EP1366015A4 - Benzene-1 2-diol mannich bases ligands polymers and method of selective metal ions removal - Google Patents

Benzene-1 2-diol mannich bases ligands polymers and method of selective metal ions removal

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Publication number
EP1366015A4
EP1366015A4 EP02703395A EP02703395A EP1366015A4 EP 1366015 A4 EP1366015 A4 EP 1366015A4 EP 02703395 A EP02703395 A EP 02703395A EP 02703395 A EP02703395 A EP 02703395A EP 1366015 A4 EP1366015 A4 EP 1366015A4
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EP
European Patent Office
Prior art keywords
compound
ligand
complex
group
optionally substituted
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP02703395A
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German (de)
French (fr)
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EP1366015A1 (en
Inventor
David H Solomon
Marcus J Caulfield
Tiziana Russo
Ray Shaw
Duncan J Mcallister
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Technological Resources Pty Ltd
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Technological Resources Pty Ltd
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Priority claimed from AUPR3464A external-priority patent/AUPR346401A0/en
Priority claimed from AUPR5484A external-priority patent/AUPR548401A0/en
Application filed by Technological Resources Pty Ltd filed Critical Technological Resources Pty Ltd
Publication of EP1366015A1 publication Critical patent/EP1366015A1/en
Publication of EP1366015A4 publication Critical patent/EP1366015A4/en
Ceased legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07D—HETEROCYCLIC COMPOUNDS
    • C07D295/00—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms
    • C07D295/04—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms with substituted hydrocarbon radicals attached to ring nitrogen atoms
    • C07D295/08—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms with substituted hydrocarbon radicals attached to ring nitrogen atoms substituted by singly bound oxygen or sulfur atoms
    • C07D295/096—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms with substituted hydrocarbon radicals attached to ring nitrogen atoms substituted by singly bound oxygen or sulfur atoms with the ring nitrogen atoms and the oxygen or sulfur atoms separated by carbocyclic rings or by carbon chains interrupted by carbocyclic rings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J39/00—Cation exchange; Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
    • B01J39/08—Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
    • B01J39/16—Organic material
    • B01J39/18—Macromolecular compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J45/00—Ion-exchange in which a complex or a chelate is formed; Use of material as complex or chelate forming ion-exchangers; Treatment of material for improving the complex or chelate forming ion-exchange properties
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00—Treatment of water, waste water, or sewage
    • C02F1/42—Treatment of water, waste water, or sewage by ion-exchange
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00—Treatment of water, waste water, or sewage
    • C02F1/68—Treatment of water, waste water, or sewage by addition of specified substances, e.g. trace elements, for ameliorating potable water
    • C02F1/683—Treatment of water, waste water, or sewage by addition of specified substances, e.g. trace elements, for ameliorating potable water by addition of complex-forming compounds
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C215/00—Compounds containing amino and hydroxy groups bound to the same carbon skeleton
    • C07C215/46—Compounds containing amino and hydroxy groups bound to the same carbon skeleton having hydroxy groups bound to carbon atoms of at least one six-membered aromatic ring and amino groups bound to acyclic carbon atoms or to carbon atoms of rings other than six-membered aromatic rings of the same carbon skeleton
    • C07C215/48—Compounds containing amino and hydroxy groups bound to the same carbon skeleton having hydroxy groups bound to carbon atoms of at least one six-membered aromatic ring and amino groups bound to acyclic carbon atoms or to carbon atoms of rings other than six-membered aromatic rings of the same carbon skeleton with amino groups linked to the six-membered aromatic ring, or to the condensed ring system containing that ring, by carbon chains not further substituted by hydroxy groups
    • C07C215/50—Compounds containing amino and hydroxy groups bound to the same carbon skeleton having hydroxy groups bound to carbon atoms of at least one six-membered aromatic ring and amino groups bound to acyclic carbon atoms or to carbon atoms of rings other than six-membered aromatic rings of the same carbon skeleton with amino groups linked to the six-membered aromatic ring, or to the condensed ring system containing that ring, by carbon chains not further substituted by hydroxy groups with amino groups and the six-membered aromatic ring, or the condensed ring system containing that ring, bound to the same carbon atom of the carbon chain
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C217/00—Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton
    • C07C217/54—Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton having etherified hydroxy groups bound to carbon atoms of at least one six-membered aromatic ring and amino groups bound to acyclic carbon atoms or to carbon atoms of rings other than six-membered aromatic rings of the same carbon skeleton
    • C07C217/56—Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton having etherified hydroxy groups bound to carbon atoms of at least one six-membered aromatic ring and amino groups bound to acyclic carbon atoms or to carbon atoms of rings other than six-membered aromatic rings of the same carbon skeleton with amino groups linked to the six-membered aromatic ring, or to the condensed ring system containing that ring, by carbon chains not further substituted by singly-bound oxygen atoms
    • C07C217/58—Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton having etherified hydroxy groups bound to carbon atoms of at least one six-membered aromatic ring and amino groups bound to acyclic carbon atoms or to carbon atoms of rings other than six-membered aromatic rings of the same carbon skeleton with amino groups linked to the six-membered aromatic ring, or to the condensed ring system containing that ring, by carbon chains not further substituted by singly-bound oxygen atoms with amino groups and the six-membered aromatic ring, or the condensed ring system containing that ring, bound to the same carbon atom of the carbon chain
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/0622—Polycondensates containing six-membered rings, not condensed with other rings, with nitrogen atoms as the only ring hetero atoms
    • C08G73/0627—Polycondensates containing six-membered rings, not condensed with other rings, with nitrogen atoms as the only ring hetero atoms with only one nitrogen atom in the ring
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/0622—Polycondensates containing six-membered rings, not condensed with other rings, with nitrogen atoms as the only ring hetero atoms
    • C08G73/0633—Polycondensates containing six-membered rings, not condensed with other rings, with nitrogen atoms as the only ring hetero atoms with only two nitrogen atoms in the ring
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/0622—Polycondensates containing six-membered rings, not condensed with other rings, with nitrogen atoms as the only ring hetero atoms
    • C08G73/0638—Polycondensates containing six-membered rings, not condensed with other rings, with nitrogen atoms as the only ring hetero atoms with at least three nitrogen atoms in the ring
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00—Nature of the contaminant
    • C02F2101/006—Radioactive compounds
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00—Nature of the contaminant
    • C02F2101/10—Inorganic compounds
    • C02F2101/20—Heavy metals or heavy metal compounds
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/20—Recycling

Definitions

  • the present invention relates to a complexing ligand, new compounds, polymers, complexes and processes suitable for selectively removing target cations from solutions.
  • Bayer process Another example of a system that would benefit from the removal of unwanted metal ions is the Bayer process.
  • the Bayer process has been used commercially for about 100 years and it is well known to persons of skill in the art. It is used to extract alumina from aluminium-bearing ores, collectively known as bauxites, which is subsequently reduced in a second stage to aluminium metal.
  • the present invention provides for a system whereby metal ions can be complexed with ligands and removed from solutions. As a consequence of the way this system operates, the ligands can be completely recycled, making the system economically attractive for large-scale separations. Many of the ligands developed for use in such applications are novel per se, and accordingly the present invention also provides such novel compounds.
  • R. ! and R 2 are independently H, optionally substituted alkyl, alkenyl alkynyl or aryl, or an oxygen protecting group;
  • R 3 is H, an optionally substituted alkyl, alkenyl, alkynyl or aryl, or an optionally substituted carbocyclic, heterocyclic, aromatic or heteroaromatic ring, or series of rings, fused to the ring of formula (I) represented above;
  • R is H, -OR 5 or any other non-deleterious substituent
  • R 5 is H or an optionally substituted alkyl, alkenyl, alkynyl or aryl;
  • Y 2 and Y 3 are each independently CH or N; and X is an amine, including aminoalkylene, aminoalkenylene or aminoalkynylene.
  • amine used either alone or in a compound word is used in this specification in its broadest sense. It includes within its scope any group that includes an amino nitrogen atom which is basic in nature. In includes amino, alkylamino (for example methylarnino), dialkylamino (for example dimethylamino or methylethylamino), aminoalkylene (for example aminomethylene (-CH 2 NR x R y or aminoethylene), aminoalkenylene, aminoalkenylene and so forth. It is not intended to cover amido substituents, which are not basic in nature.
  • the compound is not a compound of formula (I) in which R ls R 2 , R 3 and R 4 are H, Yi , Y 2 and Y 3 are CH, and X is one of CH 2 H 2 , CH 2 N(CH 3 ) 2 , CH 2 N(CH 2 CH 3 ) 2 , CH 2 N(n-propyl) 2 , CH 2 N(wo-propyl) 2 , CH 2 N( «-butyl) 2 , CH 2 N(cyclohexyl) 2 , or CH N(CH 2 ) 5 , and X is positioned ortho to the substituent OR .
  • ⁇ and R 2 are independently selected from H or alkyl, and at least one of R t and R 2 is H.
  • X is an optionally substituted saturated or unsaturated alkylamino, di(alkyl)amino, aminoalkyl, alkylaminoalkyl, or di(alkyl)aminoalkyl. More preferably X is an unsubstituted alkylamino, di(alkyl)amino, aminoalkyl, alkylaminoalkyl, or di(alkyl)aminoalkyl.
  • X is an aminoalkyl group of the general structure: e
  • R$ and R 7 are the same or different, and are each an optionally substituted straight chained, branched or cyclic alkyl group, which may be linked together to form a heterocyclic group containing the nitrogen atom illustrated, or one or both of R ⁇ and R 7 may be linked to another site on the compound to form a cyclic group containing the nitrogen atom illustrated, and n is 0 or a positive integer (and preferably a positive integer, most preferably 1).
  • R ⁇ and R 7 are independently a straight chained or branched - o alkyl group, a C - C 10 cyclic alkyl group or together form cyclic group containing from 4 to 10 carbon atoms, and one or more heteroatoms selected from oxygen, nitrogen and sulphur. More preferably R ⁇ and R 7 are independently selected from the group consisting of methyl, ethyl, propyl, butyl, pentyl, hexyl, octyl, and decyl, including the isomers thereof.
  • Y ⁇ is CH and X is positioned ortho to the group OR .
  • Y 1 ⁇ Y 2 and Y 3 are each CH. It will be understood to persons skilled in the art of the invention that when a substituent such as X, R 3 or R 4 is attached at one of Yi, Y or Y 3 , the hydrogen atom referred to in "CH" will be replaced with that substituent.
  • R ⁇ and R 2 are each H.
  • Such compounds are conveniently synthesised with few reaction side products by proceeding through an intermediate in which R t is alkyl, such as CH 3 and R 2 is H.
  • the inventors have recognised that certain new complexing ligands can be made with an internal base, which when complexed with the target cation, result in the formation of an internal salt, so that the complex has an overall neutral charge.
  • This overall uncharged complex is thereafter much more amenable to solvent extraction techniques.
  • the complexing ligand could be used in a selective process for the removal of one target ion from another, such as silicon from aluminium or aluminium from silicon.
  • the present invention provides a ligand system that is capable of forming complexes with metal ions.
  • the unique characteristics of these complexes make them amenable to removal by conventional methods including solvent extraction techniques.
  • the present invention accordingly provides a complexing ligand for forming a complex with a cation, the ligand comprising an aromatic component including two or more attachment sites for the cation, an amine which may optionally be substituted, and a hydrocarbon chain of from 1 to 12 carbon atoms in length.
  • the amine component of the ligand is capable of taking on an internal counterion (H+) so that the complex of the target cation and ligand has an overall neutral charge.
  • the hydrocarbon chain functions to improve the hydrophobic (or the organophilic) nature of the ligand to assist in forming a complex that will report to an organic phase in preference to an aqueous phase.
  • Such ligands can be used to extract a target cation or cations from an aqueous solution.
  • this ligand can include these three components, optionally together with other components, in a wide variety of arrangements.
  • the hydrocarbon chain may be attached directly to the aromatic ring, or may be attached to the amine nitrogen.
  • the only restriction on the arrangements possible is that the three components must be capable of performing their intended function described above in the overall ligand.
  • the use of such compounds as ligands for forming complexes with cations, the complexes having an overall neutral charge without an external counter-ion, has hitherto been unknown.
  • R u R 2 , R 3 and R are H, Y Y 2 and Y 3 are CH, and X is CH 2 NH 2 ,
  • the cations that may be complexed with the ligand of the present invention are any of the metal cations, or one of the metal-like cations silicon, boron, germanium, arsenic and selenium.
  • the cation is selected from the group consisting of aluminium, silicon, titanium, boron, gallium, germanium, indium, tin, lead, uranium, gold, silver, arsenic, selenium, cadmium, mercury, chromium, copper and iron.
  • the amine nitrogen on at least one of the ligands is protonated so that the complex has an overall neutral charge and can be extracted into an organic solvent.
  • the inventors have found that the amine nitrogen does not, in such ligands, form a. directbond with the , . cation complexed to the ligand of the invention.
  • the two attachment sites for the cation are in an ortho relationship with respect to one another. More preferably, the two attachment sites for the cation are hydroxy groups.
  • amino group of the ligand is an aminoalkyl substituent that can be protonated as required providing internal counter-ions to the target cation.
  • the ligand is a chelating ligand.
  • the ligand includes an aromatic component.
  • This component is advantageous as the attachment sites for the cation are held in an appropriate spatial relationship with respect to each other.
  • the chemistry of the ligand might be modified by adding other substituents to the aromatic ring to affect the electronic properties of the ligand so that it may preferentially complex with a particular target metal ion.
  • ligands in this class include the following:
  • the ligand includes an aromatic component including two or more attachment sites for the cation, an amine providing an internal base, and a hydrocarbon chain that provides a hydrophobic tail. More preferably, the hydrocarbon chain length is selected so that a complex of the ligand and a target metal ion will be soluble in a selected organic phase. In some instances, it is preferred that the hydrocarbon chain contains at least 4 carbon atoms.
  • ligands in this class include the following:
  • the ligand is preferably one of the class of compounds of formula (I) outlined above.
  • the complexing ligand is suitable for use in a method for extracting a target cation from an aqueous solution.
  • the length of the groups R ⁇ and R will therefore be selected according to the organic phase to be used in the extraction step. Routine experimentation can be used to identify a substituent of suitable length to enable separation into the organic phase.
  • the length of the groups R ⁇ and R 7 will also be dependent on the metal ion being complexed and the availability of the amine required to synthesize the ligand. Another important consideration is the added molecular weight as a result of a longer chain length for a single ligand and the consequent increase in the equivalent weight to complex a given amount of ions.
  • R ⁇ is CH 3 . It has been found by the present applicant that the mono alkyl ethers of the catechol Mannich bases (in which Ri is CH 3 and R 2 is H) are advantageous intermediates to go through in the synthesis of the compounds of the embodiment of the invention described above.
  • Rj and R 2 are independently H, optionally substituted alkyl, alkenyl alkynyl or aryl, or an oxygen protecting group;
  • R 3 is H, an optionally substituted alkyl, alkenyl, alkynyl or aryl, or an optionally substituted carbocyclic, heterocyclic, aromatic or heteroaromatic ring, or series of rings, fused to the respective ring or rings represented above;
  • R 4 is H, -OR 5 or any other non-deleterious substituent
  • R 5 is H or an optionally substituted alkyl, alkenyl, alkynyl or aryl; Y 1 ⁇ Y 2 and Y 3 are each independently CH or N; n is 0 or a positive integer; p is a positive integer;
  • R 8 and R 9 are the same or different, and are each an optionally substituted straight chained, branched or cyclic alkyl group, or R 8 and R 9 may together form a substituted or unsubstituted, straight chained, branched or cyclic alkyl group linking the two nitrogen atoms;
  • R 10 and R ⁇ are the same or different, and are each H or a substituted or unsubstituted branched or straight chained alkyl group. . , , ,
  • the compound is not one selected from the group consisting of 3,3'-[ethylenebis(methyliminomethylene)]di(benzene-l,2-diol); 6,6'-dimethoxy-2,2'-[ethylenebis(methyliminomethylene)]diphenol; 6,6'-dimethoxy-2,2'-[ethylenebis(ethyliminomethylene)]diphenol; 6,6 '-dimethoxy-2,2'-[propane- 1 ,3-diylbis(methyliminomethylene)]diphenol; 6,6'-dimethoxy-2,2'-(piperazine-l,4-diylbismethylene)diphenol; 3,3'-[ethylenebis(ethyliminomethylene)]di(benzene-l,2-diol); 3,3'-[propane-l,3-diylbis(methyliminomethylene)]di(benzene-l,2-diol); 3 ,3 '-[[ethylene
  • the nitrogen-containing chain linking the two aromatic rings together is attached at either end to each of the aromatic rings in the position ortho to the groups OR 2 .
  • p is 2 or 3.
  • R 10 and R ⁇ are each H.
  • R 8 and R 9 are independently a straight chained or branched - o alkyl group, a C 4 - Cio cyclic alkyl group or together form a straight chained, branched or cyclic alkyl group linking the two nitrogen atoms together. More preferably, R 8 and R 9 are independently selected from the group consisting of methyl, ethyl, propyl, butyl, pentyl, hexyl, octyl, and decyl, including the isomers thereof.
