EP1358407A2 - High pressure water pump - Google Patents
High pressure water pumpInfo
- Publication number
- EP1358407A2 EP1358407A2 EP02705783A EP02705783A EP1358407A2 EP 1358407 A2 EP1358407 A2 EP 1358407A2 EP 02705783 A EP02705783 A EP 02705783A EP 02705783 A EP02705783 A EP 02705783A EP 1358407 A2 EP1358407 A2 EP 1358407A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- water
- cylinder
- piston
- hydraulic
- chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- Y02T10/166—
Definitions
- the present invention relates generally to apparatus and methods for producing pressurized water, and more particularly to a high-pressure water pump for supplying high pressure water to an evaporative cooling apparatus and particularly to so-called fogging nozzles for cooling the inlet air of a gas-turbine generator.
- a hydraulic pump system is provided with a variable stroke, axial piston pump (or other variable volume pump) which supplies a high pressure oil flow to drive one or more hydraulic cylinders which in turn drive pistons in one or more water cylinders to pressurize water and supply it to the spray or fogging nozzles.
- the water cylinders may be of single or double acting type and produce water pressure between 0-10,000 psi, and preferably between 1000-5000 psi.
- An advantage of the present invention is that the system maintains a substantially constant water pressure range as the volume varies from zero to maximum water flow. Moreover, the power consumed by the hydraulic pump varies directly with the output of the pump. [0010] Another advantage of the present invention is that the efficiency of the hydraulic water pump system at full flow is equal to or better than prior art devices, and increases at reduced flow.
- Yet another advantage of the present invention is that staging does not require multiple hydraulic systems and controls.
- the output of one large hydraulic system can be divided into as many stages as required.
- Backup systems may be also used as a redundancy measure.
- the present invention includes the ability to vary the amount of water fogged into the air stream using as many stages as desired, there being theoretically no limit to the number of stages used.
- the stages are created using valves, and provide the coarse adjustment of the humidification.
- the pressure output of the hydraulic pump is varied over a preset range to vary the volume of water delivered. This can be controlled by a programmable logic controller (PLC) through a milliamp output based on the difference between the wet bulb and dry bulb temperatures of the ambient air.
- PLC programmable logic controller
- the amount of water to be sprayed into the air must be tightly regulated in order to achieve maximum efficiency.
- the flow of water must be set as close to this value as possible in order to achieve the maximum cooling and thus maximum increase in turbine output performance.
- additional water may be added to the air stream in order to provide inter-cooling for the turbine. In either case, the precise amount of water to be added is determined empirically, and must be closely controlled.
- the hydraulic system of the present invention is inherently a variable volume device.
- the water flow rate can be set by simply selecting the number of spray heads to be activated and the outlet pressure supplied by the water cylinders.
- the system allows fine tuning of the water flow through adjustment of the water pressure, which is easily achieved through adjusting the hydraulic pressure using standard pressure control techniques (e.g., proportion flow control devices on the hydraulic oil lines, pump speed control, or pressure relief control, etc.).
- standard pressure control techniques e.g., proportion flow control devices on the hydraulic oil lines, pump speed control, or pressure relief control, etc.
- a high-pressure water pump in accordance with the present invention for supplying high pressure water to the fogging or atomizing nozzles used to cool inlet air for a gas-turbine generator includes a first hydraulic oil cylinder having a piston and a connecting rod having a first end attached to one side of the piston.
- the connecting rod includes a second end protruding out a first end of the cylinder.
- the hydraulic cylinder also includes a first port arranged adjacent the first end of the cylinder in fluid communication with a first port of a solenoid valve, and a second port arranged adjacent a second end of the cylinder in fluid communication with a second port of the solenoid valve.
- the solenoid valve is in fluid communication with the high pressure line of a hydraulic oil pump and a return line of said hydraulic oil pump.
- the pump according to this aspect of the invention also includes a first water cylinder having a piston attached on one side to a second end of the connecting rod, with the second end of the connecting rod entering the cylinder through an opening in the first end of the water cylinder.
- the water cylinder is a single action cylinder having a first port arranged adjacent the first end of the water cylinder in fluid communication with a first check valve for allowing low pressure water to enter the cylinder, and a second, oppositely acting check valve connected to a second port for allowing water to be forced out of the second port by the piston and enter a high pressure water line.
