude de l'onde stationnaire de vitesse est maximale. L'amplitude de l'onde stationnaire de vitesse reste constante tout au long de la canalisation d'entrée 7. L'amplitude de l'onde stationnaire de vitesse est donc maximale au niveau de l'entrée E du rail commun 8. De la même manière, sur la courbe 2Vb, l'amplitude de l'onde stationnaire de vitesse est maximale au niveau des différentes sorties Sa-Sd du rail commun 8. Il s'agit d'un ventre de l'onde stationnaire de vitesse. L'amplitude de l'onde stationnaire de vitesse diminue progressivement le long des canalisations d'injection 9a-9d pour s'annuler une première fois au niveau des injecteurs 10a-10d. Il s'agit alors d'un noeud de l'onde stationnaire de vitesse.The curves 2Va and 2Vb represent the amplitude of the stationary speed wave respectively along the
La
Les courbes 3Pa et 3Pb représentent l'amplitude de l'onde stationnaire de pression le long du système d'injection représenté schématiquement en abscisse. L'amplitude de l'onde stationnaire de pression est maximale au niveau de la pompe 5, puis diminue rapidement pour s'annuler une première fois en un point A situé au premier tiers de la canalisation d'entrée 7. L'amplitude repasse par un maximum en un point C situé au deuxième tiers de la canalisation d'entrée 7. Enfin, l'amplitude diminue pour s'annuler à nouveau au niveau de l'entrée E du rail commun 8. Sur la seconde courbe, 3Pb, l'amplitude de l'onde stationnaire de pression est nulle au niveau des sorties Sa-Sd du rail commun 8, puis augmente le long des canalisations d'injection 9a-9d, pour atteindre un premier maximum au niveau d'un point F situé au premier tiers desdites canalisations d'injection 9a-9d. Puis, dans les sens de l'écoulement principal, repéré par la flèche, l'amplitude de l'onde stationnaire de pression diminue progressivement pour s'annuler à nouveau au niveau d'un point G, situé au deuxième tiers desdites canalisations d'injection 9a-9d. Enfin, l'amplitude augmente de nouveau et est maximum au niveau des injecteurs 10a-10d.The curves 3Pa and 3Pb represent the amplitude of the standing pressure wave along the injection system shown schematically in the abscissa. The amplitude of the standing pressure wave is maximum at the
De manière corrélée, les courbes 3Va et 3Vb représentent l'amplitude de l'onde stationnaire de vitesse le long du système d'injection. Sur la courbe 3Va, l'amplitude de l'onde stationnaire de vitesse commence par être maximale au niveau de la pompe 5, puis diminue rapidement pour s'annuler en un point B situé au milieu de la canalisation d'entrée 7. L'amplitude augment ensuite et repasse par un maximum au niveau de l'entrée E du rail commun 8. Sur la seconde courbe 3Vb, l'amplitude de l'onde stationnaire de vitesse est maximale à la sortie du rail commun 8, diminue le long des canalisations d'injection 9a-9b, pour s'annuler une première fois au niveau d'un point F, situé au premier tiers desdites canalisations d'injection 9a-9d. Puis, l'amplitude de l'onde stationnaire de vitesse augmente progressivement pour passer à nouveau par un maximum en un point G situé au deuxième tiers desdites canalisations d'injection 9a-9d. Enfin, dans une dernière section, l'amplitude de l'onde stationnaire de vitesse diminue pour s'annuler à nouveau au niveau des différents injecteurs 10a-10d.Correlated curves 3Va and 3Vb represent the amplitude of the stationary velocity wave along the injection system. On the curve 3Va, the amplitude of the stationary speed wave begins to be maximum at the
Il est à noter que cette description est faite avec des conditions aux limites particulières. Par exemple, il est manifeste que, sur les courbes précédentes, les vannes électro-hydrauliques des différents injecteurs 10a-10d sont fermées.It should be noted that this description is made with particular boundary conditions. For example, it is clear that, on the previous curves, the electro-hydraulic valves of the
Il est également à noter que les courbes de vitesse et de pression sont des courbes approximativement sinusoïdales.It should also be noted that the velocity and pressure curves are approximately sinusoidal curves.