  • A is the following structure:
  • Ri and R 2 are independently H, optionally substituted alkyl, alkenyl alkynyl or aryl, or an oxygen protecting group;
  • R 3 is H, an optionally substituted alkyl, alkenyl, alkynyl or aryl, or an optionally substituted carbocyclic, heterocyclic, aromatic or heteroaromatic ring, or series of rings, fused to the respective ring or rings represented above;
  • R 4 is H, -OR 5 or any other non-deleterious substituent
  • R 5 is H or an optionally substituted alkyl, alkenyl, alkynyl or aryl;
  • Yi, Y 2 and Y 3 are each independently CH or N; n is 0 or a positive integer; p is a positive integer;
  • R 8 and R 9 are the same or different, and are each an optionally substituted straight chained, branched or cyclic alkyl group, or Rg and R 9 may together form a substituted or unsubstituted, straight chained, branched or cyclic alkyl group linking the two nitrogen atoms; and
  • Rio and R ⁇ are the same or different, and are each H or a substituted or unsubstituted branched or straight chained alkyl group; and wherein the polymer may contain cross-linking through R 8 and/or R 9 .
  • the polymer preferably has an average molecular weight of between 330 and 15,000, and more preferably between 330 and 10,000.
  • q is a positive integer from 1 to 4.
  • These polymers can be formed by a Mannich condensation of the appropriate diamines, aldehydes and catechol-based reagents. By controlling the reagent ratios, polymeric structures can be formed. These polymeric structures can also be formed from Mannich condensation of monoalkyl ethers of the appropriate catechol-based reagents, aldehydes and diamines. The reaction product of the monoalkyl ether reagents can then be isolated and optionally deprotected and condensed further to form the polymer. Cross- linked versions of the polymers can be made by selecting the appropriate mix of primary and secondary diamines .
  • Ri, R 2 , R 3 , R 4 , R 8 and n are as defined above;
  • Y is a direct bond or a divalent linking group, such as a straight chain or branched alkyl group.
  • R ls R 2 , R 3 and R 4 are as outlined above.
  • R 8 is a straight-chained alkyl group having a chain length of from 1 to 4 carbon atoms.
  • Y is a straight-chained alkyl group having a chain length of from 1 to 5 carbon atoms.
  • the groups pendant to the polymer backbone are selected so as to be capable of selectively chelating target cations from an aqueous solution.
  • the polymer may be of any suitable type commonly used in forming ion exchange resins, such as polystyrene.
  • ion exchange resins such as polystyrene.
  • the cation may be any of the metal cations, or may be one of the metal-like cations silicon, boron, germanium, arsenic and selenium.
  • the cation is selected from the group consisting of silicon, boron, aluminium, titanium, copper, gold, lead, tin, zinc, gallium, germanium, vanadium, chromium, manganese, iron, cobalt, nickel, zirconium, hafiiium, niobium, tantalum, molybdenum, tungsten, technetium, rhenium, platinum, ruthenium, osmium rhodium, iridium, palladium, platinum, silver, indium and thallium. More preferably the cation is selected from the group consisting of silicon, boron, aluminium, titanium, copper and gold. In some applications of the invention, particularly suited cations are silicon (eg Si 4+ ), aluminium (eg Al 34 ), titanium, gold and copper.
  • the present invention also provides a method for extracting target cations from an aqueous solution comprising:
  • the method preferably includes the step of separating the target cations from the complexing ligand, compound polymer or ion exchange resin, and reusing the ligand, compound, polymer or ion exchange resin for separating further target cations.
  • Preferred target cations are as described above. It will be understood that in certain minerals processing operations it is desirable to selectively extract certain cations to the exclusion, or substantial exclusion;, of others in an aqueous solution. Cations of particular interest in this regard are aluminium, silicon, titanium, boron, gallium, germanium, indium, tin, lead, uranium, gold, silver, arsenic, selenium, cadmium, mercury, chromium, copper and iron.
  • the separation step comprises extracting the complex into an organic phase, and separating the organic phase from the aqueous phase.
  • the separation step comprises physically separating the exchange resin from the aqueous solution.
  • the present invention also provides a method for the selective separation of silicon and aluminium in an aqueous liquor containing dissolved silica and alumina (such as a Bayer process liquor), the method comprising:
  • the applicant has found that in certain ligands of the present invention, aluminium ions are complexed in preference to silicon ions. Accordingly, the ligand, compound, polymer or ion exchange resin preferably forms a complex with the aluminium ions.
  • the ligand is separated from aluminium ions, and the ligand is reused for the separation of further cations.
  • amine used either alone or in a compound word is used in this specification in its broadest sense. It includes within its scope any group that includes an amino nitrogen atom which is basic in nature. In includes amino, alkylamino (for example methylamino), dialkylamino (for example dimethylamino or methylethylamino), aminoalkylene (for example aminomethylene (-CH 2 R x R y or aminoethylene), aminoalkenylene, aminoalkenylene and so forth. It is not intended to cover amido substituents, which are not basic in nature.
  • alkyl used either alone or in a compound word such as “optionally substituted alkyl” or “optionally substituted cycloalkyl” denotes straight chain, branched or mono- or poly- cyclic alkyl, preferably Cl-30 alkyl or cycloalkyl.
  • straight chain and branched alkyl examples include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, amyl, isoamyl, sec-amyl, 1,2-dimethylpropyl, 1,1- dimethylpropyl, hexyl, 4-methylpentyl, 1-methylpentyl, 2-methylpentyl, 3- methylpentyl, 1,1-dimethylbutyl, 2,2-dimethylbutyl, 3,3-dimethylbutyl, 1,2- dimethylbutyl, 1,3-dimethylbutyl, 1,2,2-trimethylpropyl, 1,1,2-trimethylpropyl, heptyl, 5-methylhexyl, 1-methylhexyl, 2,2-dimethylpentyl, 3,3-dimethylpentyl, 4,4- dimetylpentyl, 1,2-dimethylpentyl, 1,3-
  • cyclic alkyl examples include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclononyl and cyclodecyl and the like.
  • the alkyl may optionally be substituted by any non-deleterious substituent.
  • alkenyl used either alone or in compound words such as “alkenyloxy” denotes groups formed from straight chain, branched or cyclic alkenes including ethylenically mono-, di- or poly-unsaturated alkyl or cycloalkyl groups as defined above, preferably C2-20 alkenyl.
  • alkenyl examples include vinyl, allyl, 1- methyl vinyl, butenyl, iso-butenyl, 3-methyl-2-butenyl, 1-pentenyl, cyclopentenyl, 1- methyl-cyclopentenyl, 1-hexenyl, 3-hexenyl, cyclohexenyl, 1-heptenyl, 3-heptenyl, 1- octenyl, cyclooctenyl, 1-nonenyl, 2-nonenyl, 3-rionenyl, 1-decenyl, 3-decenyl, 1,3- butadienyl, 1,4-pentadienyl, 1,3-cyclopentadienyl, 1,3-hexadienyl, 1,4-hexadienyl, 1,3- cyclohexadienyl, 1,4-cyclohexaidenyl, 1,3-cycloheptadienyl, 1,3,5-cycloheptatrien
  • aryl used either alone or in compound words such as “optionally substituted aryl”, “optionally substituted aryloxy” or “optionally substituted heteroaryl” denotes single, polynuclear, conjugated and fused residues of aromatic hydrocarbons or aromatic heterocyclic ring systems.
  • aryl examples include phenyl, biphenyl, terphenyl, quaterphenyl, phenoxyphenyl, naphtyl, tetrahydronaphthyl, anthracenyl, dihydroanthracenyl, benzanthracenyl, dibenzanthracenyl, phenanthrenyl, fluorenyl, pyrenyl, indenyl, azulenyl, chrysenyl, pyridyl, 4-phenylpyridyl, 3-phenylpyridyl, thienyl, furyl, pyrryl, pyrrolyl, furanyl, imadazolyl, pyrrolydinyl, pyridinyl, piperidinyl, indolyl, pyridazinyl, pyrazolyl, pyrazinyl, thiazolyl, pyrimidinyl, quinolinyl,
  • heterocyclyl used either alone or in compound words such as “optionally substituted saturated or unsaturated heterocyclyl” denotes monocyclic or polycyclic heterocyclyl groups containing at least one heteroatom atom selected from nitrogen, sulphur and oxygen.
  • Suitable heterocyclyl groups include N-containing heterocyclic groups, such as unsaturated 3 to 6 membered heteromonocyclic groups containing 1 to 4 nitrogen atoms, for example, pyrrolyl, pyrrolinyl, imidazolyl, pyrazolyl, pyridyl, pyrimidinyl, pyrazinyl, pyridazinyl, triazolyl or tetrazolyl; saturated 3 to 6- membered heteromonocyclic groups containing 1 to 4 nitrogen atoms, such as, pyrrolidinyl, imidazolidinyl, piperidino or piperazinyl; unsaturated condensed heterocyclic groups containing 1 to 5 nitrogen atoms, such as indolyl, isoindolyl, indolizinyl, benzimidazolyl, quinolyl, isoquinolyl, indazolyl, benzotriazolyl or tetrazolopyridaziny
  • optionally substituted means that a group may or may not be further substituted with one or more groups selected from alkyl, alkenyl, alkynyl, aryl, halo, haloalkyl, haloalkenyl, haloalkynyl, haloaryl, hydroxy, alkoxy, alkenyloxy, aryloxy, benzyloxy, haloalkoxy, haloalkenyloxy, haloaryloxy, nitro, nitroalkyl, nitroalkenyl, nitroalkynyl, nitroaryl, nitroheterocyclyl, amino, alkylamino, dialkylamino, alkenylamino, alkynylamino, arylamino, diarylamino, benzylamino, dibenzylamino, acyl, alkenylacyl, alkynylacyl, arylacyl, acylamino, diacylamino,
  • non- deleterious substituent refers to any of the substituents outlined above which is less weakly acidic than the hydroxy proton of 4-methoxyphenol (pK a 10.2). Such substituents are to be expected not to interfere with the use of the compounds of the invention as a ligand that can form an internal base when complexed with cations.
  • the substituent may be selected so that the aromatic ring has certain electronic properties that promote complexation with a particular target cation.
  • acyl used either alone or in compound words such as "optionally substituted acyl” or “optionally substituted acyloxy” denotes carbamoyl, aliphatic acyl group and acyl group containing an aromatic ring, which is referred to as aromatic acyl or a heterocyclic ring which is referred to as heterocyclic acyl, preferably Cl-30 acyl.
  • acyl examples include carbamoyl; straight chain or branched alkanoyl such as formyl, acetyl, propanoyl, butanoyl, 2-methylpropanoyl, pentanoyl, 2,2- dimethylpropanoyl, hexanoyl, heptanoyl, octanoyl, nonanoyl, decanoyl, ⁇ ndecanoyl, dodecanoyl, tridecanoyl, pentadecanoyl, hexadecanoyl, heptadecanoyl, octadecanoyl, nonadecanoyl and icosanoyl; alkoxycarbonyl such as methoxycarbonyl, ethoxycarbonyl, t-butoxycarbonyl, t-pentyloxycarbonyl and heptyloxycarbonyl; cycloalkylcarbonyl such as cycl
  • phenylacetyl phenylpropanoyl, phenylbutanoyl, phenyhsobutyl, phenylpentanoyl and phenylhexanoyl
  • naphthylalkanoyl e.g. naphthylacetyl, naphthylpropanoyl and naphthylbutanoyl
  • aralkenoyl such as phenylalkenoyl (e.g.
  • phenylpropenoyl, phenylbutenoyl, phenylmethacrylyl, phenylpentenoyl and phenylhexenoyl and naphthylalkenoyl e.g. naphthylpropenoyl, naphthylbutenoyl and naphthylpentenoyl
  • aralkoxycarbonyl such as phenylalkoxycarbonyl
  • benzyloxycarbonyl aryloxycarbonyl such as phenoxycarbonyl and naphthyloxycarbonyl; aryloxyalkanoyl such as phenoxyacetyl and phenoxypropionyl; arylcarbamoyl such as phenylcarbamoyl; arylthiocarbamoyl such as phenylthiocarbamoyl; arylglyoxyloyl such as phenylglyoxyloyl and naphthylglyoxyloyl; arylsulfonyl such as phenylsulfonyl and naphthylsulfonyl; heterocycliccarbonyl; heterocyclicalkanoyl such as thienylacetyl, thienylpropanoyl, thienylbutanoyl, thienylpentanoyl, thienylhexanoyl, thiazo
  • the present invention provides a system of selectively removing aluminium ions from basic liquors. This involves a combination of modifying the basic chemicals to give the optimum complexation whilst allowing separation and subsequent regeneration of the complexing agent.
  • Mannich bases have been found to offer the internal neutralization of the complex formed, and therefore greatly improve the ability of the target metal ions to be taken out of the aqueous phase and into an organic phase.
  • Mannich bases are formed from the reaction of a reactive phenol (1), formaldehyde (2) and an appropriate amine (3) to form (4) (Scheme 1).
  • Variation of the R group in the amine can alter the hydrophilic / hydrophobic nature of the Mannich base. This will alter the solubility properties of the phenolic ring, and therefore of the complex formed.
  • the selectivity of these ligands can be altered by the addition of other functional groups to the phenyl ring, thus changing , the nature of the ligand.
  • the present applicants have shown that complexation of the catechol dipropyl Mannich base derivative with Si under controlled conditions, forms the complex (5).
  • the selective complexation can be controlled by the chemistry of the host liquor, the nature of the ligand, and/or the rate at which the complex is formed. Depending on which metal ion complexes at a greater rate, there is the possibility of selective removal of that ion by careful manipulation of the conditions.
  • the present invention provides a method of accomplishing the selective removal of target cations by controlling the rate of decomposition of ligand / metal ion complex.
  • the system is also applicable to other metal cations for example, but not limited to Ti, Zr, Ga, Ln, TI, and Mo.
  • the amine employed for this synthesis is dimethylamine.
  • the amine employed for this synthesis is dibutylamine.
  • the reaction is heated at 70°C for 72 h. Work-up of the reaction gives the crude product as a sticky pale orange residue.
  • the residue is dissolved in a mixture of chloroform : ethylacetate (1 : 1) and filtered to remove any insoluble residues.
  • the organic filtrate is concentrated under reduced pressure and purified using column chromatography (chloroform) to afford the compound as a dark orange oil (2.10 g, 16%) (Found: C, 72.4; H, 10.2; N, 5.3. C 16 H 27 NO 2 requires C, 72.4; H, 10.3; N, 5.3%).
  • the amine employed for this synthesis is diethylamine.
  • Column chromatography (acetone) affords the compound as pale yellow grain like crystals (5.33 g, 55%) m.p. 43-44°C. (Found: C, 67.6; H, 8.6; N, 7.1. Calc. for C ⁇ H 17 NO 2 C, 67.7; H, 8.8; N, 7.2%).
  • the amine employed for this synthesis is dipropylamine.
  • Column chromatography (ethylacetate) affords the compound as pale yellow needle like crystals (3.84 g, 34%) m.p. 34-35°C (Found: C, 69.7; H, 9.6; N, 6.4. Calc. for C 13 H 21 NO 2 C, 69.9; H, 9.5; N, 6.3%).
  • the amine employed for this synthesis is N,N'-diethylethylenediamine.
  • Column chromatography affords the compound as pale yellow crystals (2.96 g, 41%), m.p. 71-72°C (Found: C, 68.0; H, 8.3; N, 7.2.
  • C 22 H 32 N 2 O 4 requires C, 68.0; H, 8.3; N, 7.2%).
  • Mass spectum m/z (e.i.) 360 (11%), 238 (12), 194 (4), 166 (9), 122 (83), 94 (55), 58 (100) (Found: M +> , 360.20518. C 20 H 28 N 2 O 4 requires M + ⁇ 360.20491).
  • Mannich base adducts can be formed.
  • Mannich bases can be used to form new iris complexes with silicon (example of the structure shown below), that forms an internal salt (a self-neutralizing complex that does not require an external counter ion).
  • the iris-complex is formed regardless of the initial ratios of each of the reagents used, more importantly the same type of complex fomes in the presence of the bare triethylamine (TEA), albeit at a faster rate.
  • the two protons are delocalized on the three basic nitrogen atoms.
  • the same method is applicable to the synthesis of other Mannich base complexes with silicon.
  • the complex is an off white powder (0.30 g, 48%), m.p. 175-180°C (dec.) (Found: C, 61.6; H, 6.7; N, 7.9. C 27 H 35 N 3 O 6 Si requires C, 61.2; H, 6.7; N, 7.6%).
  • the complex is a white powder (0.76 g, 73%), m.p. 182-186°C (dec.) (Found: C, 64.6; H, 7.9; N, 6.7. C 33 H4 7 N 3 O 6 Si requires C, 65.0; H, 7.8; N, 6.9%).
  • the complex is a white powder (0.58 g, 49%), m.p. 184-190°C (dec.) (Found: C, 67.6; H, 8.7; N, 6.0. C 39 H 59 N 3 O 6 Si requires C, 67.5; H, 8.6; N, 6.1%). I.r. v max (KBr) 3043, 2964, 2876, 2804, 1585, 1476s and 1256s cm "1 . 1H n.m.r.
