EP1360212A1 - A method for producing ethylene homo- and copolymer - Google Patents
A method for producing ethylene homo- and copolymerInfo
- Publication number
- EP1360212A1 EP1360212A1 EP01272946A EP01272946A EP1360212A1 EP 1360212 A1 EP1360212 A1 EP 1360212A1 EP 01272946 A EP01272946 A EP 01272946A EP 01272946 A EP01272946 A EP 01272946A EP 1360212 A1 EP1360212 A1 EP 1360212A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- compound
- chloride
- group
- copolymer
- bromide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F10/00—Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F110/00—Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F110/02—Ethene
Definitions
- the present invention relates to a method for preparing homopolymer and copolymer of ethylene, and more particularly, to a method for preparing homopolymer and copolymer of ethylene, by using a preactivated catalyst as a main catalyst and by introducing saturated hydrocarbon compound containing halogen during polymerization, the preactivated catalyst being prepared by reacting a magnesium solution dissolved in alcohol with phosphorus compound, silane compound and mixture of titanium compound and silicone compound in turn, and with titanium compound again, and then by preactivating the reacted solution through the reaction with organomagnesium compound.
- Magnesium containing catalysts for polymerization and copolymerization of ethylene are known to exhibit very high catalytic activity and are suitable for liquid phase or gas phase polymerization.
- the catalyst should have high catalytic activity.
- molecular weight distribution is an important factor which determines the physical properties of ethylene polymers. Especially, narrow molecular weiglit distribution of the polyethylene is a very important and advantageous feature for the injection molding processed products. As the molecular weight of the polymer increases, tensile strength becomes high but processability is reduced so causing the problem of occurring split during processing.
- One method to solve this problem is to introduce high molecular weight tail to molecular weight distribution while raising molecular weight. Especially, the introduction of high molecular weight tail is ideal since it can increase tensile strength while not affecting the processability.
- the object of the present invention is to provide a method for preparing polymer and copolymer of ethylene which have narrow molecular weight distribution and show bidentate structure in the molecular weight distribution curve, by using the simple method which includes preactivating prepared catalyst and introducing saturated hydrocarbon containing halogen during polymerization.
- the method for producing homo- and co-polymers of ethylene comprises carrying out polymerization or copolymerization of ethylene in the presence of (1) a solid titanium complex catalyst prepared by the steps of (a) preparing a magnesium solution by contacting halogenated magnesium compound, which is a support, with alcohol, (b) reacting said magnesium solution with phosphorus compound and silane compound containing alkoxy group as electron donors, (c) preparing a catalyst precursor through recrystallization into solids by contacting the solution prepared in step (b) with solution of mixture of titanium compound and silicone compound, (d) preparing a solid titanium complex catalyst by reacting the catalyst precursor with titanium compound, and (e) preactivating the solid titanium complex catalyst by reacting with organomagnesiurn compound; (2) organometallic compound in Group U or HI of the Periodic Table; and (3) a saturated hydrocarbon containing halogen, which is introduced during polymerization.
- a solid titanium complex catalyst prepared by the steps of (a) preparing a magnesium solution by contacting halogenated
- halogenated magnesium compounds used include but are not limited to: dihalogenated magnesiums such as magnesium chloride, magnesium iodide, magnesium fluoride, and magnesium bromide; alkymagnesium halides such as methylmagnesium halide, ethylmagnesium halide, propylmagnesium halide, butylmagnesium halide, isobutylmagnesium halide, hexylmagnesium halide, and amylmagnesium halide; alkoxymagnesium halides such as methoxymagnesium halide, ethoxymagensium halide, isopropoxymagnesium halide, butoxymagnesium halide, octoxymagnesium halide; or aryloxymagnesium halides such as phenoxymagnesium halide and methyl-phenoxymagnesium halide.
- dihalogenated magnesiums such as magnesium chloride, magnesium iodide, magnesium fluor
- magnesium compounds can be used in the mixture of two or more of said compounds or in the form of a complex compound with other metals.
- the magnesium solution used in the present invention can be produced as solution by using the aforementioned halogenated magnesium compounds in the presence a hydrocarbon solvent or in the absence thereof, by using alcohol.
