EP1395352A1

EP1395352A1 - Method for carrying out the selective catalytic reduction of nitrogen oxides with ammonia in the lean exhaust gas of a combustion process

Info

Publication number: EP1395352A1
Application number: EP02740480A
Authority: EP
Inventors: Jürgen Lang; Rüdiger Schütte; Markus Rudek; Jürgen GIESHOFF; Bernd Engler
Original assignee: Degussa GmbH
Current assignee: Evonik Operations GmbH
Priority date: 2001-05-19
Filing date: 2002-04-18
Publication date: 2004-03-10
Also published as: DE10124548A1; WO2002094420A1; JP2004535284A; US20040136890A1

Abstract

The invention relates to a method for carrying out the selective catalytic reduction of nitrogen oxides with ammonia in the lean exhaust gas of a combustion process executed using a first lean air/fuel mixture. According to the invention, the ammonia required for the selective reduction is obtained from a second rich air/fuel mixture, which contains nitrogen monoxide, by reducing the nitrogen monoxide in a NH>3< synthesis stage to ammonia while forming a product gas stream. The ammonia produced thereby is separated out from the product gas stream and is stored in a storage medium for the requirement-orientated use during the selective catalytic reduction.

Description

Process for the selective catalytic reduction of nitrogen oxides with ammonia in the lean exhaust gas of a combustion process

description

The invention relates to a method for the selective catalytic reduction of nitrogen oxides with ammonia in the lean exhaust gas of a combustion process.

Nitrogen oxides, which are generated during combustion processes, are among the main causes of acid rain and the associated environmental damage. Sources of nitrogen oxide release into the environment are mainly the exhaust gases from motor vehicles and the flue gases from combustion plants, in particular from power plants with oil, gas or hard coal firing or from stationary combustion engines and from industrial companies.

A characteristic of the exhaust gases from these processes is their high oxygen content, which makes it difficult to reduce the nitrogen oxides they contain. The air ratio lambda (λ) is often used to characterize the oxygen content. This is the air / fuel ratio of the air / fuel mixture normalized to stoichiometric ratios with which the combustion process is operated. With stoichiometric combustion, the air ratio is one. With over-stoichiometric combustion, the air ratio becomes greater than 1 - the resulting exhaust gas is lean. In the opposite case, one speaks of a rich exhaust gas.

A process that has long been used to remove nitrogen oxides from such exhaust gases is the so-called selective catalytic reduction (SCR) with ammonia on a specially designed reduction catalytic converter. Suitable catalysts for this are described, for example, in the patents EP 0 367 025 Bl and EP 0 385 164 Bl. They consist of a mixture of titanium oxide with oxides of tungsten, silicon, vanadium and others. Catalysts based on zeolites exchanged with copper and iron are also known. These catalysts develop their optimal activity at temperatures between 300 and 500 ° C and a molar ratio between the reducing agent ammonia and the nitrogen oxides of 0.6 to 1.6. Depending on the management of the combustion process upstream of the catalytic converter, the nitrogen oxides contained in the exhaust gases consist of 60 to 90% by volume of nitrogen monoxide. To carry out this method in motor vehicles, the ammonia required for the selective catalytic reduction must be carried on board the vehicle. As an alternative to the environmentally harmful ammonia, a compound that can be converted into ammonia, such as urea, can also be used. The advantage of this method lies in the fact that the operation of the engine can be optimized independently of the exhaust gas cleaning. However, the widespread use of this process requires the construction of an expensive urea infrastructure.

In order to avoid the build-up of a urea supply, EP 0 773 354 A1 proposes to generate the ammonia required for the selective catalytic reduction on board the motor vehicle from the fuel carried along. For this purpose, the internal combustion engine is operated alternately with a lean and a rich air / fuel mixture. The exhaust gas formed is passed over a three-way catalytic converter and a catalytic converter for selective catalytic reduction. During operation with the rich air / fuel mixture, the nitrogen oxides contained in the exhaust gas on the three-way catalytic converter are reduced to ammonia under the reducing conditions of the rich exhaust gas. The ammonia that forms is stored by the SCR catalytic converter. During operation with lean exhaust gas, the nitrogen oxides contained in the exhaust gas pass through the three-way catalytic converter and are reduced to nitrogen and water on the SCR catalytic converter using the ammonia previously stored.