Enfin, les valeurs maximales des amplitudes, si elles sont identiques sur une même courbe, ne le sont pas d'une courbe à l'autre.Finally, the maximum values of the amplitudes, if they are identical on the same curve, are not identical from one curve to another.
Nous allons maintenant décrire la manière d'atténuer les ondes hydrauliques perturbant le système d'injection et en particulier les ondes hydrauliques stationnaires.We will now describe how to attenuate the hydraulic waves disturbing the injection system and in particular the stationary hydraulic waves.
Dans le cadre d'une modélisation linéaire du phénomène et d'un parallèle avec les circuits électriques en régime sinusoïdal, il est possible d'atténuer ces ondes stationnaires en plaçant des éléments passifs en des points particuliers du système d'injection. Ces éléments passifs permettent de dissiper l'énergie de l'onde hydraulique. Comme cela sera décrit plus bas, le mode de réalisation préféré de la présente invention n'utilise que des éléments résistifs, placés en série, et des éléments capacitifs, placés eux aussi en série. D'autres éléments passifs, tels que des inductances pourraient être utilisées. En variante, les éléments utilisés pourraient être placés soit en série soit en parallèle. La notion d'impédance complexe regroupe ces différentes variantes dans un concept commun.In the context of linear modeling of the phenomenon and of a parallel with the sinusoidal electric circuits, it is possible to attenuate these standing waves by placing passive elements at particular points of the injection system. These passive elements make it possible to dissipate the energy of the hydraulic wave. As will be described below, the preferred embodiment of the present invention uses only resistive elements, placed in series, and capacitive elements, also placed in series. Other passive elements, such as inductances could be used. Alternatively, the elements used could be placed either in series or in parallel. The notion of complex impedance groups these different variants into a common concept.
Un élément résistif est, par exemple, constitué par une section de canalisation de diamètre réduit. Un élément capacitif est, par exemple, constitué par un volume de dimension définie connecté par un élément résistif à un point de la canalisation principale.A resistive element is, for example, constituted by a reduced diameter pipe section. A capacitive element is, for example, constituted by a volume of defined dimension connected by a resistive element to a point of the main pipe.
Le procédé de construction d'un système d'injection selon l'invention comporte des éléments résistifs placés en série à des endroits qui correspondent à des ventres de l'onde stationnaire de vitesse et des éléments capacitifs placés en série à des endroits qui correspondent à des ventres de l'onde stationnaire de pression. En suivant cette règle, il est possible de construire un système d'injection dans lequel les ondes hydrauliques de fréquence basse sont presque entièrement atténuées.The method of constructing an injection system according to the invention comprises resistive elements placed in series at locations which correspond to bellies of the stationary speed wave and capacitive elements placed in series at locations corresponding to bellies of the standing pressure wave. By following this rule, it is possible to construct an injection system in which the low frequency hydraulic waves are almost fully attenuated.
Mais, en contre partie, la pression de fonctionnement chute le long du système d'injection. Il est alors nécessaire de faire travailler la pompe de manière importante, afin que la pression de fonctionnement soit élevée au niveau des injecteurs. De plus, l'alimentation en carburant de l'injecteur peut être momentanément insuffisante.But, in counterpart, the operating pressure drops along the injection system. It is then necessary to work the pump significantly, so that the operating pressure is high at the injectors. In addition, the fuel supply of the injector may be momentarily insufficient.
Selon une première manière d'éviter ce problème de chute de pression le long du système d'injection, la présente invention utilise des éléments résistifs asymétriques, aussi dénommés diodes fluidiques. Une telle diode fluidique placée sur un insert est représentée sur la
La
La partie amont 28 ne comporte aucune arête vive sur lesquelles la couche limite de l'écoulement pourrait se décoller comme cela est montré sur la
Ainsi, la section de l'écoulement se resserrant progressivement, l'atténuation de la pression dans le sens de l'écoulement est faible. En revanche, la section de l'écoulement se resserrant brusquement, l'atténuation de la pression à contre-courant est importante. Un tel orifice dissymétrique présente une perte de charge jusqu'à 1, 5 fois plus élevée dans le sens "aval vers amont" que dans le sens "amont vers aval" .Thus, the section of the flow gradually narrowing, the attenuation of the pressure in the direction of the flow is weak. On the other hand, the section of the flow tightening suddenly, the attenuation of the countercurrent pressure is important. Such an asymmetrical orifice has a pressure drop up to 1.5 times higher in the "downstream to upstream" direction than in the "upstream to downstream" direction.