- the water cylinder may be a double action cylinder capable of pumping water alternately from opposite ends under the control of appropriately arranged check valves.
- the above high-pressure water pump further includes pairs of hydraulic and water cylinders working together.
- FIG. 1 is a schematic view of a first embodiment of a hydraulic water pump system according to the present invention
- FIG. 2 is a schematic view of a second embodiment of a hydraulic water pump system according to the present invention.
- FIG. 3 is a schematic view of a third embodiment of a hydraulic water pump system according to the present invention.
- FIG. 4 is a schematic view of the present invention illustrating the use of a cooling/recirculating pump for cooling hydraulic oil stored in a hydraulic oil reservoir.
- Figure 1 illustrates a first embodiment of a high pressure pump 10 according to the present invention and is the basis for each of the other embodiments described below.
- High pressure pump 10 includes a conventional hydraulic oil pump 12 which receives or draws hydraulic oil from a hydraulic oil reservoir 14, and pumps it at high pressure to a first port 16 on a hydraulic control valve 18 which preferably is a two-way solenoid valve. Oil is returned to reservoir 14 through valve 18 and its second or return port 20.
- a hydraulic oil pump 12 which receives or draws hydraulic oil from a hydraulic oil reservoir 14, and pumps it at high pressure to a first port 16 on a hydraulic control valve 18 which preferably is a two-way solenoid valve. Oil is returned to reservoir 14 through valve 18 and its second or return port 20.
- Pump 10 also includes a hydraulic cylinder 22 which consists of a cylindrical housing having a piston 24 positioned therein.
- the piston is secured in any conventional manner on one side 25 to an end 26 of a connecting or piston rod 28 that passes out of the end 29 of housing 22.
- Hydraulic oil pump 12 may be of conventional construction including appropriate filtration and control mechanisms to produce high pressure oil at between 500 to 3000 psi through its supply line 13.
- Cylinder housing 22 includes ports 30, 32 for receiving and/or expelling hydraulic oil from the chambers 34, 36 on opposite sides of piston 24 in response to the actuation of solenoid valve 18.
- Hydraulic oil is directed by solenoid valve 18 from port 16 to one of the ports 30, 32 on either end of hydraulic cylinder 22 based upon the stroke or position of the piston 24. That is, once piston 24 has reached the end of a stroke, for example, as shown in Figure 1, solenoid valve 18 is actuated to connect port 16 to port 38 and thereby allow high pressure hydraulic oil to flow to chamber 34 driving piston 24 and rod 28 to the right.
- valve 18 As high pressure hydraulic oil flows into chamber 34 hydraulic oil in chamber 36 is forced out of the cylinder by the advancing piston via port 30 to the port 40 on valve 18 and returns to a hydraulic oil reservoir via solenoid valve port 20.
- valve 18 When piston 24 reaches the end of its stroke to the right (shown in dotted lines) valve 18 is actuated to connect port 16 to port 40 and port 20 to port 38 so the flow of oil to and from cylinder 22 is reversed.
- the operation of the control valve 18 with respect to the position of piston 24 is accomplished in any convenient manner as would be apparent to those skilled in the art such as, for example, by an electronic timer apparatus, appropriate electronic sensors, or a programmable logic controller (PLC).
- PLC programmable logic controller
- the end 42 of piston rod 28 which protrudes from hydraulic cylinder 22 enters one end 44 of a water cylinder 46.
- the water cylinder includes a piston 47 therein connected on a first side 48 thereof to the end 42 of the piston rod 28.
- Water cylinder 46 is positioned in-line, along a central axis, with hydraulic oil cylinder 22, with the piston of each cylinder being positioned in substantially the same location in each respective cylinder.
- the stroke of piston 47 in water cylinder 46 from one end to the other is substantially identical to the stroke of piston 24 in hydraulic cylinder 22.
- the opposite or second end 50 of water cylinder 46 has a first port 52 formed therein for receiving water from a low pressure source through a supply line 54.
- the water is drawn into the chamber 56 of cylinder 46 when its piston 47 is pulled away from the end 50 as piston 24 is moved from its dotted line position in Fig. 1 to its solid line position.