DE 198 20 828 AI describes a method in which the internal combustion engine is also operated alternately with a lean and rich air / fuel mixture. The exhaust gas purification system in this case contains three catalytic converters, a nitrogen oxide storage catalytic converter being arranged in front of the three-way catalytic converter of the method described above in the exhaust system of the engine. During operation of the engine with a lean air / fuel mixture, a considerable proportion of the nitrogen oxides contained in the exhaust gas are stored by the storage catalytic converter, while the remaining proportion of the nitrogen oxides on the SCR catalytic converter are converted using the ammonia previously stored. During operation of the engine with a rich air / fuel mixture, the nitrogen oxides stored on the storage catalytic converter are released and converted to ammonia on the subsequent three-way catalytic converter, which is then stored on the SCR catalytic converter.

EP 0 861 972 A1 describes a variant of this process, the ammonia required also being synthesized on board the motor vehicle from the nitrogen oxides contained in a rich exhaust gas using a three-way catalytic converter. to Generation of the rich exhaust gas flow, some cylinders of the internal combustion engine are operated with a rich air / fuel mixture and their exhaust gas is passed separately from the lean exhaust gas of the remaining cylinders for the synthesis of ammonia via the three-way catalytic converter.

A major disadvantage of the last three methods lies in the need to intervene in the engine management. Due to the need to cyclically change the exhaust gas composition to form ammonia between rich and lean, optimization potential with regard to engine efficiency cannot be tapped. In addition, it is very difficult to adjust the amount of ammonia produced to the amount actually required in these processes. This applies in particular to strongly changing engine load conditions.

DE 199 03 533 AI describes a further process for the selective catalytic reduction of nitrogen oxides in oxygen-containing exhaust gases. In addition to the lean exhaust gas from the engine, a rich gas flow is generated regardless of engine operation, which is treated in an electric gas discharge plasma to form the ammonia required for the reduction. This rich exhaust gas flow can be generated, for example, by a separate burner, which is operated with a sub-stoichiometric air / fuel mixture and delivers an exhaust gas containing nitrogen oxide. The plasma-catalytic ammonia synthesis proposed here is more effective in terms of energy and apparatus than the solution according to the last three methods.

The method of DE 199 03 533 AI decouples the synthesis of ammonia from the exhaust gas of the internal combustion engine, but even with this method it is very difficult to quickly adapt the production of the ammonia to the required amount under changing load conditions.

The object of the present invention is to provide an alternative method for removing the nitrogen oxides from exhaust gases from combustion processes, which produces the ammonia required for the selective catalytic reduction independently of the combustion process and makes it possible to meter the ammonia to the possibly rapidly changing conditions of the Adapt combustion process.

This task is solved by a process for the selective catalytic reduction of nitrogen oxides with ammonia in the lean exhaust gas of a combustion process operated with a first, lean air-fuel mixture or thermal power engine. ne, the ammonia required for the selective reduction being obtained from a second, rich air / fuel mixture which contains nitrogen monoxide by reducing the nitrogen monoxide in an NH ₃ synthesis stage to ammonia to form a product gas stream. The process is characterized in that the ammonia formed is separated from the product gas stream and stored in a storage medium for use as required in the selective catalytic reduction.

If ammonia is mentioned in the following, this also includes compounds which can easily be converted to ammonia, for example by thermal action or by hydrolysis. These include, for example, urea, ammonium carbonate, ammonium carbamate and other derivatives of ammonia.

In the present invention, the formation of ammonia is decoupled from the conditions of the combustion process by operating the combustion process with a first air / fuel mixture and generating the ammonia from a second air / fuel mixture which is independent of the first air / fuel mixture is made available. In contrast to the procedure in DE 199 03 533 AI, to which reference is made with regard to the prior art, the ammonia formed is not immediately made available for the selective catalytic reduction, but rather is temporarily stored in a storage medium. This makes it possible to generate the ammonia in a stationary, efficiency-optimized process and to transfer the ammonia from the gas phase to the liquid phase (reduction of the material flow to be handled by a factor of 1000). The formation of ammonia is carried out in such a way that there is always sufficient ammonia available for all essential or for all occurring operating states of the combustion process. If the storage capacity is fully utilized due to the current low ammonia requirement, the formation of the ammonia can be temporarily interrupted.

According to the invention, the ammonia previously stored is therefore used for the process of selective catalytic reduction. This enables the ammonia required to be fed into the exhaust gas flow upstream of the SCR catalytic converter with high accuracy, even if the demand changes quickly.

To form ammonia in the NH ₃ synthesis stage, the second air / fuel

Mixture contain nitric oxide. The nitrogen monoxide required can be in a NO synthesis stage by means of a thermal plasma, for example in an electrical one Arc discharge or in a spark discharge from air. The resulting gas mixture is then enriched by adding fuel and the molecular oxygen is converted. Alternatively, according to DE 199 03 533 A1, a sub-stoichiometric combustion can be carried out, that is to say the second air / fuel mixture is subjected to thermal combustion in a NO synthesis stage to form nitrogen monoxide, which combustion is optimized for the formation of nitrogen monoxide.

