EP1358226A1 - Hydrogenation method for unsaturated block copolymers and hydrogenated unsaturated block copolymers - Google Patents
Hydrogenation method for unsaturated block copolymers and hydrogenated unsaturated block copolymersInfo
- Publication number
- EP1358226A1 EP1358226A1 EP01271401A EP01271401A EP1358226A1 EP 1358226 A1 EP1358226 A1 EP 1358226A1 EP 01271401 A EP01271401 A EP 01271401A EP 01271401 A EP01271401 A EP 01271401A EP 1358226 A1 EP1358226 A1 EP 1358226A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- poly
- block
- ionic liquid
- solvent
- hydrogenation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/04—Reduction, e.g. hydrogenation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/54—Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids
Definitions
- the present invention relates to the field of block copolymers and more particularly relates to a process for the hydrogenation of unsaturated block copolymers, as well as new hydrogenated block copolymers.
- Block copolymers AB or ABC having at least one block containing olefinic double bonds can be used alone or in admixture with other polymers such as PVDF, PVC, PVCC,. .. to improve some of their properties.
- the presence of the block containing olefinic double bonds makes them sensitive to light, to certain oxidants and to heat.
- the selective hydrogenation of this block makes it possible to prepare new materials containing polyolefins while improving their stability (to light, oxidants and heat) and their mechanical properties. This hydrogenation also leads to a modification of the physical properties of the polymer by creating a block containing fewer olefinic double bonds, which can become a semi-crystalline block.
- polystyrene chain makes them compatible with a wider range of polymers (including polyolefins), which represents a very large potential market.
- the hydrogenation of these block copolymers can be carried out by non-catalytic methods, generally carried out in the presence of hydrazine derivatives such as, for example, p-toluenesulfonylhydrazine. Although these methods do not require a reactor operating under pressure, their industrial implementation cannot be envisaged because of the high cost of the reagent p-toluenesulfonylhydrazine.
- Block copolymers can also be hydrogenated by heterogeneous catalysis.
- the heterogeneous catalysts having a low activity, it is necessary to operate at high temperature and hydrogen pressure and to use significant quantities of catalyst. These operating conditions can lead to degradation or crosslinking of the polymer and to a decrease in the selectivity of the hydrogenation (hydrogenation of functions other than the olefinic double bonds: esters, aromatic double bonds, ...)
- the hydrogenation can also be carried out in a homogeneous medium under milder conditions by using noble metal complexes as catalysts (Wilkinson catalyst, etc.), cobalt or nickel salts with reducing agents (triethyl aluminum, butyl lithium, ).
- noble metal complexes as catalysts (Wilkinson catalyst, etc.), cobalt or nickel salts with reducing agents (triethyl aluminum, butyl lithium, ).
- the copolymers used have a polybutadiene block formed of butadiene having predominantly a microstructure -1, 2 (about 90%) which hydrogenates much more easily than polybutadiene having predominantly a microstructure -1, 4 (85 to 89%).
- the amount of Wilkinson catalyst used is high (8000 ppm molar per mole of double bond).
- Example 2 illustrates the same hydrogenation of an NBR with the same ionic liquid (bmimBF 4 ), but of which generalities include many other catalysts, other unsaturated copolymers and other ionic liquids such as those in which the cation is a quaternary ammonium or phosphonium group and the anion is derived from a Lewis acid such as, for example , the anions AICU “ , RSO 3 " , BF 4 " , ZnCU 2" , ZnBr4 2 “ , PF 6 “ , CuCI 2 " , FeCI 3 “ , etc ....
- the subject of the invention is therefore a process for the selective hydrogenation of olefinic double bonds of block copolymers of which at least one block contains olefinic double bonds using a catalyst based on a group VIII metal in a medium comprising an organic solvent and an ionic liquid, characterized in that an ionic liquid immiscible with water is used.
- ionic liquid is meant here any non-aqueous salt of ionic nature, melted at room temperature or at least at moderate temperature ( ⁇ 150 ° C).
- Q + A " is a quaternary ammonium, aromatic ammonium, quaternary phosphonium or ternary sulfonium cation.
- the anion A ′ of the ionic liquid according to the invention is preferably the hexafluorophosphate anion.
- anions A "in accordance with the invention mention may be made of the anion (CF 3 S ⁇ 2) 2 N " .
