EP1356481B1 - Method for winding onto a toroidal core - Google Patents
Method for winding onto a toroidal core Download PDFInfo
- Publication number
- EP1356481B1 EP1356481B1 EP02703498A EP02703498A EP1356481B1 EP 1356481 B1 EP1356481 B1 EP 1356481B1 EP 02703498 A EP02703498 A EP 02703498A EP 02703498 A EP02703498 A EP 02703498A EP 1356481 B1 EP1356481 B1 EP 1356481B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- winding
- toroidal core
- gripper
- plane
- core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
Definitions
- the invention relates to a method for winding a toroidal core, wherein the toroidal core is rotated about an axis perpendicular to the ring plane.
- This method has the disadvantage that the change in size of the toroidal core commencing after the start of the winding operation causes an eccentric position of the core to the wire magazine due to the applied windings.
- the resulting eccentricity is greater, the thicker the wound wire is.
- the hole in the center of the ring core must therefore be much larger than the cross section of the wire magazine used for this reason.
- the known method for winding ring cores with a resulting residual hole in the size of the magazine cross-section used is not suitable.
- the aim of the present invention is therefore to provide a method for winding a toroidal core, which allows the winding of small ring cores.
- the invention provides a method for winding a toroidal core with a wire, wherein the winding of the toroidal core takes place in a stationary winding plane.
- the toroidal core is held by a follower with the toroidal gripper and rotated about its axis perpendicular to the plane of the ring axis.
- the method according to the invention has the advantage that the toroidal core is always held firmly by the gripper independently of its winding and thus eccentricities can be avoided.
- the winding of the toroidal core can be carried out, for example, by means of a wire magazine, which also essentially has the shape of a ring.
- the gripper can guide the toroid around or around the magazine clockwise or counterclockwise.
- the area used by the gripper on the toroidal core can be kept small, and in an advantageous embodiment of the invention is only as large as it corresponds to the distance required for electrical insulation between two windings, so that by the gripper occupied area no restriction of Winding of the ring core results.
- the gripper covered less than 4% of the circumference of the toroidal core.
- care can be taken that there is no restriction for the winding of the toroidal core with windings, since a minimum distance must anyway be maintained between the individual windings for reasons of electrical insulation.
- the gripper can be adapted to the minimum distance between two windings, so that a limitation of the windings is excluded by the gripper.
- an abutment is arranged, through which the ring can slide and which absorbs the tensile forces of the wire occurring during winding.
- the anvil is particularly required for gripper positions where the plane in which the gripper is located, is perpendicular to the winding plane. In this case, the torques generated by the Drahtzug mechanism, applied to the gripper occurring moments are greatest.
- the method of winding a toroidal core can be further improved by controlling the gripper with a precise stepping motor.
- an exact pitch specification that is, the necessary feed of the toroidal core in relation to the wire diameter also allows for multi-layer throttles.
- the inventive method has the further advantage that even extremely small toroidal cores with an outer diameter ⁇ 4 mm, which can not be bewikkelt using the roller bearing, now the winding with automatic Bewicklungsmaschinen are accessible.
- the winding can be done with thick wires or high number of turns.
- the core can be wound with a very small or narrow gripper over an angle of at least 350 °.
- FIG. 1 shows a ring core 1 in the form of a circular ring whose top and bottom is bounded in each case by a flat surface.
- the ring core 1 is by means of a wire magazine 6, the in FIG. 1 is shown in section, and which extends perpendicular to the plane, wound in the stationary Wikkelebene 3.
- the wound on the wire magazine 6 wire 2 is wound on the ring core 1.
- the toroidal core 1 is moved by a gripper 4 which holds the toroidal core.
- the curved arrow indicates the direction of rotation of the gripper 4.
- On the gripper 4 opposite side of the wire magazine 6, an abutment 5 is arranged, which absorbs the bending moments resulting from the Drahtzug finallyn.
- FIG. 2 shows the device after FIG. 1 , wherein about half of the winding process is completed.
- FIG. 3 shows the device after FIG. 1 , just before the end of the winding process.
- the counter bearing 5 is disengaged towards the end of the winding process by a movement indicated by the arrow, so that the gripper 4 can continue the core 1 in the winding direction and can approach close to the winding plane 3 , He assumes the support function of the thrust bearing 5. In this state, no large bending moments occur because the plane of the gripper 4 with the winding plane 3 includes only a very small angle.