  • the complex is a white powder (0.62 g, 56%), m.p. 205-207°C (dec.) (Found: C, 69.5; H, 9.2; N, 5.4. C 45 H 17 N 3 O 6 Si requires C, 69.0; H, 9.3; N, 5.3%).
  • the complexes formed with complex 3,3'-[Ethylenebis(methyliminomethylene)- jdi(catechol) and 3,3'-[Propane-l,3-diylbis(methyliminomethylene)] di(catechol) are prepared according to the method described in 2.1 with the substitution of ethanol for tretrahydrofuran (THF).
  • THF tretrahydrofuran
  • the Mannich base ligand (1.5 mmol) to tetraethyl orthosilicate (1.0 mmol) is adjusted to 1:1.5 respectively.
  • the complexes are large 3-dimenstional network insoluble polymers, wherein both ends on the ligand coordinate to different silicon ions independent of eachother.
  • the complex is a white powder (0.5 g), m.p. 130°C (dec.) (Found: C, 60.1; H, 6.1; N, 7.5; Si, 4.8%). ICP-AES Si, 4.5%. I.r. v max (KBr) 3400brw, 3044w, 1478s, 1259, 1064, 1041, 743 and 690 cm "1 . 13 C CP-MAS n.m.r. ⁇ 23.6-55.3, H 2 CH 3 CN(CH 2 ) 2 NCH 3 CH 2 ; 96.5-119.3, ArCH; 135.9, ArC-OH and 142.2, ArC-O-Si. Solid probe mass spectrum (ei) m/z 61 (4%), 105 (28), 121 (9), 149 (100), 173 (9), 227 (6), 316 (7) and 331 (6).
  • the complex is a white powder (0.41 g), m.p. 172°C (dec.) (Found: C, 54.2; H, 6.5; N, 7.8; Si, 7.2%).
  • the Mannich bases can be used to form new monomeric and polymeric complexes with aluminium (example of the structure shown below), that forms an internal salt (a self- neutralizing complex that does not require an external counter ion).
  • Catechol and aluminium complexes formed under the anhydrous conditions described below also forms new monomeric and polymeric complexes that are isolated as triethylammonium salts.
  • Aluminium complex with 3-(dipropylaminomethylene)catechol A very pale green powder (0.78 g), m.p. 150-156°C (dec.) (Found: C, 69.6; H, 8.1; N, 5.6%»).
  • ICP-AES Al 4.0%. These values approximate to a composition of 40% (1:3, monomer), 53% (2:5, dimer) and 7% (3:7, trimer) of aluminium: ligand, which equates to: C, 68.0; H, 8.6; N, 5.9 and Al, 4.3%.
  • Silicon and aluminium complexes formed with Mannich base ligands show marked differences in their ability to partition between an aqueous and organic phase (examples of organic solvents are given below) depending on the length of the hydrocarbon chain. Below is a table illustrating the differences in partitioning ability between two solvent phases and is compared to the related catechol complexes.
  • the Mannich base ligands may be employed to form complexes with metal ions under aqueous conditions. To study the nature of the complexes of the metal ions with the
  • the metal complexes formed with these Mannich base ligands appear stable under aqueous and aqueous alkali conditions, they were found to decompose in slightly acidic aqueous solutions from which free, unchanged ligand and released metal can be recovered. More specifically the following procedure is an example of a suitable recovery scheme.
  • the complex is hydrolysed in dilute hydrochloric acid solution (0.05 M) followed by neutralisation of the aqueous solution then extraction into an organic solvent.
  • Suitable organic solvents include acetates (including ethyl acetate), ketones such as 2-butanone, chlorinated solvents, aliphatic and cyclic aliphatic solvents, aromatic solvents such as toluene, and commercial solvents such as kerosenes.
  • This recovered ligand can be used again to form more complex.
  • a flow chart for the process of extracting a target cation (for example a metal) from an aqueous solution containing the target cation and other cations, with the regeneration of the ligand is represented in Figure 3.
  • Mannich base derivatives of catechol can be prepared via the application of the general synthetic method outlined in Example 1 above. Increasing the length of the alkyl tails on the ligand increases its organophilic character. However, ligands with longer alkyl tails have higher molecular weights and therefore a lower theoretical effectiveness (grams of metal complexed per gram of ligand). Accordingly, the preferred ligand will be one that has a maximum theoretical effectiveness.
  • the pre-desilication step yields a high aluminium low silicon liquor and sodium aluminosilicate precipitate.
  • the silicon level in the liquor can be maintained at much higher levels provided the liquor composition and reaction time and temperature are modified from those currently used which are designed to maximise the desilication product precipitation. In that case the liquor contains both silicon and aluminium.
  • the silicon andialuminium can be separated from one another in the liquor using the solvent extraction technique of the present invention. This involves selecting a organic solvent and ligand suitable for selectively extracting the aluminium ions (or the silicon ions) into the organic phase. By separating the aluminium ions from the silicon ions, the valuable aluminium can be recovered and the silicon removed in a more economical form.
  • a postdesilication step is conducted to form a separate desilication product (DSP).
  • This post de-silication step is conducted after the digestion and red mud separation steps as illustrated in Figure 4.
  • the DSP is a mixed sodium aluminosilicate.
  • the DSP is precipitated out of the Bayer liquor so as to reduce the level of silicon in the Bayer liquor, which leads to downstream processing difficulties and minimises alumina product contamination.
  • the process of the present invention might be used either to remove the silicon directly from the digestion liquor prior to desilication occurring, analogous to treating the liquor from the desilication step as described above, or to remove any remaining aluminium from desilication product.
  • the DSP contains significant quantities of valuable aluminium and sodium.
  • the aluminium can be recovered from the DSP using the method of the present invention by:
  • the aluminium ions can be released from the complex.
  • One condition that may be modified to enable recovery of the target ion is pH.

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Abstract

A complexing ligand for forming a complex with a cation, the ligand comprising an aromatic component including two or more attachment sites for the cation, an optionally substituted amine, such as an aminoalkylene group, and a hydrocarbon chain of from 1 to 12 carbon atoms in length. The amine component of the ligand is capable of taking on an internal counterion (H+) so that the complex of the target cation and ligand has an overall neutral charge. Such ligands can be used to extract a target cation or cations from an aqueous solution. This has particular application for the separation of aluminium and silicon in aqueous liqors in a Bayer process. The ligand can be a simple compound formed by the Mannich condensation of catechol with formaldehyde and an amine. The ligand may alternatively be a bis-ligand, a polymer or an ion exchange resin. A range of new compounds and intermediates are also described.

Description

Benzene-1, 2-diol Mannich Bases, Ligands, Polymers and Method of Selective Metal Ions Removal
Field of the invention The present invention relates to a complexing ligand, new compounds, polymers, complexes and processes suitable for selectively removing target cations from solutions.
Background of the invention
The selective removal of metal ions is a difficult problem confronting the minerals industry today. Worldwide, the minerals industry employs hundreds of thousands of people and as such significantly contributes to the global economy.
When a raw mineral is mined from the ground, there are usually several steps that are needed before useful products are obtained. This usually involves multiple steps and often contributes significantly to the cost of the process. The efficiency of the process also depends on several factors including the properties and grade of the mineral bearing ore, any necessary pretreatment of raw materials and the proficiency of the extractive metallurgical step.
Mining companies invest considerable time and money into improving existing separation techniques, and in the development of new methodologies. There are however numerous unresolved issues facing the industry, one of the most challenging ones continue to be the selective' efficient removal of metal ions from solutions.
The problems associated with the removal of metals ions are exemplified by the proposed titaniferous process as outlined in US patent 5885536. The process is made economically unviable as major difficulties are encountered because of the formation of insoluble silicon and aluminium by-products. These products are readily formed unless steps are taken to minimize the concentration of aluminium present during critical stages in the process. This requires additional complicated processing steps, which detract from the economics of the process. This process therefore suffers from difficulties due to the presence of soluble silicon and aluminium phases and it would be beneficial if these metal ions could be removed.
Another example of a system that would benefit from the removal of unwanted metal ions is the Bayer process. The Bayer process has been used commercially for about 100 years and it is well known to persons of skill in the art. It is used to extract alumina from aluminium-bearing ores, collectively known as bauxites, which is subsequently reduced in a second stage to aluminium metal.
There are also numerous other processes that are hampered due to the presence of unwanted metal ions. It would therefore be beneficial to develop methodology for the removal of metals ions from solutions, and preferably, without one or more of the disadvantages of the present systems.
Summary of the Invention The present invention provides for a system whereby metal ions can be complexed with ligands and removed from solutions. As a consequence of the way this system operates, the ligands can be completely recycled, making the system economically attractive for large-scale separations. Many of the ligands developed for use in such applications are novel per se, and accordingly the present invention also provides such novel compounds.
Accordingly, in one aspect of the invention, there is provided a range of compounds suitable for use as ligands, or as precursors in the synthesis of ligands, the compounds being of the formula (I):
in which:
R.! and R2 are independently H, optionally substituted alkyl, alkenyl alkynyl or aryl, or an oxygen protecting group;
R3 is H, an optionally substituted alkyl, alkenyl, alkynyl or aryl, or an optionally substituted carbocyclic, heterocyclic, aromatic or heteroaromatic ring, or series of rings, fused to the ring of formula (I) represented above;
R is H, -OR5 or any other non-deleterious substituent;
R5 is H or an optionally substituted alkyl, alkenyl, alkynyl or aryl;
Yi, Y2 and Y3 are each independently CH or N; and X is an amine, including aminoalkylene, aminoalkenylene or aminoalkynylene. The term "amine" used either alone or in a compound word is used in this specification in its broadest sense. It includes within its scope any group that includes an amino nitrogen atom which is basic in nature. In includes amino, alkylamino (for example methylarnino), dialkylamino (for example dimethylamino or methylethylamino), aminoalkylene (for example aminomethylene (-CH2NRxRy or aminoethylene), aminoalkenylene, aminoalkenylene and so forth. It is not intended to cover amido substituents, which are not basic in nature.
Preferably the compound is not a compound of formula (I) in which Rls R2, R3 and R4 are H, Yi , Y2 and Y3 are CH, and X is one of CH2 H2, CH2N(CH3)2, CH2N(CH2CH3)2, CH2N(n-propyl)2, CH2N(wo-propyl)2, CH2N(«-butyl)2, CH2N(cyclohexyl)2, or CH N(CH2)5, and X is positioned ortho to the substituent OR .
Preferably \ and R2 are independently selected from H or alkyl, and at least one of Rt and R2 is H.
Preferably, X is an optionally substituted saturated or unsaturated alkylamino, di(alkyl)amino, aminoalkyl, alkylaminoalkyl, or di(alkyl)aminoalkyl. More preferably X is an unsubstituted alkylamino, di(alkyl)amino, aminoalkyl, alkylaminoalkyl, or di(alkyl)aminoalkyl.
Preferably X is an aminoalkyl group of the general structure: e
-fCH2K I
\ R7
wherein:
R$ and R7 are the same or different, and are each an optionally substituted straight chained, branched or cyclic alkyl group, which may be linked together to form a heterocyclic group containing the nitrogen atom illustrated, or one or both of R^ and R7 may be linked to another site on the compound to form a cyclic group containing the nitrogen atom illustrated, and n is 0 or a positive integer (and preferably a positive integer, most preferably 1). Preferably R^ and R7 are independently a straight chained or branched - o alkyl group, a C - C10 cyclic alkyl group or together form cyclic group containing from 4 to 10 carbon atoms, and one or more heteroatoms selected from oxygen, nitrogen and sulphur. More preferably Rδ and R7 are independently selected from the group consisting of methyl, ethyl, propyl, butyl, pentyl, hexyl, octyl, and decyl, including the isomers thereof.
In the simplest situation, Y\ is CH and X is positioned ortho to the group OR .
Preferably Y1} Y2 and Y3 are each CH. It will be understood to persons skilled in the art of the invention that when a substituent such as X, R3 or R4 is attached at one of Yi, Y or Y3, the hydrogen atom referred to in "CH" will be replaced with that substituent.
In the situation where the compound defined above is used as a ligand for a cation, it is preferred that R\ and R2 are each H. Such compounds are conveniently synthesised with few reaction side products by proceeding through an intermediate in which Rt is alkyl, such as CH3 and R2 is H.
Aside from the novel compounds outlined above, the inventors have recognised that certain new complexing ligands can be made with an internal base, which when complexed with the target cation, result in the formation of an internal salt, so that the complex has an overall neutral charge. This overall uncharged complex is thereafter much more amenable to solvent extraction techniques. As a result, it is envisaged that the complexing ligand could be used in a selective process for the removal of one target ion from another, such as silicon from aluminium or aluminium from silicon.
Accordingly, in another aspect, the present invention provides a ligand system that is capable of forming complexes with metal ions. The unique characteristics of these complexes make them amenable to removal by conventional methods including solvent extraction techniques.
The present invention accordingly provides a complexing ligand for forming a complex with a cation, the ligand comprising an aromatic component including two or more attachment sites for the cation, an amine which may optionally be substituted, and a hydrocarbon chain of from 1 to 12 carbon atoms in length. The amine component of the ligand is capable of taking on an internal counterion (H+) so that the complex of the target cation and ligand has an overall neutral charge. The hydrocarbon chain functions to improve the hydrophobic (or the organophilic) nature of the ligand to assist in forming a complex that will report to an organic phase in preference to an aqueous phase. Such ligands can be used to extract a target cation or cations from an aqueous solution.
It will be understood to persons skilled in the art that this ligand can include these three components, optionally together with other components, in a wide variety of arrangements. For example, the hydrocarbon chain may be attached directly to the aromatic ring, or may be attached to the amine nitrogen. The only restriction on the arrangements possible is that the three components must be capable of performing their intended function described above in the overall ligand. The use of such compounds as ligands for forming complexes with cations, the complexes having an overall neutral charge without an external counter-ion, has hitherto been unknown.
Compounds of the formula:
in which Ru R2, R3 and R are H, Y Y2 and Y3 are CH, and X is CH2NH2,
CH2N(CH3)2, CH2N(CH2CH3)2, CH2N(propyl)2, CH2N(cyclohexyl)2, or CH2N(CH2)5, and X is positioned ortho to the substituent OR2 have been disclosed in the prior art, but their ability to form complexes with cations which take on an internal counterion so that the complex has an overall neutral charge is not known.
The cations that may be complexed with the ligand of the present invention are any of the metal cations, or one of the metal-like cations silicon, boron, germanium, arsenic and selenium. Preferably the cation is selected from the group consisting of aluminium, silicon, titanium, boron, gallium, germanium, indium, tin, lead, uranium, gold, silver, arsenic, selenium, cadmium, mercury, chromium, copper and iron.
As explained above, when two or more of the ligands are complexed to the cation, the amine nitrogen on at least one of the ligands is protonated so that the complex has an overall neutral charge and can be extracted into an organic solvent. The inventors have found that the amine nitrogen does not, in such ligands, form a. directbond with the , . cation complexed to the ligand of the invention. Preferably the two attachment sites for the cation are in an ortho relationship with respect to one another. More preferably, the two attachment sites for the cation are hydroxy groups.
Preferably the amino group of the ligand is an aminoalkyl substituent that can be protonated as required providing internal counter-ions to the target cation.
Preferably the ligand is a chelating ligand.
Preferably the ligand includes an aromatic component. This component is advantageous as the attachment sites for the cation are held in an appropriate spatial relationship with respect to each other. In addition, it is envisaged that the chemistry of the ligand might be modified by adding other substituents to the aromatic ring to affect the electronic properties of the ligand so that it may preferentially complex with a particular target metal ion.
Examples of ligands in this class include the following:
Preferably the ligand includes an aromatic component including two or more attachment sites for the cation, an amine providing an internal base, and a hydrocarbon chain that provides a hydrophobic tail. More preferably, the hydrocarbon chain length is selected so that a complex of the ligand and a target metal ion will be soluble in a selected organic phase. In some instances, it is preferred that the hydrocarbon chain contains at least 4 carbon atoms.
Examples of ligands in this class include the following:
As will be evident from the above discussion, the ligand is preferably one of the class of compounds of formula (I) outlined above.
Examples of compounds within this class are as follows:
As explained above, the complexing ligand is suitable for use in a method for extracting a target cation from an aqueous solution. The length of the groups Rό and R will therefore be selected according to the organic phase to be used in the extraction step. Routine experimentation can be used to identify a substituent of suitable length to enable separation into the organic phase. The length of the groups R^ and R7 will also be dependent on the metal ion being complexed and the availability of the amine required to synthesize the ligand. Another important consideration is the added molecular weight as a result of a longer chain length for a single ligand and the consequent increase in the equivalent weight to complex a given amount of ions. In some instances a longer chain length may also inhibit complexation with a given metal ion. The chain length chosen will be a compromise between all of these factors/ ' According to one embodiment of this compound of the present invention, R\ is CH3. It has been found by the present applicant that the mono alkyl ethers of the catechol Mannich bases (in which Ri is CH3 and R2 is H) are advantageous intermediates to go through in the synthesis of the compounds of the embodiment of the invention described above.