- X 1 and X 3 are C 1 -C 4 alkyl radicals and X 2 is a hydrogen atom or a methyl radical, preferably a cation 1, 3-dialkylimidazolium and more particularly the cations 1 -butyl-3-methyl-imidazolium (bmim + ) and 1-ethyl-3-methyl-imidazolium (emim + ), it would not go beyond the scope of the present invention to use an ionic liquid whose cation Q + corresponds to one of the following general formulas:
- ammonium, phosphonium or sulfonium Q + cation can also be part of a saturated or unsaturated or aromatic heterocycle having from 1 to 3 nitrogen, phosphorus or sulfur atoms, this heterocycle can carry groups R 1 to R 4 as defined above.
- the catalyst is dissolved in the ionic liquid and the copolymer to be hydrogenated in an organic solvent.
- the catalyst used is introduced in the form of a complex soluble in the ionic liquid.
- a group VIII metal in particular rhodium, ruthenium or palladium
- RhCl group VIII metal
- PF 6 the Wilkinson catalyst
- RuCI 2 PPh3
- An excess of ligand for example triphenylphosphine PPh 3 in the case of the Wilkinson catalyst
- the organic solvent used to dissolve the copolymer to be hydrogenated is preferably an aromatic solvent such as benzene, toluene, xylene and ethylbenzene.
- the concentration of the copolymer in the organic solvent is preferably as high as possible. However, this concentration must be less than or equal to the solubility of the hydrogenated copolymer at the reaction temperature. Depending on the copolymer, this concentration can be between 3 and 60% by mass, preferably between 3 and 30% and more particularly between 3 and 15%.
- catalyst can be used per mole of olefinic double bonds to be hydrogenated, and preferably between 0.02 and 2 mol%.
- the minimum quantity of ionic liquid to be used depends on the catalyst chosen and on its solubility in the ionic liquid. Thus, it is necessary to introduce at least the volume of ionic liquid making it possible to dissolve the entire catalyst.
- the ratio between the volumes of ionic liquid and of organic solvent must be between 0.01 and 25, preferably between 0.05 and 5 and more particularly between 0.1 and 1.
- the hydrogenation according to the invention can be carried out between 20 and 180 ° C, preferably between 20 and 150 ° C and more particularly between 50 and 125 ° C.
- the ionic liquid making it possible to stabilize the catalyst, it is possible to work at temperatures higher than those practiced in homogeneous hydrogenation without ionic liquid and thus to accelerate the speed of the reaction. It is preferable to add a polymer stabilizer (0.1 to 5% by mass depending on the stabilizer), the polymer being able to degrade if the temperature is too high.
- the reaction can be carried out under a pressure of between 1 and 200 bars relative, preferably between 1 and 100 bars and more particularly between 20 and 60 bars.
- the hydrogenated copolymer can be isolated by precipitation by introducing the reaction medium into a large amount of a non-solvent for the hydrogenated copolymer (preferably an alcohol such as methanol, ethanol or isopropanol) or, when there are two distinct phases, by decantation of the organic phase then isolation of the copolymer according to the usual methods (for example evaporation of the solvent or atomization or devolatilization or flocculation or precipitation in a non-solvent).
- a non-solvent for the hydrogenated copolymer preferably an alcohol such as methanol, ethanol or isopropanol
- the precipitation of the hydrogenated copolymer is carried out using a non-solvent (preferably an alcohol) in an amount which can range from 1 to 20 times the volume of the organic solvent and is d 'The less important the higher the hydrogenation rate of the copolymer.
- a non-solvent preferably an alcohol
- an amount of non-solvent ranging from 2 to 10 times the volume of the organic solvent is used, preferably 5 to 10 times.
- the reaction medium containing the hydrogenated copolymer is brought to a temperature between 20 and 80 ° C, preferably between 25 and 60 ° C, then is poured into the non-solvent with stirring.
- the temperature of the non-solvent before casting is advantageously between 0 and 60 ° C, preferably 0 to 40 ° C.
- the hydrogenated copolymer is then filtered and dried under vacuum.
- the polymer is not completely hydrogenated, it is preferable not to heat it during drying so as to eliminate any risk of deterioration of the polymer (crosslinking, etc.).
- Analysis of the hydrogenated copolymer can be carried out by NMR and its remaining double bonds can be measured by measuring the bromine index.
- the catalyst can be recycled in two ways, depending on the method of isolation of the hydrogenated copolymer:
- the reaction mixture does not settle, the hydrogenated copolymer is isolated by precipitation by introduction of the reaction medium into a non-solvent.