De tels inserts peuvent être ajoutés au niveau de la canalisation d'entrée 7 ou au niveau des différentes canalisations d'injection 9a-9d comme élément résistif afin d'atténuer les ondes de pression, et en particulier les ondes stationnaires de pression, sans pour autant gêner l'écoulement principal de carburant.Such inserts may be added at the level of the
Une autre manière d'éviter le problème de la chute de pression le long du système d'injection, consiste, dans un premier temps, à ne pas surcharger le système d'injection d'éléments résistifs et d'accepter des variations de pression résiduelles au niveau de l'injecteur. Il s'agit en fait de trouver un compromis acceptable entre une chute de la pression de fonctionnement le long du système d'injection et l'atténuation des ondes stationnaires de fréquence basse. Dans un second temps, les variations de pression résiduelles au niveau de l'injecteur sont prises en compte au moyen d'un dispositif programmé afin de n'injecter dans le cylindre du moteur que la quantité de carburant souhaitée. C'est cette seconde approche qui va maintenant être décrite en détails en rapport avec le mode de réalisation préféré de la présente invention.Another way of avoiding the problem of the pressure drop along the injection system consists, firstly, in not overloading the injection system with resistive elements and accepting residual pressure variations. at the level of the injector. It is in fact to find an acceptable compromise between a drop in operating pressure along the injection system and the attenuation of low frequency standing waves. In a second step, the residual pressure variations at the injector are taken into account by means of a programmed device in order to inject into the engine cylinder only the desired amount of fuel. It is this second approach which will now be described in detail in connection with the preferred embodiment of the present invention.
Dans le but d'atténuer les ondes hydrauliques dont la fréquence correspond à la première et à la deuxième fréquence propre dudit système d'injection (
La direction principale de l'écoulement du carburant est indiquée par une flèche, afin de donner un sens aux notions d'amont et d'aval.The main direction of fuel flow is indicated by an arrow, to give meaning to upstream and downstream.
La canalisation d'entrée 7 est équipé au niveau de son extrémité amont d'un élément capacitif 73 en série avec un élément résistif 71, et au niveau de son extrémité aval d'un élément résistif 72. Les canalisations d'injection 9a-9d sont respectivement équipées, au niveau de leur extrémité amont, d'un élément résistif 91a-91d, au niveau d'un point F situé au deuxième tiers de leur longueur d'un élément résistif 92a-92d, et au niveau de leur extrémité aval d'un élément capacitif 93a-93d. De manière équivalente, l'élément résistif 72 et les éléments résistifs 91a-91d peuvent être situés dans le rail commun respectivement au niveau de l'entrée E et des sorties Sa-Sd. De même, les éléments capacitifs 93a-93d peuvent être situés dans les injecteurs eux-mêmes, au plus proche des vannes électro-hydrauliques.The
Cette disposition particulière est le résultat de nombreuses simulations numériques. Ces dernières ont permis de trouver le meilleur compromis entre chute de pression de fonctionnement et atténuation des ondes de pression. La disposition de la
Dans le cadre d'un moteur multi-injections, cet actionnement antérieur de l'injecteur peut correspond à une première injection, ou injection pilote, au cours de laquelle la quantité de carburant introduite dans le cylindre est faible. La tendance actuelle est d'augmenter le nombre d'injections par cylindre au cours d'un cycle moteur. Par exemple, cinq injections successives peuvent être réalisées.In the context of a multi-injection engine, this prior actuation of the injector may correspond to a first injection, or pilot injection, during which the amount of fuel introduced into the cylinder is low. The current trend is to increase the number of injections per cylinder during a motor cycle. For example, five successive injections can be performed.