According to another embodiment of the invention, there is provided a compound of the formula:
wherein:
Rj and R2 are independently H, optionally substituted alkyl, alkenyl alkynyl or aryl, or an oxygen protecting group; R3 is H, an optionally substituted alkyl, alkenyl, alkynyl or aryl, or an optionally substituted carbocyclic, heterocyclic, aromatic or heteroaromatic ring, or series of rings, fused to the respective ring or rings represented above;
R4 is H, -OR5 or any other non-deleterious substituent;
R5 is H or an optionally substituted alkyl, alkenyl, alkynyl or aryl; Y1} Y2 and Y3 are each independently CH or N; n is 0 or a positive integer; p is a positive integer;
R8 and R9 are the same or different, and are each an optionally substituted straight chained, branched or cyclic alkyl group, or R8 and R9 may together form a substituted or unsubstituted, straight chained, branched or cyclic alkyl group linking the two nitrogen atoms; and
R10 and Rπ are the same or different, and are each H or a substituted or unsubstituted branched or straight chained alkyl group. . , , ,
Preferably the compound is not one selected from the group consisting of 3,3'-[ethylenebis(methyliminomethylene)]di(benzene-l,2-diol); 6,6'-dimethoxy-2,2'-[ethylenebis(methyliminomethylene)]diphenol; 6,6'-dimethoxy-2,2'-[ethylenebis(ethyliminomethylene)]diphenol; 6,6 '-dimethoxy-2,2'-[propane- 1 ,3-diylbis(methyliminomethylene)]diphenol; 6,6'-dimethoxy-2,2'-(piperazine-l,4-diylbismethylene)diphenol; 3,3'-[ethylenebis(ethyliminomethylene)]di(benzene-l,2-diol); 3,3'-[propane-l,3-diylbis(methyliminomethylene)]di(benzene-l,2-diol); 3 ,3 '-[piperazine- 1 ,4-diylbismethylene)di(benzene- 1 ,2-diol).
Preferably the nitrogen-containing chain linking the two aromatic rings together is attached at either end to each of the aromatic rings in the position ortho to the groups OR2.
Preferred substituents for RΪ-RΛ and Y1-Y3 for the compound of this embodiment of the invention are as set out above.
Preferably p is 2 or 3. Preferably R10 and Rπ are each H.
Preferably R8 and R9 are independently a straight chained or branched - o alkyl group, a C4 - Cio cyclic alkyl group or together form a straight chained, branched or cyclic alkyl group linking the two nitrogen atoms together. More preferably, R8 and R9 are independently selected from the group consisting of methyl, ethyl, propyl, butyl, pentyl, hexyl, octyl, and decyl, including the isomers thereof.
Examples of compounds within this class are as follows:
According to another embodiment of the present invention, there is provided a polymer having the following formula:
wherein: q is a positive integer;
A is the following structure:
Ri and R2 are independently H, optionally substituted alkyl, alkenyl alkynyl or aryl, or an oxygen protecting group;
R3 is H, an optionally substituted alkyl, alkenyl, alkynyl or aryl, or an optionally substituted carbocyclic, heterocyclic, aromatic or heteroaromatic ring, or series of rings, fused to the respective ring or rings represented above;
R4 is H, -OR5 or any other non-deleterious substituent;
R5 is H or an optionally substituted alkyl, alkenyl, alkynyl or aryl;
Yi, Y2 and Y3 are each independently CH or N; n is 0 or a positive integer; p is a positive integer;
R8 and R9 are the same or different, and are each an optionally substituted straight chained, branched or cyclic alkyl group, or Rg and R9 may together form a substituted or unsubstituted, straight chained, branched or cyclic alkyl group linking the two nitrogen atoms; and
Rio and Rπ are the same or different, and are each H or a substituted or unsubstituted branched or straight chained alkyl group; and wherein the polymer may contain cross-linking through R8 and/or R9.
The polymer preferably has an average molecular weight of between 330 and 15,000, and more preferably between 330 and 10,000. Preferably q is a positive integer from 1 to 4.
These polymers can be formed by a Mannich condensation of the appropriate diamines, aldehydes and catechol-based reagents. By controlling the reagent ratios, polymeric structures can be formed. These polymeric structures can also be formed from Mannich condensation of monoalkyl ethers of the appropriate catechol-based reagents, aldehydes and diamines. The reaction product of the monoalkyl ether reagents can then be isolated and optionally deprotected and condensed further to form the polymer. Cross- linked versions of the polymers can be made by selecting the appropriate mix of primary and secondary diamines .
According to another embodiment of the invention, there is provided an ion exchange resin of the following structure:
wherein;
Ri, R2, R3, R4, R8 and n are as defined above; and
Y is a direct bond or a divalent linking group, such as a straight chain or branched alkyl group.
The preferred substituents for Rls R2, R3 and R4 are as outlined above.
Preferably R8 is a straight-chained alkyl group having a chain length of from 1 to 4 carbon atoms. Preferably Y is a straight-chained alkyl group having a chain length of from 1 to 5 carbon atoms.
The groups pendant to the polymer backbone are selected so as to be capable of selectively chelating target cations from an aqueous solution.
The polymer may be of any suitable type commonly used in forming ion exchange resins, such as polystyrene. According to the present invention there is also provided a complex ofa cation and a ligand, compound, polymer or ion exchange resin, the ligand, compound, polymer or ion exchange resin being as defined above.
The cation may be any of the metal cations, or may be one of the metal-like cations silicon, boron, germanium, arsenic and selenium.
Preferably the cation is selected from the group consisting of silicon, boron, aluminium, titanium, copper, gold, lead, tin, zinc, gallium, germanium, vanadium, chromium, manganese, iron, cobalt, nickel, zirconium, hafiiium, niobium, tantalum, molybdenum, tungsten, technetium, rhenium, platinum, ruthenium, osmium rhodium, iridium, palladium, platinum, silver, indium and thallium. More preferably the cation is selected from the group consisting of silicon, boron, aluminium, titanium, copper and gold. In some applications of the invention, particularly suited cations are silicon (eg Si4+), aluminium (eg Al34), titanium, gold and copper.
The present invention also provides a method for extracting target cations from an aqueous solution comprising:
-contacting a solution containing the target cations with a complexing ligand, compound, polymer or ion exchange resin as described above;
-forming a complex of the complexing ligand, compound, polymer or ion exchange resin and the target cations; and
-separating the aqueous solution from the complex.
The ligands of the present invention are recyclable in this process. Accordingly, the method preferably includes the step of separating the target cations from the complexing ligand, compound polymer or ion exchange resin, and reusing the ligand, compound, polymer or ion exchange resin for separating further target cations.
Preferred target cations are as described above. It will be understood that in certain minerals processing operations it is desirable to selectively extract certain cations to the exclusion, or substantial exclusion;, of others in an aqueous solution. Cations of particular interest in this regard are aluminium, silicon, titanium, boron, gallium, germanium, indium, tin, lead, uranium, gold, silver, arsenic, selenium, cadmium, mercury, chromium, copper and iron.
It is preferred that the ligand be in the form of the simple compound, bis compound or organic solvent-soluble polymer described above, as this would enable current extraction circuit technology to be employed to extract the target cations from other cations. In this situation, the separation step comprises extracting the complex into an organic phase, and separating the organic phase from the aqueous phase. In the alternative, when a solid-phase ion exchange resin is used, the separation step comprises physically separating the exchange resin from the aqueous solution.
The present invention also provides a method for the selective separation of silicon and aluminium in an aqueous liquor containing dissolved silica and alumina (such as a Bayer process liquor), the method comprising:
- contacting said liquor with the ligand, compound, polymer or ion exchange resin described above;
- forming a complex of the ligand, compound, polymer or ion exchange resin with the either the silicon ions or the aluminium ions;
- separating the complex from the liquor.
The applicant has found that in certain ligands of the present invention, aluminium ions are complexed in preference to silicon ions. Accordingly, the ligand, compound, polymer or ion exchange resin preferably forms a complex with the aluminium ions.
Preferably the ligand is separated from aluminium ions, and the ligand is reused for the separation of further cations.
Detailed description of the invention
Before the background leading up to the invention is described in further detail, we set out below some definitions of terms used in the specification and claims to assist in interpretation. The term "amine" used either alone or in a compound word is used in this specification in its broadest sense. It includes within its scope any group that includes an amino nitrogen atom which is basic in nature. In includes amino, alkylamino (for example methylamino), dialkylamino (for example dimethylamino or methylethylamino), aminoalkylene (for example aminomethylene (-CH2 RxRy or aminoethylene), aminoalkenylene, aminoalkenylene and so forth. It is not intended to cover amido substituents, which are not basic in nature.
The term "alkyl" used either alone or in a compound word such as "optionally substituted alkyl" or "optionally substituted cycloalkyl" denotes straight chain, branched or mono- or poly- cyclic alkyl, preferably Cl-30 alkyl or cycloalkyl.
Examples of straight chain and branched alkyl include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, amyl, isoamyl, sec-amyl, 1,2-dimethylpropyl, 1,1- dimethylpropyl, hexyl, 4-methylpentyl, 1-methylpentyl, 2-methylpentyl, 3- methylpentyl, 1,1-dimethylbutyl, 2,2-dimethylbutyl, 3,3-dimethylbutyl, 1,2- dimethylbutyl, 1,3-dimethylbutyl, 1,2,2-trimethylpropyl, 1,1,2-trimethylpropyl, heptyl, 5-methylhexyl, 1-methylhexyl, 2,2-dimethylpentyl, 3,3-dimethylpentyl, 4,4- dimetylpentyl, 1,2-dimethylpentyl, 1,3-dimethylpentyl, 1,4-dimethylpentyl, 1,2,3- trimethylbutyl, 1,1,2-trimethylbutyl, nonyl, 1-, 2-, 3-, 4-, 5-, 6- or 7-methyloctyl, 1-, 2-, 3-, 4- or 5-ethylheptyl, 1-, 2- or 3-propylhexyl, decyl, 1-, 2-, 3-, 4-, 5-, 6-, 7- and 8- methylnonyl, 1-, 2-, 3-, 4-, 5- or 6-ethyloctyl, 1-, 2-, 3- or 4-propylheptyl, undecyl, 1-, 2-, 3-, 4-, 5-, 6-, 7-, 8- or 9-methyldecyl, 1-, 2-, 3-, 4-, 5-, 6- or 7-ethylnonyl, 1-, 2-, 3-, 4- or 5-propyloctyl, 1-, 2- or 3-butylheptyl, 1-pentylhexyl, dodecyl, 1-, 2-, 3-, 4-, 5-, 6-, 7-, 8-, 9- or 10-methylundecyl, 1-, 2-, 3-, 4-, 5-, 6-, 7- or 8-ethyldecyl, 1-, 2-, 3-, 4-, 5- or 6-propylnonyl, 1-, 2-, 3- or 4-butyloctyl, 1-2-pentylheptyl and the like. Examples of cyclic alkyl include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclononyl and cyclodecyl and the like. The alkyl may optionally be substituted by any non-deleterious substituent.
The term "alkenyl" used either alone or in compound words such as "alkenyloxy" denotes groups formed from straight chain, branched or cyclic alkenes including ethylenically mono-, di- or poly-unsaturated alkyl or cycloalkyl groups as defined above, preferably C2-20 alkenyl. Examples of alkenyl include vinyl, allyl, 1- methyl vinyl, butenyl, iso-butenyl, 3-methyl-2-butenyl, 1-pentenyl, cyclopentenyl, 1- methyl-cyclopentenyl, 1-hexenyl, 3-hexenyl, cyclohexenyl, 1-heptenyl, 3-heptenyl, 1- octenyl, cyclooctenyl, 1-nonenyl, 2-nonenyl, 3-rionenyl, 1-decenyl, 3-decenyl, 1,3- butadienyl, 1,4-pentadienyl, 1,3-cyclopentadienyl, 1,3-hexadienyl, 1,4-hexadienyl, 1,3- cyclohexadienyl, 1,4-cyclohexaidenyl, 1,3-cycloheptadienyl, 1,3,5-cycloheptatrienyl and 1,3,5,7-cyclooctatetraenyl.
The term "aryl" used either alone or in compound words such as "optionally substituted aryl", "optionally substituted aryloxy" or "optionally substituted heteroaryl" denotes single, polynuclear, conjugated and fused residues of aromatic hydrocarbons or aromatic heterocyclic ring systems. Examples of aryl include phenyl, biphenyl, terphenyl, quaterphenyl, phenoxyphenyl, naphtyl, tetrahydronaphthyl, anthracenyl, dihydroanthracenyl, benzanthracenyl, dibenzanthracenyl, phenanthrenyl, fluorenyl, pyrenyl, indenyl, azulenyl, chrysenyl, pyridyl, 4-phenylpyridyl, 3-phenylpyridyl, thienyl, furyl, pyrryl, pyrrolyl, furanyl, imadazolyl, pyrrolydinyl, pyridinyl, piperidinyl, indolyl, pyridazinyl, pyrazolyl, pyrazinyl, thiazolyl, pyrimidinyl, quinolinyl, isoquinolinyl, benzofuranyl, benzothienyl, purinyl, quinazolinyl, phenazinyl, acridinyl, benzoxazolyl, benzothiazolyl and the like. Preferably, the aromatic heterocyclic ring system contains 1 to 4 heteroatoms independently selected from N, O and S and containing up to 9 carbon atoms in the ring.
The term "heterocyclyl" used either alone or in compound words such as "optionally substituted saturated or unsaturated heterocyclyl" denotes monocyclic or polycyclic heterocyclyl groups containing at least one heteroatom atom selected from nitrogen, sulphur and oxygen. Suitable heterocyclyl groups include N-containing heterocyclic groups, such as unsaturated 3 to 6 membered heteromonocyclic groups containing 1 to 4 nitrogen atoms, for example, pyrrolyl, pyrrolinyl, imidazolyl, pyrazolyl, pyridyl, pyrimidinyl, pyrazinyl, pyridazinyl, triazolyl or tetrazolyl; saturated 3 to 6- membered heteromonocyclic groups containing 1 to 4 nitrogen atoms, such as, pyrrolidinyl, imidazolidinyl, piperidino or piperazinyl; unsaturated condensed heterocyclic groups containing 1 to 5 nitrogen atoms, such as indolyl, isoindolyl, indolizinyl, benzimidazolyl, quinolyl, isoquinolyl, indazolyl, benzotriazolyl or tetrazolopyridazinyl; unsaturated 3 to 6-membered heteromonocyclic groups containing an oxygen atom, such as, pyranyl or furyl; unsaturated 3 to 6-membered heteromonocyclic groups containing 1 to 2 sulphur atoms, such as, thienyl; unsaturated 3 to 6-membered heteromonocyclic groups containing 1 to 2 oxygen atoms and 1 to 3 nitrogen atoms, such as, oxazolyl, isoxazolyl or oxadiazolyl; saturated 3 to 6-membered heteromonocyclic groups containing 1 to 2 oxygen atoms and 1 to 3 nitrogen atoms, such as, morpholinyl; unsaturated condensed heterocyclic groups containing 1 to 2 oxygen atoms and 1 to 3 nitrogen atoms, such as, benzoxazolyl or benzoxadiazolyl; unsaturated 3 to 6-membered heteromonocyclic groups containing 1 to 2 sulphur atoms and 1 to 3 nitrogen atoms, such as, thiazolyl or thiadiazolyl; saturated 3 to 6-membered heteromonocyclic groups containing 1 to 2 sulphur atoms and 1 to 3 nitrogen atoms, such as, thiazolidinyl; and unsaturated condensed heterocyclic group containing 1 to 2 sulphur atoms and 1 to 3 nitrogen atoms, such as, benzothiazolyl or benzothiadiazolyl.
In this specification "optionally substituted" means that a group may or may not be further substituted with one or more groups selected from alkyl, alkenyl, alkynyl, aryl, halo, haloalkyl, haloalkenyl, haloalkynyl, haloaryl, hydroxy, alkoxy, alkenyloxy, aryloxy, benzyloxy, haloalkoxy, haloalkenyloxy, haloaryloxy, nitro, nitroalkyl, nitroalkenyl, nitroalkynyl, nitroaryl, nitroheterocyclyl, amino, alkylamino, dialkylamino, alkenylamino, alkynylamino, arylamino, diarylamino, benzylamino, dibenzylamino, acyl, alkenylacyl, alkynylacyl, arylacyl, acylamino, diacylamino, acyloxy, alkylsulphonyloxy, arylsulphenyloxy, heterocyclyl, heterocycloxy, heterocyclamino, haloheterocyclyl, alkylsulphenyl, arylsulphenyl, mercapto, alkylthio, benzylthio, acylthio, phosphorus-containing groups, imino, nitrile and the like. A "non- deleterious substituent" refers to any of the substituents outlined above which is less weakly acidic than the hydroxy proton of 4-methoxyphenol (pKa 10.2). Such substituents are to be expected not to interfere with the use of the compounds of the invention as a ligand that can form an internal base when complexed with cations. Alternatively, in the case of aromatic compounds containing an optional substituent, the substituent may be selected so that the aromatic ring has certain electronic properties that promote complexation with a particular target cation.