- water may enter the port by pressure provided by the water source.
- the end 50 of water cylinder 46 has a second port to eject water from chamber 56 of cylinder 46 at high pressure as a result of piston 47 pushing water out of the chamber through the second port to a discharge line 60 when the piston 24 is moved from its solid line position in Fig. 1 to its dotted line position.
- the water supply and discharge lines 54, 60 each have a one way check valve 62, 64 of conventional construction respectively located therein to control water flow to and from chamber 56 in response to the pressure of water in the chamber resulting from movement of the piston 47.
- the one-way check valves are arranged such that checkvalve 62 associated with first port 52 allows water only to flow into cylinder chamber 56 when the pressure in the chamber is less than the pressure in line 54 and the set actuation pressure of the valve, while checkvalve 64 associated with second port 58 allows water only to flow out of the cylinder when the pressure in chamber 56 is greater than the actuation pressure of the valve.
- a single port located on the end 50 of the cylinder 46 also may be used for water flowing into or out of the cylinder. In such an arrangement, the single port would be connected to a first line having a checkvalve which would allow water to only flow from the water line directly into the port. The port would also be connected to a second, high pressure line having a checkvalve which would only allow high pressure water to flow into the high pressure line from the port.
- water pump 10 operates as follows.
- pump 10 will be described in an initial condition with the pistons 24, 47 of the cylinders being positioned at the first end of each respective cylinder 22, 46, as shown in Fig. 1.
- the chamber 36 is filled with hydraulic fluid and the chamber 56 of the water cylinder is filled with water.
- both cylinders are of substantially the same length and have substantially the same stroke, with the pistons being positioned in substantially the same positions throughout the stroke.
- solenoid valve 18 is actuated to put ports 16 and 38 thereof in communication to supply high pressure hydraulic oil from hydraulic oil pump 12 to chamber 34 of hydraulic cylinder 22.
- piston 24 As hydraulic oil fills chamber 34, piston 24 is forced toward the opposite or second end of cylinder 22 thereby forcing hydraulic oil from chamber 36 out of the second end through port 30.
- the solenoid valve 18 directs the return oil forced out chamber 36 from port 40 to port 20 and thus to hydraulic oil reservoir 14.
- the high pressure water may then be directed to any intended destination.
- the high pressure water may be directed via a high pressure water line 60 to a manifold for discharge through fogging or spray nozzles 61 supplying cooled and humidified water droplets to a gas turbine.
- the spray nozzles are selected to atomize water into droplets with a mean diameter as low as possible not exceeding 25 microns.
- the diameters of the cylinders 22 and 46 can be selected so that the ratio of their diameters results in cylinder 46 providing water of the desired pressure to achieve those atomization characteristics with the nozzles. Using commercially available nozzles this means cylinder 46 should produce water at a pressure of from 1500 to 4000 psi.
- the solenoid valve is actuated by a PLC as described above to redirect the high pressure hydraulic oil from pump 12 through port valve port 40 to the port 30 of hydraulic cylinder 22 and into chamber 36.
- oil in chamber 34 returns to reservoir 14 through ports 32, 38 and 20, while water from line 54 is drawn through check valve 62 into chamber 56 of cylinder 46 at a lower pressure than the pressure of the water pumped out by movement of the piston on the opposite direction in the prior step, while at the same time check valve 64 is closed to keep the water on the pressure side from entering into chamber 56 of water cylinder 46.
- a pair of hydraulic water pumps 10, as described above, are arranged side by side and wherein like numerals are applied to like parts.
- the pistons 24a, 47a of the hydraulic and water cylinders 22a, 46a of one pump 10a are arranged to move in an opposite direction from the pistons 24b, 47b in the hydraulic and water pumps 22b, 46b of the other pump 10b.
- the pistons 24a, 47a of pump 10a are positioned at the first end of each respective cylinder corresponding to the position shown in solid lines in Fig. 1
- the pistons 24b, 47b of pump 10b are positioned at the second or opposite ends of their respective cylinders.