Soit Q1 la quantité de carburant introduite dans le cylindre à un instant antérieur, soit Q2 la quantité de carburant qu'il est nécessaire d'introduire dans le cylindre à l'instant considéré; et soit s la séparation temporelle entre ces deux injections successives.Let Q 1 be the quantity of fuel introduced into the cylinder at a previous instant, or let Q 2 be the quantity of fuel that it is necessary to introduce into the cylinder at the moment considered; and let s be the temporal separation between these two successive injections.
A chaque nouvelle injection, le contrôleur moteur évalue la quantité de carburant Q2 désirée en fonction, entre autre, de l'instant du cycle moteur où doit avoir lieu la deuxième injection et de la puissance que le moteur doit fournir.With each new injection, the engine controller evaluates the quantity of fuel Q 2 desired depending, among other things, the time of the engine cycle where the second injection must take place and the power that the engine must provide.
Puis, le contrôleur moteur calcule la durée d'ouverture de la vanne électro-hydraulique équipant l'injecteur permettant d'introduire la quantité de carburant Q2 en tenant compte, non pas de la pression Prail mesurée par le capteur de pression 24 au niveau du rail commun 8, mais en évaluant une pression corrigée Pth inj au niveau de l'injecteur. Le calcul de cette pression corrigée ou théorique va permettre d'évaluer les variations résiduelles de pression au niveau de l'injecteur.Then, the engine controller calculates the duration of opening of the electro-hydraulic valve equipping the injector for introducing the amount of fuel Q 2 taking into account, not the pressure P rail measured by the
La pression corrigée Pth inj est obtenue en ajoutant à la pression Prail la somme, sur l'ensemble des fréquences propres fi considérées, d'une estimation des variations résiduelles de pression dues à une onde de pression de fréquence propre donnée.The corrected pressure P th inj is obtained by adding to the pressure P rail the sum, over the set of eigenfrequencies f i considered, of an estimate of the residual pressure variations due to a given pressure wave of eigenfrequency.
L'estimation des variations résiduelles de pression dues à une onde de pression de fréquence propre donnée est obtenue en multipliant une fonction périodique g par une fonction d'amortissement h. Ladite fonction périodique g dépend, par exemple, des quantités de carburant Q1 et Q2, de la séparation temporelle s entre chacune des deux injections, et de paramètres thermodynamiques tels que la pression Prail et la température du carburant T. La fonction périodique g est typiquement une fonction sinusoïdale de la séparation temporelle s.The estimation of the residual pressure variations due to a given pressure wave of eigenfrequency is obtained by multiplying a periodic function g by a damping function h. Said periodic function g depends, for example, on the quantities of fuel Q 1 and Q 2 , the time separation s between each of the two injections, and thermodynamic parameters such as the rail pressure P and the fuel temperature T. The periodic function g is typically a sinusoidal function of the time separation s.
Ladite fonction d'amortissement h est par exemple fonction des quantités de carburant Q1 et Q2, de la séparation temporelle s entre chacune des deux injections, et de la pression de fonctionnement mesurée par le capteur de pression dans le rail commun et de la température du carburant T.Said damping function h is, for example, a function of the quantities of fuel Q 1 and Q 2 , of the time separation s between each of the two injections, and of the operating pressure measured by the pressure sensor in the common rail and of the fuel temperature T.
Sous forme mathématique cela donne la relation suivante :
Au cours du fonctionnement, le contrôleur moteur 20 (
Une telle cartographie est obtenue à partir d'un véhicule test d'une gamme de véhicule. Ce véhicule test subit différents essais, et les courbes correspondant aux fonctions périodiques g et d'amortissement h sont relevées. Par la suite, au cours de la fabrication d'un véhicule particulier de ladite gamme de véhicule, ces courbes sont enregistrées dans des moyens de mémorisation faisant partie du contrôleur moteur 20 pour constituer ladite cartographie.Such mapping is obtained from a test vehicle of a vehicle range. This test vehicle undergoes various tests, and the curves corresponding to the periodic functions g and damping h are recorded. Subsequently, during the manufacture of a particular vehicle of said vehicle range, these curves are recorded in memory means forming part of the
En se référant à la
En revanche, la courbe 6c représente la quantité de carburant réellement injecté dans le cylindre dans le cas où le système d'injection représenté sur la
Le système logiciel permet donc de compenser les fluctuations résiduelles de pression.The software system therefore makes it possible to compensate for residual pressure fluctuations.