The term "acyl" used either alone or in compound words such as "optionally substituted acyl" or "optionally substituted acyloxy" denotes carbamoyl, aliphatic acyl group and acyl group containing an aromatic ring, which is referred to as aromatic acyl or a heterocyclic ring which is referred to as heterocyclic acyl, preferably Cl-30 acyl. Examples of acyl include carbamoyl; straight chain or branched alkanoyl such as formyl, acetyl, propanoyl, butanoyl, 2-methylpropanoyl, pentanoyl, 2,2- dimethylpropanoyl, hexanoyl, heptanoyl, octanoyl, nonanoyl, decanoyl, μndecanoyl, dodecanoyl, tridecanoyl, pentadecanoyl, hexadecanoyl, heptadecanoyl, octadecanoyl, nonadecanoyl and icosanoyl; alkoxycarbonyl such as methoxycarbonyl, ethoxycarbonyl, t-butoxycarbonyl, t-pentyloxycarbonyl and heptyloxycarbonyl; cycloalkylcarbonyl such as cyclopropylcarbonyl, cyclobutylcarbonyl, cyclopentylcarbonyl and cyclohexylcarbonyl; alkylsulfonyl such as methylsulfonyl and ethylsulfonyl; alkoxysulfonyl such as methoxysulfonyl and ethoxysulfonyl; aroyl such as benzoyl, toluoyl and naphthoyl; aralkanoyl such as phenylalkanoyl (e.g. phenylacetyl, phenylpropanoyl, phenylbutanoyl, phenyhsobutyl, phenylpentanoyl and phenylhexanoyl) and naphthylalkanoyl (e.g. naphthylacetyl, naphthylpropanoyl and naphthylbutanoyl); aralkenoyl such as phenylalkenoyl (e.g. phenylpropenoyl, phenylbutenoyl, phenylmethacrylyl, phenylpentenoyl and phenylhexenoyl and naphthylalkenoyl (e.g. naphthylpropenoyl, naphthylbutenoyl and naphthylpentenoyl); aralkoxycarbonyl such as phenylalkoxycarbonyl (e.g. benzyloxycarbonyl); aryloxycarbonyl such as phenoxycarbonyl and naphthyloxycarbonyl; aryloxyalkanoyl such as phenoxyacetyl and phenoxypropionyl; arylcarbamoyl such as phenylcarbamoyl; arylthiocarbamoyl such as phenylthiocarbamoyl; arylglyoxyloyl such as phenylglyoxyloyl and naphthylglyoxyloyl; arylsulfonyl such as phenylsulfonyl and naphthylsulfonyl; heterocycliccarbonyl; heterocyclicalkanoyl such as thienylacetyl, thienylpropanoyl, thienylbutanoyl, thienylpentanoyl, thienylhexanoyl, thiazolylacetyl, thiadiazolylacetyl and tetrazolylacetyl; heterocyclicalkenoyl such as heterocyclicpropenoyl, heterocyclicbutenoyl, heterocyclicpentenoyl and heterocyclichexenoyl; and heterocyclicglyoxyloyl such as thiazolylglyoxyloyl and thienylglyoxyloyl.
The major step forward that has led to the invention was the discovery that through novel modifications of catechol, there is a possibility of providing a complexing ligand for various target cations. These can be used to extract the target cations into an organic liquor, analogous to the solvent extraction systems commonly used for copper and uranium. No such system currently exists for either aluminium or silicon in basic liquors. This invention enables one to selectively remove the target cations.
After investigating the possibilities of the process with respect to catechol-based ligands, it was also recognised that similar methodologies could be used to develop other ligands that, whilst not based on catechol, are also capable of including or forming an internal counter ion so that the complex of the target cation and ligand has an overall neutral charge. It is this surprising property of the catechol-based ligands that has opened up the possibility of using solvent extraction or ion exchange systems.
It was found that mildly acidic media could be used to regenerate the free ligand. The applicants went on to examine the fundamental chemistry of the complexes and from this alternative systems were developed. As part of this work a range of modified catechol-based chemicals was synthesised and their complexing behaviour examined. It was surprisingly found that certain derivatives of catechol can complex the silicon into a neutrally charged species. This was achieved without any external control of the complexes. These neutral complexes open up a range of possibilities for separation of the complexes from the aqueous liquor, which were not previously possible. There is also greater scope for the manipulation of the properties of the complex to modify complexing efficiency, selectivity between cations and simplification of the regeneration step .
In one aspect, the present invention provides a system of selectively removing aluminium ions from basic liquors. This involves a combination of modifying the basic chemicals to give the optimum complexation whilst allowing separation and subsequent regeneration of the complexing agent.
One of the most successful classes of compounds that form complexes with the target cations is the Mannich base derivatives of catechol. Mannich bases have been found to offer the internal neutralization of the complex formed, and therefore greatly improve the ability of the target metal ions to be taken out of the aqueous phase and into an organic phase.
Mannich bases are formed from the reaction of a reactive phenol (1), formaldehyde (2) and an appropriate amine (3) to form (4) (Scheme 1).
(1 ) (2) (3) (4)
Scheme 1. Formation of Mannich base derivatives of catechol
Variation of the R group in the amine can alter the hydrophilic / hydrophobic nature of the Mannich base. This will alter the solubility properties of the phenolic ring, and therefore of the complex formed. The selectivity of these ligands can be altered by the addition of other functional groups to the phenyl ring, thus changing, the nature of the ligand. The present applicants have shown that complexation of the catechol dipropyl Mannich base derivative with Si under controlled conditions, forms the complex (5).
(5)
The selective complexation can be controlled by the chemistry of the host liquor, the nature of the ligand, and/or the rate at which the complex is formed. Depending on which metal ion complexes at a greater rate, there is the possibility of selective removal of that ion by careful manipulation of the conditions.
In a further aspect, the present invention provides a method of accomplishing the selective removal of target cations by controlling the rate of decomposition of ligand / metal ion complex.
The system is also applicable to other metal cations for example, but not limited to Ti, Zr, Ga, Ln, TI, and Mo.
The following embodiments and examples are provided for the purpose of further illustrating the present invention but in no way are to be taken as limiting the present invention.
Example 1
Synthesis of ligands by Mannich Reaction
The following synthetic procedure describes the application of the Mannich reaction to form various catechol Mannich bases. This methodology uses 2-methoxy phenol (the monomethyl ether of catechol or more commonly named guaiacol), instead of the usual material of catechol. This method has not previously been applied to the synthesis of Mannich bases. The amines that are used in the following procedure are secondary amines. For this reaction to proceed, the amine must be either primary or secondary; a tertiary amine will not undergo this reaction. General procedures applied to the synthesis of Mannich base ligands
The following standard work-up procedure is used for each reaction unless stated otherwise. Upon completion the solvent is removed under reduced pressure followed by acidification with concentrated HC1 and ice. The aqueous mixture is washed with diethyl ether (3x20 ml) and neutralized with NaHCO3. The reaction products are extracted into chloroform (4x20 ml). The organic extracts collected, dried using Na2SO and concentrated under vacuum. The free catechol Mannich base ligand is obtained by demethylation, via refluxing the methoxy intermediate in a 20% HBr solution in acetic acid.
General synthetic method for 2-(dialkylaminomethylene)-6-methoxyphenols The following compounds were synthesized in good yields via the following general method unless stated otherwise. A solution of finely ground paraformaldehyde (0.05 mol, 1 equivalence), appropriate amine (0.10 mol, 2 equivalence) in dry ethanol (10 ml) is added dropwise to a solution of 2-methoxyphenol (0.05 mol, 1 equivalence) at room temperature. After addition is complete the reaction is stirred for 72 h. Standard work- up follows and the products are isolated using standard purification techniques.
The following are examples ofa selection of useful synthetic intermediates:
Example 2 2-(DimethyIaminomethyIene)-6-methoxyphenol
The amine employed for this synthesis is dimethylamine. Column chromatography
(acetone) is followed by recrystallization from hot petroleum sprits (40-60°C) to afford the compound as white grain like crystals (2.97 g 33%), m.p. 47-49°C (Found: C, 66.1; H, 8.3; N, 7.6%. Calc. for C10H15NO2 C, 66.3; H, 8.3; N, 7.7%). I.r. vmax (KBr) 2938, 2834, 1479, 1444, 1266, 1237, 1075 cm"1. 1H n.m.r. δ 2.35, s, NCH3; 3.67, s, CH2N; 3.87, s, OCH3; 6.61, appr. d, J7.4 Hz, ArH; 6.74, appr. t, J7.8 Hz, ArH; 6.81, appr. t, J 8.1 Hz, ArH. 13C n.m.r. 5 44.4; 55.8; 62.1; 110.9; 118.5; 120.5; 121.8; 147.3; 147.8. Mass spectrum m/z (e.i.) 181 (100%), 136 (41), 107 (18), 93 (4), 58 (15), 44 (17).
Example 3 2-(Diethylaminomethylene)-6-methoxyphenol
The amine employed for this synthesis is diethylamine. Column chromatography (chloroform) affords the compound as an orange oil (5.79 g, 49%) (Found: C, 68.7; H, 9.2; N, 6.6. Cι2Hι9NO2 requires C, 68.9; H, 9.2; N, 6.7%). I.r. vmax (KBr): 2971, 2935, 2831, 1471, 1415, 1250, 1239, 1081 cm"1. 1H n.m.r. δ 1.09, t, J7.2 Hz, NCH2CH3; 2.60, q, J7.2 Hz, NCH2CH3; 3.75, s, CH2N; 3.84, s, OCH3; 6.56, appr. d, J7.4 Hz, ArH; 6.69, appr. t, J7.8 Hz, ArH; 6.77, appr. d, J8.2 Hz, ArH. 13C n.m.r. δ 11.1; 46.2; 55.7; 56.7; 110.5; 118.2; 120.2; 122.1; 147.1; 147.8. Mass spectrum m/z (e.i.) 209 (23%), 195 (36), 137 (87), 107 (16), 72 (21), 58 (100) (Found: M+\ 209.14173. C12H19NO2.requires M 209.14158).
Example 4 2-(Dipropylaminomethylene)-6-methoxyphenol
The amine employed for this synthesis is dipropylamine. Column chromatography (ethylacetate) affords the compound as a dark orange oil (5.65 g, 51%) (Found: C, 70.8; H, 9.9; N, 6.0. C14H23NO2 requires C, 70.9; H, 9.8; N, 5.9%). I.r. vmax (KBr) 2962; 2935, 2874, 2830 1468, 1415, 1249, 1082 cm"1. 1H n.m.r. δ 0.88, t, J7.4 Hz, NCH2CH2CH3; 1.56, m, NCH2CH2CH3; 2.47, m, NCH2CH2CH3; 3.75, s, CH2N; 3.86, s, OCH3; 6.57, dd, J7.5, 1.1 Hz, ArH; 6.71, appr. t, J7.7 Hz, ArH; 6.79, dd, J8.0, 1.3 Hz, ArH. 13C n.m.r. δ 11.8; 19.4; 55.4; 55.8; 55.1; 110.6; 118.3; 120.3; 122.3; 147.5; 147.9. Mass spectrum m/z (e.i.) 237 (11%), 208 (45), 137 (100), 122 (7), 107 (7), 72 (75) (Found: M"; 237.17343. C14H23NO2 requires M+', 237.17288).
Example 5 2-(Dibutylaminomethylene)-6-methoxyphenol -
The amine employed for this synthesis is dibutylamine. The reaction is heated at 70°C for 72 h. Work-up of the reaction gives the crude product as a sticky pale orange residue. The residue is dissolved in a mixture of chloroform : ethylacetate (1 : 1) and filtered to remove any insoluble residues. The organic filtrate is concentrated under reduced pressure and purified using column chromatography (chloroform) to afford the compound as a dark orange oil (2.10 g, 16%) (Found: C, 72.4; H, 10.2; N, 5.3. C16H27NO2 requires C, 72.4; H, 10.3; N, 5.3%). I.r. vmax (KBr) 2957, 2932, 1588, 1465, 1249, 1081 cm"1. 1H n.m.r. δ 0.88, t, J7.2 Hz, NCH2CH2CH2CH3; 1.30, m, NCH2CH2CH2CH3; 1.52, m, NCH2CH2CH2CH3; 2.50, m, NCH2CH2CH2CH3; 3.75, s, CH2N; 3.86, s, OCH3; 6.57, appr. d, J7.5 Hz, ArH; 6.71, appr. t, J7.8 Hz, ArH; 6.79, appr. d, J8.1 Hz, ArH. 13C n.m.r. δ 13.9; 20.5; 28.3; 53.12; 6.76; 58.0; 110.6; 118.3; 120.3; 122.2; 147.5; 147.8. Mass spectrum m/z (e.i.) 265 (6%), 222 (38), 137 (80), 122 (4), 107 (10), 86 (100), 65 (33) (Found: M+', 265.20350. C16H27NO2 requires M+', 265.20418).
Example 6
General synthetic method for 3-(dialkylaminomethylene)catechoI Mannich bases
The following compounds are synthesized in good yields via the following general method unless otherwise stated. A solution of finely ground paraformaldehyde (0.05 mol, 1 equivalence) and the appropriate amine (0.10 mol, 2 equivalence) in dry ethanol (10 ml) is added dropwise to solution of 2-methoxyphenol (0.05 mol, 1 equivalence) in dry ethanol (10 ml) at room temperature. Upon completion of the addition the reaction is stirred for 72 h. A standard work-up follows to give the crude product, which is demethylated via the standard method. After demethylation a second work-up is followed and the products are isolated using standard purification techniques.
The following are examples of a selection of the useful synthetic intermediates catechol Mannich base derivatives:
Example 7 3-(DimethylaminomethyIene)catechol
The amine employed for this synthesis is dimethylamine. Column chromatography (ethylacetate) affords the compound as pale orange needle like crystals (2.98 g, 35%), m.p. 67-69°C (Found: C, 64.7; H, 7.9; N, 8.4. C9H13NO2 requires C, 64.7; H, 7.8; N, 8.4%). I.r. vmax (KBr) 3401, 1473, 1455, 1256, 1201, 1179 cm"1. !H n.m.r. (CD3OD) δ 2.31, s, NCH3; 3.62, s, CH2N; 6.52, dd, J7.5, 1.4 Hz, ArH; 6.60, appr. t, J7.7 Hz, ArH; 6.70; dd, J7.9, 1.5 Hz, ArH. 13C n.m.r. (CD3OD) δ 44.8; 62.8; 115.8; 120.1; 121.0; 123.9; 146.4; 146.9. Mass spectrum m z (e.i.) 167 (100%), 122 (41), 58 (4), 46 (4).
Example 8
3-(Diethylaminomethylene)catechol
The amine employed for this synthesis is diethylamine. Column chromatography (acetone) affords the compound as pale yellow grain like crystals (5.33 g, 55%) m.p. 43-44°C. (Found: C, 67.6; H, 8.6; N, 7.1. Calc. for CπH17NO2 C, 67.7; H, 8.8; N, 7.2%). Lr. vmax (KBr) 3436, 2975, 1475, 1261, 1181 cm"1. 1H n.m.r. δ 1.13, t, J7.2 Hz, NCH2CH3; 2.65, q, J7.1 Hz, NCH2CH3; 3.78, s, CH2N; 6.52, appr. d, J7.5 Hz, ArH; 6.67, appr. t, J7.8 Hz, ArH; 6.84, dd, J7.9, 1.3 Hz, ArH; 8.69 ArOH. 13C n.m.r δ 11.0; 46.3; 56.2; 113.7; 119.0; 119.5; 121.3; 144.8; 145.1. Mass spectrum m/z (e.i.) 195 (53%), 166 (2), 137 (4), 123 (45), 72 (19), 58 (100).
Example 9
3-(DipropyIaminomethylene)catechol
The amine employed for this synthesis is dipropylamine. Column chromatography (ethylacetate) affords the compound as pale yellow needle like crystals (3.84 g, 34%) m.p. 34-35°C (Found: C, 69.7; H, 9.6; N, 6.4. Calc. for C13H21NO2 C, 69.9; H, 9.5; N, 6.3%). I.r. vmax (KBr) 3451, 2965, 2940, 1477, 1470, 1361, 1259, 1180 cm"1. 1H n.m.r. (CD3OD) δ 0.80, J7.4 Hz, NCH2CH2CH3; 1.92, m, NCH2CH2CH3; 2.38, m, NCH2CH2CH3; 3.64, s, CH2N; 6.38, dd, J7.5, 1.1 Hz, ArH; 6.48 appr. t, J7.7 Hz, ArH; 6.60, dd, J7.9, 1.5 Hz, ArH. 13C n.m.r. (CD3OD) δ 12.2; 20.7; 56.7; 59.0; 115.7; 120.1; 120.6; 124.2; 146.3; 147.0. Mass spectrum m/z (e.i.) 223 (9%), 194 (12), 122 (24), 72 (100), 43 (20).