To form the nitrogen monoxide contained in the second air / fuel mixture, a rich air / fuel mixture is preferably treated in an NO synthesis stage by means of an electrical gas discharge, the NO formation and the oxygen conversion taking place virtually simultaneously.

The gas mixture leaving the NO synthesis stage contains, in addition to the nitrogen monoxide and residual fuel formed, water vapor, nitrogen, carbon monoxide, carbon dioxide and, if appropriate, further reaction products. This gas mixture is then converted to Ammomak in the NH ₃ synthesis stage to form ammonia. This is preferably done again in a “cold” electrical gas discharge in the presence of a catalyst. Suitable catalysts for this are mentioned, for example, in DE 199 03 533 A1.

The product gas stream leaving the NH ₃ synthesis stage is not, as is known from the prior art, used directly for the selective catalytic reduction of the instantaneous nitrogen oxide content in the exhaust gas of the internal combustion engine. According to the invention, the ammonia contained in the product gas stream is first separated from the product gas stream and stored in a storage medium. The ammonia is preferably separated from the product gas stream in an ammonia scrubber, the washing liquid simultaneously serving as a storage medium for ammonia. Water is advantageously used as the washing liquid and storage medium since it has a high solubility for ammonia.

The product gas stream freed from the Ammomak can be mixed with the exhaust gas stream of the combustion process or partially fed back to the input of the NO or NH ₃ synthesis stage. The latter variant is particularly advantageous since, in addition to Ammomak, the product gas stream also contains residual, unconverted nitrogen monoxide which has only a low solubility in water and therefore leaves the ammonia ash ashore unhindered. By returning this unused embroidery monoxide in the NH ₃ synthesis stage increases the efficiency of ammonia formation.

The recycling of the product gas stream after removal of the ammonia is also of particular importance for the following reason. In the temperature range between 0 and 300 ° C, in particular between 60 and 200 ° C, so-called NO-NH ₃ oscillatons occur, that is, in the product gas stream there are fluctuating concentrations of nitrogen monoxide and ammonia after leaving the NH ₃ synthesis stage. This was reported for the first time by J. Lang in 1999 ("Experimental investigations on plasma-catalytic effects with barrier discharges", dissertation from the University of Fredericiana Karlsruhe, July 6, 1999). These oscillations are particularly damaging to the method according to DE 199 03 533 AI because they are correct Adaptation of the momak production to the current ammonia demand is difficult.

The present invention now solves this problem in that the ammonia formed in the NH ₃ synthesis stage is temporarily stored in a storage medium. The concentration fluctuations of the ammonia in the storage medium are small compared to the concentration fluctuations in the product gas stream of the NH ₃ synthesis stage, so that an exact metering of the reducing agent ammonia is possible for the SCR process.

In a special embodiment of the method, the storage medium is arranged behind the NH ₃ synthesis stage together with the NH ₃ synthesis stage in a single reactor. Particularly favorable conditions result when the ammonia formation in the NH ₃ synthesis stage and the absorption of ammonia take place in parallel at the same location. This increases the efficiency of ammonia formation, since the ammonia formed is immediately removed from the reaction equilibrium. This can be done, for example, by partially pumping the storage medium water through the NH ₃ synthesis stage (segmentation of the NH ₃ synthesis stage).

When nitrogen monoxide is formed in the NO synthesis stage from an air / fuel mixture, be it through substoichiometric combustion or / and through a gas discharge, carbon monoxide, carbon dioxide and possibly other reaction products are formed in addition to nitrogen monoxide. The presence of carbon dioxide is desirable because it improves the efficiency of the washing process by forming ammonium carbonate or ammonium hydrogen carbonate, which is also readily soluble in water. The proposed method is suitable in principle for the removal of nitrogen oxides from lean exhaust gases from different combustion processes by selective catalytic reduction. However, it is particularly suitable for the exhaust gas purification of internal combustion engines in motor vehicles which are operated with a lean air / fuel mixture, that is to say of diesel engines and so-called lean-burn engines. The method allows the formation of ammonia on board the motor vehicle. The construction of an expensive infrastructure for the refueling of vehicles with an ammonia solution or a urea solution is not necessary for the proposed method. Only the storage medium, ie water, has to be refilled from time to time, since it is injected together with the dissolved Ammomak and possibly other dissolved ammonium compounds directly into the exhaust gas of the internal combustion engine prior to contact with the SCR catalytic converter.