- FIG. 4 shows held by the anvil 5 ring core 1. Furthermore, various positions of the wound wire 2 are shown. The tensile forces F are in each case exercised in the wire direction. They generate a bending moment M, which is illustrated by the curved double arrow.
- the ring core 1 can be stored in the counter bearing 5 by means of a ball bearing 7. But it is also possible to store the ring core 1 by means of a lubricious plastic in the anvil 5.
- FIG. 5 shows the detained by the gripper 4 toroidal core 1, wherein the cutting plane is in the winding plane.
- the wire 2 is shown schematically in various snapshots during winding.
- the representation of the tensile forces F and the bending moment M corresponds to the illustration in FIG. 4
- the gripper 4 may consist of two halves, which can be removed from the ring core 1 by pushing apart in the direction indicated by the double arrow, whereby the ring core 1 can be removed after the Bewicklungsvorgang.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Manufacture Of Motors, Generators (AREA)
- Coils Or Transformers For Communication (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Bewickeln eines Ringkerns, wobei der Ringkern um eine senkrecht zur Ringebene stehenden Achse gedreht wird.The invention relates to a method for winding a toroidal core, wherein the toroidal core is rotated about an axis perpendicular to the ring plane.
Aus den Druckschriften
In der Druckschrift
Dieses Verfahren hat den Nachteil, daß die nach Beginn des Aufwickelvorgangs einsetzende Größenänderung des Ringkerns aufgrund der aufgebrachten Wicklungen eine exzentrische Lage des Kerns zum Drahtmagazin bewirkt. Dabei ist die sich ergebende Exzentrizität um so größer, je dicker der aufgewickelte Draht ist. Das Loch in der Mitte des Ringkerns muß aus diesem Grund wesentlich größer sein als der Querschnitt des verwendeten Drahtmagazins. Somit ist das bekannte Verfahren zum Bewickeln von Ringkernen mit einem sich ergebenden Restloch in der Größe des verwendeten Magazinquerschnitts nicht geeignet.This method has the disadvantage that the change in size of the toroidal core commencing after the start of the winding operation causes an eccentric position of the core to the wire magazine due to the applied windings. The resulting eccentricity is greater, the thicker the wound wire is. The hole in the center of the ring core must therefore be much larger than the cross section of the wire magazine used for this reason. Thus, the known method for winding ring cores with a resulting residual hole in the size of the magazine cross-section used is not suitable.
Zudem führt das bekannte Verfahren mit dem Rollenantrieb zu einem Taumeln des Ringkerns während des Bewickelns, wodurch ebenfalls das Loch in der Mitte des Ringkerns größer sein muß.In addition, the known method with the roller drive leads to a tumbling of the toroidal core during winding, whereby also the hole in the middle of the toroidal core must be larger.
Ziel der vorliegenden Erfindung ist es daher, ein Verfahren zum Bewickeln eines Ringkerns anzugeben, das die Bewicklung kleiner Ringkerne ermöglicht.The aim of the present invention is therefore to provide a method for winding a toroidal core, which allows the winding of small ring cores.
Dieses Ziel wird erfindungsgemäß durch ein Verfahren zum Bewickeln eines Ringkerns nach Patentanspruch 1 erreicht. Vorteilhafte Ausgestaltungen der Erfindung sind den weiteren Patentansprüchen zu entnehmen.This object is achieved by a method for winding a toroidal core according to claim 1. advantageous Embodiments of the invention can be found in the further claims.
Die Erfindung gibt ein Verfahren zum Bewickeln eines Ringkerns mit einem Draht an, wobei die Bewicklung des Ringkerns in einer ortsfesten Wickelebene erfolgt. Während des Bewikkelns wird der Ringkern von einem mit dem Ringkern mitlaufenden Greifer gehalten und um seine senkrecht zur Ringebene stehenden Achse gedreht.The invention provides a method for winding a toroidal core with a wire, wherein the winding of the toroidal core takes place in a stationary winding plane. During Bewikkelns the toroidal core is held by a follower with the toroidal gripper and rotated about its axis perpendicular to the plane of the ring axis.