- the hydrocarbon solvents used in the present invention include but are not limited to aliphatic hydrocarbons such as pentane, hexane, heptane, octane, decane, and kerosene; alicyclic hydrocarbons such as cyclopentane, methylcyclopentane, cyclohexane, and methylcyclohexane; or aromatic hydrocarbons such as benzene, toluene, xylene, ethylbenzene, cumene, and cymene.
- aliphatic hydrocarbons such as pentane, hexane, heptane, octane, decane, and kerosene
- alicyclic hydrocarbons such as cyclopentane, methylcyclopentane, cyclohexane, and methylcyclohexane
- aromatic hydrocarbons such as benzene, toluene, x
- alcohol When a halogenated magnesium compound is converted into a magnesium solution, alcohol is used in the presence of the aforementioned hydrocarbons or in the absence thereof.
- the types of alcohol include but are not limited to those containing 1 ⁇ 20 carbon atoms, such as methanol, ethanol, propanol, butanol, pentanol, hexanol, octanol, decanol, dodecanol, octadecyl alcohol, benzyl alcohol, phenylethyl alcohol, isopropyl benzyl alcohol, and cumyl-alcohol, although alcohol containing 1 - 12 carbon atoms is preferable.
- the total amount of alcohol is preferably 2.0-10 mol per each mole of magnesium compounds, and the dissolving temperature, while depending on the types of alcohol, is about 0 ⁇ 150°C, and the dissolving time is about 15 minutes ⁇ 5 hours or preferably about 30 minutes ⁇ 4 hours.
- the phosphoruos compound used in the present invention is expressed by the following general formula:
- the type of these includes phosphorus trichloride, phosphorus tribromide, diethylchlorophosphite, diphenylchlorophosphite, diethylbromophosphite, diphenylbromophosphite, dimethylchlorophosphite, phenylchlorophosphite, trimethylphosphite, triethylphosphite, tri-n-butylphosphite, trioctylphosphite, tridecylphosphite, triphenylphosphite, triethylphosphate, tri-n-butylphosphate, or triphenylphophate.
- Other phosphorous compounds satisfying the aforementioned formula may be used.
- 0.25 mole or less per 1 mole of magnesium compound, and more preferably 0.2 mole or less per 1 mole of magnesium compound is appropriate.
- the silane compound having an alkoxy group, another electron donor is represented as the general formula: R n Si(OR) 4 _ n .
- R is a hydrocarbon group having 1 ⁇ 12 carbon atoms, and n natural number between 1 and 3. More specifically, the following compounds can be used: dimethyldimethoxysilane, dimethyldiethoxysilane, diphenyldimethoxysilane, methylphenylmethoxysilane, diphenylethoxysilane, ethyltrimethoxysilane, vinyltrimethoxysilane, methyltrimethoxysilane, phenyltrimethoxysilane, methyltriethoxysilane, ethyltriethoxysilane, vinyltriethoxysilane, butyltriethoxysilane, phenyltriethoxysilane, ethyltriisopropoxysilane, vinyltributoxysilane, ethylsilicate
- the titanium compounds used in the present invention is expressed by the following general formula:
- Ti(OR) a X 4 -a where R stands for an alkyl group with 1—10 carbon atoms, X a halogen atom, and "a" is a natural number between 0 and 4.
- titanium compounds which satisfy the general formula of Ti(OR) a X 4 - a include 4-halogenated titanium such as TiCl 4 , TiBr 4 , and Tilt; 3-halogenated allcoxy-titanium such as Ti(OCH 3 )Cl 3 , Ti(OC 2 H 5 )Cl 3 , Ti(OC 2 H 5 )Br 3 , and Ti(O(i-C 4 H 9 ))Br ; 2-halogenated alkoxy-titanium such as Ti(OCH 3 ) 2 Cl 2 , Ti(OC 2 H 5 ) 2 Cl 2 , Ti(O(i-C 4 H 9 )) 2 Cl 2 and Ti(OC 2 H 5 ) 2 Br 2 ; and tetra-alkoxy titanium such as Ti
- a mixture of the above titanium compounds can also be used in the present invention.
- the preferable titanium compounds are those containing halogen, or more preferably titanium tetrachloride.