Example 10 3-(Dibutylaminomethylene)catechol
The amine employed for this synthesis is dibutylamine. The reaction is heated to 70°C and stirred for 72 h. Column chromatography (acetone) affords the product as a yellow oil (3.05 g, 24%) (Found: C, 71.6; H, 10.1; N, 5.5. C15H25NO2 requires C, 71.7; H,
10.0; N, 5.6%). I.r. vmax (KBr) 2958, 2933, 2872, 1471, 1364, 1286, 1256, 1189 cm"1. 1H n.m.r. δ 0.91, J7.4 Hz, NCH2CH2CH2CH3; 1.30, m, NCH2CH2CH2CH3; 1.52, m, NCH2CH2CH2CH3; 2.52, m, NCH2CH2CH2CH3; 3.76, s, -CH2N; 6.51, appr. d, J7.5 Hz, ArH; 6.67, appr. t, J7.7 Hz, Ar H; 6.83, appr. d, J8.1 Hz, ArH. 13C n.m.r. δ 13.8; 20.4; 28.2; 53.0; 57.7; 113.4; 118.8; 119.1; 121.7; 144.5; 145.0. Mass spectrum m/z (e.i) 252 (100%), 208 (46), 123 (26) (Found: M+', 251.18919. C15H25NO2 requires M+', 251.18853).
Example 11
General synthetic method for 6,6'-dimethoxy-2,2'-
[alkylenebis(aIkyIiminomethyene)]diphenols
The following compounds are prepared in good yields via the application of the following general method. A solution of finely ground paraformaldehyde (0.05 mol, 1 equivalence) and the appropriate amine (0.05 mol, 1 equivalence) in dry ethanol (10 ml) is added dropwise to a solution of 2-methoxyphenol (0.025 mol, 0.5 equivalence) in dry ethanol (10 ml) at room temperature. Upon completion of the addition the reaction is heated to 40°C and stirred for a further 4 days. A standard work-up follows and the products are isolated using standard purification techniques.
The following are examples of useful bis intermediate compounds.
Example 12
6,6'-Dimethoxy-2,2'-[ethylenebis(methyliminomethylene)]diphenol
The amine employed for this synthesis is N,N'-dimethyethylenediamnie. Recrystallization of the crude twice from hot ethanol affords the compound as white crystals (3.40 g, 38%), m.p. 115-116°C (Found: C, 66.5; H, 7.9; N, 7.3. C20H28N2O4 requires C, 66.6; H, 7.8; N, 7.7%). I.r. vmax (KBr) 2846, 2362, 1480, 1465, 1252, 1239 cm"1. 1H n.m.r. δ 2.30, s, NCH3; 2.70, s, NCH2CH2N; 3.70, s, NCH2; 3.86, s, OCH3; 6.57, appr. d, J7.3 Hz, ArH; 6.73, appr. t, J7.7 Hz, ArH; 6.79, appr. d, J7.2 Hz, ArH. 13C n.m.r. δ 41.8; 54.4; 55.8; 61.3; 111.1; 118.8; 120.5; 121.8; 146.9; 147.9. Mass spectrum (e.i.) m/z 360 (3%), 180 (100), 137 (83), 107 (14) 44 (64) (Found: M+', 360.20356. C20H28N2O4 requires M+', 360.20491). Example 13 6,6'-Dimethoxy-2,2'-[ethylenebis(ethyliminomethylene)]diphenol
The amine employed for this synthesis is N,N'-diethylethylenediamine. Column chromatography (chloroform) affords the compound as pale yellow crystals (2.96 g, 41%), m.p. 71-72°C (Found: C, 68.0; H, 8.3; N, 7.2. C22H32N2O4 requires C, 68.0; H, 8.3; N, 7.2%). I.r. vmax (KBr) 2979, 2834, 1468, 1251, 1232, 1064 cm"1. 1H n.m.r. δ 1.07, t, J7.1 Hz, NCH2CH3; 2.59, q, J7.2 Hz, NCH2CH3; 2.79, s, NCH2CH2N; 3.74, s, NCH2; 3.86, s, OCH3; 6.56, appr. d, J7.5 Hz, ArH; 6.71, appr. t, J7.5 Hz, ArH; 6.79, dd, J8.1, 1.4 Hz, ArH. 13C n.m.r. δ 11.2; 47.9; 50.6; 55.9; 57.7; 111.0; 118.7; 120.5; 121.9; 147.2; 147.9. Mass spectrum m/z (e.i.) 388 (14%), 251 (2), 194 (96), 137 (100), 122 (4), 107 (12), 58 (84), 39 (11) (Found: M+', 388.23551. C22H32N2O4 requires M+', 388.23621).
Example 14 6,6'-Dimethoxy-2,2'-[propane-l,3-diylbis(methyliminomethylene)]diphenol
The amine employed for this synthesis is N,N'-dimethyl-l,3-propanediamine. Column chromatography (ethyl acetate) affords the compound as orange crystals (2.48 g, 40%), m.p. 78-79°C (Found: C, 67.3; H, 8.1; N, 7.5. C21H30N2O4 requires C, 67.4; H, 8.1; N, 7.5%). Lr. vmax (KBr) 2961, 2837, 1478, 1456, 1251, 1238 cm"1. 1H n.m.r. δ 1.87, quin, J7.1 Hz, NCH2CH2CH2N; 2.27, s, NCH3; 2.55, t, J7.4 Hz, NCH2CH2CH2N; 3.70, s, NCH2; 3.87, s, OCH3; 6.58, dd, J7.4, 1.0 Hz, ArH; 6.73, appr. t, J7.8 Hz, ArH; 6.80, dd, J8.1, 1.4 Hz, ArH. 13C n.m.r. δ 24.7; 41.2; 54.9; 55.8; 61.2; 110.9; 118.7; 120.5; 121. 8; 147.1; 147.8. Mass spectrum m/z (e.i.) 374 (5%), 207 (11), 180' (36), 166 (30), 150 (5), 137 (100), 101 (26), 58 (30) (Found: M*" ," 374.22059. ' C21H30N2O4 requires 374.22056). Example 15 6,6'-Dimethoxy-2,2'-(piperazine-l,4-diylbismethylene)diphenoI
The amine employed for this synthesis is piperazine. Column chromatography (chloroform) is followed by recrystallization from hot ethanol to afford the compound as white needle like crystals (1.84 g, 31%), m.p. 197-198°C (Found: C, 67.1; H, 7.3; N, 7.9. Calc. for C20H26N2O4 C, 67.0; H, 7.3; N, 7.8%). I.r. vmax (KBr) 2945, 2830, 1460, 1257, 1239 cm"1. 1H n.m.r. δ 2.37, br s, ring CHaHbCHaCHb; 2.93, br s, ring
CHaHbCHaCHb; 3.72, s, NCH2; 3.87, s, OCH3; 6.60, appr. d, J7.4 Hz, ArH; 6.75, appr. t, J7.8 Hz, ArH; 6.81, appr. d, J7.6 Hz, ArH. 13C n.m.r. δ 52.3; 55.8; 60.9; 111.1; 118.9; 120.7; 121.0; 146.8; 147.9. Mass spectrum m z (e.i.) 358 (30%), 221 (61), 180 (29), 137 (100), 122 (9), 85 (36).
Example 16
General Synthetic method for 3,3'-[alkanebis(methyliminomethylene)]di(catechol)
Mannich bases
The following compounds are obtained in excellent yields by the demethylation of the corresponding 6,6,-dimethoxy-2,2l-[alkylenebis(alkyliminomethylene)]diphenol intermediates. After demethylation using the standard procedure is complete a standard work-up follows and isolation of the products are achieved by standard purification techniques.
Example 17
3,3 '- [Ethylenebis(methyliminomethylene)] di(catechol)
Column chromatography (ethyl acetate) affords the compound as pale yellow crystals (1.16 g, 96%), m.p. 91-92°C (Found: C, 65.0; H, 7.3; N, 8.5. C18H24N2O4 requires C, 65.0; H, 7.3; N, 8.4%). I.r. vmax (KBr) 3450, 3394, 1480, 1463, 1265, 1189 cm"1. 1H n.m.r. δ 2.27, s, NCH3; 2.65, s, NCH2CH2N; 3.68, s, NCH2; 6.51, appr. d, J7.6 Hz, ArH; 6.69, appr. t, J7.8 Hz, ArH; 6.85, appr. d, J8.1 Hz, ArH. 13C n.m.r. δ 41.5; 53.7; 61.3; 114.2; 119.5; 119.5; 121.5; 144.4; 144.8. Mass spectrum m z (e.i.) 332 (4%), 166 (72), 122 (67), 94 (12), 66 (14), 44 (100) (Found: M+", 332.17248. Cι8H24N2O4 M+', requires 332.17361).
Example 18 3,3'-[Ethylenebis(ethyIiminomethylene)]di(catechol)
The crude product mixture is dissolved in acetone and passed through a plug of silica to afford the compound as pale yellow crystals (1.61 g, 87%), m.p. 143-144°C (Found: C, 66.7; H, 7.6; N, 8.0. C20H28N2O4 requires C, 66.6; H, 7.8; N; 7.8%). I.r. vmax (KBr) 3451, 2979, 1482, 1468, 1373, 1289, 1258, 1189 cm"1. 1H n.m.r. δ 1.10, s, t, J7.2 Hz, NCH2CH3; 2.57, q, J7.2 Hz NCH2CH3; 2.70, s, NCH2CH2N; 3.73, s, NCH2; 6.50, appr. d, J7.5 Hz, ArH; 6.69, appr. t, J7.7 Hz, ArH; 6.84, appr. d, J7.9 Hz, ArH. 13C n.m.r. δ 10.9; 47.5; 50.1; 57.3; 113.9; 119.5; 119.5; 121.4; 144.5; 144.7. Mass spectum m/z (e.i.) 360 (11%), 238 (12), 194 (4), 166 (9), 122 (83), 94 (55), 58 (100) (Found: M+>, 360.20518. C20H28N2O4 requires M+\ 360.20491).
Example 19 3,3'-[Propane-l,3-diylbis(methyIiminomethylene)]di(catechol)
The crude product is dissolved in a mixture of acetone : chloroform (1 : 1) and followed by filtration to remove any insoluble residues. The organic filtrate is collected and concentrated under reduced pressure. Column chromatography (acetone) affords the compound as pale yellow crystals (1.73 g, 87%), m.p. 130°C (dec.) (Found: C, 66.0; H, 7.9; N, 7.6. Cι9H26N2O4 requires C, 65.9; H, 7.6; N, 8.0%). I.r. vmax (KBr) 3412, 3051, 2962, 2846, 1475, 1354, 1196 cm"1. 1H n.m.r. δ 1.83, quin, NCH2CH2CH2N; 2.31, s, NCH3; 2.52, t, J7.5 Hz, NCH2CH2CH2N; 3.70, s, NCH2; 6.51, appr. d, J7.6 Hz, ArH; 6.69, appr. t, J7.7 Hz, ArH; 6.84, appr. d, J7.9 Hz, ArH. 13C n.m.r. δ 24.6; 41.4; 54.6; 61.1; 113.8; 119.3; 119.4; 121.3; 144.6; 144.6. Mass spectrum m/z (e.i.) 346 (12%), 224 (24), 193 (13), 166 (28), 152 (28), 122 (100), 94 (25), 71 (54), 58 (40) (Found: M+', 346.18902. C]9H26N2O4 requires M+', 346.18926).
Example 20 3,3'-(Piperazine-l,4-diyIbismethylene)di(catechol)
Column chromatography (chloroform) affords the compound as pale yellow crystals (0.91 g, 90%), m.p. 210°C (dec.) (Found: C, 65.4; H, 6.8; N, 8.4. Cι8H22N2O4 requires C, 65.4; H, 6.7; N, 8.5%). I.r. vmax (KBr) 3517, 2935, 2831, 1483, 1347, 1268, 1242, 1170 cm"1. 1H n.m.r. δ 2.35, br s, ring CHaHbCHaCHb; 2.95, br s, ring CHaHbCHaCHb; 3.75, s, NCH2; 6.53, appr. d, J7.4 Hz, ArH; 6.71, appr. t, J7.8 Hz, ArH; 6.85, dd, J8.0, 1.3 Hz, ArH. 13C n.m.r. δ 52.4; 60.8; 114.1; 119.7; 119.7; 120.5; 144.1; 144.5. Mass spectrum m/z (e.i.) 330 (20%), 166 (54), 122 (89), 85 (80), 56 (57), 44 (100) (Found: M+-, 330.15705. C18H22N2O4 requires M1"', 330.15796).
Example 21 Polymers
In addition to the monomeric compounds by varying the ratio on formaldehyde, diamine and catechol (or guaiacol), polymers of theses Mannich base adducts can be formed. One can also form a novolac type resin from condensation of formaldehyde and Mannich base units.
Example 22 Silicon Complexes
These Mannich bases can be used to form new iris complexes with silicon (example of the structure shown below), that forms an internal salt (a self-neutralizing complex that does not require an external counter ion).
Example 23
General Synthetic Method for Si-Ligand Complexes Preparations of silicon and Mannich base ligand complexes are performed with careful exclusion of moisture using dry solvents. The complexes are synthesized using the following general procedure unless otherwise stated. To a dry round bottom flask, a solution of ethanol (10 ml) and complexing ligand (60 mmol, 3 molar equivalence) is stirred for 10 minutes. To this solution, tetraethyl orthosilicate (20 mmol, 1 molar equivalence) is added and stirred overnight. The complexes precipitate from the ethanol solvent. The complexes are recovered by filtration, washed with diethyl ether and dried under vacuum. The iris-complex is formed regardless of the initial ratios of each of the reagents used, more importantly the same type of complex fomes in the presence of the bare triethylamine (TEA), albeit at a faster rate. The two protons are delocalized on the three basic nitrogen atoms. The same method is applicable to the synthesis of other Mannich base complexes with silicon.
Example 24
[3-(Dimethylaminomethylene)catecholato(2-)]bis[3-(dimethylammonio- methylene)catecholato (2-)silicate(IV)
The complex is an off white powder (0.30 g, 48%), m.p. 175-180°C (dec.) (Found: C, 61.6; H, 6.7; N, 7.9. C27H35N3O6Si requires C, 61.2; H, 6.7; N, 7.6%). I.r. vmax (KBr) 2954, 2816, 2773, 1478 and 1245 cm"1. 1H n.m.r. δ D20) 2.58, m, 18H, N(CH3)2; 3.98, m, ArCH2N(CH3)2 and 6.65, m, 9H, ArH. 13C n.m.r. δ(O20) 45.2-45.4, N(CH3)2; 59.7- 61.7, CH2N(CH3)2; 114.3-123.5 and 151.9-152.3. Mass spectrum (ESI*) m/z 526
([M+Hf, 72%), 481 (42), 436 (52), 391 (25), 359 (8), 346 (46), 301 (100), 167 (2) and (EST) m/z 524 ([M-H , 70%). - Example 25
[3-(Diethylaminomethylene)catecholato (2-)]bis[3-(diethylammonio- methylene)catecholato (2-)silicate(IV)
The complex is a white powder (0.76 g, 73%), m.p. 182-186°C (dec.) (Found: C, 64.6; H, 7.9; N, 6.7. C33H47N3O6Si requires C, 65.0; H, 7.8; N, 6.9%). I.r. vmax (KBr) 3047, 3028, 2971, 2800, 1479s and 1262s cm"1. 1H n.m.r. δ (D2O) 1.15, m, 18H, N(CH2CH3)2; 2.92, m, 12H, N(CH2CH3)2; 4.01, m, 6H, ArCH2N(CH2CH3)2 and 6.65, m, 9H, ArH. 13C n.m.r. δ (D2O) 10.9-11.6, N(CH2CH3)2; 49.0-49.3, N(CH2CH3)2; 54.7-57.2, ArCH2N(CH2CH3)2; 114.4-123.5 and 152.1-152.6. Mass spectrum (ES ) m/z 610 ([M+H]+', 67%) 537 (100), 464 (77), 391 (9) and (ESI") m/z 608 ([M-H]"', 100%).
Example 26
[3-(DipropyIaminonιethylene)catecholato (2-)]bis [3-(dipropylammonio- methylene)catecholato (2-)silicate(IV)
The complex is a white powder (0.58 g, 49%), m.p. 184-190°C (dec.) (Found: C, 67.6; H, 8.7; N, 6.0. C39H59N3O6Si requires C, 67.5; H, 8.6; N, 6.1%). I.r. vmax (KBr) 3043, 2964, 2876, 2804, 1585, 1476s and 1256s cm"1. 1H n.m.r. δ (CD3OD) 0.84, m, 18H, N(CH2CH2CH3)2; 1.60, m, 12H, N(CH2CH2CH3)2; 2.74, m, 12H, N(CH2CH2CH3)2; 3.98, m, 6H, ArCH2N(CH2CH2CH3)2 and 6.57, m, 9H, ArH. 13C n.m.r. δ (CD3OD) 11.5-12.3, N(CH2CH2CH3)2; 18.4-20.8, N(CH2CH2CH3)2; 54.5-58.9, ArCH2N(CH2CH2CH3)2; 111.8-120.6 and 151.5-152.6. Mass spectrum (Ε$t) m/z 695 ([M+H]+*, 33%), 593 (100), 492 (53), 391 (6), 224 (3) and (ESF) m/z 693 ([M-H]"', 47%).