- pistons 47a and 47b 180° out of phase and always moving in opposite directions, preferably, as seen in Figure 2, these pistons are arranged (or controlled through the PLC and appropriate pressure control devices in the lines supplying hydraulic fluid to cylinders 22 and 27) to be slightly out of phase so that water from one or both pistons is always being supplied to the manifold 82. This avoids the drop in water pressure in the manifold that may occur if both pistons reverse directions at precisely the same time.
- a single hydraulic oil pump 12 and reservoir 14 are used to supply and receive hydraulic oil to and from pump 10a and 10b.
- High pressure oil is sent from pump 12 to two solenoid valves 18a and 18b associated with pumps 10a and 10b through line 81. Oil is returned from the solenoids 18a and 18b through the line 81.
- the solenoids 18a and 18b are set to control the cylinders so they are out of phase; thus one of the pumps 10a or 10b will be operating its associated water cylinder 46a or 46b to supply high pressure water to its associated outlet line 60a or 60b, while the other pump is operating (slightly out of phase) in the reverse direction to draw water from the supply line 54 into the chamber 56 of its associated water cylinder.
- a low pressure water switch or sensor 79 is provided in supply line 54 to monitor the water supply line pressure.
- the sensor is used to ensure that supply pressure is sufficiently high as to avoid cavitation in the inlet water supply line while water is being drawn into the cylinder.
- Water outlet lines 60a and 60b join to form a single output line or manifold 82 that supplies the high pressure water to the evaporative cooling fogging nozzles.
- This line includes a high water pressure switch or sensor 85 which monitors the pressure in the supply line and the output of the water cylinder to prevent overpressure conditions.
- this may be a linear pressure sensor which may be used to monitor the output water pressure and supply that information to the PLC which will then control supply of oil to the hydraulic cylinder in a manner to keep the pressure in line 85 at the desired constant level. This produces a constant, steady stream of high pressure water emanating from the overall pump.
- a pair of water pumps 10a, 10b similarly arranged to the second embodiment are provided; here again like numerals are used to designate like parts.
- water cylinders 46a and 46b are double acting cylinders closed at both ends so that their pistons 47a, 47b define two water chambers 56a, 84a and 56b, 84b on opposite sides thereof respectively.
- the ports 50, 58 being located at one end of the water cylinder (as shown in Figure 1)
- separate ports 86, 88 are located at opposite ends of each cylinder respectively communicating with chambers 56, 84.
- Each of these ports is connected by a line 89, 90 through check valves 64 to high pressure water lines 60a, 60b, which join to direct high pressure water through manifold 80 to the fogging nozzles.
- the ports 86, 88 are also connected to the low pressure water supply line 54 by check valves 62 positioned in manifolds 92 which connect lines 89, 90. This allows water to flow into the cylinder from the low pressure line only, and water to flow out of the cylinder into the high pressure water line only.
- high pressure water is provided on both strokes of each water cylinder i.e., in both the forward and reverse strokes.
- twice the volume of high pressure water is provided.
- this arrangement can be multiplied as desired so that any particular volume of high pressure water may be obtained by adding an appropriate number of additional pumps and/or pumping systems.
- the system of the present invention has the ability to infinitely vary the amount of water fogged into the air stream using relatively few stages with infinite modulation between stages.
- the stages can be created by using shutoff valves with the nozzles so that a coarse adjustment of humidification is made by controlling the number of nozzles used.
- Finer adjustments can be made by varying the pressure outputs of the hydraulic pump which will thereby vary the volume of water supplied in each stage. This can be done by using a programmable logic controller and appropriate temperature sensors to determine the differences in wet bulb temperature and dry bulb temperature of the inlet air so that the amount of moisture needed to saturate the inlet air can be calculated and used by the PLC to control oil pressure or, stroke length or the speed of a stroke.
- the PLC calculates the amount of water required to be supplied to the turbine, it selects the number of stages to be operated which is at least one greater than required. It then monitors the output water pressure in line 80 through a linear pressure transducer or the like and adjusts the pressure of oil supplied to the hydraulic cylinders through proportional control devices so the resulting water output pressure in line 80 produces the required water flow rate. Thus the pressure and volume of the water ejected from the pump attains predetermined values. [0047] Use of several hydraulic oil pumps with the water pumps set according to the present invention may also be used in combination with a recirculating/cooling pump system 100 as shown in Figure 4, so that heated oil returned to the reservoir may be cooled.