As already stated, the selective catalytic reduction is supplied with the reducing agent dissolved in the storage medium by metering the storage medium as required. The mode of operation of the NO and NH synthesis stages can ensure that the amount of storage medium and the concentration of the ammonia dissolved therein are always sufficient to supply the SCR process, even when the internal combustion engine is subjected to rapid load changes.

In contrast to the known processes from the prior art, which also work with the formation of ammonia on board the vehicle, the proposed process produces the Ammomak independently of the current need for exhaust gas purification and stores it in the storage medium. This makes it possible to optimize the process for the formation of ammonia and thus to increase its efficiency.

Microreactor systems can be used particularly advantageously for ammonia synthesis, which are characterized on the one hand by a small space requirement and on the other hand by a high space-time yield. All three stages of the proposed process, i.e. the NO synthesis stage, the NH ₃ synthesis stage and the ammonia scrubber, can be carried out in microreactors. This principle has proven to be particularly advantageous for the NO synthesis stage. To optimize the efficiency of NO formation, it is necessary to remove the nitrogen monoxide formed from the reaction mixture as quickly as possible. This is done by quenching, that is to say by quenching the reaction mixture, on the surfaces of the microreactor which are very large in comparison to the volume. The method will now be explained in more detail with reference to FIGS. 1, 2 and 3. Show it:

Figure 1: Possible embodiment of a plasma reactor with bilaterally disabled dielectric barrier discharge between parallel, flat electrodes * and a filling made of pelletized storage material.

Figure 2: Possible embodiment of a spark plasma reactor

Figure 3: Process scheme

The NH ₃ synthesis stage is of particular importance in the present process since it significantly influences the efficiency of the overall process. Ammomak is preferably generated in the NH ₃ synthesis stage by a plasma-catalytic process.

Different types of gas discharge can be used to treat the product gas stream from the NO synthesis stage. High-frequency discharges, also with frequencies above 250 MHz (microwave discharges), corona discharges and dielectrically impeded discharges, also known as barrier discharges, are suitable. Mixed forms of these electrical gas discharges, which can optionally be coupled capacitively or inductively, are also suitable. Barrier discharges are preferably used. The state of the art for plasma-catalytic ammonia synthesis with barrier discharges is described in detail in the dissertation by Jürgen E: Lang "Experimental investigations on plasma-catalytic effects with barrier discharges"; Logosverlag, Berlin 1999.

A barrier discharge can be generated between two metallic electrodes, at least one of which is covered with a dielectric which prevents arcing or arcing between the two metallic electrodes. Instead, a large number of short-term and spatially limited micro-discharges are formed, the duration of the discharge and the amount of energy are limited by the dielectric. Suitable dielectrics are ceramics, glass, porcelain or insulating plastics such as Teflon. Other suitable materials are described in VDE 0303 and DIN 40685.

Barrier discharges can be operated at pressures between 0.1 mbar and 10 bar. The electrical excitation of the discharge takes place by applying a variable voltage to the electrodes. Depending on the pressure in the discharge space, the distance between the electrodes, the frequency and the amplitude of the AC voltage, discharges of spatially and temporally distributed discharges of only a few nanoseconds occur.

FIG. 1 shows the basic structure of a plasma reactor (21), for example for the plasma-catalytic synthesis of NH ₃ , in which a dielectric barrier discharge can be ignited particularly advantageously on the surface of the catalyst. (22) and (23) denote, for example, two metallic electrodes that face each other and are connected to an AC voltage source (25). To prevent the formation of a discharge arc between the two electrodes, both electrodes are covered with a dielectric (24). Such a discharge is referred to as being dielectrically impeded on both sides. However, there is also the possibility of covering only one of the electrodes with a dielectric. In this case, a gas discharge which is dielectrically impeded is formed on one side and is preferably operated with unipolar pulses.

Applying an alternating voltage to the two electrodes results in the desired discharge if the voltage is sufficient. The voltage required depends on the free distance d between the dielectric and counterelectrode, on the dielectric used and on the pressure in the discharge path, on the gas composition and on any internals present between the dielectrics in the discharge space. The distance d is preferably set between 0.01 and 10 mm. The required voltages can be 10 Vp to 100 kVp; preferably 100 Vp to 15 kVp, particularly preferably 500 Vp to 1.5 kVp in a microsystem. The frequency of the AC voltage is between 10 Hz and 30 GHz, preferably between 50 Hz and 250 MHz.

To carry out the process, the plasma reactor of FIG. 1 is filled with a suitable catalyst in the form of pellets (26). The electrical discharge takes place primarily in the form of sliding discharges on the surface of the pellets. This increases the concentration of ions and radicals in the spatial vicinity of the surface of the catalyst, which leads to an improved conversion of the nitrogen monoxide contained in the product gas stream to ammonia.