Das erfindungsgemäße Verfahren hat den Vorteil, daß der Ringkern unabhängig von seiner Bewicklung immer fest von dem Greifer gehalten wird und dadurch Exzentrizitäten vermieden werden können. Die Bewicklung des Ringkerns kann beispielsweise mittels eines Drahtmagazins, das im wesentlichen auch die Form eines Rings hat, durchgeführt werden. Dabei kann der Greifer den Ringkern in oder gegen den Uhrzeigersinn um das Magazin herumführen.The method according to the invention has the advantage that the toroidal core is always held firmly by the gripper independently of its winding and thus eccentricities can be avoided. The winding of the toroidal core can be carried out, for example, by means of a wire magazine, which also essentially has the shape of a ring. The gripper can guide the toroid around or around the magazine clockwise or counterclockwise.
Die von dem Greifer auf dem Ringkern benutzte Fläche kann klein gehalten werden, und ist in einer vorteilhaften Weiterbildung der Erfindung nur so groß, wie es dem zur elektrischen Isolation erforderlichen Abstand zwischen zwei Wicklungen entspricht, so daß durch die vom Greifer eingenommenen Fläche keine Einschränkung der Bewicklung des Ringkerns resultiert.The area used by the gripper on the toroidal core can be kept small, and in an advantageous embodiment of the invention is only as large as it corresponds to the distance required for electrical insulation between two windings, so that by the gripper occupied area no restriction of Winding of the ring core results.
In einer weiteren vorteilhaften Ausführungsform der Erfindung bedeckt der Greifer weniger als 4% des Umfangs des Ringkerns. Dadurch kann dafür Sorge getragen werden, daß für die Bewicklung des Ringkerns mit Wicklungen keine Einschränkung besteht, da ohnehin zwischen den einzelnen Wicklungen aus Gründen der elektrischen Isolierung eines Mindestabstand eingehalten werden muß. Gegebenenfalls kann der Greifer an den Mindestabstand zwischen zwei Wicklungen angepaßt werden, so daß eine Einschränkung der Wicklungen durch den Greifer ausgeschlossen wird.In a further advantageous embodiment of the invention, the gripper covered less than 4% of the circumference of the toroidal core. As a result, care can be taken that there is no restriction for the winding of the toroidal core with windings, since a minimum distance must anyway be maintained between the individual windings for reasons of electrical insulation. Optionally, the gripper can be adapted to the minimum distance between two windings, so that a limitation of the windings is excluded by the gripper.
Es ist ferner vorteilhaft, wenn während des Bewickelns des Ringkerns in der Nähe der Wickelebene ein Gegenlager angeordnet ist, durch das der Ring gleiten kann und das die beim Wickeln auftretenden Zugkräfte des Drahtes aufnimmt. Das Gegenlager ist insbesondere erforderlich für Greiferstellungen, wo die Ebene, in der der Greifer liegt, senkrecht auf der Wickelebene steht. In diesem Fall sind die durch die Drahtzugkräfte erzeugten, am Greifer anliegenden auftretenden Momente am größten.It is also advantageous if during the winding of the toroidal core in the vicinity of the winding plane an abutment is arranged, through which the ring can slide and which absorbs the tensile forces of the wire occurring during winding. The anvil is particularly required for gripper positions where the plane in which the gripper is located, is perpendicular to the winding plane. In this case, the torques generated by the Drahtzugkräfte, applied to the gripper occurring moments are greatest.
Um den Kern über seinen vollen Umfang bewickeln zu können, ist es vorteilhaft, wenn das Gegenlager nur so lange im Eingriff mit dem Ringkern bleibt, bis sich der Greifer gegen Ende des Wickelprozesses zwangsläufig dem Gegenlager nähert. Zu diesem Zeitpunkt kann das Gegenlager ausschwenken und der Greifer noch eine weitere Drehbewegung des Ringkerns erzeugen. Dadurch kann der Kern nahezu ganz bewickelt werden. In dieser Greiferposition sind auch die durch die Zugkräfte erzeugten Biegemomente, die auf dem Greifer wirken, nicht mehr kritisch, da die Greiferebene nur noch einen sehr kleinen Winkel zur Wickelebene einschließt.In order to be able to wrap the core over its full circumference, it is advantageous if the counter bearing only remains in engagement with the ring core until the gripper inevitably approaches the counter bearing towards the end of the winding process. At this time, the anvil can swing out and the gripper still produce a further rotational movement of the toroidal core. As a result, the core can be almost completely wound. In this gripper position and the bending forces generated by the tensile forces acting on the gripper are no longer critical, since the gripper level includes only a very small angle to the winding plane.