Bien que l'invention ait été décrite en liaison avec un mode de réalisation particulier, il est bien évident qu'elle n'y est nullement limitée et qu'elle comprend tous les équivalents techniques des moyens décrits ainsi que leurs combinaisons si celles-ci entrent dans le cadre de l'invention.Although the invention has been described in connection with a particular embodiment, it is obvious that it is not limited thereto and that it comprises all the technical equivalents of the means described and their combinations if they are within the scope of the invention.
Claims (11)
- Process for construction of a system for injection of high pressure fuel, including a pump (5), a common rail (8) and a plurality of injectors (10a-10d), and an input pipe (7) connecting the pump to the said common rail and a plurality of injection pipes (9a-9d) respectively connecting the said common rail to each of the injectors of the said plurality of injectors, the said injection system including a programmed computer (20) able to measure a pressure in the common rail by means of a pressure sensor (24) placed in the common rail and able to separately actuate each of the said injectors and including attenuation means which are able to attenuate stationary hydraulic waves of pressure or velocity, and which are formed of resistive elements (71-72, 91-92) and/or capacitive elements (73, 93), characterised by the fact that it includes the steps consisting of:- determining places which correspond to a trough of one of the stationary velocity waves and placing the said resistive elements (71-72, 91-92) there, and/or- determining places which correspond to a trough of one of the stationary pressure waves and placing the said capacitive elements (73, 93) there,
The said stationary velocity wave and/or the said stationary pressure wave being hydraulic waves the frequency of which corresponds to a first resonance frequency of the said injection system which is the lowest natural frequency. - Process as described in claim 1, characterised by the fact that certain of the said resistive elements (71-72, 91-92) are asymmetric resistive elements (50) providing attenuation of pressure in the direction of flow different from the counterflow attenuation.
- Process as described in one of claims 1 to 2, characterised by the fact that it includes the step consisting of placing certain of the said resistive (71-72) and capacitive (73) elements at the ends of the said input pipe (7).
- Process as described in claim 3, characterised by the fact that it includes the step consisting of placing a resistive element (71) in series with a capacitive element (73) at the upstream end of the input pipe (7), and a resistive element (72) at the downstream end of the input pipe.
- Process as described in one of claims 1 to 2, characterised by the fact that it includes the step consisting of placing certain of the said resistive (91a-d) and capacitive (93a-d) elements at the ends of each of the said injection pipes (9a-d).
- Process as described in claim 5, characterised by the fact that it includes the step consisting of placing a resistive element (91a-d) at the upstream end of each of the injection pipes (9a-d), and a resistive element in series with a capacitive element (93a-d) at the downstream end of each of the injection pipes.
- Process as described in claim 6, characterised by the fact that it includes the step consisting of placing a resistive element (92a-d) [in the] second third of each of the injection pipes (9a-d) orientated in the flow direction of the fuel from upstream to downstream.
- Process as described in claim 7, characterised by the fact that it includes the step consisting of placing certain of the said resistive (71-72) and capacitive (73) elements at the ends of the said input pipe (7), of placing a resistive element (71) in series with a capacitive element (73) at the upstream end of the input pipe (7), and placing a resistive element (72) at the downstream end of the input pipe.
- Process as described in one of claims 1 to 8, characterised by the fact that the said programmed computer (20) calculates a corrected pressure Pth inj (6a) at the injector and actuates each of the said injectors (10a-10d) as a function of the said corrected pressure in order to inject a quantity of fuel (6c) close to a desired quantity Q2.
- Process as described in claim 9, characterised by the fact that the said corrected pressure Pth inj is a function of a pressure Prail in the common rail (8), of a temperature T of the fuel, of a quantity of fuel Q1 injected by the same injector at a preceding injection, of the said quantity of fuel Q2 desired at a current injection, and of a temporal separation s between the said preceding injection and the said current injection.