The catalyst pellets preferably consist of at least one finely divided support material selected from the group consisting of aluminum oxide, titanium oxide, zirconium oxide, cerium oxide, silicon dioxide, magnesium oxide or their mixed oxides and / or zeolites. The support materials can also by depositing the precious metals of the platinum group, in particular platinum, palladium, rhodium and iridium, in a highly dispersed form on their Surface can be activated catalytically. For this purpose, the specific surface area of the carrier materials should be at least 10 m ² / g (measured according to DIN 66132). Because of the low temperature load in a barrier discharge, materials with lower temperature resistance such as plastics or fibers and so-called microtubes can also be used.

In addition to the pellets or alternatively, the dielectric on the electrode surfaces or the electrode surfaces themselves can be provided with a catalytically active layer. Their composition can correspond to the composition just described. In certain applications, the dielectric itself can be formed as a catalytically active layer on the electrode surfaces. The prerequisite for this is that the insulating effect of the layer meets the requirements of a dielectric barrier discharge.

The electrodes of the plasma reactor can be constructed as two-dimensional structures oriented parallel to one another or can form a coaxial arrangement with a central electrode which is surrounded by a tubular electrode. In order to facilitate the formation of discharges, spatial inhomogeneities can be provided, which lead to local field elevations and thus to the formation of the discharge. The dielectric plates (24) on the electrodes (22) and (23) can be equipped, for example, with corrugated surfaces in the form of a comb (J. Lang and M. Neiger, WO 98/49368, and also secondary literature cited there).

As is known from the literature, the coupled-in electron energy during a plasma discharge depends on the product of the electrode spacing d and pressure p (d * p), so that at constant gas pressure only by changing the geometry of the reactor, certain radical reactions in the plasma are required or suppressed can be. For the proposed method, the product of the electrode distance and pressure should be in the range between 0.1 and 100 mm * bar.

The discharge can be excited by different types of alternating voltages. Pulse-shaped excitation voltages are particularly suitable for a high electron density and, if possible, simultaneous formation of the discharge in the entire discharge space of the reactor. The pulse duration in pulse mode depends on the gas system and is preferably between 10 ns and 1 ms. The voltage amplitudes can be 10 Vp to 100 kVp; preferably 100 Vp to 15 kVp, particularly preferably 500 Vp to 1.5 kVp in a microsystem. These pulsed DC voltages can also have high repetition rates (from 10 MHz in the case of 10 ns pulses (duty cycle 10: 1) down to low frequencies (10 to 0.01 Hz) and are modulated, for example, as “burst functions” in order to enable the reaction of adsorbed species.

Pulsed barrier discharges are preferably used for the proposed NH ₃ synthesis. It was found that the electrical energy per barrier ₃ discharge can be reduced from 7 eV to 3 eV per ammonia molecule by electrical pulsing of a barrier discharge. Furthermore, it was found that, based on the NO used, ammonia concentrations of more than 1% by volume in the gas stream can be achieved more than stoichiometrically, for example ten times or more. This makes it possible for the first time to synthesize a reducing agent equivalent to the urea independently of the exhaust gas flow, for which purpose a microsystem according to the process structure mentioned at the beginning is now proposed.

The reactor of the NH ₃ synthesis stage can be made from any electrically and thermally suitable material. In particular, plastics, ceramics and glasses should be mentioned. Hybrid constructions made of different materials are also possible.

Gas discharge plasmas are preferably used to form nitrogen monoxide in the NO synthesis stage. Different types of gas discharge can be used. High-frequency discharges, also with frequencies above 250 MHz (microwave discharges), corona discharges, spark discharges, arc discharges, interrupted arc discharges and dielectrically impeded discharges, also called barrier discharges, are suitable. Mixed forms of these electrical gas discharges, which can optionally be coupled capacitively or inductively, are also suitable. Arc discharges or spark discharges are preferred, spark discharges or arc discharges are particularly preferably used in small structures with an impact distance between 10 micrometers and 10 millimeters.

Figure 2 shows the basic structure of a spark plasma reactor for the synthesis of NO (NO synthesis stage). To generate spark discharges (30) between the two tips (33) and (34), the voltage applied to the capacitor (31) is applied to the tips with the aid of a switch (32). The energy available for a discharge is limited by the capacitor. After discharge, the capacitor is recharged by the voltage supply (35). Closing the switch (32) leads to an electrical flashover between the two tips (33) and (34) (breakdown of the gas line), that is to say for the formation of pulsed discharges, so-called spark discharges (30). The temporal and spatial development of the spark discharge depends on numerous parameters: pressure, gas type, electrode geometry, electrode material, electrode spacing, external wiring data of the electrical circuit, etc .; and is a very complicated dynamic process.