Das Verfahren zum Bewickeln eines Ringkerns kann weiterhin verbessert werden, indem der Greifer durch einen präzisen Schrittmotor gesteuert wird. Dadurch wird eine exakte Steigungsvorgabe, das heißt, der notwendige Vorschub des Ringkerns in Relation zum Drahtdurchmesser auch für mehrlagige Drosseln ermöglicht.The method of winding a toroidal core can be further improved by controlling the gripper with a precise stepping motor. As a result, an exact pitch specification, that is, the necessary feed of the toroidal core in relation to the wire diameter also allows for multi-layer throttles.
Das erfindungsgemäße Verfahren hat weiterhin den Vorteil, daß auch extrem kleine Ringkerne mit einem Außendurchmesser < 4 mm, welche mit Hilfe der Rollenlagerung nicht mehr bewikkelt werden können, nun der Bewicklung mit automatischen Bewicklungsmaschinen zugänglich sind.The inventive method has the further advantage that even extremely small toroidal cores with an outer diameter <4 mm, which can not be bewikkelt using the roller bearing, now the winding with automatic Bewicklungsmaschinen are accessible.
Darüber hinaus ermöglicht es die Bewicklung von Ringkernen mit relativ kleinem Innenloch, wobei die Bewicklung mit dikken Drähten oder hoher Windungszahl erfolgen kann.In addition, it allows the winding of ring cores with a relatively small inner hole, the winding can be done with thick wires or high number of turns.
Der Kern kann bei einem sehr kleinen bzw. schmalen Greifer über einen Winkel von mindestens 350° bewickelt werden.The core can be wound with a very small or narrow gripper over an angle of at least 350 °.
Im folgenden wird die Erfindung anhand eines Ausführungsbeispiels und den dazugehörigen Figuren näher erläutert.
- Figur 1
- zeigt beispielhaft eine Vorrichtung zur Durchführung des erfindungsgemäßen Verfahrens am Anfang des Bewicklungsvorgangs in einer schematischen Darstellung.
Figur 2- zeigt eine Vorrichtung nach
Figur 1 etwa nach der Hälfte des Bewicklungsvorgangs. Figur 3- zeigt eine Vorrichtung nach
Figur 1 gegen Ende des Bewicklungsvorgangs. - Figur 4
- zeigt den Schnitt durch eine Vorrichtung nach
Figur 1 , der das Gegenlager zeigt. Figur 5- zeigt einen Schnitt durch eine Vorrichtung nach Figur 1, der den Greifer zeigt.
- FIG. 1
- shows an example of an apparatus for performing the method according to the invention at the beginning of Bewicklungsvorgangs in a schematic representation.
- FIG. 2
- shows a device after
FIG. 1 about halfway through the winding process. - FIG. 3
- shows a device after
FIG. 1 towards the end of the winding process. - FIG. 4
- shows the section through a device
FIG. 1 showing the counter bearing. - FIG. 5
- shows a section through a device according to Figure 1, showing the gripper.
Der Ringkern 1 kann dabei in dem Gegenlager 5 mittels eines Kugellagers 7 gelagert sein. Es ist aber auch möglich, den Ringkern 1 mittels eines gleitfähigen Kunststoffs in dem Gegenlager 5 zu lagern.The ring core 1 can be stored in the counter bearing 5 by means of a ball bearing 7. But it is also possible to store the ring core 1 by means of a lubricious plastic in the
Die Erfindung beschränkt sich nicht auf die dargestellten Ausführungsbeispiele, sondern wird in ihrer allgemeinsten Form durch Patentanspruch 1 definiert.The invention is not limited to the illustrated embodiments, but is defined in its most general form by claim 1.
Claims (6)
- Method for winding of a toroidal core (1) with a wire (2), wherein the winding of the toroidal core (1) is carried out in a fixed-position winding plane (3), wherein the toroidal core (1) is held and is rotated about an axis at right angles to the toroid plane by a gripper (4) which runs with it, and wherein a counter bearing (5) is provided, which absorbs the tensile forces (F) which occur during winding.