- the silicon compounds used in the present invention is expressed by the following general formula; R n SiCl 4 - n where R stands for hydrogen; or an alkyl, alkoxy, haloalkyl, or aryl group having 1—10 carbons; or a halosilyl or halosilylalkyl group having 1 ⁇ 8 carbons; and n is a natural number between 0 and 3.
- silicon compounds satisfying the above general formula include silicon tetrachloride; trichlorosilane such as methyltrichlorosilane, ethylti ⁇ chlorosilane, phenyltrichlorosilane; dichlorosilane such as dimethyldichlorosilane, diethyldichlorosilane, diphenyldichlorosilane, and methylphenyldichlorosilane; monochlorosilane such as trimethylchlorosilane; and a mixture of these silicon compounds can also be used in the present invention.
- the preferable compound is silicon tetrachloride.
- the appropriate amount of the mixture of a titanium compound and a silicon compound used during recrystallization of the magnesium compound solution is 0.1 ⁇ 200 moles per 1 mole of magnesium compound and preferably 0.1 ⁇ 100 moles, more preferably 0.2 ⁇ 80 moles.
- the appropriate mole ratio of a titanium compound to a silicon compound in the mixture is 0.05 ⁇ 0.95 and more preferably 0.1 ⁇ 0.8.
- the reaction of a magnesium compound with the mixture of a titanium compound and a silicon compound should preferably be carried out at a sufficiently low temperature to crystallize particles of the catalyst since the shape and the size of the resultant re- crystallized solid components vary a great deal according to the reaction conditions and affect the bulk density of polymer.
- reaction should be carried out by contacting at -70 ⁇ 70 ° C , or more preferably at -50 ⁇ 50 ° C . After the contact-reaction, the temperature is slowly raised and reaction is carried out for the duration of 0.5 ⁇ 5 hours at 50 - 150 ° C .
- the catalyst precursor prepared as above is further reacted with titanium compound represented by general formula Ti(OR) a X 4 . a , where R stands for a hydrocarbon group, X a halogen atom, and "a" is a natural number between 0 and 4.
- the most preferable compound is titanium tetrachloride and the amount is preferably 1 ⁇ 20 moles per 1 mole of magnesium compounds and more preferably 1-10 moles. Reaction is carried out for 0.5 -5 hours at 40 ° C - 150 ° C
- the amount of the organomagnesium compound used is preferably 0.02 - 1 mol per 1 mole of halogenated magnesium compound and more preferably 0.1 - 0.5 mol.
- the catalyst activity can be drastically reduced or the shape of catalyst can be destroyed, fn addition, since the shape of the catalyst changes with reacting temperature, the reaction should by carry out at sufficiently low temperature.
- the reaction should be carried out at -50 ° C - 50 ° C or more preferably at -20 ° C - 30 ° C. After the contact-reaction, the temperature is slowly raised and the reaction is carried out for 0.5 -5 hours at 40 ° C - 150 ° C
- the catalyst produced according to the process of the present invention can be utilized for homo- and co-polymerization of ethylene.
- ⁇ -olefin such as propylene, 1-butene, 1-pentene, 4-methyl-l-pentene, or 1-hexene having three or more carbons can be used.
- a titanium catalyst prepared as above uses, as a cocatalyst, organometallic compounds of Group H or El of the Periodic Table.
- the organometallic compound used as a cocatalyst of the present invention can be represented by a general formula of MR n , .
- M stands for a metal component of Group II or IHA in the Periodic Table such as magnesium, calcium, zinc, boron, aluminum or gallium, and R an alkyl group with 1 -20 carbons such as methyl, ethyl, butyl, hexyl, octyl or decyl group, and n the atomic valence of the metal component.
- the trialkyl aluminums such as triethylaliiminum and triisobutylalurr ⁇ ium, having an alkyl group of 1 - 6 carbons, or mixture of these are preferable.
- organoaluminum compound having one or more of halogen or hydride group such as emylaluminum dichloride, (tiemylaluiriinum chloride, ethylaluminum sesquichloride, or dusobutylaluminum hydride, can be used.