In the electric spark (30), gas temperatures of more than 10,000 K are reached, which enables the formation of NO very efficiently when discharged in air. It was found that approximately 10 to 20 eV of NO molecule of electrical energy had to be used for this. As already explained, in order to optimize the efficiency of the NO formation, it is necessary to cool the nitrogen monoxide formed as quickly as possible, for example by contact with cold surfaces. Therefore, microreactors with their very large surface areas compared to their volume are also ideally suited for carrying out this process.

Spark discharges can be operated at pressures between 0.1 mbar and 10 bar. The electrical excitation of the discharge takes place by applying an alternating voltage to the electrodes. Depending on the pressure in the discharge space, the distance between the electrodes, the frequency and the amplitude of the AC voltage, discharges form when an ignition voltage is exceeded. The hot plasma has a large cold surface relative to its volume, which, among other things, accomplishes the quenching process in addition to the reactor walls (shock rates of up to 10 ⁸ K / s [0.1 gigakelvin per second]). The duration of the discharge depends on the excitation and electrical sonication of the discharge circuit and is between 1 microsecond and a few seconds, preferably in the range of a few milliseconds.

If there is talk of AC voltage, this also includes pulsed DC voltages or voltages of any time course.

As explained, the application of a sufficient alternating voltage to the two electrodes leads to the desired discharge. The required voltage depends on the free distance d (pitch) between the electrodes as well as on the pressure in the discharge gap, on the gas composition and on any internals present between the tips in the discharge space. The distance d is preferably set between 0.01 and 10 mm. The required voltages can be 10 Vp to 100 kVp; preferably 100 Vp to 15 kVp, particularly preferably 500 Vp to 1.5 kVp in a microsystem. The frequency of the AC voltage is between 10 Hz and 30 GHz, preferably between 50 Hz and 250 MHz.

The plasma reactor of FIG. 2 can be filled with a suitable catalyst in the form of pellets or granules to carry out the process. The electrical discharge takes place here primarily in the form of sliding spark discharges on the surface of the pellets. As already explained with regard to microreactors, even higher shock rates can thereby be achieved. This also increases the concentration of ions and radicals in the spatial vicinity of the surface of the catalyst.

When pellets are mentioned below, this also includes particles, powder or powder or other grain size states. The diameters can vary between 100 nanometers and 10 mm, preferably between 10 micrometers and 1 millimeter.

The catalyst pellets preferably consist of at least one finely divided support material selected from the group consisting of aluminum oxide, titanium oxide, zirconium oxide, cerium oxide, silicon dioxide, magnesium oxide or their mixed oxides, and / or zeolites. The materials can also be activated catalytically by depositing the noble metals of the platinum group, in particular platinum, palladium, rhodium and iridium, in highly dispersed form on their surface or with material types such as barium-yttrium copper oxides, iron oxides and by doping (eg ion implantation). For this purpose, the specific surface area of the carrier materials should be at least 10 m ² / g (measured according to DIN 66132). Because of the low temperature load on the electrodes in a spark discharge, materials with lower temperature resistance, such as those made of plastics or fibers, and so-called microtubes, can also be used.

The electrodes of the plasma reactor according to FIG. 2 can be constructed as two-dimensional structures aligned parallel to one another or form a coaxial arrangement with a central electrode which is surrounded by a tubular electrode. Spatial inhomogeneities of any shape (scaled, grained as after an etching attack, holes, mountain-like, sawtooth-like with sharp ridges, etc.) are to facilitate the formation of short-lasting discharges; preferably planarly distributed tips, particularly preferably planarly distributed saw teeth, which lead to local field elevations and thus to the formation of the discharge and, inter alia, to statistical migration of these, from tip to tip. The discharge can be excited by different types of alternating voltages: pulse-shaped excitation voltages are particularly suitable for changing the discharge parameters temperature, degree of ionization, etc. in the discharge space of the reactor. The pulse duration in pulse mode depends, among other things, on the gas system, the electrode material, the electrode shape and the stroke length and is preferably between 10 ns and 1 ms. The voltage amplitudes can be up to 100 kVp; preferably 100 Vp to 15 kVp, particularly preferably 500 Vp to 1.5 kVp in a microsystem. These pulsed direct voltages can also be driven and modulated from high repetition rates (from 10 MHz in the case of the 10 ns pulses (duty cycle 10: 1) to low frequencies (10 to 0.01 Hz), for example as “burst functions”, to allow the reaction of adsorbed species.