- Water pressure control is easier as only commercially standard oil pressure control methods (pressure relief, pump speed control, vane type pumps, unloading type pumps etc.) are required. Further, the system has the ability to create even higher water operating pressures that are required for improved water atomization with a simple change to cylinder bore ratios.
- monitoring of water flow rate can be done accurately and in a low cost manner without the use of complicated flow measurement apparatus, simply by monitoring the cylinder stroke rate or stroke time. This is important since flow rate must be measured in order to insure that atomizing nozzles have not plugged (causing a reduction in water flow and a loss of atomizing efficiency) or that integrity on the manifolds and atomizing heads are intact (a leak is indicated by an increase in flow rate above design).
- the pumping cylinder is a positive displacement device, water flow is easily measured. In prior art devices, the flow is measured either through a flow measurement device which has a level of inaccuracy and must be composed of materials which are not subject to detrimental effects upon exposure to de-ionized water.
Landscapes
- Reciprocating Pumps (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US26239301P | 2001-01-19 | 2001-01-19 | |
US262393P | 2001-01-19 | ||
PCT/US2002/001037 WO2002057632A2 (en) | 2001-01-19 | 2002-01-16 | High pressure water pump |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1358407A2 true EP1358407A2 (en) | 2003-11-05 |
EP1358407A4 EP1358407A4 (en) | 2004-08-11 |
Family
ID=29215798
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02705783A Withdrawn EP1358407A4 (en) | 2001-01-19 | 2002-01-16 | High pressure water pump |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1358407A4 (en) |
MX (1) | MXPA03006470A (en) |
ZA (1) | ZA200305406B (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4659294A (en) * | 1985-01-09 | 1987-04-21 | Eimco Secoma, Societe Anonyme | Hydrualic pressure amplifier |
US4913809A (en) * | 1988-06-29 | 1990-04-03 | Sasakura Engineering Co., Ltd. | Concentrating apparatus with reverse osmosis membrane |
US5564912A (en) * | 1995-09-25 | 1996-10-15 | Peck; William E. | Water driven pump |
WO2000077397A1 (en) * | 1999-06-15 | 2000-12-21 | Bernard Marinzet | Piston pump, method and installation for filtering water |
-
2002
- 2002-01-16 EP EP02705783A patent/EP1358407A4/en not_active Withdrawn
- 2002-01-16 MX MXPA03006470A patent/MXPA03006470A/en unknown
-
2003
- 2003-07-14 ZA ZA200305406A patent/ZA200305406B/en unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4659294A (en) * | 1985-01-09 | 1987-04-21 | Eimco Secoma, Societe Anonyme | Hydrualic pressure amplifier |
US4913809A (en) * | 1988-06-29 | 1990-04-03 | Sasakura Engineering Co., Ltd. | Concentrating apparatus with reverse osmosis membrane |
US5564912A (en) * | 1995-09-25 | 1996-10-15 | Peck; William E. | Water driven pump |
WO2000077397A1 (en) * | 1999-06-15 | 2000-12-21 | Bernard Marinzet | Piston pump, method and installation for filtering water |
Non-Patent Citations (1)
Title |
---|
See also references of WO02057632A2 * |
Also Published As
Publication number | Publication date |
---|---|
ZA200305406B (en) | 2005-04-06 |
EP1358407A4 (en) | 2004-08-11 |
MXPA03006470A (en) | 2005-05-16 |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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17P | Request for examination filed |
Effective date: 20030808 |
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AK | Designated contracting states |
Kind code of ref document: A2 Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE TR |
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RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: DRUMMOND, LARRY, E. Inventor name: CHOWANIEC, JAMES, M. |
|
A4 | Supplementary search report drawn up and despatched |
Effective date: 20040629 |
|
RIC1 | Information provided on ipc code assigned before grant |
Ipc: 7F 04B 17/00 A Ipc: 7F 04B 9/117 B Ipc: 7F 04B 9/111 B Ipc: 7F 04B 9/113 B |
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17Q | First examination report despatched |
Effective date: 20041006 |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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18D | Application deemed to be withdrawn |
Effective date: 20050905 |