- the filtrates obtained after isolation of the copolymer are concentrated by evaporation of the non-solvent and part of the organic solvent, this evaporation being preferably carried out between 60 and 100 ° C under reduced pressure.
- an amount of organic solvent is added equal to that lost during evaporation and a new charge of copolymer to effect a new hydrogenation.
- the process according to the invention can be applied to the hydrogenation of any block copolymer of which at least one block contains olefinic double bonds, but it is of particular interest for the hydrogenation of block copolymers of the SBM type [ poly (styrene) -b-poly (butadiene) -b-poly (methyl methacrylate)] whose poly (butadiene) block mainly has a microstructure -1, 4.
- the mass percentage of the poly (styrene) block can range from 5 to 80 (preferably from 10 to 60), that of the poly (butadiene) block from 5 to 80 (preferably from 10 to 60) and that of the poly (methyl methacrylate) block from 90 to 15 (preferably from 80 to 30) .
- Their number-average molar mass is generally at least equal to 20,000 g / mol and, preferably, between 50,000 and 200,000 g / mol.
- These copolymers may contain synthesis intermediates, in particular poly (styrene) and the poly (styrene) -b-poly (butadiene) diblock.
- SBM-1 poly (styrene) -b-poly (butadiene) -b-poly ( methyl methacrylate) of composition (mass%): 34/35/31, the average molar mass of the block poly (styrene) being 27,600 g / mol and 89% of the poly (butadiene) block having a microstructure -1, 4.
- SBM-2 poly (styrene) -b-poly (butadiene) -b-poly (methyl methacrylate) triblock of composition (mass%): 39/39/22, the average molar mass of the poly (styrene) block being 36,700 g / mol and 89% of the poly (butadiene) block having a microstructure -1, 4.
- SBM-3 poly (styrene) -b-poly (butadiene) -b-poly (methyl methacrylate) triblock of composition (mass%): 21/21/58, the average molar mass of the poly (styrene) block being 15,900 g / mol and 88% of the poly (butadiene) block having a microstructure -1, 4.
- SBS poly (styrene) -b-poly (butadiene) -b-poly (styrene) triblock containing 19 mol% of polystyrene and 81% molar of polybutadiene and 86% of the poly (butadiene) block having a microstructure -1, 4.
- Example 2 The filtrates of Example 1 (377 g) are concentrated in a rotary evaporator at 90 ° C, under reduced pressure, to remove the methanol.
- Example 2 The procedure is as in Example 1 except that the stabilizer (45 mg of Irganox ® B900) is added before the reaction in SBM solution (1, 754 g of SBM-1 and 33.45 g of ethylbenzene), and the hydrogenation reaction is carried out at 120 ° C for 24 hours and under 50 bar of hydrogen.
- the stabilizer 45 mg of Irganox ® B900
- SBM solution 1, 754 g of SBM-1 and 33.45 g of ethylbenzene
- a gel-forming emulsion is obtained to which 100 ml of ethylbenzene are added and the mixture is heated to 40 ° C. to thin the gel.
- the emulsion is then poured into 350 ml of methanol at 40 ° C. with stirring, then the white precipitate obtained is filtered and dried as in Example 1.
- Example 4 The filtrates of Example 4 are concentrated in a rotary evaporator at 90 ° C under reduced pressure, to remove the methanol.
- EXAMPLE 7 (comparative. The operation is carried out in the same apparatus and according to the same procedure as in Example 6, but not using ionic liquid.
- Example 2 The procedure is carried out in the same apparatus and according to the same procedure as in Example 1, but using as ionic liquid 1-butyl-3-methyl-imidazolium tetrafluoroborate (bmimBF4). 15 mg of Wilkinson's catalyst and 150 mg of TPP are dissolved in 15.1 g of bmimBF 4 and a solution composed of 1.757 g of SBM-1 and 33.23 g of ethylbenzene is added. The hydrogenation is carried out for 24 hours at 60 ° C., under a pressure of 50 bars of hydrogen.
- bmimBF4 1-butyl-3-methyl-imidazolium tetrafluoroborate
- Example 1 If in Example 1 we replace ethylbenzene with the same volume of tetrahydrofuran, we obtain a similar result.
- the hydrogenated polymer is obtained having a hydrogenation rate of 63%. Its analysis by DSC shows a melting point at 36 ° C (accuracy: ⁇ 2 ° C) while the starting material (SBM-2) is not crystalline.
- a hydrogenated polymer is obtained having a hydrogenation rate of 70%. Its analysis by DSC shows a melting point at 45 ° C (accuracy: ⁇ 2 ° C) while the starting material (SBM-3) is not crystalline.