The NO synthesis stage reactor can be made from any electrically and thermally suitable material. In particular, plastics, ceramics and glasses - insulating or conductive - should be mentioned. Hybrid constructions made of different materials are also possible, for example surfaces coated with doped diamond or recesses inlaid with ferroelectric / dielectric material. These electrical engineering materials (cf. DIN 40685) have inductive or capacitive properties and thus influence the temporal and / or electrical discharge behavior and thus the properties or character of the plasma generated - e.g. the temperature of a spark. In addition to this, other electrical variables such as the voltage amplitude and its temporal course have an influence on the discharge properties and have an effect, for example, on the service life of the electrodes or on the efficiency of the NO formation (discharge temperature).

As already explained, the slurrying of suitable recesses with dielectric or ferroelectric material causes the construction of an electrical switching element, namely that of a capacitor or that of a ferrite inductor, which on the one hand is the preferred spark discharge or the temporary arc discharge during the discharge itself from the supplying one Current / voltage source decoupled, and limited in time. Thermally hot discharges of short duration are therefore particularly preferred in NO synthesis because, in addition to the small structures and thus small discharge volumes, they are beneficial for the quenching process already explained.

FIG. 3 shows a process diagram for the proposed process. The exhaust gas from a combustion process (not shown here) or a heat engine is used to remove nitrogen oxides contained in the exhaust gas via the SCR catalytic converter (13). passes. The combustion process or the heat engine is operated with a first, lean air / fuel mixture. The ammonia required for the SCR reaction is generated using the process scheme shown in FIG. 3. This requires a second, rich air / fuel mixture (4) that contains nitrogen monoxide. This second air / fuel mixture is obtained, for example, by using the pumps (2) and (3) to demand air and hydrocarbons (KW) into a NO synthesis reactor, where they are burned to form NO, for example, fat. In a preferred embodiment, a thermal plasma burner or, in another advantageous embodiment, a spark discharge burner or a cold combustion in a cold plasma is used to form NO in the NO synthesis reactor. The pump (2) can be a conventional fuel injection pump. Spark discharge burners also include technologies that can be used to generate thermally hot plasmas, for example "arcs", but briefly but periodically.

The second, rich air / fuel mixture (4) thus formed, which essentially consists of NO, H ₂ O, N ₂ - CO, CO ₂ , H ₂ O and C _x H _y, as well as partially oxidized hydrocarbons, is in the NH ₃ -Synthesis reactor (plasma catalytic reactor) (5) treated with the formation of Ammomak.

The ammonia contained in the product gas stream (6) at the outlet from (5) is separated from the other constituents in the ammonia scrubber (7). Water is preferably used as the washing liquid, which at the same time assumes the role of a storage medium for ammonia. The ammonia solution that forms is not used immediately for the SCR reaction, but is initially stored temporarily. For this purpose, a plurality of storage containers (8a, 8b, 8c) are preferably used. To increase the ammonia concentration in the washing liquid, a pump (11) is provided which circulates the washing liquid until the desired NH ₃ concentration is reached. One of the containers, for example (8a), is switched into this washing circuit, while the ammonia solution is taken from another, for example (8c), and injected into the exhaust gas stream for carrying out the selective catalytic reduction. The dosage of the ammonia solution is adapted to the current concentration of nitrogen oxides in the exhaust gas in order to ensure optimal pollutant conversion with the lowest possible ammonia slip.

The scrubbing liquid is used up by the use of the exhaust gas cleaning. The amount used is replaced by supplying fresh washing liquid to the washing circuit. The storage tanks are connected to the various media flows via appropriate valve arrangements. A suitable valve arrangement is shown by way of example in FIG.

Water is preferably used as the storage medium for ammonia. Ammonia has a high solubility in water, which is particularly advantageously improved by the simultaneous absorption of the carbon dioxide also present in the product gas stream. The reaction of the two components with one another forms ammonium carbonate, ammonium hydrogen carbonate and carbamates. Since the gas stream is hot between 60 and 300 ° C, preferably between 60 and 150 ° C, before entering the ammonia scrubber, an undesirable increase in the water vapor content can occur. In this case, a condenser is installed downstream of the ammonia scrubber or a cooler is integrated in the absorber.

The entire process is monitored with the aid of sensors, the signals of which are evaluated in a control module (12) for regulating the different process stages. The arrangement is powered by appropriate voltage or Power sources. All common technologies such as temperature measurement with thermocouples, conductivity measurement, capacitance measurement, NH ₃ sensor, NO sensor, array sensors, surface wave sensors, optical sensors etc. in connection with dynamic or quasi-dynamic measurement and evaluation methods can be used as sensors.