- Process as described in claim 10, characterised by the fact that the said corrected pressure Pth inj is obtained from the following relationship:
in which summation is performed at different natural frequencies fi, in which g is a periodic function of the separation s, and in which h is an attenuation function of the temporal separation s.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0212048A FR2845130B1 (en) | 2002-09-30 | 2002-09-30 | HIGH PRESSURE FUEL INJECTION SYSTEM EQUIPPED WITH EQUIPMENT AND PRESSURE WAVE ATTENUATION SOFTWARE |
FR0212048 | 2002-09-30 |
Publications (2)
Publication Number | Publication Date |
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EP1403510A1 EP1403510A1 (en) | 2004-03-31 |
EP1403510B1 true EP1403510B1 (en) | 2010-04-28 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP03292276A Expired - Lifetime EP1403510B1 (en) | 2002-09-30 | 2003-09-16 | High pressure fuel injection system with means for pressure wave damping |
Country Status (4)
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EP (1) | EP1403510B1 (en) |
AT (1) | ATE466189T1 (en) |
DE (1) | DE60332307D1 (en) |
FR (1) | FR2845130B1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101844747B1 (en) | 2010-01-25 | 2018-04-03 | 로베르트 보쉬 게엠베하 | Injection device having reduced pressure oscillations |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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FR2886350B1 (en) * | 2005-05-26 | 2007-08-03 | Renault Sas | PRESSURE WAVE DAMPING METHOD AND INJECTION DEVICE |
DE102012202897A1 (en) * | 2012-02-27 | 2013-08-29 | Continental Automotive Gmbh | Fuel supply system for an internal combustion engine |
DE102014213182A1 (en) * | 2013-09-13 | 2015-03-19 | Ford Global Technologies, Llc | Method for controlling fuel injection and fuel injection system |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2344722A1 (en) | 1976-03-15 | 1977-10-14 | Semt | PRESSURE WAVE DAMPING DEVICE IN A FUEL INJECTION SYSTEM OF AN INTERNAL COMBUSTION ENGINE |
JP3395371B2 (en) * | 1994-07-06 | 2003-04-14 | 株式会社デンソー | Fuel injection device |
EP0780569B1 (en) * | 1995-12-19 | 2002-03-20 | Nippon Soken, Inc. | Accumulator fuel injection device |
US5845621A (en) | 1997-06-19 | 1998-12-08 | Siemens Automotive Corporation | Bellows pressure pulsation damper |
DE19842067A1 (en) | 1998-09-15 | 2000-03-16 | Daimler Chrysler Ag | Fuel injection system for diesel internal combustion engine has accumulator associated directly with each injector to eliminate fuel pressure fluctuations |
JP3763698B2 (en) * | 1998-10-22 | 2006-04-05 | 株式会社日本自動車部品総合研究所 | Design method of fuel supply system that can relieve pressure pulsation |
FR2786225B1 (en) | 1998-11-24 | 2000-12-22 | Inst Francais Du Petrole | HIGH PRESSURE FUEL INJECTION SYSTEM IN A DIRECT INJECTION INTERNAL COMBUSTION ENGINE |
US6314942B1 (en) | 2000-04-25 | 2001-11-13 | Siemens Automotive Corporation | Fuel pressure dampening element |
JP2002013453A (en) * | 2000-06-29 | 2002-01-18 | Bosch Automotive Systems Corp | Accumulation type fuel system |
-
2002
- 2002-09-30 FR FR0212048A patent/FR2845130B1/en not_active Expired - Lifetime
-
2003
- 2003-09-16 EP EP03292276A patent/EP1403510B1/en not_active Expired - Lifetime
- 2003-09-16 AT AT03292276T patent/ATE466189T1/en not_active IP Right Cessation
- 2003-09-16 DE DE60332307T patent/DE60332307D1/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101844747B1 (en) | 2010-01-25 | 2018-04-03 | 로베르트 보쉬 게엠베하 | Injection device having reduced pressure oscillations |
Also Published As
Publication number | Publication date |
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DE60332307D1 (en) | 2010-06-10 |
FR2845130A1 (en) | 2004-04-02 |
EP1403510A1 (en) | 2004-03-31 |
FR2845130B1 (en) | 2006-04-28 |
ATE466189T1 (en) | 2010-05-15 |
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