- the polymerization process can be gas phase polymerization or bulk polymerization which is carried without organic solvent, or the process can be liquid slurry polymerization which is carried with organic solvent, h the case of gas phase polymerization, the amount of the catalyst in the reaction system is, in terms of the titanium atom in catalyst, about 0.001 - 5 mmol, and preferably
- the concentration of the organometallic compound, as calculated by organometallic atom, is preferably 1 - 2,000 moles per 1 mole of titanium atoms in catalyst, and more preferably about 5 -
- nonpolar organic solvent of alkane compounds such as hexane, n-heptane, octane, nonan or decane, and aromatic compounds such as cycloalkane is used.
- alkane compounds such as hexane, n-heptane, octane, nonan or decane, and aromatic compounds such as cycloalkane
- hexane is most preferable and must be purified before use so as not to affect catalyst activity.
- the concentration of solid titanium complex catalyst in the polymerization reacting system is preferably about 0.001 - 5 mmol, in terms of titanium atoms in catalyst, per one liter of the solvent, and more preferably about 0.001 - 0.5 mmol.
- saturated hydrocarbon containing halogen it is essential to add saturated hydrocarbon containing halogen during polymerization to obtain polymers having molecular weight distribution in which high molecular weight tail is manifested.
- Saturated hydrocarbon such as ethylchloride, chloroform, t-butylchloride, tetrachloromethane, ethylbromide, t-butyliodide, n-butylbromide, n-butyliodide and n-butylfluoride, or their mixtures, which contains one or more of halogen of chlorine, bromine, fluorine and iodine, and has 1-10 carbons, can be used. Among these ethylchloride is most preferable.
- the appropriate temperature of polymerization is generally about 20 - 200 °C, and more preferably about 20 - 95 °C.
- the appropriate pressure of monomers is between 1 and 100 atm, and more preferably between 2 and 50 atm.
- the molecular weight of polymers can be controlled by adjusting the amount of hydrogen injected, which is well known in the art.
- the molecular weight of the polymers is represented as melt index (ASTM D 1238), which is generally known in the art, and the value of the melt index generally becomes larger as the molecular weight decreases.
- the molecular weight distribution of polymers is measured with gel permeation chromatography (GPC), which is measured by commonly used method in the art.
- a solid titanium complex catalyst component is produced by following steps.
- step (c) Treating with solution of mixture of titanium compound and silicone compound
- a solution of mixture of 90 ml of titanium tetrachloride and 90 ml of silicon tetrachloride is dripped for 2 hours.
- the temperature of the reactor is raised to 80° C for an hour and maintained at that temperature for an hour.
- the supernatant of the solution is removed, and to the remaining solid layer, 300 ml of decane and 100 ml of titanium tetrachloride are added continuously. Then, the temperature is raised to 100°C and maintained thereat for two hours.
- a 2L high-pressure reactor is dried in an oven and assembled while hot. In order to make the inside of the reactor nitrogen atmosphere, nitrogen and vacuum are alternatively manipulated three times in the reactor. Then 1,000 ml of dry n-hexane is injected to the reactor and 0.09 mmol of tn ⁇ sobuthylaluminum and 0.09 mmol of ethylchloride are injected in order and the solid catalysts of 0.03 mmol in terms of titanium atom and 1000 ml of hydrogen are added thereto. The temperature of the reactor is raised to 80 ° C while stirring at 700 ⁇ m with a stirrer and the pressure of ethylene is adjusted to 80psi, and the polymerization is carried out for an hour.
- the temperature of the reactor was lowered to room temperature, and an excessive amount of ethanol solution is added to tenninate the reaction.
- the polymer produced is collected segregatedly using filters and is dried in a vacuum oven at 50 ° C for at least six hours.
- the polymerization activity (kg of polyethylene divided by mmol of Ti) is calculated as the weight (kg) ratio of the polymers produced per catalysts used (mmol of Ti).
- the results of polymerization are shown in Table 1, together with the melt index (g/10 minutes), molecular weight distribution (Mw/Mn), and the degree of manifestation of high molecular weight tail(Mz/Mw).
- Example 3 60ml of 1 mole solution of diethylmagnesium is added instead of dibutylmagnesium in the process of preactivating the catalyst in example 1, and the results of polymerization are shown in Table 1.
- Example 4 60ml of 1 mole solution of butylmagnesium chloride is added instead of dibutylmagnesium in the process of preactivating the catalyst in example 1, and the results of polymerization are shown in Table 1.