So-called NO-NH ₃ oscillatons can occur in the synthesis of ammonia in the temperature range between 0 and 300 ° C, in particular between 60 and 200 ° C, which means: after leaving the NH synthesis reactor, there are simultaneous and in the product gas stream (6) Concentrations of nitrogen monoxide and ammonia fluctuating over time. These NO-NH ₃ oscillations can lead to losses of this valuable raw material for ammonia production at high NO concentrations in the product gas stream (6). If high NO concentrations occur in the product gas stream, the gas stream after leaving the ammonia scrubber (7) is returned to the input of the NO or NH ₃ synthesis reactor with the aid of a pump (10). Otherwise, the gas flow is metered into the motor exhaust gas flow via the valve (9) controlled by (12). In another preferred variant, not shown, after the scrubber, for example, the synthesis gas is mixed with air and the NO contained therein is absorbed in a reversible memory - for example BaO, the remaining gas flow then via the valve (9) controlled by (12) into the motorized exhaust gas flow metered in and cleaned of pollutants together with it. In short time intervals the Synthesis gas no air added; then the desorption of NO from the store takes place, which, together with the synthesis gas which now remains rich, is returned to the input of the NO or NH ₃ synthesis reactor. All common chemical methods, for example also thermal desorption by heated supports, etc., are suitable for the desorption of the NO. In a further variant, not shown, the synthesis gas (6) containing NH ₃ can be admixed directly to the exhaust gas stream if the reducing agent requirement is particularly high.

If heavy deposits occur, e.g. of carbon, which can have a negative effect on the plasma-electrical properties of the apparatus, these can then be easily removed (regeneration), in which only air is passed through the arrangement during operation for this task.

If necessary, the control module (12) can include the control and regulation of the SCR process in the exhaust gas or, alternatively, can be connected to an external control device for the SCR process.

Claims

claims

1. Process for the selective catalytic reduction of nitrogen oxides with ammonia in the lean exhaust gas of a combustion process operated with a first, lean air / fuel mixture, the ammonia required for the selective reduction from a second, rich air / fuel mixture , which contains nitrogen monoxide, is obtained by reducing the nitrogen monoxide in an NH ₃ synthesis stage to form ammonia to form a product gas stream, characterized in that the ammonia formed is separated from the product gas stream and placed in a storage medium for use in selective catalytic use Reduction is saved.

2. The method according to claim 1, characterized in that the nitrogen monoxide contained in the second air / fuel mixture in a NO synthesis stage by means of a thermal plasma or an electrical one

Arc discharge obtained from air and the resulting gas mixture is enriched by adding fuel.

3. The method according to claim 1, characterized g ek enn chi that a rich air / fuel mixture is treated in an NO synthesis stage by means of an electrical gas discharge to form the nitrogen monoxide contained in the second air / fuel mixture.

4. The method according to claim 1, characterized g ekennzei chnet that the second air / fuel mixture in the NO synthesis stage for the formation of nitrogen monoxide is subjected to a thermal combustion which is optimized for the formation of nitrogen monoxide.

5. The method according to claim 1, characterized in that the second air / fuel mixture containing nitrogen monoxide in the

NH ₃ synthesis stage is treated in an electrical gas discharge in the presence of a catalyst for converting nitrogen monoxide to ammonia.

6. The method according to claim 5, characterized in that the electrical gas discharge is pulsed in the NH ₃ synthesis and is formed in the form of a surface sliding discharge on the surface of the catalyst.

7. The method according to claim 6, characterized in that ammonia is separated from the product gas stream by means of an ammonia scrubber and is absorbed by the washing liquid, which serves as a storage medium for ammonia.

8. The method according to claim 7, characterized in that the product gas stream is mixed with the exhaust gas stream of the combustion process after separation of the ammonia.

9. The method according to claim 8, characterized in that part of the product gas stream is fed to the input of the NO or NH ₃ synthesis stage after separation of the ammonia.

10. The method according to claim 7, characterized in that the storage medium for ammonia is arranged in the NH ₃ synthesis stage, so that ammonia formation and absorption of ammonia take place in parallel.

11. The method according to claim 7, characterized gekennzei chnet that gas discharge and storage medium in the NH ₃ synthesis stage are arranged one behind the other in a reactor.

12. The method according to claim 1, characterized in that water is used as the storage medium for ammonia.

13. The method according to claim 12, characterized in that the absorption of ammonia is improved by the simultaneous absorption of carbon dioxide.

14. The method according to claim 1, characterized in that the combustion process is the combustion of an over-stoichiometrically composed air / fuel mixture in the internal combustion engine of a motor vehicle.

15. The method according to claim 14, characterized in that the NO synthesis stage, the NH ₃ synthesis stage and the Ammomak scrubber are constructed in the form of microreactor systems.