- Method according to Claim 1,
wherein the toroidal core (1) can slide through the counter bearing (5). - Method according to one of Claims 1 or 2,
wherein the counter bearing (5) is arranged in the vicinity of the winding plane (3). - Method according to one of Claims 1 to 3,
wherein the counter bearing (5) is removed towards the end of the winding process, in order to allow the gripper (4) to move in its place. - Method according to one of Claims 1 to 4,
wherein the gripper (4) covers less than 4% of the circumference of the toroidal core (1). - Apparatus for winding of a toroidal core- having a wire magazine (6) for winding of the toroidal core (1) in a fixed-position winding plane (3),- having a gripper (4) for holding the toroidal core (1), wherein the gripper (4) can rotate about an axis running at a right angle to the toroid plane, and- having a counter bearing (5) for absorption of the tensile forces (F) which occur during winding.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10104717 | 2001-02-02 | ||
DE10104717A DE10104717C1 (en) | 2001-02-02 | 2001-02-02 | Method of winding a small toroidal core |
PCT/DE2002/000192 WO2002061773A1 (en) | 2001-02-02 | 2002-01-22 | Method for winding onto a toroidal core |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1356481A1 EP1356481A1 (en) | 2003-10-29 |
EP1356481B1 true EP1356481B1 (en) | 2012-03-21 |
Family
ID=7672628
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02703498A Expired - Lifetime EP1356481B1 (en) | 2001-02-02 | 2002-01-22 | Method for winding onto a toroidal core |
Country Status (7)
Country | Link |
---|---|
US (1) | US6974104B2 (en) |
EP (1) | EP1356481B1 (en) |
CN (1) | CN1235245C (en) |
AT (1) | ATE550766T1 (en) |
DE (1) | DE10104717C1 (en) |
ES (1) | ES2382541T3 (en) |
WO (1) | WO2002061773A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005010342A1 (en) * | 2005-03-07 | 2006-09-14 | Epcos Ag | Inductive component |
CN101266880A (en) * | 2008-01-10 | 2008-09-17 | 迪斯曼戴克 | Fully automatic loop winder |
CN102226977B (en) * | 2011-03-23 | 2013-03-27 | 徐州格利尔科技有限公司 | Spiral winding method |
AT518097B1 (en) * | 2015-12-22 | 2017-11-15 | Minebea Co Ltd | Method for winding a ring coil segment |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2245180A (en) * | 1940-02-20 | 1941-06-10 | Gen Electric | Assembling electromagnetic induction apparatus |
DE1201488B (en) | 1962-07-18 | 1965-09-23 | Karl Heinz Ramm | Device for wrapping ring bodies with wire |
GB2176166B (en) * | 1985-06-06 | 1989-04-12 | Rolls Royce Plc | Apparatus for winding a filament onto a former |
JPH0191409A (en) | 1987-10-02 | 1989-04-11 | Hokuto Seisakusho:Kk | Method and device for winding of toroidal coil |
DE3828629A1 (en) * | 1988-08-19 | 1990-03-08 | Karlheinz Ramm Gmbh Spezialfab | DEVICE FOR WINDING A RING CORE WITH WIRE |
JPH0417314A (en) | 1990-05-10 | 1992-01-22 | Kenji Fujikubo | Toroidal coil winding machine |
DE19708227A1 (en) | 1997-02-28 | 1998-09-10 | Abb Patent Gmbh | Wire winding method for annular core with centre aperture |
US6520445B2 (en) * | 1999-12-06 | 2003-02-18 | Luiz Henrique Araujo | Coil wrapping machine |
DE10150818B4 (en) * | 2001-10-15 | 2004-07-22 | Ruff Gmbh & Co. Kg | Winding or bandaging device and toroid coil winding and bandaging system |
-
2001
- 2001-02-02 DE DE10104717A patent/DE10104717C1/en not_active Expired - Lifetime
-
2002
- 2002-01-22 EP EP02703498A patent/EP1356481B1/en not_active Expired - Lifetime
- 2002-01-22 CN CN02804478.9A patent/CN1235245C/en not_active Expired - Lifetime
- 2002-01-22 WO PCT/DE2002/000192 patent/WO2002061773A1/en active Application Filing
- 2002-01-22 US US10/467,131 patent/US6974104B2/en not_active Expired - Lifetime
- 2002-01-22 AT AT02703498T patent/ATE550766T1/en active
- 2002-01-22 ES ES02703498T patent/ES2382541T3/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE10104717C1 (en) | 2002-08-01 |
WO2002061773A1 (en) | 2002-08-08 |
CN1235245C (en) | 2006-01-04 |
ES2382541T3 (en) | 2012-06-11 |
CN1489772A (en) | 2004-04-14 |
US20040108401A1 (en) | 2004-06-10 |
US6974104B2 (en) | 2005-12-13 |
ATE550766T1 (en) | 2012-04-15 |
EP1356481A1 (en) | 2003-10-29 |
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