Example 27
[3-(DibutylaminomethyIene)catecholato (2-)]bis[3-(dibutyIammonio- methylene)catecholato (2-)silicate(IV)
The complex is a white powder (0.62 g, 56%), m.p. 205-207°C (dec.) (Found: C, 69.5; H, 9.2; N, 5.4. C45H17N3O6Si requires C, 69.0; H, 9.3; N, 5.3%). I.r. vmax (KBr) 3016, 2959, 2935, 2877, 1473s and 1258s cm"1. 1H n.m.r. £(CD3OD) 1.01, m, 18H, N(CH2CH2CH2CH3)2; 1.32, m, 12H, N(CH2CH2CH2CH3)2; 1.58, m, 12H, N(CH2CH2CH2CH3)2; 2.85, m, 12H, N(CH2CH2CH2CH3)2; 3.97, m, 6H, CH2N(CH2CH2CH2CH3)2 and 6.52, m, 9H, ArH. 13C n.m.r. J(CD3OD) 14.6-14.8, N(CH2CH2CH2CH3)2; 21.6-22.1, N(CH2CH2CH2CH3)2; 27.2-30.2,
N(CH2CH2CH2CH3)2; 54.1-59.3, CH2N(CH2CH2CH2CH3)2; 112.2-121.0 and 152.1- 152.4. Mass spectrum (ESI+) m/z 779 ([M+Hf, 56%), 778 (100), 694 (22), 520 (11) and 391 (1).
Example 28 Synthesis of silicon(IV) complexes with di-catechol Mannich bases
The complexes formed with complex 3,3'-[Ethylenebis(methyliminomethylene)- jdi(catechol) and 3,3'-[Propane-l,3-diylbis(methyliminomethylene)] di(catechol) are prepared according to the method described in 2.1 with the substitution of ethanol for tretrahydrofuran (THF). The Mannich base ligand (1.5 mmol) to tetraethyl orthosilicate (1.0 mmol) is adjusted to 1:1.5 respectively. The complexes are large 3-dimenstional network insoluble polymers, wherein both ends on the ligand coordinate to different silicon ions independent of eachother.
Example 29 Silicon(IV) complex with 3,3'-[ethylenebis(methyIiminomethylene)-]di(catechol)
The complex is a white powder (0.5 g), m.p. 130°C (dec.) (Found: C, 60.1; H, 6.1; N, 7.5; Si, 4.8%). ICP-AES Si, 4.5%. I.r. vmax (KBr) 3400brw, 3044w, 1478s, 1259, 1064, 1041, 743 and 690 cm"1. 13C CP-MAS n.m.r. δ 23.6-55.3, H2CH3CN(CH2)2NCH3CH2; 96.5-119.3, ArCH; 135.9, ArC-OH and 142.2, ArC-O-Si. Solid probe mass spectrum (ei) m/z 61 (4%), 105 (28), 121 (9), 149 (100), 173 (9), 227 (6), 316 (7) and 331 (6).
Example 30
Silicon (IV) complex with 3,3'-[propane-l,3- diylbis(methyIiminomethylene)]di(catechol) The complex is a white powder (0.41 g), m.p. 172°C (dec.) (Found: C, 54.2; H, 6.5; N, 7.8; Si, 7.2%). ICP-AES Si, 7.1%. I.r. v^ (KBr) 3410brw, 3044w, 2959w, 1478s, 1258s, 1064, 1040, 856, 746 and 690 cm"1. 13C CP-MAS n.m.r. 522.6-57.2, H2CH3CN(CH2)3NCH3CH2; 96.9-118.9, ArCH; 136.9, ArC-OH; and 142.5 ArC-O-Si. Solid probe mass spectrum (ei) m/z 60 (2%), 71 (100), 84 (90), 96 (18), 97 (49), 123 (66), 152 (33), 166 (64), 180 (20), 193 (12) and 346 (33).
Example 31 Aluminium Complexes
The Mannich bases can be used to form new monomeric and polymeric complexes with aluminium (example of the structure shown below), that forms an internal salt (a self- neutralizing complex that does not require an external counter ion). Catechol and aluminium complexes formed under the anhydrous conditions described below also forms new monomeric and polymeric complexes that are isolated as triethylammonium salts.
Example 32
General synthetic method for Al-ligand complex
All preparations of complexes are performed with careful exclusion of moisture using dry solvents and reagents. The aluminium complexes are synthesized in good yields using the following general procedure unless stated otherwise. To a solution of complexing ligand (6.0 mmol, 3 molar equivalence) in sec-butanol (10.0 ml), aluminium (2.0 mmol, 1 molar equivalence) is added dropwise and the reaction mixture stirred overnight. The complexes precipitate from the sec-butanol solvent. The complexes are recovered by filtration, washed with diethyl ether and dried under vacuum. Elemental analyses for each of the Al(ffl) complexes is indicative of product mixtures containing monomer, dimer and frimer. An example of the percentage composition is given to indicate correlation with the micro analytical data. The type of complexes is not altered by the addition of the base triethylamine. Example 33
Preparation of aluminium complex with catechol
A solution of catechol (1.30 g, 11.8 mmol) in sec-butanol (5.0 ml) is added dropwise to a stirred solution of aluminium (1.0 ml, 3.92 mmol) and triethylamine (1.36 ml, 11.74 mmol) in .sec-butanol (8.0 ml). The reaction is stirred for 3 hours. The complex is obtained as a fine white powder (2.04 g), m.p. 150-155°C (dec.) (Found: C, 61.7; H, 8.0; N, 4.0%). Gravimetric Al, 5.6%. These values approximate to a mixture containing 16% (1:3:2), 31% (1:3:1), 33% (2:5:2), 12% (3:7:3) and 8% (4:9:4) of aluminium:catechol:TEA respectively, which equates to: C, 60.2; H, 7.1; N, 3.6 and Al, 5.8% Lr. vmax (KBr) 3051w, 3028w, 2985w, 1491s and 1251s cm"1. 27A1 n.m.r. δ 34.3, br s. 1H n.m.r. δ 1.27, t, J7.3 Hz, NCH2CH3; 3.19, qt, J7.3 Hz, NCH2CH3; 6.58, br s, ArH; 6.62 and br s, ArH. 13C n.m.r. δ 11.1; 49.5; 115.6; 119.8 and 155.9. Mass spectrum 1380 (2%), 1036 (19), 935 (10), 884 (14), 792 (100), 691 (21), 640 (20), 446 (29) and 102 (48).
Example 34
Aluminium complex with 3-(dimethylaminomethylene)catechol
An off white powder (1.03 g), m.p. 159-161°C (dec.) (Found: C, 59.5; H, 7.3; N, 7.7%). ICP-AES Al, 5.0%. These values approximate to a composition of 58% (1:3, monomer) and 42% (2:5, dimer) of aluminium:ligand, which equates to: C, 60.2; H, 6.8;
N, 7.9 and Al, 5.4%. I.r. vmax (KBr) 3030w, 1577w, 1478s, 1256s and 743m cm"1. 27A1 n.m.r. δ 34.2, br s. 1H n.m.r. δ 3.13, s, NCH3; 4.85, br s, CH2NCH3 and 6.51, m, ArH.
13C n.m.r. δ 44.2; 62.5; 118.3; 118.5; 121.1; 157.4 and 157.8. Mass spectrum 883 (13%), 776 (18), 717 (20), 525 (100), 480 (6), 358 (34) and 313 (11). Example 35
Aluminium complex with 3-(diethylaminomethylene)catechol
An off white powder (0.80 g), m.p. 129-132°C (dec.) (Found: C, 66.5; H, 8.3; N, 6.7%). ICP-AES Al, 4.5%. These values approximate to a composition of 57% (1:3, monomer) and 43% (2:5, dimer) of aluminium:ligand, which equates to: C, 65.0; H, 7.8; N, 6.8 and Al, 4.7%. I.r. vmax (KBr) 2974w, 1577w, 1477s, 1264s and 739m cm"1. 27A1 n.m.r. δ 35.1, br s. 1H n.m.r. δ 1.15, br s, NCH2CH3; 3.09, br s, NCH2CH3; 4.16, br s, CH2NCH2CH3 and 6.50, m, ArH. 13C n.m.r. δ 10.5; 48.3; 57.1; 115.4; 115.6; 117.9; 120.2; 157.3 and 157.9. Mass spectrum 1023 (12%), 951 (5), 889 (14), 829 (6), 753 (7), 609 (100), 537 (3), 414 (25), 339 (8) and 195 (33).
Example 36
Aluminium complex with 3-(dipropylaminomethylene)catechol A very pale green powder (0.78 g), m.p. 150-156°C (dec.) (Found: C, 69.6; H, 8.1; N, 5.6%»). ICP-AES Al, 4.0%. These values approximate to a composition of 40% (1:3, monomer), 53% (2:5, dimer) and 7% (3:7, trimer) of aluminium: ligand, which equates to: C, 68.0; H, 8.6; N, 5.9 and Al, 4.3%. I.r. vmax (KBr) 2964m, 2877s, 1574s, 1476s, 1260s and 738m cm"1. 27A1 n.m.r. δ 34.8, br s. 1H n.m.r. δ 0.83, br s, NCH2CH2CH3; 1.62, m, NCH2CH2CH3; 2.93, br. s, NCH2CH2CH3; 4.15, br s, CH2NCH2CH2CH3; 6.43, appr. d, J7.3 Hz ArH; 6.48, appr. t, J7.5 Hz, ArH and 6.54, appr.d, J7.3 Hz, ArH. 13C n.m.r. δ 13.1, 19.4, 52.1, 55.8, 115.2, 115.3, 117.7, 119.4, 157.5 and 157.8. Mass spectrum 1430 (6%), 1163 (44), 973 (84), 941 (64), 693 (98), 471 (100), 370 (22), 269 (22) and 224 (6).
Example 37
Aluminium complex with 3-(dibutylaminomethylene)catechol
A pale green powder (0.71 g), m.p. 149-152°C (dec.) (Found: C, 59.0; H, 7.4; N, 5.9%).
Gravimetric Al, 4.5%. I.r. vmax (KBr) 2960m, 2872w, 1578w, 1481s, 1259m and 738m cm"1 27A1 n.m.r. (CD3OD) δ 34.9, br s. 1H n.m.r. (CD3OD) δ 0.91, br t, J6.7 Hz, N
CH2CH2CH2CH3; 1.29, br m, NCH2CH2CH2CH3; 1.53, br m, NCH2CH2CH2CH3; 2.91, br m, NCH2CH2CH2CH3; 4.09, br s, CH2NCH2CH2CH2CH3 and 6.34, br m, ArH. 13C n.m.r. (CD3OD) δ 14.2; 21.2; 26.3; 52.0; 57.7; 112.5; 112.5; 113.9; 116.5; 119.9; 156.5 and 156.6. Mass spectrum 1735 (6%), 1597 98), 1304 (42), 1085 (100), 778 (56), 527 (34), 398 (8) and 252 (2). Example 38 Solvent Partitioning
Silicon and aluminium complexes formed with Mannich base ligands show marked differences in their ability to partition between an aqueous and organic phase (examples of organic solvents are given below) depending on the length of the hydrocarbon chain. Below is a table illustrating the differences in partitioning ability between two solvent phases and is compared to the related catechol complexes.
General synthetic procedure for solvent partitioning experiments Each partitioning experiment is performed at 25 °C in a controlled temperature water bath. All solvents used are equilibrated at 25°C for 1 hour prior to their use. Into a 5 ml quick fit test tube, the silicon(IV) complex (20.0 mg) is added and equilibrated at 25 °C for 20 minutes. To each test tube containing the complex, distilled water (1 ml) and an organic solvent (1 ml) is added, shaken and left to stand for 10 minutes. An aliquot (0.5 ml) of the organic layer is removed and evaporated from a pre weighed petri dish. The petri dish is reweighed and the amount of complex per ml and % recovery determined.
Solvent partitioning data for various Mannich base silicon and aluminium com lexes
Example 39
Complex formation in aqueous systems
The Mannich base ligands may be employed to form complexes with metal ions under aqueous conditions. To study the nature of the complexes of the metal ions with the
Mannich base ligands in aqueous conditions, complexes were synthesised using the following general procedure. An aqueous solution of complexing ligand (0.1 M) is added to a round bottom containing an aqueous alkali solution of an appropriate metal salt. The metal solution is prepared with 10%(v/v) deuterium oxide (D2O). The mixture is stirred for five minutes. After this time, an aliquot (2 mL) is taken and examined using nuclear magnetic resonance specfroscopy techniques. Both 13C and 27A1 NMR specfroscopy provided evidence of complex formation. Using this technique, it was shown that complexes of Si4+, Al3+, Ti4+ and B3+ can all be formed under aqueous conditions.
Comparison of 13C NMR specfral data obtained from uncoordinated Mannich base (spectrum A in Figure 1) with the corresponding complex (spectrum B in Figure 1) shows a significant difference. The two signals due to the phenolic carbons of the coordinated ligand are significantly broadened compared to the free ligand and resonate much closer together (separation of ~60 Hz compared to >400 Hz in the uncoordinated ligand).
For complexes of the Mannich base ligand with aluminium, evidence of coordination ccaann aallssoo bbee sseeeenn iinn tthhee 27 AAll NNMMRR sseett oouutt iinn FFiigguurree 2. A single resonance centred around 35 ppm is observed due to coordinated aluminium.
Example 40
Regeneration of Mannich base ligands
Whilst the metal complexes formed with these Mannich base ligands appear stable under aqueous and aqueous alkali conditions, they were found to decompose in slightly acidic aqueous solutions from which free, unchanged ligand and released metal can be recovered. More specifically the following procedure is an example ofa suitable recovery scheme. The complex is hydrolysed in dilute hydrochloric acid solution (0.05 M) followed by neutralisation of the aqueous solution then extraction into an organic solvent. Suitable organic solvents include acetates (including ethyl acetate), ketones such as 2-butanone, chlorinated solvents, aliphatic and cyclic aliphatic solvents, aromatic solvents such as toluene, and commercial solvents such as kerosenes. This recovered ligand can be used again to form more complex. A flow chart for the process of extracting a target cation (for example a metal) from an aqueous solution containing the target cation and other cations, with the regeneration of the ligand is represented in Figure 3.
Example 41
Additional Mannich base catechol derivatives
Other Mannich base derivatives of catechol can be prepared via the application of the general synthetic method outlined in Example 1 above. Increasing the length of the alkyl tails on the ligand increases its organophilic character. However, ligands with longer alkyl tails have higher molecular weights and therefore a lower theoretical effectiveness (grams of metal complexed per gram of ligand). Accordingly, the preferred ligand will be one that has a maximum theoretical effectiveness.
The following table summarises starting amines, final ligand structures and their theoretical effectiveness. Theoretical effectiveness is calculated for the example of the iris complex with Si4+ metal ions.
Theoretical effectiveness data for various further Mannich base derivatives of catechol
Starting amine Catechol derivative formed Theoretical effectiveness for silicon
Example 42
Application to Bayer process
In current Bayer process methods, the pre-desilication step yields a high aluminium low silicon liquor and sodium aluminosilicate precipitate. The silicon level in the liquor can be maintained at much higher levels provided the liquor composition and reaction time and temperature are modified from those currently used which are designed to maximise the desilication product precipitation. In that case the liquor contains both silicon and aluminium. After cooling of this liquor, the silicon andialuminium can be separated from one another in the liquor using the solvent extraction technique of the present invention. This involves selecting a organic solvent and ligand suitable for selectively extracting the aluminium ions (or the silicon ions) into the organic phase. By separating the aluminium ions from the silicon ions, the valuable aluminium can be recovered and the silicon removed in a more economical form.
Example 43
Alternative method for application to Bayer process
In an alternative version of the Bayer process, a postdesilication step is conducted to form a separate desilication product (DSP). This post de-silication step is conducted after the digestion and red mud separation steps as illustrated in Figure 4. The DSP is a mixed sodium aluminosilicate. The DSP is precipitated out of the Bayer liquor so as to reduce the level of silicon in the Bayer liquor, which leads to downstream processing difficulties and minimises alumina product contamination.
In this configuration the process of the present invention might be used either to remove the silicon directly from the digestion liquor prior to desilication occurring, analogous to treating the liquor from the desilication step as described above, or to remove any remaining aluminium from desilication product. The DSP contains significant quantities of valuable aluminium and sodium. The aluminium can be recovered from the DSP using the method of the present invention by:
i. Dissolving the DSP in a suitable liquor to solubilize the silicon, aluminium and sodium, ii. complexing the aluminium ions (or, alternatively, the silicon ions) with a suitable ligand or ion exchange resin, and iii. extracting the aluminium ion-ligand complex into an appropriate organic phase (in the case of the ligand), or conducting a solid - liquid separation to remove the solid resin (in the case of the resin).
Thereafter, by appropriate modification of the conditions, the aluminium ions can be released from the complex. One condition that may be modified to enable recovery of the target ion is pH.