- a hydrogenated polymer is obtained having a hydrogenation rate of 85%. Its analysis by DSC shows a melting point at 73 ° C (precision: + 2 ° C) while the starting SBS is not crystalline.
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0016753A FR2818650B1 (en) | 2000-12-21 | 2000-12-21 | PROCESS FOR HYDROGENATION OF UNSATURATED BLOCK COPOLYMERS AND HYDROGEN BLOCK COPOLYMERS |
FR0016753 | 2000-12-21 | ||
PCT/FR2001/003703 WO2002050136A1 (en) | 2000-12-21 | 2001-11-23 | Hydrogenation method for unsaturated block copolymers and hydrogenated unsaturated block copolymers |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1358226A1 true EP1358226A1 (en) | 2003-11-05 |
Family
ID=8857987
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01271401A Withdrawn EP1358226A1 (en) | 2000-12-21 | 2001-11-23 | Hydrogenation method for unsaturated block copolymers and hydrogenated unsaturated block copolymers |
Country Status (7)
Country | Link |
---|---|
US (1) | US7202308B2 (en) |
EP (1) | EP1358226A1 (en) |
CN (1) | CN1229397C (en) |
AU (1) | AU2002222030A1 (en) |
CA (1) | CA2436875A1 (en) |
FR (1) | FR2818650B1 (en) |
WO (1) | WO2002050136A1 (en) |
Families Citing this family (25)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10100455A1 (en) * | 2001-01-08 | 2002-07-11 | Creavis Tech & Innovation Gmbh | Novel polymer binder systems with ionic liquids |
US20050143499A1 (en) * | 2003-12-10 | 2005-06-30 | Hidetoshi Aoki | Moderately resistive rubber composition and rubber member |
US7303607B2 (en) * | 2004-06-14 | 2007-12-04 | Air Products And Chemicals, Inc. | Liquid media containing Lewis acidic reactive compounds for storage and delivery of Lewis basic gases |
US8394483B2 (en) * | 2007-01-24 | 2013-03-12 | Micron Technology, Inc. | Two-dimensional arrays of holes with sub-lithographic diameters formed by block copolymer self-assembly |
US8083953B2 (en) | 2007-03-06 | 2011-12-27 | Micron Technology, Inc. | Registered structure formation via the application of directed thermal energy to diblock copolymer films |
US8557128B2 (en) | 2007-03-22 | 2013-10-15 | Micron Technology, Inc. | Sub-10 nm line features via rapid graphoepitaxial self-assembly of amphiphilic monolayers |
US8097175B2 (en) | 2008-10-28 | 2012-01-17 | Micron Technology, Inc. | Method for selectively permeating a self-assembled block copolymer, method for forming metal oxide structures, method for forming a metal oxide pattern, and method for patterning a semiconductor structure |
US8294139B2 (en) | 2007-06-21 | 2012-10-23 | Micron Technology, Inc. | Multilayer antireflection coatings, structures and devices including the same and methods of making the same |
US7959975B2 (en) | 2007-04-18 | 2011-06-14 | Micron Technology, Inc. | Methods of patterning a substrate |
US8372295B2 (en) | 2007-04-20 | 2013-02-12 | Micron Technology, Inc. | Extensions of self-assembled structures to increased dimensions via a “bootstrap” self-templating method |
US8404124B2 (en) * | 2007-06-12 | 2013-03-26 | Micron Technology, Inc. | Alternating self-assembling morphologies of diblock copolymers controlled by variations in surfaces |
US8080615B2 (en) | 2007-06-19 | 2011-12-20 | Micron Technology, Inc. | Crosslinkable graft polymer non-preferentially wetted by polystyrene and polyethylene oxide |
US8283258B2 (en) | 2007-08-16 | 2012-10-09 | Micron Technology, Inc. | Selective wet etching of hafnium aluminum oxide films |
US8999492B2 (en) | 2008-02-05 | 2015-04-07 | Micron Technology, Inc. | Method to produce nanometer-sized features with directed assembly of block copolymers |
US8101261B2 (en) | 2008-02-13 | 2012-01-24 | Micron Technology, Inc. | One-dimensional arrays of block copolymer cylinders and applications thereof |