- Example 5 The amount of ethyl chloride added is changed to 0.27mmol in the polymerization in example
- the catalyst preactivation process in example 1 is omitted.
- the quantity of the titanium in the catalyst prepared is 5.0%.
- the polymerization is carried out in the same condition as that of example 1 except that ethyl chloride is not added, and the results are shown in Table 1.
- the catalyst preactivation process in example 1 is omitted.
- the content of the titanium in the catalyst prepared is 5.0%.
- the polymerization is carried out in the same condition as that of example 1, and the results are shown in Table 1.
- high molecular weight tail is manifested while mamtaining high activity of catalyst and narrow molecular weight distribution, making it possible to obtain polymer having bidentate molecular weight distribution.
- the polymer having narrow molecular weight distribution, and molecular weight distribution wherein high molecular weight tail is manifested exhibits excellent physical properties and can be usefully applied to injection processed products.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
Abstract
Description
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Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR2000085530 | 2000-12-29 | ||
KR20000085530 | 2000-12-29 | ||
KR2001076519 | 2001-12-05 | ||
KR10-2001-0076519A KR100476881B1 (en) | 2000-12-29 | 2001-12-05 | A method for producing ethylene homo- and c0-polymer |
PCT/KR2001/002241 WO2002053607A1 (en) | 2000-12-29 | 2001-12-22 | A method for producing ethylene homo- and copolymer |
Publications (2)
Publication Number | Publication Date |
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EP1360212A1 true EP1360212A1 (en) | 2003-11-12 |
EP1360212A4 EP1360212A4 (en) | 2004-09-15 |
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ID=26638676
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP01272946A Withdrawn EP1360212A4 (en) | 2000-12-29 | 2001-12-22 | A method for producing ethylene homo- and copolymer |
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EP (1) | EP1360212A4 (en) |
WO (1) | WO2002053607A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100496776B1 (en) * | 2001-06-21 | 2005-06-22 | 삼성토탈 주식회사 | Catalyst for polymerization and copolymerization of ethylene |
US6759492B2 (en) * | 2001-07-24 | 2004-07-06 | Eastman Chemical Company | Process for the polymerization of ethylene and interpolymers thereof |
KR101084937B1 (en) * | 2004-03-11 | 2011-11-17 | 에스케이종합화학 주식회사 | Method for preparing ethylene polymerization catalysts |
US7423103B2 (en) | 2004-06-21 | 2008-09-09 | Exxonmobil Chemical Patents Inc. | Low fouling and high activity polymerization process |
US7858714B2 (en) | 2004-06-21 | 2010-12-28 | Exxonmobil Chemical Patents Inc. | Polymerization process |
SG11201810655QA (en) | 2016-06-20 | 2019-01-30 | Shionogi & Co | Method for producing substituted polycyclic pyridone derivative and crystal of same |
CN107880168B (en) * | 2016-09-30 | 2020-06-09 | 中国石油化工股份有限公司 | Catalyst component for olefin polymerization and preparation and application thereof |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4042771A (en) * | 1973-09-17 | 1977-08-16 | Naphtachimie | Polymerization of olefins with pre-activated catalysts |
JPS55151009A (en) * | 1979-05-16 | 1980-11-25 | Mitsui Petrochem Ind Ltd | Preparation of olefin polymer or copolymer |
JPS6254706A (en) * | 1985-09-03 | 1987-03-10 | Mitsubishi Petrochem Co Ltd | Production of olefin polymer |
JPH107716A (en) * | 1996-06-28 | 1998-01-13 | Mitsui Petrochem Ind Ltd | Solid titanium catalyst component, its preparation, catalyst, and method for polymerizing oelfin |
KR100430848B1 (en) * | 1998-07-27 | 2004-08-30 | 삼성아토피나주식회사 | Improved Olefin Polymerization and Copolymerization Catalysts |
-
2001
- 2001-12-22 WO PCT/KR2001/002241 patent/WO2002053607A1/en not_active Application Discontinuation
- 2001-12-22 EP EP01272946A patent/EP1360212A4/en not_active Withdrawn
Non-Patent Citations (2)
Title |
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No further relevant documents disclosed * |
See also references of WO02053607A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP1360212A4 (en) | 2004-09-15 |
WO2002053607A1 (en) | 2002-07-11 |
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