It has been found from the experimental work conducted by the inventors that aluminium forms a complex with the ligands investigated in preference to silicon for values of pH greater than 14. The remainder of the Bayer process is in accordance with the standard method which is well known in the art of the present invention, and need not be repeated here.
Since persons skilled in the art may readily effect modifications within the spirit and scope of the invention, it is to be understood that the invention is not limited to the particular embodiments described hereinabove or by way of the particular examples.
It is also to be understood that there will be many possible physical arrangements, equipment designs and equipment configurations that may be applied in the operation of the proposed process. Persons skilled in the art will readily effect the use of equipment technology combinations and flowsheet schemes commonly applied in the chemical engineering and metallurgical industries, and in the Bayer process, in the application of the process described herein, by merely following normal processes of testwork to define optimum parameters for the specific circumstances under consideration and engineering design.

Claims

THE CLAIMS DEFINING THE INVENTION ARE AS FOLLOWS:
1. A compound of the formula (I) :
in which:
R\ and R2 are independently H, optionally substituted alkyl, alkenyl alkynyl or aryl, or an oxygen protecting group;
R3 is H, an optionally substituted alkyl, alkenyl, alkynyl or aryl, or an optionally substituted carbocyclic, heterocyclic, aromatic or heteroaromatic ring, or series of rings, fused to the ring of formula (I) represented above;
Rj is H, -OR5 or any other non-deleterious substituent;
R5 is H or an optionally substituted alkyl, alkenyl, alkynyl or aryl;
Yi, Y2 and Y3 are each independently CH or N; and
X is an amine, such as an aminoalkylene, aminoalkenylene or aminoalkynylene.
2. A compound as claimed in claim 1, wherein the compound is not a compound of formula (I) in which R1} R2, R3 and R^. are H, Yi, Y2 and Y3 are CH, and X is one of CH2NH2, CH2N(CH3)2, CH2N(CH2CH3)2, CH2N(«-propyl)2, CH2N(zso-propyl)2, CH2N(n-butyl)2, CH2N(cyclohexyl)2, or CH2N(CH2)5, and X is positioned ortho to the substituent OR2.
3. A compound as claimed in claim 1 or claim 2, wherein R\ and R2 are independently selected from H or alkyl, and at least one of Ri and R2 is H.
4. A compound as claimed in any one of claims 1 to 3, wherein X is an optionally substituted saturated or unsaturated alkylamino, di(alkyl)amino, aminoalkyl, alkylaminoalkyl, or di(alkyl)aminoalkyl.
5. A compound as claimed in claim 4, wherein X is an unsubstituted alkylamino, di(alkyl)amino, aminoalkylene, alkylaminoalkylene, or di(alkyl)aminoalkylene.
6. A compound as claimed in any one of claims 1 to 5, wherein X is an aminoalkylene group of the structure:
wherein
R6 and R7 are the same or different, and are each an optionally substituted straight chained, branched or cyclic alkyl group, which may be linked together to form a heterocyclic group containing the nitrogen atom illustrated, or one or both of R and R7 may be linked to another site on the compound to form a cyclic group containing the nitrogen atom illustrated, and n is 0 or a positive integer.
7. A compound as claimed in claim 6, wherein n is a positive integer.
8. A compound as claimed in claim 6, wherein n is 1.
9. A compound as claimed in any one of claims 6 to 8, wherein 5 and R7 are independently a straight chained or branched Cι-C10 alkyl group, a C4-C10 cyclic alkyl group or together form cyclic group containing from 4 to 10 carbon atoms, and one or more heteroatoms selected from oxygen, nitrogen and sulphur.
10. A compound as claimed in claim 9, wherein R^ and R7 are independently selected from the group consisting of methyl, ethyl, propyl, butyl, pentyl, hexyl, octyl, and decyl, and isomers thereof.
11. A compound as claimed in any one of claims 1 to 10, wherein Y\ is CH and X is positioned ortho to the group OR2.
12. A compound as claimed in any one of claims 1 to 11, wherein Yi, Y2 and Y are each CH.
13. A compound as claimed in any one of claims 1 to 12, wherein R3 is H.
14. A compound as claimed in any one of claims 1 to 13, wherein P is H.
15. A compound as claimed in any one of claims 1 to 14, wherein Ri and R are each H.
16. A compound as claimed in any one of claims 1 to 14, wherein R\ is CH3 and R2 is H.
17. A ligand for forming a complex with a cation, the ligand comprising an aromatic component including two or more attachment sites for the cation, an optionally substituted amine, and a hydrocarbon chain of from 1 to 12 carbon atoms in length, with the proviso that the ligand is not a compound of formula (I):
in which Ru R2, R3 and Rt are H, Yu Y2 and Y3 are CH, and X is CH2NH2, CH2N(CH3)2, CH2N(CH2CH3)2, CH2N(propyl)2, CH2N(cyclohexyl)2, or CH2N(CH2)5, and X is positioned ortho to the substituent OR2.
18. The ligand as claimed in claim 17, wherein the ligand can form a complex with a cation selected from the group consisting of metal cations and silicon, boron, germanium, arsenic and selenium.
19. The ligand as claimed in claim 17, wherein the ligand can form a complex with a cation selected from the group consisting of aluminium, silicon, titanium, boron, gallium, germanium, indium, tin, lead, uranium, gold, silver, arsenic, selenium, cadmium, mercury, chromium, copper and iron.
20. The ligand as claimed in claim 17, wherein, when two or more of the ligands are complexed to the cation, the amine nitrogen on at least one of the ligands is protonated so that the complex has an overall neutral charge and can be extracted into an organic solvent.
21. The ligand as claimed in claim 17, wherein the ligand is such that, when complexed to a cation, the nitrogen atom does not form a bond with the cation.
22. The ligand as claimed in any one of claims 17 to 21, wherein the two attachment sites for the cation are in an ortho relationship with respect to one another.
23. The ligand as claimed claim 22, wherein the two attachment sites for the cation are hydroxy groups.
24. The ligand as claimed in claim 17, wherein the ligand is a compound of formula (I) as defined in claim 15.
25. A compound of the formula (II):
wherein:
Ri and R2 are independently H, optionally substituted alkyl, alkenyl alkynyl or aryl, or an oxygen protecting group;
R3 is H, an optionally substituted alkyl, alkenyl, alkynyl or aryl, or an optionally substituted carbocyclic, heterocyclic, aromatic or heteroaromatic ring, or series of rings, fused to the respective ring or rings represented above;
R4 is H, -OR5 or any other non-deleterious substituent;
R5 is H or an optionally substituted alkyl, alkenyl, alkynyl or aryl;
Yi, Y2 and Y3 are each independently CH or N; n is 0 or a positive integer; p is a positive integer;
R8 and R9 are the same or different, and are each an optionally substituted straight chained, branched or cyclic alkyl group, or R8 and R9 may together form a substituted or unsubstituted, straight chained, branched or cyclic alkyl group linking the two nitrogen atoms; and Rio and Rπ are the same or different, and are each H or a substituted or unsubstituted branched or straight chained alkyl group.
26. The compound as claimed in claim 25, wherein the compound is not one selected from the group consisting of:
3 ,3 ' -[ethylenebis(methyliminomethylene)] di(benzene- 1 ,2-diol); 6,6 ' -dimethoxy-2,2 ' -[ethylenebis(methyliminomethylene)] diphenol; 6,6 ' -dimethoxy-2,2 ' -[ethylenebis(ethyliminomethylene)] diphenol; 6,6'-dimethoxy-2,2'-[propane-l,3-diylbis(methyliminomethylene)]diphenol; 6,6'-dimethoxy-2,2'-(piperazine-l,4-diylbismethylene)diphenol; 3 ,3 '-[ethylenebis(ethyliminomethylene)]di(benzene- 1 ,2-diol); 3 ,3 '-[propane- 1 ,3 -diylbis(methyliminomethylene)]di(benzene- 1 ,2-diol); 3,3'-[piperazine-l,4-diylbismethylene)di(benzene-l,2-diol).
27. A compound as claimed in claim 25 or claim 26, wherein Ri and R2 are independently selected from H or alkyl, and at least 1 of Ri and R2 is H.
28. A compound as claimed in any one of claims 25 to 27, wherein the nitrogen- containing chain linking the two aromatic rings together is attached at either end to each of the aromatic rings in a position ortho to the groups OR2.
29. A compound as claimed in any one of claims 25 to 28, wherein n is a positive integer.
30. A compound as claimed in claim 29, wherein n is 1.
31. A compound as claimed in any one of claims 25 to 30, wherein Rs and R9 are independently selected from the group consisting of a straight chained or branched Ci- Cio alkyl group, a C4-Cι0 cyclic alkyl group or together form a straight chained, branched or cyclic alkyl group linking the two nitrogen atoms together.
32. A compound as claimed in any one of claims 25 to 30, wherein R8 and Rg are independently selected from the group consisting of methyl, ethyl, propyl, butyl, pentyl, hexyl, octyl, and decyl, and the isomers thereof.
33. A compound as claimed in any one of claims 25 to 32, wherein Yi is CH.
34. A compound as claimed in any one of claims 25 to 33, wherein Yi, Y and Y3 are each CH.
35. A compound as claimed in any one of claims 25 to 34, wherein R3 is H.
36. A compound as claimed in any one of claims 25 to 35, wherein R is H.
37. A compound as claimed in any one of claims 25 to 36, wherein p is 2 or 3.
38. A compound as claimed in any one of claims 25 to 37, wherein Rio and Rπ are each H.
39. A compound as claimed in any one of claims 25 to 38, wherein \ and R2 are each H.
40. A compound as claimed in any one of claims 25 to 38, wherein Ri is CH3 and R2 is H.
41. A polymer having the formula (UJ) :
wherein: q is a positive integer;
A is the following structure:
Ri and R2 are independently H, optionally substituted alkyl, alkenyl alkynyl or aryl, or an oxygen protecting group;
R3 is H, an optionally substituted alkyl, alkenyl, alkynyl or aryl, or an optionally substituted carbocyclic, heterocyclic, aromatic or heteroaromatic ring, or series of rings, fused to the respective ring or rings represented above;
Rt is H, -OR5 or any other non-deleterious substituent;
R5 is H or an optionally substituted alkyl, alkenyl, alkynyl or aryl;
Yi, Y2 and Y3 are each independently CH or N; n is 0 or a positive integer; p is a positive integer;
R8 and R9 are the same or different, and are each an optionally substituted straight chained, branched or cyclic alkyl group, or R8 and R9 may together form a substituted or unsubstituted, straight chained, branched or cyclic alkyl group linking the two nitrogen atoms; and Rio and Rn are the same or different, and are each H or a substituted or unsubstituted branched or straight chained alkyl group; and wherein the polymer may contain cross-linking through R8 and/or R9.
42. A compound as claimed in claim 41 , wherein the polymer has an average molecular weight of between 330 and 15,000.
43. A compound as claimed in claim 42, wherein the polymer has an average molecular weight of between 330 and 10,000.
44. A compound as claimed in any one of claims 41 to 43, wherein R and R2 are each H.
45. A compound as claimed in any one of claims 41 to 44, wherein R3 and t are each H.
46. A compound as claimed in any one of claims 41 to 45, wherein n is 1, 2 or 3.
47. A method of synthesising the polymer as defined in any one of claims 41 to 46, in which n=l, the method comprising the step of reacting the appropriate aromatic compound containing 1,2-diol or l-alkoxy,2-hydroxy- substitution with formaldehyde and the appropriate diamine in the required ratio to form the polymer.
48. An ion exchange resin of the structure:
wherein: Ri and R2 are independently H, optionally substituted alkyl, alkenyl alkynyl or aryl, or an oxygen protecting group;
R3 is H, an optionally substituted alkyl, alkenyl, alkynyl or aryl, or an optionally substituted carbocyclic, heterocyclic, aromatic or heteroaromatic ring, or series of rings, fused to the respective ring or rings represented above; R4 is H, -OR5 or any other non-deleterious substituent;
R5 is H or an optionally substituted alkyl, alkenyl, alkynyl or aryl; n is 0 or a positive integer;
R8 is an optionally substituted straight chained, branched or cyclic alkyl group; and
Y is a direct bond or a divalent linking group.
49. An ion exchange resin as claimed in claim 48, wherein Ri and R2 are each H.
50. An ion exchange resin as claimed in claim 48, wherein R\ is CH3 and R2 is H.
51. An ion exchange resin as claimed in any one of claims 48 to 50, wherein R8 is an unsubstituted alkyl group.
52. An ion exchange resin as claimed in any one of claims 48 to 51, wherein Y is a direct bond or an alkyl group.
53. An ion exchange resin as claimed in any one of claims 48 to 52, wherein R3 and R are each H.
54. A complex of a cation and a ligand, compound, polymer or ion exchange resin as defined in any one of claims 1 to 46 and 48 to 52.
55. A complex as claimed in claim 54, wherein the complex contains at least two molecules of the compound to each cation.
56. A complex as claimed in claim 54, wherein the complex contains an internal salt.
57. A complex as claimed in claim 54, wherein the complex is self-neutralised and does not have an external counterion.
58. A complex as claimed in any one of claims 54 to 57, wherein the cation is selected from the group consisting of metal cations and silicon, boron, germanium, arsenic and selenium.
59. A complex as claimed in claim 58, wherein the cation is selected from the group consisting of silicon, boron, aluminium, titanium, copper, gold, lead, tin, zinc, gallium, germanium, vanadium, chromium, manganese, iron, cobalt, nickel, zirconium, hafiiium, niobium, tantalum, molybdenum, tungsten, technetium, rhenium, platinum, ruthenium, osmium, rhodium, iridium, palladium, platinum, silver, indium and thallium.
60. A complex as claimed in claim 59, wherein the cation is selected from the group consisting of silicon, boron, aluminium, titanium, copper and gold.
61. Use of the ligand, compound, polymer or ion exchange resin as defined in any one of claims 1 to 46 and 48 to 53 in the extraction of a target cation from an aqueous solution.
62. Use as claimed in claim 61, wherein the target cation is selected from the group consisting of metal cations and silicon, boron, germanium, arsenic and selenium.
63. Use as claimed in claim 61, wherein one or more target cations are extracted selectively from other cations contained in the aqueous solution.
64. Use as claimed in claim 61, wherein the target cation forms a complex with the ligand, compound, polymer or ion exchange resin which can be extracted into an organic solvent.
65. A method for extracting target cations from an aqueous solution comprising: -contacting the aqueous solution containing the target cations with a complexing ligand, compound, polymer or ion exchange resin as defined in any one of claims 1 to 46 and 48 to 53;
-forming a complex of the complexing ligand, compound, polymer or ion exchange resin and the target cations; and
-separating the aqueous solution from the complex.
66. A method as claimed in claim 65, wherein the method includes the step of separating the target cations from the complexing ligand, compound, polymer or ion exchange resin, and reusing the ligand, compound, polymer or ion exchange resin for separating further target cations.
67. A method as claimed in claim 65 or claim 66, wherein the target cations are selectively separated from other ions in the aqueous solution.
68. A method as claimed in any one of claims 65 to 67, wherein target cations are one or more ions selected from the group consisting of metal cations and silicon, boron, germanium, arsenic and selenium.
69. A method as claimed in claim 68, wherein the target cations are selected from the group consisting of aluminium, silicon, titanium, boron, gallium, germanium, indium, tin, lead, uranium, gold, silver, arsenic, selenium, cadmium, mercury, chromium, copper and iron.
70. A method as claimed in any one of claims 65 to 69, wherein the method involves the selective separation of one species of target cation to the exclusion, or substantial exclusion, of other cations in the solution.
71. A method as claimed in any one of claims 65 to 70, wherein the target cations are contacted with a ligand, compound or polymer as defined in any one of claims 1 to 46, and the separation step comprises the step of extracting the complex into an organic phase, and separating the organic phase from the aqueous phase.
72. A method as claimed in any one of claims 65 to 70, wherein the target cations are contacted with an ion exchange resin as defined in any one of claims 48 to 53, and the separation step comprises the step of physically separating the exchange resin from the aqueous solution.
73. A method for the selective separation of silicon and aluminium in an aqueous liquor containing dissolved silica and alumina, the method comprising:
- contacting said liquor with the ligand, compound, polymer or ion exchange resin defined in any one of claims 1 to 46 and 48 to 53;
- forming a complex of the ligand, compound, polymer or ion exchange resin with the either the silicon ions or the aluminium ions;
- separating the complex from the liquor.
74. A method as claimed in claim 73, wherein the liquor is an aqueous liquor from a Bayer process.
75. A method as claimed in claim 73 or claim 74, wherein the ligand, compound, polymer or ion exchange resin forms a complex with the aluminium ions.
76. A method as claimed in claim 75, wherein the process includes the step of separating the aluminium ions from the ligand, compound, polymer or ion exchange resin, and reusing the ligand, compound, polymer or ion exchange resin for separating further aluminium ions.
77. A method as claimed in claim 75 or claim 76, wherein the liquor is contacted with a ligand, compound or polymer as defined in any one of claims 1 to 46 and 48 to 53, and the separation step comprises the step of extracting the complex into an organic phase, and separating the organic phase from the aqueous phase.
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