US8426313B2 (en) | 2008-03-21 | 2013-04-23 | Micron Technology, Inc. | Thermal anneal of block copolymer films with top interface constrained to wet both blocks with equal preference |
US8425982B2 (en) | 2008-03-21 | 2013-04-23 | Micron Technology, Inc. | Methods of improving long range order in self-assembly of block copolymer films with ionic liquids |
US8114300B2 (en) | 2008-04-21 | 2012-02-14 | Micron Technology, Inc. | Multi-layer method for formation of registered arrays of cylindrical pores in polymer films |
US8114301B2 (en) | 2008-05-02 | 2012-02-14 | Micron Technology, Inc. | Graphoepitaxial self-assembly of arrays of downward facing half-cylinders |
US8304493B2 (en) | 2010-08-20 | 2012-11-06 | Micron Technology, Inc. | Methods of forming block copolymers |
US8900963B2 (en) | 2011-11-02 | 2014-12-02 | Micron Technology, Inc. | Methods of forming semiconductor device structures, and related structures |
US9087699B2 (en) | 2012-10-05 | 2015-07-21 | Micron Technology, Inc. | Methods of forming an array of openings in a substrate, and related methods of forming a semiconductor device structure |
US9229328B2 (en) | 2013-05-02 | 2016-01-05 | Micron Technology, Inc. | Methods of forming semiconductor device structures, and related semiconductor device structures |
US9177795B2 (en) | 2013-09-27 | 2015-11-03 | Micron Technology, Inc. | Methods of forming nanostructures including metal oxides |
CN109810209A (en) * | 2018-12-25 | 2019-05-28 | 山东玉皇化工有限公司 | A kind of preparation method of hydrogenated styrene-butadiene-styrene block copolymers |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5662805A (en) * | 1979-10-26 | 1981-05-29 | Asahi Chem Ind Co Ltd | Selective hydrogenation of polymer |
FR2679237B1 (en) | 1991-07-19 | 1994-07-22 | Atochem | PRIMING SYSTEM FOR THE ANIONIC POLYMERIZATION OF (METH) ACRYLIC MONOMERS. |
DE4240445A1 (en) | 1992-12-02 | 1994-06-09 | Basf Ag | Multi-phase polymer blends |
FR2735480B1 (en) | 1995-06-15 | 1997-07-18 | Atochem Elf Sa | CONTINUOUS ANIONIC POLYMERIZATION PROCESS OF AT LEAST ONE (METH) ACRYLIC MONOMER FOR THE OBTAINING OF POLYMERS WITH A HIGH SOLID RATE |
DE19643889A1 (en) * | 1996-10-30 | 1998-05-07 | Basf Ag | Selectively hydrogenated block terpolymer, is useful as phase modifier for polymer blends |
FR2757850B1 (en) * | 1996-12-27 | 1999-04-16 | Inst Francais Du Petrole | IMPROVED PROCESS FOR DIENIC CONDENSATION CALLED DIELS-ALDER REACTION |
BR9802101A (en) * | 1998-04-07 | 2000-05-23 | Petroflex Ind & Com Sa | "process of" hydrogenation of unsaturated polymers " |
GB9900109D0 (en) * | 1999-01-06 | 1999-02-24 | Secr Defence | Industrial process and catalysts |
-
2000
- 2000-12-21 FR FR0016753A patent/FR2818650B1/en not_active Expired - Fee Related
-
2001
- 2001-11-23 US US10/466,170 patent/US7202308B2/en not_active Expired - Fee Related
- 2001-11-23 AU AU2002222030A patent/AU2002222030A1/en not_active Abandoned
- 2001-11-23 WO PCT/FR2001/003703 patent/WO2002050136A1/en not_active Application Discontinuation
- 2001-11-23 CN CNB018227880A patent/CN1229397C/en not_active Expired - Fee Related
- 2001-11-23 CA CA002436875A patent/CA2436875A1/en not_active Abandoned
- 2001-11-23 EP EP01271401A patent/EP1358226A1/en not_active Withdrawn
Non-Patent Citations (1)
Title |
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See references of WO0250136A1 * |
Also Published As
Publication number | Publication date |
---|---|
CA2436875A1 (en) | 2002-06-27 |
WO2002050136A1 (en) | 2002-06-27 |
AU2002222030A1 (en) | 2002-07-01 |
CN1491236A (en) | 2004-04-21 |
CN1229397C (en) | 2005-11-30 |
US7202308B2 (en) | 2007-04-10 |
FR2818650A1 (en) | 2002-06-28 |
FR2818650B1 (en) | 2003-02-07 |
US20040116615A1 (en) | 2004-06-17 |
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